U Type Half Round Tube Shield
Half Round Tube Shield
Half Round Tube Shields by Ladhani Metal Corporation are precision-engineered components used to protect boiler and heat exchanger tubes from erosion, scaling, and high-temperature corrosion. These shields are widely applied in industrial systems exposed to thermal cycling, aggressive gases, and particulate flow. Their half-round shape allows for simple and secure installation over straight or curved tube surfaces, extending tube life and reducing maintenance needs.
1Cr20Ni14Si2 U Type Half Round Tube Shield
The 1Cr20Ni14Si2 U Type Half Round Tube Shield is manufactured from a high-temperature austenitic stainless steel alloy designed for demanding thermal environments. Composed primarily of chromium and nickel with enhanced silicon content, this alloy provides outstanding resistance to oxidation, scaling, carburization, and thermal fatigue. It is particularly effective in shielding U-bend tube sections within boilers, reformers, and heat recovery systems where prolonged exposure to high heat and reactive gases can degrade performance. The U-type configuration ensures full coverage of the inner and outer arcs of curved tubes, delivering comprehensive protection against mechanical and thermal damage.
• Outer U Type Half Round Tube Shield – Protects the outer curvature of U-bends from high-temperature flue gas erosion, slag deposits, and oxidizing environments.
• Inner U Type Half Round Tube Shield – Shields the inner bend arc from thermal stress cracking, scale formation, and turbulence-induced wear.
Ladhani Metal Corporation provides 1Cr20Ni14Si2 U Type Half Round Tube Shields for industries requiring reliable, long-term protection in aggressive high-temperature service conditions.
Chemical Composition of 1Cr20Ni14Si2 – Heat-Resistant Austenitic Stainless Steel
• Carbon (C): ≤ 0.15%
• Manganese (Mn): ≤ 1.50%
• Phosphorus (P): ≤ 0.035%
• Sulfur (S): ≤ 0.030%
• Silicon (Si): 1.50 – 2.50%
• Chromium (Cr): 19.0 – 21.0%
• Nickel (Ni): 13.0 – 15.0%
• Iron (Fe): Balance
Applications: Ideal for continuous and cyclic high-temperature systems where resistance to oxidation, thermal fatigue, and carburization is critical.
Uses
• Protection of U-bend tubes in superheaters and reheaters in power generation systems
• Shielding of return bends in waste heat recovery boilers and HRSGs operating under high flue gas flow
• Coverage for curved tube sections in reformers, cracking furnaces, and thermal oxidizers
• Safeguarding tube bends in heat exchangers, condensers, and process gas heating systems
• Applicable in chemical, metallurgical, and energy industries where extreme thermal cycling and gas exposure occur
Features
• Excellent oxidation resistance – Chromium and silicon-rich composition provides strong protection against scaling in high-temperature, oxidizing atmospheres.
• Superior thermal fatigue performance – Maintains mechanical strength and dimensional stability under rapid temperature fluctuations.
• Dual-arc shielding – Available in inner and outer U-type configurations for total protection of return bends in heat exchanger systems.
• Precision engineered – Manufactured to match tube diameter and bend radius, ensuring tight, secure installation without vibration or misalignment.
• Easy to install – Can be quickly mounted using banding, clamps, or tack welds without the need to disassemble tube bundles.
• Long service life – Designed for demanding environments, reducing maintenance frequency and enhancing overall system efficiency.
Applications
• thermal power plants – Installed in U-bends of superheaters and reheaters to prevent heat-induced scaling, erosion, and fatigue cracking. Improves reliability and heat transfer efficiency.
• petrochemical and refinery units – Used in process heaters, reformers, and thermal units where high-temperature gas exposure is constant. Provides stable, long-term protection.
• waste heat recovery units – Shields U-shaped tubes in WHRBs and HRSGs from slag deposits, oxidizing gases, and temperature cycling stress.
• chemical industries – Ideal for ammonia synthesis, methanol production, and gas reforming systems exposed to thermal shock and oxidizing media.
• metal and glass manufacturing – Protects curved tubes in furnaces and preheaters exposed to abrasive and high-heat environments.
Conclusion
The 1Cr20Ni14Si2 U Type Half Round Tube Shield by Ladhani Metal Corporation is a high-performance solution for protecting U-bend tube sections in the most demanding thermal and chemical environments. With excellent resistance to oxidation, carburization, and thermal fatigue, this shield is ideal for use in power plants, refineries, chemical processing units, and high-temperature industrial systems. Designed for precision fit and easy installation, it provides dependable, long-lasting protection that reduces maintenance and extends equipment service life.
For technical consultation, custom orders, or quotations, please contact Ladhani Metal Corporation.
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