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carbon steel blind flange

DIN 2527 Carbon Steel (C.S.) Blind Flanges are designed to seal the ends of pipes or vessels in industrial piping systems where no further connection is required. These blind flanges are made from carbon steel, which is known for its strength, durability, and cost-effectiveness. The DIN 2527 standard ensures that these flanges meet precise dimensional and mechanical requirements for reliability under various industrial conditions. Material Composition of Carbon Steel (C.S.) Blind Flanges: The material used in DIN 2527 carbon steel blind flanges typically includes carbon steel grades like St 37, St 52, or A105, which are commonly used for pressure-containing parts in piping systems. The general composition of carbon steel includes: Carbon (C): 0.05% to 0.25% – Provides strength and hardness. Manganese (Mn): 0.30% to 0.90% – Enhances toughness and strength. Silicon (Si): 0.10% to 0.60% – Adds strength and hardness. Phosphorus (P): Up to 0.04% – Ensures better toughness and workability. Sulfur (S): Up to 0.05% – Keeps the material ductile and machinable. Iron (Fe): The remainder of the material – Makes up the base composition. These carbon steel grades provide excellent mechanical properties, such as strength, ductility, and weldability, making them suitable for a wide range of applications in moderate temperature and pressure environments. Key Features of DIN 2527 Carbon Steel Blind Flanges: Temperature and Pressure Resistance: Operating Temperature: Carbon steel can withstand temperatures up to 400°C (752°F) without significant degradation. It is ideal for moderate temperature applications. Pressure Tolerance: DIN 2527 carbon steel blind flanges come with pressure ratings such as PN6, PN10, PN16, PN25, and higher, ensuring they can safely handle pressure in piping systems. Corrosion Resistance: Carbon steel is not highly resistant to corrosion, especially in moisture, chlorides, or acidic environments. To enhance the corrosion resistance, these flanges can be galvanized or coated (with zinc or paint), which helps in increasing their durability in mildly corrosive environments. Strength and Durability: Carbon steel offers high strength and good toughness under moderate stress and pressure conditions. It is stronger than mild steel, providing a reliable seal for general industrial use. Dimensional Accuracy and Pressure Class: The DIN 2527 standard ensures precise dimensional accuracy, enabling easy and reliable installation. Carbon steel blind flanges come in different pressure ratings like PN6, PN10, PN16, and PN25, providing flexibility based on the system's pressure requirements. Design and Types of DIN 2527 Carbon Steel Blind Flanges: Standard Blind Flange (Type A): A solid circular flange used for general isolation of pipeline sections where no further connection is needed. Flat-Faced Blind Flange: This flange features a flat sealing surface, making it suitable for low-pressure systems or applications where a tight seal is not required. Raised Face Blind Flange: Has a raised surface for a better seal in medium-to-high-pressure systems, where the flange is bolted to a matching raised face of another flange. Ring-Type Joint (RTJ) Blind Flange: Used in high-pressure systems, this flange has a groove that holds an RTJ gasket, offering a superior seal under high-pressure conditions. Long Weld Neck Blind Flange: Features an extended neck for welding to the pipe, providing additional strength and making it suitable for high-pressure or high-stress applications. Nominal Diameter: Available in a wide range of nominal diameters (e.g., DN10, DN50, DN150, DN600), ensuring compatibility with different pipe sizes and system requirements.

