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Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-fabricated components used to protect the external surfaces of tubes in boilers, heat exchangers, and high-temperature industrial equipment. These shields are critical for reducing erosion, oxidation, and thermal degradation, particularly in high-temperature zones where process gases, flames, or particulate matter can damage tube integrity over time. 1Cr20Ni14Si2 Half Round Tube Shield The 1Cr20Ni14Si2 Half Round Tube Shield is a semi-cylindrical protective sleeve manufactured from a high-performance austenitic stainless steel alloy consisting of approximately 20% chromium, 14% nickel, and 2% silicon. This alloy is designed for excellent oxidation resistance, carburization resistance, and high-temperature structural stability. The inclusion of silicon significantly enhances the formation of a protective oxide film, making it suitable for use in severe thermal environments such as industrial furnaces, superheaters, and reformers. The shield’s half-round profile is engineered for easy installation over the tube surface, ensuring a tight, durable fit and long-term protection. Chemical Composition of 1Cr20Ni14Si2 – Austenitic Heat-Resistant Stainless Steel • Carbon (C): ≤ 0.15% • Silicon (Si): 1.50 – 2.50% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.030% • Chromium (Cr): 19.0 – 21.0% • Nickel (Ni): 13.0 – 15.0% • Iron (Fe): Balance Uses • Boiler Tube Protection – Shields critical areas of superheater and reheater tubes from oxidation and scale formation under high flue gas temperatures. • Furnace Tube Shielding – Guards against flame impingement, high-temperature corrosion, and mechanical erosion in radiant and convection zones. • Heat Exchanger Cladding – Offers external protection for tubes subjected to thermal shock and corrosive process gases. • Steam Reforming Equipment – Prevents surface degradation of tubes in syngas and hydrogen production systems operating under carburizing conditions. • Waste Heat Boilers and Incinerators – Provides a thermal barrier for tubes exposed to particulate-laden gas flows and fluctuating temperatures. Features • Excellent Oxidation Resistance – High chromium and silicon content form a dense, protective oxide layer for long service in oxidizing environments. • Carburization and Thermal Fatigue Resistance – Suitable for prolonged use in atmospheres containing hydrocarbons, CO, and high radiant heat. • High-Temperature Durability – Retains strength and resists creep deformation at service temperatures up to 1000°C. • Austenitic Microstructure – Offers superior ductility, resistance to cracking under thermal cycling, and excellent metallurgical stability. • Easy Installation – Half-round configuration allows for fast on-site fitment using mechanical clamping or welding, with minimal tube disruption. • Surface Finishing Options – Available in pickled, passivated, or bright annealed finishes for improved corrosion and heat resistance. • Custom Built – Manufactured to meet specific size, thickness, and design requirements for varied industrial applications. Applications • Thermal Power Plants – Used to protect boiler tubes in high-temperature zones like superheaters, economizers, and air preheaters. • Petrochemical and Refining Plants – Deployed in furnace tubes, reformer systems, and transfer line exchangers where oxidation and carburization are concerns. • Waste-to-Energy Systems – Protects boiler and heat recovery tubes from corrosive gas attack and ash erosion in incinerators. • Metallurgical Furnaces – Applied in annealing, forging, and reheating furnaces for protecting tube walls exposed to high heat and corrosive gases. • Cement and Lime Kilns – Shields heat recovery piping and cooler tubes from abrasion and elevated thermal conditions. • Chemical Process Equipment – Guards steam and process tubes in reactors, condensers, and exchangers from scaling and thermal damage. Conclusion The 1Cr20Ni14Si2 Half Round Tube Shield by Ladhani Metal Corporation is engineered to perform reliably in high-temperature, high-corrosion industrial environments. With excellent resistance to oxidation, carburization, and thermal fatigue, this alloy-based shield offers superior performance and longevity for boiler and furnace applications. Its austenitic structure ensures mechanical stability and ductility under extreme conditions, while its precise half-round design enables convenient installation and durable coverage. Custom-built to your project’s specifications, Ladhani Metal Corporation’s tube shields represent a smart investment in system protection, reliability, and long-term efficiency. For technical details, customization options, or a quotation, please contact Ladhani Metal Corporation.

