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Duplex Flanges

DIN 2633 duplex steel flanges PN 16 are precision-manufactured weld neck flanges designed according to the DIN 2633 standard, ideal for medium-pressure piping systems operating up to 16 bar (232 psi). These flanges are crafted from duplex stainless steels that combine the benefits of austenitic and ferritic microstructures, offering excellent mechanical strength, superior resistance to stress corrosion cracking, and enhanced durability in aggressive chemical and chloride-containing environments. They are ideal for applications where both corrosion resistance and high strength are essential. Ladhani Metal Corporation is a leading global manufacturer and supplier of duplex steel flanges, recognized for high-quality production, dimensional accuracy, and strict compliance with international standards. All flanges undergo rigorous inspection and testing to ensure reliable performance in challenging industrial conditions. Pressure Rating: • PN 16 (16 bar / 232 psi): Suitable for medium-pressure pipelines requiring corrosion resistance and increased mechanical integrity. Flange Type: • Weld Neck Flanges These flanges feature a long tapered hub for improved flow characteristics and reduced mechanical stress at the weld area, ensuring stable and secure connections. • Flat Face (FF) Flanges Designed to provide a consistent sealing surface, especially effective when used with soft gaskets or when connecting to cast components. Duplex Steel Grades and Full Composition: Duplex 2205 (UNS S31803/S32205) • Chromium (Cr): 21.0 – 23.0% • Nickel (Ni): 4.5 – 6.5% • Molybdenum (Mo): 2.5 – 3.5% • Nitrogen (N): 0.08 – 0.20% • Manganese (Mn): ≤ 2.0% • Silicon (Si): ≤ 1.0% • Carbon (C): ≤ 0.03% • Phosphorus (P): ≤ 0.03% • Sulfur (S): ≤ 0.02% • Iron (Fe): Balance Applications: Widely used in desalination plants, chemical process vessels, marine environments, and pulp and paper industries due to high strength and resistance to localized corrosion. Super Duplex 2507 (UNS S32750) • Chromium (Cr): 24.0 – 26.0% • Nickel (Ni): 6.0 – 8.0% • Molybdenum (Mo): 3.0 – 5.0% • Nitrogen (N): 0.24 – 0.32% • Manganese (Mn): ≤ 1.2% • Silicon (Si): ≤ 0.8% • Carbon (C): ≤ 0.03% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.02% • Iron (Fe): Balance Applications: Preferred in highly corrosive offshore, oil and gas, chemical, and high-chloride environments where superior strength and corrosion resistance are essential. Applications of DIN 2633 Duplex Steel Flanges PN 16: • Chemical and Petrochemical Plants Provides strong and corrosion-resistant connections for chemical reactors, storage tanks, and acid-handling systems. • Marine and Offshore Engineering Suitable for submerged systems, seawater cooling, and ballast water piping due to excellent resistance to chloride-induced corrosion. • Pulp and Paper Industry Performs reliably in bleaching and chemical recovery processes where both chemical resistance and strength are required. • Desalination and Water Treatment Ideal for high-salinity water systems and reverse osmosis pipelines requiring durable, corrosion-resistant components. • Oil and Gas Refineries Used in pipelines, pressure vessels, and heat exchangers subjected to sour gas and high-pressure operating environments. Key Features: • Manufactured to DIN 2633 standard • PN 16 pressure class for medium-pressure service • Weld neck configuration supports vibration resistance and proper alignment • Available in Duplex 2205 and Super Duplex 2507 grades • High resistance to stress corrosion cracking, pitting, and crevice corrosion • Excellent mechanical strength and fatigue resistance • Custom sizes, finishes, and specifications available upon request Conclusion: DIN 2633 duplex steel flanges PN 16 from Ladhani Metal Corporation offer an optimal combination of strength, corrosion resistance, and reliability for use in harsh industrial conditions. With high-performance duplex and super duplex materials, these flanges are the preferred choice for applications in chemical processing, offshore platforms, and desalination plants. For detailed technical support, customized configurations, or pricing, contact Ladhani Metal Corporation today.