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Blind Flanges

DIN 2527 SS 321 Blind Flanges are specialized components used in industrial piping systems to close off the ends of pipes or equipment where no further connection is necessary. A blind flange is a solid, flat disc without a central bore, specifically designed to seal the open end of a pipe or a vessel. The DIN 2527 standard, developed by the German Institute for Standardization, defines the specifications for these flanges, ensuring that they meet high standards for dimensional accuracy, pressure tolerance, and mechanical strength. The SS 321 material, used for the production of these blind flanges, is an austenitic stainless steel known for its excellent resistance to high-temperature oxidation, corrosion, and scaling. The addition of titanium to this steel stabilizes its structure, making it suitable for environments where temperatures fluctuate or are consistently high. As a result, SS 321 blind flanges are frequently used in industries where both strength and resistance to harsh environmental conditions are paramount, including the chemical, petrochemical, aerospace, and power generation industries. By utilizing DIN 2527 SS 321 Blind Flanges, companies can ensure secure, long-lasting, and efficient closures for piping systems under challenging operational conditions. These flanges are essential in maintaining the integrity of systems exposed to elevated pressures and corrosive substances, ensuring the safe containment of fluids and gases. key Features of DIN 2527 SS 321 Blind Flanges: Material Composition of SS 321: Carbon (C): ≤ 0.08% Chromium (Cr): 17.0 - 19.0% Nickel (Ni): 9.0 - 12.0% Titanium (Ti): 5 times the carbon content, generally around 0.60% minimum, to prevent carbide precipitation. Manganese (Mn): 2.00% max Silicon (Si): 1.00% max Phosphorus (P): 0.045% max Sulfur (S): 0.030% max Pressure and Temperature Resistance: Operating Temperature: SS 321 can perform well in high-temperature environments, up to 900°C (1650°F) intermittently and up to around 700°C (1292°F) for continuous service. Design and Dimensions of DIN 2527 Blind Flanges: Pressure Ratings: The design of a DIN 2527 blind flange is primarily based on pressure class ratings (such as PN6, PN10, PN16, etc.), which denote the maximum pressure the flange can safely withstand. Bolt Holes: The number and size of bolt holes for DIN 2527 blind flanges are specified according to the flange's pressure class and size. The bolt pattern is designed to ensure a tight seal and accommodate appropriate bolt sizes for a given pressure class. Thickness: The thickness of a blind flange can vary depending on the pressure rating and size, with thicker flanges being required for higher pressure applications. Nominal Diameter: Blind flanges are available in various nominal pipe diameters (DN) ranging from DN10 (1/2 inch) up to DN600 (24 inches) or more. Types of DIN 2527 SS 321 Blind Flanges: Standard Blind Flange (Type A): A solid, circular flange used to seal the end of a pipe or vessel. Common for general applications. Flat-Faced Blind Flange: Has a flat sealing surface, ideal for low-pressure systems and tight sealing. Raised Face Blind Flange: Features a raised surface around the center for better sealing in higher pressure systems. Ring-Type Joint (RTJ) Blind Flange: Has a groove for an RTJ gasket, designed for high-pressure applications, often used in the oil and gas industry. Long Weld Neck Blind Flange: Has an extended neck for welding, providing additional strength and used in high-pressure or stressed systems.

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Clip-On Tube Shield

Ladhani Metal Corporation offers Clip-On Tube Shields designed for quick installation and reliable protection of boiler tubes in power plants, refineries, petrochemical heaters, waste heat recovery boilers (WHRBs), and heat recovery steam generators (HRSGs). These shields feature a clip-on fastening mechanism that allows them to be mounted securely onto tube surfaces without welding, reducing installation time, labor, and downtime while still ensuring effective tube protection in high-wear areas. Function of Clip-On Tube Shields • Provide erosion and corrosion protection for boiler tubes in flue gas paths • Reduce downtime with fast, non-weld installation and removal • Shield tubes from soot blower jets, ash particle erosion, and hot flue gases • Extend service life of boiler components under high-temperature operation Ladhani Metal Corporation manufactures, supplies, and exports Clip-On Tube Shields in various sizes, thicknesses, and radii, catering to both domestic and international market requirements. Available Grades • SS 304 / SS 304L • SS 310 / SS 310S • SS 316 / SS 316L • SS 410 / SS 420 / SS 430 • 1Cr13 • 1Cr18Ni9Ti • 1Cr20Ni14Si2 • 1Cr25Ni20Si2 • Cr23Ni13 • Cr25Ni20 Applications: Widely used in reheater, superheater, economizer, and LTSH sections where high-velocity flue gases and abrasive particles cause localized tube erosion. Uses • Protects boiler tubes from erosion, oxidation, and mechanical wear • Shields against soot blower jet impingement • Reduces costly maintenance and tube replacement • Suitable for power plants, HRSGs, WHRBs, and refinery heaters Features • Clip-on design – Easy installation and removal without welding • Strong hold for reliable protection in high-velocity zones • Corrosion and oxidation resistance at elevated temperatures • Designed for accurate fit and long-term service Applications • Power generation boilers – Fast protection solution for reheater/superheater tubes • Waste heat recovery boilers – Guards tubes in erosive gas flows • HRSGs – Provides durable shielding with minimal downtime • Industrial and petrochemical steam systems – Reliable in high-temperature cycles Conclusion The Clip-On Tube Shield from Ladhani Metal Corporation offers a practical and efficient solution for protecting boiler tubes from erosion and corrosion without requiring welding. Available in a wide range of stainless steel and alloy grades, these shields deliver precision, durability, and global supply capability to meet the needs of power generation and process industries.

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Half Round Tube Shield for Reheater (R/H) Tube