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Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are high-performance components designed to protect heat exchanger and boiler tubes from thermal damage, erosion, and high-temperature corrosion. These shields play a vital role in extending tube life and ensuring stable operation in demanding industrial environments such as petrochemical plants, power generation facilities, and high-temperature furnaces. 1Cr25Ni20Si2 Half Round Tube Shield The 1Cr25Ni20Si2 Half Round Tube Shield is a semi-cylindrical tube protector made from a heat-resistant alloy consisting of 25% chromium, 20% nickel, and 2% silicon. This alloy is known for its outstanding resistance to oxidation, carburization, and scaling at elevated temperatures, often exceeding 1100°C. The presence of silicon further enhances its oxidation resistance by forming a stable protective film on the surface. These shields are precision-formed in a half-round profile for easy clamping or welding over the tube surface, delivering a tight and durable fit. Chemical Composition of 1Cr25Ni20Si2 – Heat-Resistant ss Austenitic Alloy • Carbon (C): ≤ 0.20% • Silicon (Si): 1.50 – 2.50% • Manganese (Mn): ≤ 1.50% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.030% • Chromium (Cr): 24.0 – 26.0% • Nickel (Ni): 19.0 – 22.0% • Iron (Fe): Balance Uses • Superheater and Reheater Tube Protection – Shields tubes from oxidation and metal dusting under high steam and flue gas temperatures in utility boilers. • Furnace Tube Protection – Prevents damage from flame impingement, scaling, and spalling in radiant and convection furnace zones. • Reforming and Cracking Units – Used in petrochemical plants to protect process tubes from carburization and oxidation during prolonged high-temperature service. • Air Preheaters and Heat Recovery Systems – Guards tubes from thermal fatigue and corrosive ash erosion in waste heat systems. • Gas-Fired and Biomass Boilers – Applied to protect critical tube sections exposed to high-velocity combustion gases and corrosive deposits. Features • Superior Oxidation Resistance – The combination of chromium, nickel, and silicon provides long-term stability in oxidizing environments above 1000°C. • Excellent Carburization and Sulfidation Resistance – Performs well in carbon-rich and sulfur-laden atmospheres, making it ideal for petrochemical service. • High Mechanical Strength – Retains structural integrity under thermal cycling and mechanical load at elevated service temperatures. • Precision Half-Round Design – Ensures easy fitment over existing tubes with minimal disruption to equipment layout or flow design. • Enhanced Surface Protection – Silicon contributes to the formation of a dense oxide scale, minimizing material loss due to scaling. • Custom Dimensions – Available in a range of thicknesses, diameters, and lengths with optional surface treatments like bright annealing and passivation. Applications • Thermal Power Plants – Used in critical boiler zones such as superheaters and economizers where high-temperature oxidation resistance is required. • Petrochemical and Refining Industries – Deployed in reformers, ethylene crackers, and process gas heaters where tubes face carburizing and oxidizing atmospheres. • Metallurgical Furnaces – Protects tubes and gas paths in steel, non-ferrous, and heat treatment furnaces operating under extreme thermal conditions. • Waste-to-Energy Systems – Shields boiler tubes and superheaters from corrosive ash and high flue gas temperatures in incinerators and biomass units. • Cement and Glass Plants – Guards heat recovery and exhaust handling tubes from scaling and thermal wear in rotary kilns and regenerative chambers. Conclusion The 1Cr25Ni20Si2 Half Round Tube Shield by Ladhani Metal Corporation is engineered for high-performance protection in environments where conventional stainless steels may fail. Its exceptional resistance to oxidation, carburization, and high-temperature scaling makes it a preferred solution for boiler, furnace, and heat exchanger tube protection across several heavy industries. With customizable sizes, expert fabrication, and material certifications, Ladhani Metal Corporation delivers reliable and long-lasting shielding components designed to enhance system integrity, reduce maintenance costs, and ensure uninterrupted operation under extreme thermal stress. For specification or to request a quotation, please contact Ladhani Metal Corporation.