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Carbon Steel Flanges

DIN 2630 carbon steel flanges PN 2.5 are precision-engineered weld neck flanges designed in accordance with the DIN 2630 standard, suitable for low-pressure applications up to 2.5 bar (36.25 psi). Manufactured from high-quality carbon steel grades such as ASTM A105 and A350 LF2, these flanges offer reliable mechanical strength and excellent weldability. Carbon steel flanges are ideal for general-purpose piping systems where toughness, cost-effectiveness, and structural integrity are required in low-pressure environments. Ladhani Metal Corporation is a trusted global manufacturer and supplier of carbon steel flanges, known for delivering quality components built to meet international standards. Our DIN 2630 PN 2.5 carbon steel weld neck flanges are widely used in industries such as oil and gas, water treatment, power generation, and general manufacturing. Every flange is manufactured under stringent quality control to ensure performance, durability, and compliance with customer requirements. Pressure Rating: • PN 2.5 (2.5 bar / 36.25 psi): Designed for low-pressure systems requiring durable, cost-effective materials with high mechanical strength. Flange Type: • Weld Neck Flanges Equipped with a long tapered hub to ensure smooth fluid flow and reduce stress concentration, these flanges are suited for critical applications involving pressure and temperature changes. • Flat Face (FF) Flanges Flat face flanges provide uniform gasket compression, especially when used with cast components or soft gasket materials in low-pressure setups. Carbon Steel Grades and Chemical Composition: ASTM A105 (Forged Carbon Steel) • Carbon (C): ≤ 0.35% • Manganese (Mn): 0.60 – 1.05% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.040% • Silicon (Si): 0.10 – 0.35% Applications: Commonly used in ambient- and high-temperature service in pressure systems. Ideal for general-purpose industrial piping, valve connections, and flanged joints. ASTM A350 LF2 (Low-Temperature Carbon Steel) • Carbon (C): ≤ 0.30% • Manganese (Mn): 0.60 – 1.35% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.040% • Silicon (Si): 0.15 – 0.30% Applications: Designed for low-temperature services where enhanced notch toughness is essential, such as cryogenic and refrigerated systems. Applications of DIN 2630 Carbon Steel Flanges PN 2.5: • Oil and Gas Industry Used in upstream and downstream piping for fluid transport under low-pressure conditions. • Water Treatment Plants Ideal for piping systems handling potable water, wastewater, and industrial effluents. • Power Generation Applied in cooling systems, boilers, and auxiliary piping in thermal and hydroelectric power plants. • General Industrial Use Suitable for manufacturing facilities, mechanical piping, and structural connections. Key Features: • Manufactured as per DIN 2630 standards • PN 2.5 pressure class for low-pressure piping systems • Weld neck design improves mechanical stability and flow characteristics • Flat face option enables consistent sealing with softer gasket materials • High strength, excellent machinability, and cost-efficiency • Available in standard and customized sizes, face types, and surface finishes Conclusion: DIN 2630 Carbon Steel Flanges PN 2.5 from Ladhani Metal Corporation provide a practical and durable solution for low-pressure piping systems across various industries. With strong mechanical properties, reliable performance, and economical pricing, these flanges are ideal for applications requiring consistent quality and weldability. For technical support, custom solutions, or pricing, contact Ladhani Metal Corporation.