Ladhani Metal Corporation offers SS 304 Half Round Tube Shields designed for reheater (R/H) tubes in boilers and power plant steam systems. Reheater tubes carry steam through the reheater section of the boiler, where it is reheated after partial expansion in the high-pressure turbine to increase efficiency and prevent condensation. Manufactured from austenitic stainless steel grade SS 304, these shields offer excellent corrosion resistance, high-temperature oxidation resistance, and mechanical strength. Precision-formed to match the tube surface, they ensure secure coverage and reliable performance. Function of R/H Tubes • Carry steam through the reheater section of the boiler • Exposed to very high temperatures (often > 540°C) and erosion from flue gases • Often protected with Half Round Tube Shields in areas where flue gas velocity and ash particles cause wear Ladhani Metal Corporation manufactures, supplies, and exports SS 304 Half Round Tube Shields in various lengths, diameters, and thicknesses for both domestic and international markets. SS 304 Grade Chemical Composition – Austenitic Stainless Steel • Carbon (C): ≤ 0.08% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 18.00 – 20.00% • Nickel (Ni): 8.00 – 10.50% • Iron (Fe): Balance Uses • Shields reheater tubes from erosion, oxidation, and soot blower damage • Protects tubes in boiler reheater sections exposed to abrasive flue gases • Extends operational life of R/H tubes in high-temperature steam circuits • Suitable for utility boilers, WHRBs, and HRSG systems Features • Excellent corrosion and oxidation resistance – Ensures durability in flue gas environments • Thermal stability – Retains strength at reheater operating temperatures • Precision fit – Designed for accurate coverage of reheater tube surfaces • Long service life – Reduces wear and maintenance downtime • Multiple installation options – Welded, clamped, or banded securely Applications • Power generation boilers – Protects reheater sections from high-temperature wear • Waste heat recovery systems – Guards R/H tubes in oxidizing gas flows • Industrial steam plants – Reliable under thermal cycling • Petrochemical and process industries – Suitable for furnace steam reheating Conclusion The SS 304 Half Round Tube Shield for Reheater (R/H) Tubes by Ladhani Metal Corporation is engineered for robust protection against erosion, oxidation, and thermal wear in demanding boiler reheater environments. With excellent corrosion resistance and mechanical performance, these shields extend tube life, reduce maintenance, and are available in export-ready custom specifications. For detailed technical data and supply options, contact Ladhani Metal Corporation. #Mumbai #Pune #Ahmedabad #Vadodara #Surat #Rajkot #Jamnagar #Bharuch #Ankleshwar #Vapi #Delhi #Faridabad #Ghaziabad #Noida #Gurugram #Chennai #Coimbatore #Tiruchirappalli #Hyderabad #Visakhapatnam #Vijayawada #Bangalore #Mangalore #Mysore #Kolkata #Durgapur #Asansol #Bhubaneswar #Rourkela #Raipur #Bhilai #Bilaspur #Nagpur #Nashik #Aurangabad #Indore #Bhopal #Jabalpur #Kanpur #Lucknow #Varanasi #Jaipur #Kota #Udaipur #Jodhpur #Chandigarh #Ludhiana #Jalandhar #Haridwar #Dehradun #Agra #Meerut #Aligarh #Moradabad #Bareilly #Mathura #Gwalior #Rewa #Satna #Sagar #Ujjain #Ratlam #Solapur #Kolhapur #Amravati #Akola #Jalgaon #Latur #Sangli #Nanded #Gandhinagar #Bhavnagar #Mehsana #Surendranagar #Junagadh #Nadiad #Nizamabad #Karimnagar #Warangal #Kurnool #Nellore #Tirupati #Salem #Erode #Madurai #Tirunelveli #Thoothukudi #Belgaum #Hubli #Tumkur #Hassan #Cuttack #Sambalpur #Jamshedpur #Ranchi #Dhanbad #Patna #Gaya #Muzaffarpur#halftubeshield #utypehalftubeshield #tubeshieldexporter #TubeShield #HalfTubeShield #SSHalfRoundShield #BoilerTubeShield #BoilerShield #TubeProtection #Tubeshieldmanufacturer #BoilerTubeProtection #SSTubeShield #MetalIndustry #SteelFabrication #IndustrialShielding #SS304Shield #SS316Shield #StainlessSteelShield #WeldOnShield #WeldedTubeShield #TubeCladding #BoilerTubeSleeve #TubeSleeve #MetalFabrication #PowerPlantSupplies #RefineryEquipment #ProcessIndustry #MetalComponent #TubeShieldForBoilers #BoilerParts #SteelSolutions #TubeShieldManufacturer #TubeShieldSupplier #SSShielding #IndustrialTubeShield #BoilerTubeGuard #CustomMetalParts #SteelIndustryIndia #MetalEngineering #HeavyIndustrySupply #StainlessSteelIndia #SteelExporters #MetalComponentExport #FabricatedProducts #SteelDealer #IndustrialSupplyIndia #BoilerTubeFittings #TubeShieldingSolutions #HalfTubeCover #HeatExchangerShield #HalfRoundReheaterShield #ReheaterTubeShield #BoilerReheaterProtection #PowerPlantTubeShield #BoilerErosionShield #SteamBoilerTubeShield #HighTempTubeShield #BoilerWearProtection #IndustrialBoilerShield #HeatExchangerTubeShield

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Boiler Half Round Tube Shield

