Kolkata
+919029362692

'advanced shielding solutions'

Items tagged with 'advanced shielding solutions'

product image
Half Round Wedge Wire (WW) Tube Shield

Ladhani Metal Corporation offers SS Half Round Wedge Wire (WW) Tube Shields specially engineered to protect boiler tubes in power plants, refineries, petrochemical heaters, waste heat recovery boilers (WHRBs), and heat recovery steam generators (HRSGs). These shields are manufactured with a wedge wire surface that improves erosion resistance, enhances flue gas flow dynamics, and minimizes localized turbulence. Designed for severe operating environments, SS WW Tube Shields ensure reliable tube protection under high-velocity flue gas and abrasive ash particle exposure. Function of WW Tube Shields • Protect boiler tubes from erosion, oxidation, and soot blower jet impact • Reduce turbulence by guiding flue gas flow smoothly over tube surfaces • Increase service life of tubes operating in dust-laden high-temperature zones • Minimize downtime and maintenance in critical boiler sections Ladhani Metal Corporation manufactures, supplies, and exports SS Half Round Wedge Wire Tube Shields in standard and custom sizes, catering to both domestic and international boiler maintenance requirements. Available Grades • SS 304 / SS 304L • SS 310 / SS 310S • SS 316 / SS 316L • SS 410 / SS 420 / SS 430 • 1Cr13 • 1Cr18Ni9Ti • 1Cr20Ni14Si2 • 1Cr25Ni20Si2 • Cr23Ni13 • Cr25Ni20 Applications: Ideal for superheater, reheater, economizer, and LTSH sections of boilers where tube surfaces are exposed to abrasive flue gases, ash, and high thermal stresses. Uses • Shields boiler tubes from fly ash erosion and hot flue gases • Protects against damage from soot blowers and particle impact • Extends tube service life in high-temperature operations • Suitable for power generation, petrochemical, and refinery boilers Features • Wedge wire design for superior erosion and wear resistance • High mechanical strength with thermal stability • Corrosion and oxidation resistance under high heat • Precision-engineered for accurate fit and easy installation Applications • Power generation boilers – Reheater and superheater tube protection • Waste heat recovery boilers – Safeguards against abrasive gas flows • HRSGs – Long-lasting erosion protection for high-velocity flue gas paths • Petrochemical and refinery heaters – Durable performance in extreme heat Conclusion The SS Half Round Wedge Wire (WW) Tube Shield from Ladhani Metal Corporation provides advanced erosion protection, extended service life, and reliability in the most demanding boiler environments. Available in a wide range of stainless steel and alloy grades, these shields deliver precision, durability, and global supply capability for the power and process industries. #Mumbai #Pune #Ahmedabad #Vadodara #Surat #Rajkot #Jamnagar #Bharuch #Ankleshwar #Vapi #Delhi #Faridabad #Ghaziabad #Noida #Gurugram #Chennai #Coimbatore #Tiruchirappalli #Hyderabad #Visakhapatnam #Vijayawada #Bangalore #Mangalore #Mysore #Kolkata #Durgapur #Asansol #Bhubaneswar #Rourkela #Raipur #Bhilai #Bilaspur #Nagpur #Nashik #Aurangabad #Indore #Bhopal #Jabalpur #Kanpur #Lucknow #Varanasi #Jaipur #Kota #Udaipur #Jodhpur #Chandigarh #Ludhiana #Jalandhar #Haridwar #Dehradun #Agra #Meerut #Aligarh #Moradabad #Bareilly #Mathura #Gwalior #Rewa #Satna #Sagar #Ujjain #Ratlam #Solapur #Kolhapur #Amravati #Akola #Jalgaon #Latur #Sangli #Nanded #Gandhinagar #Bhavnagar #Mehsana #Surendranagar #Junagadh #Nadiad #Nizamabad #Karimnagar #Warangal #Kurnool #Nellore #Tirupati #Madurai #Tirunelveli #Thoothukudi #Belgaum #Hubli #Tumkur #Sambalpur #Jamshedpur #Ranchi #Dhanbad #Patna #Muzaffarpur#halftubeshield #utypehalftubeshield #tubeshieldexporter #TubeShield #HalfTubeShield #SSHalfRoundShield #BoilerTubeShield #BoilerShield #TubeProtection #Tubeshieldmanufacturer #BoilerTubeProtection #SSTubeShield #MetalIndustry #SteelFabrication #IndustrialShielding #SS304Shield #SS316Shield #StainlessSteelShield #WeldOnShield #WeldedTubeShield #TubeCladding #BoilerTubeSleeve #TubeSleeve #MetalFabrication #PowerPlantSupplies #RefineryEquipment #ProcessIndustry #MetalComponent #TubeShieldForBoilers #BoilerParts #SteelSolutions #TubeShieldManufacturer #TubeShieldSupplier #SSShielding #IndustrialTubeShield #BoilerTubeGuard #CustomMetalParts #SteelIndustryIndia #MetalEngineering #HeavyIndustrySupply #StainlessSteelIndia #SteelExporters #MetalComponentExport #FabricatedProducts #SteelDealer #IndustrialSupplyIndia #BoilerTubeFittings #TubeShieldingSolutions #HalfTubeCover #HeatExchangerShield #HalfRoundReheaterShield #ReheaterTubeShield #BoilerReheaterProtection #PowerPlantTubeShield #BoilerErosionShield #SteamBoilerTubeShield #HighTempTubeShield #BoilerWearProtection