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Super Duplex Flanges

Ladhani Metal Corporation is a leading manufacturer and exporter of DIN 2561 super duplex flanges, designed for high-performance in challenging piping systems. Super duplex stainless steel combines the best characteristics of both austenitic and ferritic steels, offering superior strength, excellent resistance to corrosion, and high mechanical properties. These flanges are manufactured according to the DIN 2561 standard, with weld neck flanges and pressure ratings of PN6, PN10, PN16, PN25, and PN40 available based on customer needs. Our super duplex flanges are made from high-quality super duplex stainless steel, providing outstanding resistance to pitting, crevice corrosion, and stress corrosion cracking, even in the most aggressive environments. These flanges are widely used in industries such as petrochemical, oil and gas, marine, and chemical processing, where both high strength and corrosion resistance are crucial. Flange Types: • Weld neck flanges: Suitable for high-pressure, high-stress piping systems, providing excellent strength and reliability. • Raised face (RF): Enhances gasket sealing for leak-proof connections. • Flat face (FF): Ideal for mating with brittle or non-metallic surfaces. Grades, Chemical Composition, and Applications: Super Duplex Stainless Steel 2507 (UNS S32750) Chemical Composition: Chromium (Cr): 24.0 – 26.0% Nickel (Ni): 6.0 – 8.0% Molybdenum (Mo): 3.0 – 5.0% Iron (Fe): Balance Manganese (Mn): ≤ 2.0% Silicon (Si): ≤ 1.0% Carbon (C): ≤ 0.03% Nitrogen (N): 0.24 – 0.32% Phosphorus (P): ≤ 0.03% Sulfur (S): ≤ 0.02% Applications: Offshore oil and gas platforms, subsea equipment, chemical processing plants, desalination plants, and power generation industries, where high resistance to corrosion and high pressure is required. Super Duplex Stainless Steel 32760 (UNS S32760) Chemical Composition: Chromium (Cr): 25.0 – 27.0% Nickel (Ni): 6.0 – 8.0% Molybdenum (Mo): 4.0 – 5.0% Iron (Fe): Balance Manganese (Mn): ≤ 2.0% Silicon (Si): ≤ 1.0% Carbon (C): ≤ 0.03% Nitrogen (N): 0.30 – 0.40% Phosphorus (P): ≤ 0.03% Sulfur (S): ≤ 0.02% Applications: Offshore and subsea pipelines, petrochemical plants, seawater cooling systems, pulp and paper industries, and water treatment facilities, where superior corrosion resistance and durability are essential. Key Features: Manufactured according to DIN 2561 standards. High dimensional accuracy and excellent surface finish. Conclusion: DIN 2561 super duplex flanges from Ladhani Metal Corporation offer exceptional strength, corrosion resistance, and long-lasting durability for challenging applications. With grades such as Super Duplex Stainless Steel 2507 and 32760, these flanges are designed to meet international standards and are ideal for industries that demand high strength and resistance in corrosive environments. Our commitment to quality and precision makes our super duplex flanges a trusted choice for industries worldwide. For technical details, pricing, or bulk inquiries, contact Ladhani Metal Corporation.