Ladhani Metal Corporation offers 1Cr20Ni14Si2 Boiler Half Round Tube Shields engineered for superior tube protection in high-temperature and corrosive boiler environments. Manufactured from a heat-resistant austenitic stainless steel alloy with high chromium, nickel, and silicon content, 1Cr20Ni14Si2 provides exceptional resistance to oxidation, carburization, and scaling. These shields are accurately formed into a half-round profile to fit securely over straight sections of boiler tubes. They act as a durable protective barrier against high-velocity flue gases, soot blower impact, and particulate erosion, significantly increasing tube service life and reducing unscheduled maintenance. Ladhani Metal Corporation manufactures, supplies, and exports 1Cr20Ni14Si2 Boiler Half Round Tube Shields in various sizes, lengths, and thicknesses to meet the exact specifications of clients across domestic and international markets. 1Cr20Ni14Si2 Grade Chemical Composition – Heat Resistant Austenitic Stainless Steel • Carbon (C): ≤ 0.15% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.030% • Silicon (Si): 1.00 – 2.00% • Chromium (Cr): 19.00 – 21.00% • Nickel (Ni): 13.00 – 15.00% • Iron (Fe): Balance Uses • Shields straight boiler tubes in superheater and reheater sections • Protects against oxidation, scaling, and abrasive flue gas erosion • Suitable for applications requiring excellent high-temperature stability • Extends operational life of boiler tubes in severe service conditions Features • High chromium-nickel-silicon alloy – Ensures outstanding oxidation and scaling resistance • Excellent thermal stability – Maintains mechanical strength at elevated temperatures • Precision half-round profile – Guarantees accurate and secure tube coverage • Long-lasting protection – Withstands high-temperature flue gas environments • Flexible installation – Compatible with welding, clamping, or banding methods • Export quality – Manufactured to meet global standards for durability and performance Applications • Power generation plants – Protects tubes in superheater and reheater assemblies • Petrochemical refineries – Resists carburization and oxidation in furnace atmospheres • Waste heat recovery boilers – Guards tubes in high-temperature gas flow zones • Cement and metallurgy industries – Provides protection in abrasive and thermal cycling environments Conclusion The 1Cr20Ni14Si2 Boiler Half Round Tube Shield from Ladhani Metal Corporation is specifically designed for extreme temperature and corrosive boiler environments. Its high chromium, nickel, and silicon composition delivers unmatched oxidation resistance and mechanical stability, ensuring long-lasting protection for critical boiler components. Available in customized sizes for both domestic and international supply, these shields provide dependable and efficient boiler tube safeguarding. For detailed specifications and global export services, contact Ladhani Metal Corporation. #Mumbai #Pune #Ahmedabad #Vadodara #Surat #Rajkot #Jamnagar #Bharuch #Ankleshwar #Vapi #Delhi #Faridabad #Ghaziabad #Noida #Gurugram #Chennai #Coimbatore #Tiruchirappalli #Hyderabad #Visakhapatnam #Vijayawada #Bangalore #Mangalore #Mysore #Kolkata #Durgapur #Asansol #Bhubaneswar #Rourkela #Raipur #Bhilai #Bilaspur #Nagpur #Nashik #Aurangabad #Indore #Bhopal #Jabalpur #Kanpur #Lucknow #Varanasi #Jaipur #Kota #Udaipur #Jodhpur #Chandigarh #Ludhiana #Jalandhar #Haridwar #Dehradun #Agra #Meerut #Aligarh #Moradabad #Bareilly #Mathura #Gwalior #Rewa #Satna #Sagar #Ujjain #Ratlam #Solapur #Kolhapur #Amravati #Akola #Jalgaon #Latur #Sangli #Nanded #Gandhinagar #Bhavnagar #Mehsana #Surendranagar #Junagadh #Nadiad #Nizamabad #Karimnagar #Warangal #Kurnool #Nellore #Tirupati #Salem #Erode #Madurai #Tirunelveli #Thoothukudi #Belgaum #Hubli #Tumkur #Hassan #Cuttack #Sambalpur #Jamshedpur #Ranchi #Dhanbad #Patna #Gaya #Muzaffarpur#halftubeshield #utypehalftubeshield #tubeshieldexporter #TubeShield #HalfTubeShield #SSHalfRoundShield #BoilerTubeShield #BoilerShield #TubeProtection #Tubeshieldmanufacturer #BoilerTubeProtection #SSTubeShield #MetalIndustry #SteelFabrication #IndustrialShielding #SS304Shield #SS316Shield #StainlessSteelShield #WeldOnShield #WeldedTubeShield #TubeCladding #BoilerTubeSleeve #TubeSleeve #MetalFabrication #PowerPlantSupplies #RefineryEquipment #ProcessIndustry #MetalComponent #TubeShieldForBoilers #BoilerParts #SteelSolutions #TubeShieldManufacturer #TubeShieldSupplier #SSShielding #IndustrialTubeShield #BoilerTubeGuard #CustomMetalParts #SteelIndustryIndia #MetalEngineering #HeavyIndustrySupply #StainlessSteelIndia #SteelExporters #MetalComponentExport #FabricatedProducts #SteelDealer #IndustrialSupplyIndia #BoilerTubeFittings #TubeShieldingSolutions #HalfTubeCover #HeatExchangerShield