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Titanium 6al4v Plate

Product Name: Titanium 6al4v plate Standard: ASTM B265 , AMS 4911 , ASTM F136 Material: Gr5 Unit Price: $19.5usd/kg-$48usd/kg Thickness: 0.3-100mm Length: 500-6000mm Or As You Require Width: 500-1000mm Or As You Require Surface: Pickling, Polishing, Sand Blasting There are several advantages to using titanium sheet metal: 1. High strength-to-weight ratio: Titanium is known for its high strength-to-weight ratio, which means that it is strong but lightweight. This makes it ideal for use in applications where weight is a concern, such as aerospace and sports equipment. 2. Corrosion resistance: Titanium is highly resistant to corrosion, making it suitable for use in harsh environments where other metals would quickly deteriorate. This makes it ideal for use in marine and chemical processing applications. 3. Biocompatibility: Titanium is biocompatible, meaning that it is not harmful to living tissue. This makes it ideal for use in medical implants and prosthetics. 4. High melting point: Titanium has a high melting point, making it suitable for use in high-temperature applications such as jet engines. 5. Ductility: Titanium is highly ductile, meaning that it can be easily formed into a variety of shapes and sizes without breaking. This makes it ideal for use in complex designs and applications. Applications: Widely used in petroleum, chemical, rubber, pesticides, dyes, medicine, food, and used to complete vulcanization, nitration, hydrogenation, polymerization, condensation and other technical processes. Such as reverberator, reverberation kettle, differentiation pot, polymerization kettle. Titanium 6al4v plate Chemical compositions(weight%,<=) Ti Al V Fe C Remainder 5.5-6.75 3.5-4.5 0.30 0.08 N H O Other(total) 0.05 0.015 0.2 0.4 Physical properties(>=) Σb Tensile Strength (Mpa) σr0.2 Yield Strength (Mpa) δL0+50mm Elongation (%) ψ Reduction of area (%) 895 830 8-12 18-30 Titanium 6al4v plates in stock: Thickness: 1mm 2mm 4mm 5mm 6mm 8mm 10mm 12mm 15mm 20mm 25mm Size: 1000*2000mm 3000*6000mm The production process of titanium plate: 1. Hot forging:casting skills above the metal recrystallization temperature; 2. Hot rolling:the rolling process performed at a temperature higher than the recrystallization temperature; 3. Cold rolling:the rolling process where the plastic deformation temperature is lower than the recovery temperature; 4. Annealing: slowly heating the metal to a certain temperature, insisting on meeting the time, and then cooling at an appropriate speed a metal heat treatment technology; 5. Pickling: immersing the parts in an aqueous solution such as sulfuric acid to remove the oxide and other thin films on the metal surface. It is the pretreatment or process treatment of electroplating, enamel, rolling and other skills.

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Grade 2 Pure Titanium Rod

Product Name: Titanium Bar Standard: ASTM B348 Material: GR1, GR2, GR5, GR7, GR12 Unit Price: $15usd/kg- $30usd/kg Shape: Round, Square, Flat, Hex Diameter: 6-350mm Length: Max 6000mm Surface: Bright Grade 2 Pure Titanium Rod Product Information Grade: GR1, GR2, GR4, GR5, GR7, GR12, GR23 Russian Grade: BT1-00,BT1-0,BT1-2 Standard: ASTM B348, AMS 4928, ASTM F67,ASTM F136 Diameter: 3-350mm Length: up to 6000mm Surface: Polished, Pickled Features: Polished surface with no defects, no cracks and no pitting. Tolerance Diameter(mm) h7 h8 h9 h10 h11 h12 Tolerance precision (um) 3~6 12 18 30 48 75 120 6~10 15 22 36 58 90 150 10~18 18 27 43 70 110 180 "h"stands for a tolerance range(-x,+0),on the contrary,"H"stands for a tolerance(-0,+X) Advantages 1. Equipment: We have Trimming machines, milling machines, annealing furnaces, shearing machines, bending machines, straightening machines, sandblasting machines, punching machines and forging hammers etc. 2. Product: We have sufficient inventory and accept customized product. We can also provide you with samples. 3. Quality: We have exported our titanium rod to many countries, including the US, Italy, Korea, Ukraine and Chile etc. The quality of our products is widely recognized. Quality Certificate is available. Third-party testing is also accepted, like TUV, SGS, BV etc. 4. Price: As a leading manufacturer of titanium products for more than 16 years, we know the market very well. We can provide you with competitive prices. 5. Payment: Flexible payment terms. TT, LC, Western Union, Paypal etc. are all acceptable. You can choose any convenient way. 6. Packaging: Usually plywood box for export, ensuring that the goods will not get damaged during the shipment. 7. Shipment: Various shipping methods. EXW, FOB, CIF etc. are all ok for us. 8. Service: Professional team. We have set up a service department.

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Grade 5 Titanium Alloy Rod

Product Name: Titanium Bar Standard: ASTM B348 Material: GR1, GR2, GR5, GR7, GR12 Unit Price: $15usd/kg- $30usd/kg Shape: Round, Square, Flat, Hex Diameter: 6-350mm Length: Max 6000mm Surface: Bright Grade 5 Titanium Alloy Rod Our Advantages 1. Price: As a leading manufacturer of titanium products, we have a history of more than 16 years and we know the market very well, so competitive prices can be offered. 2. Equipment: We have annealing furnaces, forging hammers, milling machines, straightening machines, shearing machines, trimming machines, punching machines, sandblasting machines etc. 3. Quality: Our titanium rods are sold to many countries. Our product is widely recognized. MTC, like EN10204.3.1, is available. Third-party test, such as TUV, SGS, BV etc., is also acceptable. 4. Shipment: Various modes of shipping. EXW, FOB, CIF etc. are all ok for us. Applications Petrochemical industry Desalination Seawater pipelines Offshore oil drilling Mariculture Precision parts Aerospace Medical industry Metallury Power industry Shipbuilding Bridges Vaccum salt production Light industry Mechanical equipment Electronics