Send Message
product image
Heat-Resistant Alloy Tube Shields

Ladhani Metal Corporation offers Heat-Resistant Alloy Tube Shields designed for protecting boiler tubes, reheaters, superheaters, economizers, and HRSG components operating under extreme temperature and erosive environments. These shields are manufactured from high-performance heat-resistant alloys that provide superior resistance to oxidation, scaling, and erosion caused by high-velocity flue gases and abrasive ash particles. Their precision-engineered half-round or bend profiles ensure a perfect fit for straight tubes, U-bends, and elbows, delivering long-lasting protection. Function of Heat-Resistant Alloy Tube Shields • Protect boiler tubes from erosion, oxidation, and soot blower damage • Withstand continuous exposure to temperatures above 600°C • Minimize tube thinning, leakage, and unplanned downtime • Extend the service life of steam-generating equipment Ladhani Metal Corporation manufactures, supplies, and exports Heat-Resistant Alloy Tube Shields in multiple thicknesses, radii, and lengths, serving both domestic and international boiler industries. Available Grades • SS 304 / SS 304L • SS 310 / SS 310S • SS 316 / SS 316L • SS 410 / SS 420 / SS 430 • 1Cr13 • 1Cr18Ni9Ti • 1Cr20Ni14Si2 • 1Cr25Ni20Si2 • Cr23Ni13 • Cr25Ni20 Applications: Widely used in thermal power plants, waste heat recovery boilers (WHRBs), heat recovery steam generators (HRSGs), petrochemical heaters, and industrial furnaces operating under severe thermal and erosive stress. Uses • Shields straight tubes, elbows, and U-bends from high-temperature erosion • Provides reliable protection in reheater, superheater, and economizer sections • Prevents premature tube failures caused by flue gas and ash particle impact • Reduces boiler downtime and improves operational reliability Features • Exceptional high-temperature strength and creep resistance • Excellent oxidation and scaling resistance in aggressive atmospheres • Precision-fit design for easy installation on various tube geometries • Available in stainless steels and heat-resistant special alloys Applications • Power generation boilers – Long-term erosion and oxidation protection • Waste heat recovery boilers – Durable in high-dust, high-temperature zones • HRSGs – Reliable under cyclic and continuous operations • Petrochemical and process heaters – Withstands aggressive thermal cycling Conclusion The Heat-Resistant Alloy Tube Shields by Ladhani Metal Corporation offer advanced protection for boiler tubes exposed to extreme heat, erosion, and flue gas corrosion. Available in a wide range of stainless steel and high-performance alloy grades, these shields are engineered for durability, precision fit, and long service life in demanding boiler environments. #Mumbai #Pune #Ahmedabad #Vadodara #Surat #Rajkot #Jamnagar #Bharuch #Ankleshwar #Vapi #Delhi #Faridabad #Ghaziabad #Noida #Gurugram #Chennai #Coimbatore #Tiruchirappalli #Hyderabad #Visakhapatnam #Vijayawada #Bangalore #Mangalore #Mysore #Kolkata #Durgapur #Asansol #Bhubaneswar #Rourkela #Raipur #Bhilai #Bilaspur #Nagpur #Nashik #Aurangabad #Indore #Bhopal #Jabalpur #Kanpur #Lucknow #Varanasi #Jaipur #Kota #Udaipur #Jodhpur #Chandigarh #Ludhiana #Jalandhar #Haridwar #Dehradun #Agra #Meerut #Aligarh #Moradabad #Bareilly #Mathura #Gwalior #Rewa #Satna #Sagar #Ujjain #Ratlam #Solapur #Kolhapur #Amravati #Akola #Jalgaon #Latur #Sangli #Nanded #Gandhinagar #Bhavnagar #Mehsana #Surendranagar #Junagadh #Nadiad #Nizamabad #Karimnagar #Warangal #Kurnool #Nellore #Tirupati #Madurai #Tirunelveli #Thoothukudi #Belgaum #Hubli #Tumkur #Sambalpur #Jamshedpur #Ranchi #Dhanbad #Patna #Muzaffarpur#halftubeshield #utypehalftubeshield #tubeshieldexporter #TubeShield #HalfTubeShield #SSHalfRoundShield #BoilerTubeShield #BoilerShield #TubeProtection #Tubeshieldmanufacturer #BoilerTubeProtection #SSTubeShield #MetalIndustry #SteelFabrication #IndustrialShielding #SS304Shield #SS316Shield #StainlessSteelShield #WeldOnShield #WeldedTubeShield #TubeCladding #BoilerTubeSleeve #TubeSleeve #MetalFabrication #PowerPlantSupplies #RefineryEquipment #ProcessIndustry #MetalComponent #TubeShieldForBoilers #BoilerParts #SteelSolutions #TubeShieldManufacturer #TubeShieldSupplier #SSShielding #IndustrialTubeShield #BoilerTubeGuard #CustomMetalParts #SteelIndustryIndia #MetalEngineering #HeavyIndustrySupply #StainlessSteelIndia #SteelExporters #MetalComponentExport #FabricatedProducts #SteelDealer #IndustrialSupplyIndia #BoilerTubeFittings #TubeShieldingSolutions #HalfTubeCover #HeatExchangerShield #HalfRoundReheaterShield #ReheaterTubeShield #BoilerReheaterProtection #PowerPlantTubeShield #BoilerErosionShield #SteamBoilerTubeShield #HighTempTubeShield #BoilerWearProtection