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stainless steel flange

DIN 2543 Stainless Steel Flanges are flanges made from stainless steel that conform to the German industrial standard DIN 2543. These flanges are used to connect pipes, valves, pumps, and other equipment within a piping system. The DIN 2543 standard defines the specifications, dimensions, and materials for flanges used primarily in industrial applications where high strength, durability, and corrosion resistance are required. DIN 2543 refers to the "Flanges for pipes, slip-on flanges, welding neck flanges, and blind flanges." DIN 2543 flanges are PN 16, and they have specific dimensional standards for that pressure rating, ensuring compatibility and safety in pipeline applications. Here's a detailed description of DIN 2543 Stainless Steel Flanges: 1. Standard Overview (DIN 2543): • DIN 2543 refers to flanges that are used to connect pipes and related components in various industrial systems. It specifies welding neck flanges, slip-on flanges, and blind flanges among others. • The flanges covered by this standard are available in different pressure classes and materials, including stainless steel. • The main application of these flanges is in piping systems for industries such as chemical, oil and gas, water treatment, food processing, and HVAC. 2. Types of DIN 2543 Flanges: The standard covers different types of flanges, each with its own application: • Welding Neck Flanges (WN): o These flanges are designed to be welded to the pipe. They have a long tapered neck that provides better stress distribution and is suitable for high-pressure applications. o Application: Common in high-pressure and high-temperature systems. • Slip-On Flanges (SO): o These flanges fit over the pipe and are welded at both the inside and outside edges. They are easier to install compared to welding neck flanges. o Application: Suitable for low- and medium-pressure systems. • Blind Flanges (BL): o These flanges are used to seal the end of a pipe. They have no central hole and are typically used to close off piping systems or for future extensions. o Application: Used when a permanent or temporary closure is needed in a piping system. 3. Materials for Stainless Steel Flanges: DIN 2543 Stainless Steel flanges are typically manufactured from the following grades of stainless steel, which are selected based on the specific requirements of the application: • Grade 304 Stainless Steel (AISI 304): o The most common type of stainless steel, offering good corrosion resistance and forming ability. It is suitable for general-purpose applications in environments not subject to severe corrosion. o Applications: Food and beverage processing, chemical industries, and general industrial applications. • Grade 316 Stainless Steel (AISI 316): o Contains molybdenum (2–3%), which significantly enhances its resistance to pitting and crevice corrosion in chloride environments. It is widely used in more corrosive environments such as marine or chemical processing applications. o Applications: Marine environments, chemical industries, pharmaceuticals, and offshore applications. • Grade 321 Stainless Steel (AISI 321): o Similar to 304 but with added titanium to prevent carbide precipitation during welding. It is ideal for high-temperature environments and offers good oxidation resistance. o Applications: High-temperature systems, aerospace applications, and heat exchangers. 4. Gasket Surface Types: The gasket surface of DIN 2543 stainless steel flanges is crucial for creating a proper seal when two flanges are joined. The most common gasket surface types include: • Raised Face (RF): o A flange with a raised area where the gasket is placed. This is the most common type and provides a reliable seal. • Flat Face (FF): o The flange surface is flat and typically used in lower-pressure systems. • Ring Type Joint (RTJ): o This type has a groove for the insertion of a metal ring gasket, used in high-pressure or high-temperature applications. DIN 2543 SS flanges are designed to provide strong, durable, and leak-proof connections for pipes in various industries, with precise dimensions, materials, and pressure ratings tailored to different operational needs. The different types of flanges (Slip-on, Welding Neck, and Blind) allow for versatile use in a variety of applications.

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bar/rod

A Molybdenum Bar is a solid, rectangular or cylindrical piece of molybdenum metal, often used in industrial applications that require high strength, heat resistance, and durability. Molybdenum is a transition metal known for its excellent properties, including a high melting point, resistance to corrosion, and mechanical strength, which make it ideal for use in demanding environments. Key Features of Molybdenum Bar: o High Melting Point: Molybdenum bars can withstand extremely high temperatures (up to around 2,623°C or 4,753°F) without losing their structural integrity, making them perfect for high-temperature applications such as aerospace and industrial furnaces. o Strength and Durability: Molybdenum bars exhibit superior tensile strength and resistance to deformation, ensuring long-lasting performance under mechanical stress. o Corrosion Resistance: Molybdenum bars are highly resistant to oxidation and corrosion, even at high temperatures, which is crucial for use in harsh environments like chemical processing and high-temperature furnaces. o Electrical and Thermal Conductivity: Molybdenum has good electrical and thermal conductivity, making it suitable for specialized applications in electronics, including filaments, electrodes, and thermocouples. o Ductility and Workability: Although molybdenum is a hard and brittle metal at room temperature, it can be processed into various shapes and sizes, including bars, rods, and wires, through specialized manufacturing techniques. Common Applications: o Aerospace: Molybdenum bars are used in turbine blades, rocket nozzles, and heat shields for spacecraft due to their ability to perform under extreme heat. o Electronics and Electrical: Molybdenum bars are used in filaments, cathodes, and electrodes in electronic devices due to their excellent electrical conductivity and high melting point. o Metallurgy and Manufacturing: Molybdenum is a key component in high-strength steel alloys, making it useful in manufacturing tools, cutting equipment, and industrial machinery. o Chemical Processing: Due to its resistance to corrosive environments, molybdenum bars are used in the construction of reactors, heat exchangers, and other chemical processing equipment. Ladhani Metal Corporation's molybdenum bars are manufactured with strict quality controls and adhere to international standards to ensure optimal performance in demanding application