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10mm Titanium Round Rod

Product Name: 10mm Titanium Round Rod Standard: ASTM B348 ASTM F136 ASTM F67 AMS 4928 Material: GR1, GR2, GR3,GR4,GR5, GR7, GR12,GR23 etc. Shape: Round, Square, Flat, Hex Diameter: 6-200mm Length: Max 6000mm Surface: Bright Application:Chemical industry,machinery, ocean, aviation, military industry etc. Advantages: 1. Equipments:we have milling machine, annealing furnace, straightening machine, rolling mill, cutting machine, punching machine, sand blasting machine, etc. 2. Price:with more than 15 years of production and export experience in the titanium industry, we know this market well. Under the premise of quality assurance, to customers the most competitive price 3. Quality: Our titanium rods have been exported to many regions and countries in North America, Europe, Southeast Asia and so on, and the satisfaction rate has reached 99.95%. We accept any third party testing, such as SGS, TUV,BV, etc. Physical properties of titanium bars: Tensile Strength(min) Yeild Strength(min) Elongation(%) ksi MPa ksi MPa Grade 1 35 240 20 138 24 Grade2 50 345 40 275 20 Grade 3 65 450 55 380 18 Grade 4 80 550 70 483 15 Grade 5 130 895 120 828 10 Grade 7 50 345 40 275 20 Grade 12 70 483 50 345 18 Grade 23 125 860 115 790 10

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Titanium Clad Tubesheet

Porduct name : Titanium clad Tubesheet Material: Titanium +steel,Titanium+stainless steel etc. Size &Standard: As per client drawing Production Method: Forging,annealing and machining Advantage: Excellent corrosion resistance ability Packing: Plywood case Application: Heat Exchanger, chemical equipment, Pressure Vessel, filter devices, etc. Titanium clad tubesheet Product Name Titanium clad tubesheet Base Metal All types of steel and stainless steel ,sopper etc. Clad Metal Titanium GR2 Gr7 Gr9 Gr12 etc. Dimension Customized Standard ASTM Shape Round Certificates ISO9001, Mill Test Report, Certificate 3.1, EN, Ultrasonic Certificate Applied Equipment Pressure Vessels, Boilers, Containers Application Power Generation, Industry Refrigeration, Oil&Gas, Chemical&Petrochemical Exported Countries USA, Australia, Russia, Bahrain, Venezuela, Greece, Korea, Indonesia etc. Explosive Welding Technical Advantage: →no limits of materials shape, thickness and area; →metallurgical bonding with high strength; →high performance of machining process; →improving the materials performance after bonding; →realizing multilayer materials clad;

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Titanium Tubesheet

Material: Gr1, Gr2, Gr5, Gr7, Gr12 etc. OD: 150-2500mm Thickness: 30-250mm Production Methods: Forging,annealing and machining Packing: Plywood box Titanium Tubesheet Product Information Titanium tube sheet is a main part of heat exchanger. It is mainly used for supporting column tubes of chemical containers. Titanium tubesheet is widely used in high-end chemical equipment due to its excellent corrosion resistance. In addition to provide the titanium tubesheet which has not been machined, Baoji Lihua also produces the mechanically processed tubesheet according to customers' drawings. We use CNC drilling machine with a rocker drill to effectively ensure the position accuracy, aperture of tolerance and aperture finish, and greatly improve the quality of the tubesheet.

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Titanium Tubesheet For Heat Exchanger

Material: Gr1, Gr2, Gr5, Gr7, Gr12 etc. OD: 150-2500mm Thickness: 30-250mm Production Methods: Forging,annealing and machining Packing: Plywood box Titanium Tubesheet for Heat Exchanger Product Information Tubesheet is a circular plate drilled with holes of the same diameter as the pipe. It is used for the heat exchanger to fix the pipe. An accessory that accomplishes this by passing a pipe through and welding it in place. The precision of tubesheet processing, especially the tolerance of tube hole spacing and diameter, verticality and finish, have a great impact on the assembly and performance of the above-mentioned chemical equipment. With the enlargement of chemical equipment and power stations, the diameter of tubesheets has become larger and larger. Tubesheet with a diameter of 4m-5m is very common. The characteristics of large tubesheet are many tube holes, compactness, small hole diameter, deepness, high precision, and high finish requirements.

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