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Outer Half Round 90 Degree Bend Tube Shield

Ladhani Metal Corporation offers robust SS 410 Outer Half Round 90 Degree Bend Tube Shields designed to protect the outer curvature of 90-degree bends and U-bend tubes in boilers, heat exchangers, reheaters, and waste heat recovery systems. Manufactured from martensitic stainless steel grade SS 410, these shields provide excellent resistance to abrasion, scaling, and thermal fatigue, making them ideal for high-wear zones where mechanical durability is critical. The semi-cylindrical shield conforms to the outer arc of curved tubes, forming a physical barrier that prevents fly ash erosion, gas flow impingement, and high-temperature wear. Widely used in power plants and industrial steam systems, these shields ensure longer tube life and reduce unplanned maintenance. Ladhani Metal Corporation is a trusted manufacturer, supplier, and exporter of SS 410 Outer Half Round 90 Degree Bend Tube Shields, offering custom-made solutions tailored to plant specifications and coil geometries. SS 410 Grade Chemical Composition – Martensitic Stainless Steel • Carbon (C): 0.08 – 0.15% • Manganese (Mn): ≤ 1.00% • Phosphorus (P): ≤ 0.040% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 11.5 – 13.5% • Nickel (Ni): ≤ 0.75% • Iron (Fe): Balance Applications: Ideal for high-wear, moderately corrosive environments such as power boilers, WHRBs, HRSGs, and industrial heaters. Uses • Shielding 90-degree return bends in boilers and reheaters • Protecting U-bend tubes in WHRBs and flue gas systems • Guarding tube bends in waste heat sections of thermal processing units • Applied in environments where erosion from ash or particulate flow is prevalent Features • Excellent wear resistance – Ideal for abrasive service conditions • Thermal stability – Maintains strength and hardness at elevated temperatures • Mechanical durability – Withstands impact, vibration, and cyclic stresses • Accurate fit – Precision-shaped to match tube bend radius and diameter • Installation flexibility – Can be clamped, welded, or banded securely • Custom options – Available in various lengths, radii, and wall thicknesses Applications • Thermal power plants – Protects critical bend zones in high-ash areas • WHRBs and HRSGs – Used in exhaust recovery systems exposed to soot and gas flow • Petrochemical units – Applied in high-temperature reformers and heaters • Cement and process industries – Guards curved tube surfaces from scale and erosion Conclusion The SS 410 Outer Half Round 90 Degree Bend Tube Shield by Ladhani Metal Corporation is a durable and cost-effective solution for protecting curved boiler and heat exchanger tubes in abrasive and thermal environments. With superior wear resistance and reliable mechanical strength, it extends service life and enhances equipment performance. For custom sizing, material selection, or technical specifications, contact Ladhani Metal Corporation. #Mumbai #Pune #Ahmedabad #Vadodara #Surat #Rajkot #Jamnagar #Bharuch #Ankleshwar #Vapi #Delhi #Faridabad #Ghaziabad #Noida #Gurugram #Chennai #Coimbatore #Tiruchirappalli #Hyderabad #Visakhapatnam #Vijayawada #Bangalore #Mangalore #Mysore #Kolkata #Durgapur #Asansol #Bhubaneswar #Rourkela #Raipur #Bhilai #Bilaspur #Nagpur #Nashik #Aurangabad #Indore #Bhopal #Jabalpur #Kanpur #Lucknow #Varanasi #Jaipur #Kota #Udaipur #Jodhpur #Chandigarh #Ludhiana #Jalandhar #Haridwar #Dehradun #Agra #Meerut #Aligarh #Moradabad #Bareilly #Mathura #Gwalior #Rewa #Satna #Sagar #Ujjain #Ratlam #Solapur #Kolhapur #Amravati #Akola #Jalgaon #Latur #Sangli #Nanded #Gandhinagar #Bhavnagar #Mehsana #Surendranagar #Junagadh #Nadiad #Nizamabad #Karimnagar #Warangal #Kurnool #Nellore #Tirupati #Salem #Erode #Madurai #Tirunelveli #Thoothukudi #Belgaum #Hubli #Tumkur #Hassan #Cuttack #Sambalpur #Jamshedpur #Ranchi #Dhanbad #Patna #Gaya #Muzaffarpur #TubeShield #HalfTubeShield #SSHalfRoundShield #BoilerTubeShield #BoilerShield #TubeProtection #Tubeshieldmanufacturer #BoilerTubeProtection #SSTubeShield #MetalIndustry #SteelFabrication #IndustrialShielding #SS304Shield #SS316Shield #StainlessSteelShield #WeldOnShield #WeldedTubeShield #TubeCladding #BoilerTubeSleeve #TubeSleeve #MetalFabrication #PowerPlantSupplies #RefineryEquipment #ProcessIndustry #MetalComponent #TubeShieldForBoilers #BoilerParts #SteelSolutions #TubeShieldManufacturer #TubeShieldSupplier #SSShielding #IndustrialTubeShield #BoilerTubeGuard #CustomMetalParts #SteelIndustryIndia #MetalEngineering #HeavyIndustrySupply #StainlessSteelIndia #SteelExporters #MetalComponentExport #FabricatedProducts #SteelDealer #IndustrialSupplyIndia #BoilerTubeFittings #TubeShieldingSolutions #HalfTubeCover #HeatExchangerShield #halftubeshield #utypehalftubeshield #tubeshieldexporter