Send Message
product image
Outer Half Round 90 Degree Bend Tube Shield

Ladhani Metal Corporation delivers high-performance SS 316L Outer Half Round 90 Degree Bend Tube Shields designed to protect the outer curvature of 90-degree bends and U-bend tubes in boilers, heat exchangers, HRSGs, and steam systems. Fabricated from low-carbon austenitic stainless steel grade SS 316L, these shields provide superior resistance to corrosion, particularly in chloride-rich and acidic environments, while minimizing the risk of sensitization during welding or high-temperature service. The semi-cylindrical geometry ensures a precise fit over the outer arc of curved tubes, creating a durable shield against erosion, thermal shock, and corrosive flue gases. SS 316L shields are particularly effective in coastal, marine, and chemical plant applications where high corrosion resistance and mechanical integrity are essential. Ladhani Metal Corporation is a trusted manufacturer, supplier, and exporter of SS 316L Outer Half Round 90 Degree Bend Tube Shields, offering tailored shielding solutions to match your plant's design and performance specifications. SS 316L Grade Chemical Composition – Austenitic Stainless Steel • Carbon (C): ≤ 0.035% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 16.0 – 18.0% • Nickel (Ni): 10.0 – 14.0% • Molybdenum (Mo): 2.0 – 3.0% • Iron (Fe): Balance Applications: Designed for use in corrosive, high-temperature environments including power plants, refineries, WHRBs, and coastal industrial boilers. Uses • Shields 90-degree return bends in superheaters, reheaters, and marine boilers • Protection of U-bend tubes in HRSGs and flue gas ducting systems • Applied in chemical processing units exposed to chloride vapors or acidic media • Guards against ash abrasion, scaling, and soot-blower erosion Features • Enhanced corrosion resistance – Molybdenum addition improves performance in chloride and acidic environments • Low carbon content – Reduces risk of intergranular corrosion during welding • High thermal endurance – Withstands fluctuating heat loads in boiler systems • Precision fit – Custom-bent to exact tube radius for secure, gap-free installation • Flexible installation – Clamp-on, weld-on, or banded options available • Available in custom lengths, thicknesses, and bend geometries Applications • Thermal and captive power plants – Protects critical tube curves in flue gas zones • Desalination and offshore facilities – Ideal for salt-laden and humid environments • Refineries and chemical industries – Ensures durability in corrosive atmospheres • WHRBs and HRSGs – Maintains performance in cyclic temperature operations Conclusion The SS 316L Outer Half Round 90 Degree Bend Tube Shield by Ladhani Metal Corporation is an advanced protection solution for curved tubes exposed to corrosive and high-temperature conditions. With its low-carbon formulation, excellent chloride resistance, and custom fitment, this shield enhances boiler reliability, minimizes downtime, and extends tube service life. For custom sizing, material selection, or technical specifications, contact Ladhani Metal Corporation.