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Block

A tungsten alloy block is a solid piece of tungsten metal alloy, typically made by combining tungsten with other metals like nickel, iron, or copper to enhance its properties. These blocks are known for their exceptional density, strength, and high resistance to heat, corrosion, and wear. Due to these characteristics, tungsten alloy blocks are widely used in industries that require durable materials capable of withstanding extreme conditions. Tungsten alloy blocks are commonly used in aerospace, defense, medical, and manufacturing applications. They are often used for producing high-performance components such as counterweights, radiation shielding, military projectiles, and components for heavy machinery. The material's high density also makes it ideal for applications like ballast and vibration damping. Characteristics: High Density and Strength: Tungsten alloy blocks are notably dense, with densities ranging from 16 to 19 grams per cubic centimeter (g/cm³), making them among the heaviest materials available. This makes them ideal for applications requiring heavy, compact materials. High Melting Point: Tungsten has one of the highest melting points of any metal, around 3422°C (6192°F), which ensures that tungsten alloy blocks maintain their structural integrity even under extreme temperatures. This property makes them highly suitable for applications in aerospace and defense sectors where high heat resistance is critical. Excellent Wear and Corrosion Resistance: The tungsten alloy's resistance to wear, corrosion, and abrasion is enhanced by the alloying elements, especially when the blocks are used in harsh environments or for high-wear applications. This makes them ideal for parts exposed to friction or high-stress conditions. Machinability: While tungsten itself is quite hard and brittle, alloying it with materials like nickel and iron improves its machinability. Tungsten alloy blocks are typically produced in a variety of forms, including standard sizes and custom shapes, making them suitable for a range of industrial applications.

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disc

A tungsten-copper disc is a circular, flat-shaped component made from a composite material that blends the high density and strength of tungsten (W) with the excellent thermal and electrical conductivity of copper (Cu). This alloy is designed to provide a combination of the properties required in high-performance applications, especially where both heat resistance and conductivity are essential. Tungsten-copper discs are commonly used in industries like aerospace, electronics, manufacturing, and medical technologies. Properties: · Density: Tungsten-copper discs have a high density, which lies between the densities of pure tungsten and pure copper. This makes the material suitable for applications requiring high mass or weight, such as counterweights or radiation shielding. · Color and Appearance: Tungsten-copper discs typically have a metallic gray or brownish color, which reflects the tungsten content, while the copper content may give a reddish hue to the surface. The surface can be smooth or finished depending on the manufacturing and machining processes. · Thickness and Diameter: Tungsten-copper discs can be manufactured in a wide range of diameters and thicknesses. Custom sizes can be created to meet specific design and performance requirements. Applications of Tungsten-Copper Disc: · Electrical Contacts: Tungsten-copper discs are used in electrical contacts for high-voltage circuits, commutators, and other components that need to handle high current while effectively managing heat. · Heat Sinks: The high thermal conductivity of tungsten-copper alloys makes these discs ideal for heat dissipation in electronic devices and power electronics that generate large amounts of heat. · Radiation Shielding: Tungsten-copper discs are often used in radiation shielding applications, such as in X-ray machines or CT scanners, where both the high density (for radiation shielding) and heat dissipation properties are essential. · Heat Shields and Components: The high density and heat resistance make tungsten-copper discs ideal for aerospace applications, such as rocket nozzles, heat shields, and re-entry vehicle components.