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Outer Half Round 90 Degree Bend Tube Shield

Ladhani Metal Corporation offers top-grade SS 316 Outer Half Round 90 Degree Bend Tube Shields designed to provide robust protection to the outer curvature of U-bend and 90-degree return tubes in boilers, superheaters, heat exchangers, and waste heat recovery systems. Manufactured from austenitic stainless steel SS 316, these shields offer superior resistance to pitting, crevice corrosion, and chloride-induced attack, making them ideal for environments with aggressive chemical exposure and high-temperature steam. The shields feature a precisely contoured semi-cylindrical shape that wraps securely around the outer arc of curved tubes. This design creates a physical barrier against flue gas erosion, fly ash impingement, and thermal degradation. Ladhani Metal Corporation—an established manufacturer, supplier, and exporter—provides fully customizable SS 316 bend shields to suit a wide range of boiler and process equipment configurations. SS 316 Grade Chemical Composition – Austenitic Stainless Steel • Carbon (C): ≤ 0.08% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 16.0 – 18.0% • Nickel (Ni): 10.0 – 14.0% • Molybdenum (Mo): 2.0 – 3.0% • Iron (Fe): Balance Applications: Specifically suited for high-chloride and corrosive service conditions in boilers, HRSGs, WHRBs, and industrial heat exchangers. Uses • Protection of 90-degree bends and U-bends in superheaters and reheaters • Shields return tube arcs in marine boilers, HRSGs, and process steam systems • Ideal for corrosive environments in petrochemical, desalination, and coastal plants • Guards curved sections in heat exchangers, WHRBs, and flue gas circuits Features • Excellent corrosion resistance – Molybdenum enhances protection in chloride-laden atmospheres • High-temperature stability – Performs reliably under fluctuating thermal loads • Erosion resistance – Shields tube curves from ash erosion and gas flow impingement • Precision-formed – Engineered to match tube diameter and bend radius for accurate fit • Versatile installation – Can be tack welded, clamped, or banded securely • Custom options – Available in multiple wall thicknesses, lengths, and curvature specifications Applications • Thermal power plants – Used to shield U-bends in superheater and reheater coils • Chemical plants – Provides long-term protection in acidic or steam-rich environments • HRSGs and WHRBs – Prevents erosion in high-velocity flue gas areas • Marine and coastal installations – Resists corrosion from saltwater-laden air and gases Conclusion The SS 316 Outer Half Round 90 Degree Bend Tube Shield by Ladhani Metal Corporation offers durable, high-performance protection for boiler and exchanger tubes in harsh service conditions. Its superior corrosion resistance, thermal durability, and precision engineering make it a reliable choice for extending tube life and reducing unplanned outages. For custom sizing, material selection, or technical specifications, contact Ladhani Metal Corporation. #Mumbai #Pune #Ahmedabad #Vadodara #Surat #Rajkot #Jamnagar #Bharuch #Ankleshwar #Vapi #Delhi #Faridabad #Ghaziabad #Noida #Gurugram #Chennai #Coimbatore #Tiruchirappalli #Hyderabad #Visakhapatnam #Vijayawada #Bangalore #Mangalore #Mysore #Kolkata #Durgapur #Asansol #Bhubaneswar #Rourkela #Raipur #Bhilai #Bilaspur #Nagpur #Nashik #Aurangabad #Indore #Bhopal #Jabalpur #Kanpur #Lucknow #Varanasi #Jaipur #Kota #Udaipur #Jodhpur #Chandigarh #Ludhiana #Jalandhar #Haridwar #Dehradun #Agra #Meerut #Aligarh #Moradabad #Bareilly #Mathura #Gwalior #Rewa #Satna #Sagar #Ujjain #Ratlam #Solapur #Kolhapur #Amravati #Akola #Jalgaon #Latur #Sangli #Nanded #Gandhinagar #Bhavnagar #Mehsana #Surendranagar #Junagadh #Nadiad #Nizamabad #Karimnagar #Warangal #Kurnool #Nellore #Tirupati #Salem #Erode #Madurai #Tirunelveli #Thoothukudi #Belgaum #Hubli #Tumkur #Hassan #Cuttack #Sambalpur #Jamshedpur #Ranchi #Dhanbad #Patna #Gaya #Muzaffarpur #TubeShield #HalfTubeShield #SSHalfRoundShield #BoilerTubeShield #BoilerShield #TubeProtection #Tubeshieldmanufacturer #BoilerTubeProtection #SSTubeShield #MetalIndustry #SteelFabrication #IndustrialShielding #SS304Shield #SS316Shield #StainlessSteelShield #WeldOnShield #WeldedTubeShield #TubeCladding #BoilerTubeSleeve #TubeSleeve #MetalFabrication #PowerPlantSupplies #RefineryEquipment #ProcessIndustry #MetalComponent #TubeShieldForBoilers #BoilerParts #SteelSolutions #TubeShieldManufacturer #TubeShieldSupplier #SSShielding #IndustrialTubeShield #BoilerTubeGuard #CustomMetalParts #SteelIndustryIndia #MetalEngineering #HeavyIndustrySupply #StainlessSteelIndia #SteelExporters #MetalComponentExport #FabricatedProducts #SteelDealer #IndustrialSupplyIndia #BoilerTubeFittings #TubeShieldingSolutions #HalfTubeCover #HeatExchangerShield #halftubeshield #utypehalftubeshield #tubeshieldexporter

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Half Round Straight Tube Shield

Half Round Tube Shield Ladhani Metal Corporation manufactures SS 316L Half Round Straight Tube Shields to provide corrosion-resistant protection for straight tubes in boilers, economizers, heat exchangers, and steam systems. SS 316L is a low-carbon version of SS 316, offering excellent resistance to intergranular corrosion, particularly after welding. These shields are suitable for use in chemical plants, marine environments, and flue gas systems with high chloride or acidic content. SS 316L Half Round Straight Tube Shield The SS 316L Half Round Straight Tube Shield is designed to fit securely over the outer surface of straight tubes, shielding them from erosive gas flow, thermal fatigue, and corrosive deposits. Its low carbon content ensures minimal carbide precipitation during welding, making it ideal for systems requiring extensive fabrication or exposure to corrosive condensates. SS 316L shields are used in high-humidity areas and aggressive service conditions to extend the life and performance of pressure tubes. Ladhani Metal Corporation is a leading manufacturer, supplier, and exporter of SS 316L Half Round Straight Tube Shields, offering precision-engineered solutions for industrial thermal protection. Material Grade SS 316L – Austenitic stainless steel with low carbon for superior corrosion resistance and post-weld performance. Chemical Composition of SS 316L • Carbon (C): ≤ 0.03% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 16.0 – 18.0% • Nickel (Ni): 10.0 – 14.0% • Molybdenum (Mo): 2.0 – 3.0% • Iron (Fe): Balance Applications: Designed for welded and corrosion-sensitive systems such as boilers operating with acidic flue gas or chloride-laden environments. Uses • Protection of straight tubes in superheaters, economizers, and marine boilers • Suitable for chemical processing and desulfurization units • Used in wet flue gas paths of waste heat boilers • Shields steam lines and heat exchangers exposed to brine or acidic residues • Installed in paper, pulp, and food processing equipment with steam applications Features • Superior corrosion resistance – Especially in acidic and chloride-rich environments • Low carbon content – Prevents sensitization and supports post-weld integrity • High durability – Withstands thermal cycling, oxidation, and chemical attack • Precise fit – Manufactured to match specific tube diameters and wall clearances • Quick installation – Clamp-on, weld-on, and banding options available • Improves tube longevity – Reduces wear and the need for premature replacement Applications • power generation – Protects straight tubes in low-temperature and high-moisture flue zones • marine and offshore – Ideal for steam systems exposed to saltwater vapor • petrochemical and fertilizer plants – Prevents corrosion in chemical-laden environments • WHRBs and gas turbines – Shields tube surfaces from acidic or condensate-rich exhaust gases • food and pharmaceutical – Used where corrosion resistance and cleanliness are critical Conclusion The SS 316L Half Round Straight Tube Shield from Ladhani Metal Corporation provides enhanced resistance to corrosion, particularly in welded or moisture-prone areas. Its low carbon chemistry and molybdenum-enhanced durability make it a dependable choice for long-term tube protection in harsh thermal and chemical conditions. For tailored dimensions, technical support, or bulk supply inquiries, contact Ladhani Metal Corporation. #Mumbai #Pune #Ahmedabad #Vadodara #Surat #Rajkot #Jamnagar #Bharuch #Ankleshwar #Vapi #Delhi #Faridabad #Ghaziabad #Noida #Gurugram #Chennai #Coimbatore #Tiruchirappalli #Hyderabad #Visakhapatnam #Vijayawada #Bangalore #Mangalore #Mysore #Kolkata #Durgapur #Asansol #Bhubaneswar #Rourkela #Raipur #Bhilai #Bilaspur #Nagpur #Nashik #Aurangabad #Indore #Bhopal #Jabalpur #Kanpur #Lucknow #Varanasi #Jaipur #Kota #Udaipur #Jodhpur #Chandigarh #Ludhiana #Jalandhar #Haridwar #Dehradun #Agra #Meerut #Aligarh #Moradabad #Bareilly #Mathura #Gwalior #Rewa #Satna #Sagar #Ujjain #Ratlam #Solapur #Kolhapur #Amravati #Akola #Jalgaon #Latur #Sangli #Nanded #Gandhinagar #Bhavnagar #Mehsana #Surendranagar #Junagadh #Nadiad #Nizamabad #Karimnagar #Warangal #Kurnool #Nellore #Tirupati #Salem #Erode #Madurai #Tirunelveli #Thoothukudi #Belgaum #Hubli #Tumkur #Hassan #Cuttack #Sambalpur #Jamshedpur #Ranchi #Dhanbad #Patna #Gaya #Muzaffarpur #TubeShield #HalfTubeShield #SSHalfRoundShield #BoilerTubeShield #BoilerShield #TubeProtection #Tubeshieldmanufacturer #BoilerTubeProtection #SSTubeShield #MetalIndustry #SteelFabrication #IndustrialShielding #SS304Shield #SS316Shield #StainlessSteelShield #WeldOnShield #WeldedTubeShield #TubeCladding #BoilerTubeSleeve #TubeSleeve #MetalFabrication #PowerPlantSupplies #RefineryEquipment #ProcessIndustry #MetalComponent #TubeShieldForBoilers #BoilerParts #SteelSolutions #TubeShieldManufacturer #TubeShieldSupplier #SSShielding #IndustrialTubeShield