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industrial rings

Tungsten-Copper Industrial Ring is a high-performance component made from an alloy of tungsten (W) and copper (Cu), combining the exceptional properties of both metals. This industrial ring is specifically designed for applications requiring both high strength and excellent thermal and electrical conductivity. The unique characteristics of tungsten-copper alloys make these rings suitable for use in industries such as aerospace, electronics, manufacturing, and energy, where they can withstand extreme conditions. Properties: · Density: Tungsten-copper industrial rings are very dense, with a specific gravity ranging between 17 g/cm³ and 19 g/cm³. The high density of the tungsten gives the ring its strength and mass, making it suitable for applications where weight or stability is important. · Color and Appearance: Tungsten-copper industrial rings generally have a metallic gray or brownish appearance due to the tungsten content, and the copper gives the ring a slightly reddish hue, depending on the specific ratio of the metals. · Size and Shape: These rings are typically available in various diameters and thicknesses depending on the application. Custom dimensions and designs can be produced to meet specific performance or size requirements. The rings can be precisely machined or cast to the desired specifications. · Strength: Tungsten provides the ring with high tensile strength, making it resistant to wear, deformation, and mechanical stress. The copper content improves overall impact resistance, reducing the risk of cracking under extreme conditions. · Hardness: Tungsten has a high level of hardness, which allows the industrial ring to resist abrasions, indentations, and general wear. However, copper improves the machinability of the alloy, enabling more complex shapes and designs. Applications of Tungsten-Copper Industrial Ring: · Heat Shields: Due to their high thermal conductivity and strength, tungsten-copper industrial rings are used in aerospace applications like heat shields and rocket nozzles, which must withstand extreme temperatures during flight. · Counterweights: Tungsten's high density makes it ideal for use in counterweights for aerospace structures or systems where weight distribution is critical. · Electrical Contacts: Tungsten-copper industrial rings are used in high-voltage electrical contacts due to their electrical conductivity and ability to manage heat dissipation. They are found in commutators, switches, and connectors where both conductivity and wear resistance are essential. · Heat Sinks: The thermal conductivity of tungsten-copper alloys makes these rings ideal for heat dissipation in power electronics or LED lights, where managing heat is crucial for performance. · Welding Electrodes: Tungsten-copper industrial rings can also be used in welding electrodes, particularly for arc welding applications where the material must endure extreme temperatures and provide stable electrical conduction.

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bar/rod

A pure tungsten bar rod is a solid, cylindrical piece of tungsten metal, typically used in various high-performance industrial and scientific applications. Tungsten is renowned for its exceptional physical properties, which make it an ideal material for extreme conditions. Here's a more detailed description: Key Characteristics of a Pure Tungsten Bar Rod: Material Composition: 99.95% Tungsten (W): A pure tungsten rod is composed entirely of tungsten, without any alloys or significant impurities. This ensures the rod has the full range of tungsten's advantageous properties. Melting Point: Tungsten's melting point is extremely high at 3,422°C (6,192°F), which makes it ideal for high-temperature applications, such as aerospace and military uses. Strength and Durability: The tungsten rod is extremely strong and wear-resistant. It has a tensile strength of around 1510 MPa, making it suitable for heavy-duty, high-stress applications. Corrosion Resistance: Pure tungsten rods exhibit strong resistance to corrosion, oxidation, and other forms of environmental degradation, even at elevated temperatures. Uses of Pure Tungsten Bar Rods: Aerospace & Defense: Tungsten rods are used in applications like rocket nozzles, spacecraft components, and military hardware. Their high density and ability to withstand extreme temperatures make them valuable in these fields. Medical Applications: Tungsten rods are employed in radiation shielding and in medical imaging devices like X-ray machines, where their high density helps to absorb harmful radiation. Machining & Manufacturing: Tungsten rods are used as tools or as part of tooling systems for machining metals, particularly in high-speed or high-precision operations. Specialty Manufacturing: Tungsten rods are often used in the production of custom components that need to operate in harsh environments, such as semiconductor manufacturing or nuclear reactors.

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