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Half Round Straight Tube Shield

Half Round Tube Shield Ladhani Metal Corporation manufactures SS 304L Half Round Straight Tube Shields designed to protect straight sections of boiler and heat exchanger tubes from erosion, thermal fatigue, and corrosion caused by high-temperature gases and particulate matter. These shields are shaped to conform tightly to the outer tube surface, providing a protective barrier in high-wear zones. The SS 304L material offers excellent weldability and enhanced resistance to intergranular corrosion, making it ideal for shielding tubes in critical thermal environments. SS 304L Half Round Straight Tube Shield The SS 304L Half Round Straight Tube Shield is made from low-carbon austenitic stainless steel (304L), which minimizes carbide precipitation during welding and resists intergranular attack. This makes it especially useful for applications where welding is required during installation. The shield is installed over straight tube sections in boilers, superheaters, economizers, and steam processing equipment to extend tube life and reduce maintenance needs. Ladhani Metal Corporation is a trusted manufacturer, supplier, and exporter of SS 304L Half Round Straight Tube Shields, offering reliable tube protection solutions for industrial heating and energy systems. Material Grade SS 304L – Low-carbon variant of austenitic stainless steel with enhanced corrosion resistance and weldability. Chemical Composition of SS 304L • Carbon (C): ≤ 0.03% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 18.0 – 20.0% • Nickel (Ni): 8.0 – 12.0% • Iron (Fe): Balance Applications: Ideal for systems involving welding, elevated temperatures, and corrosive steam or gas exposure. Uses • Shielding straight tubes in boilers and superheaters • Protection of economizer tubes and reheaters • Used in heat recovery steam generators (HRSGs) • Applied in steam reformers and chemical processing units • Effective in pulp and paper recovery boilers and refinery heaters Features • Intergranular corrosion resistance – Low carbon content prevents sensitization and weld decay • High-temperature strength – Maintains integrity under prolonged heat and gas exposure • Extended tube life – Minimizes erosion, slag buildup, and surface damage • Custom sizing – Available in various diameters, thicknesses, and lengths to match tube dimensions • Simple installation – Mounts securely using clamps, welding, or metal banding • Reduced maintenance – Lowers the need for frequent inspection and tube replacement Applications • power generation – Shields straight tube segments in LTSH and superheater zones from flue gas erosion • petrochemical plants – Protects tubes in high-humidity, chloride, and acidic processing environments • industrial boilers – Enhances tube longevity in zones prone to fly ash and slag contact • waste heat recovery systems – Extends operational life under thermal cycling and gas turbulence • marine boilers – Ideal for use in steam systems aboard ships exposed to saline and humid conditions Conclusion The SS 304L Half Round Straight Tube Shield by Ladhani Metal Corporation provides a robust and corrosion-resistant solution for protecting straight tube sections in thermal processing units. With its low carbon content, superior weldability, and durable performance in high-temperature environments, it is an optimal choice for industries focused on efficiency, reliability, and long service life. For custom fabrication, project-specific designs, or technical support, please contact Ladhani Metal Corporation.

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