Send Message
product image
U Type Inner Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are engineered to provide robust protection for boiler tubes, superheaters, and heat exchangers operating under harsh thermal and corrosive conditions. Designed for installation over curved or straight tube sections, these shields help prevent erosion, slag accumulation, scaling, and high-temperature corrosion. Their half-round shape allows for quick and secure mounting, extending tube service life and minimizing unplanned maintenance in power plants, petrochemical facilities, and other high-temperature industrial systems. SS 316 U Type Inner Half Round Tube Shield The SS 316 U Type Inner Half Round Tube Shield is manufactured from molybdenum-bearing austenitic stainless steel grade 316, offering enhanced resistance to pitting, crevice corrosion, and chloride-induced attack. The inner U-type configuration is specifically designed to cover the internal arc of U-bend tubes, where gas turbulence and heat concentration tend to cause localized wear and scaling. This makes it an ideal choice for systems operating in corrosive, chloride-rich, or marine environments. • Inner U Type Half Round Tube Shield – Protects the internal curvature of U-bend tubes from high-temperature scaling, erosion, and corrosion due to turbulent gas flow and thermal cycling. Ladhani Metal Corporation is a reliable manufacturer, supplier, and exporter of SS 316 U Type Inner Half Round Tube Shields, offering precision-fabricated shielding solutions tailored to the needs of critical high-performance industries. Chemical Composition of SS 316 – Austenitic Stainless Steel with Molybdenum • Carbon (C): ≤ 0.08% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 16.0 – 18.0% • Nickel (Ni): 10.0 – 14.0% • Molybdenum (Mo): 2.0 – 3.0% • Iron (Fe): Balance Applications: Best suited for environments with exposure to chlorides, acidic gases, or steam, where advanced corrosion resistance and heat performance are required. Uses • Protection of inner arcs of U-bend tubes in superheaters and reheaters exposed to flue gas turbulence • Installed in return bends of heat exchangers, condensers, and WHRBs where inner surfaces face scaling and erosion • Ideal for curved tube sections in petrochemical reactors, steam reformers, and coastal or offshore installations • Applied in high-temperature systems exposed to chloride-laden or acidic process gases • Used in chemical and fertilizer plants where welded tube bends are prone to localized corrosion Features • Superior corrosion resistance – Molybdenum content enhances resistance to pitting, crevice corrosion, and aggressive chemicals • Inner arc coverage – Designed specifically for areas affected by turbulence and localized heat attack • Excellent high-temperature performance – Maintains mechanical strength and oxidation resistance up to 870°C • Custom fitment – Precisely fabricated to match tube diameter and bend radius for secure installation • Versatile mounting – Installed using clamps, bands, or tack welding, without needing system disassembly • Long-term reliability – Reduces tube degradation, downtime, and maintenance in harsh service conditions Applications • power generation – Used in U-bend tubes of superheaters and economizers in chloride-containing flue gas environments • petrochemical industry – Shields tube bends in reformers and exchangers exposed to acidic gases and steam • waste heat recovery – Protects inner arcs of tube coils in WHRBs and HRSGs from scaling and corrosion • chemical processing – Ideal for tube protection in corrosive media with high moisture and heat • marine and coastal systems – Provides corrosion defense in return bends of heat exchangers exposed to salt-laden air Conclusion The SS 316 U Type Inner Half Round Tube Shield by Ladhani Metal Corporation – manufacturer, supplier, and exporter – is a high-performance shielding solution for protecting the inner curvature of U-bend tubes exposed to heat and corrosive environments. With its molybdenum-enhanced resistance and precision engineering, this shield is ideal for applications requiring superior durability, thermal stability, and corrosion protection. For custom dimensions, technical guidance, or quotations, please contact Ladhani Metal Corporation.

Send Message
product image
Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-engineered components used to protect tubes in boilers, heat exchangers, and high-temperature process systems. Designed to reduce tube erosion, oxidation, and thermal fatigue, these shields play a critical role in maintaining the longevity and reliability of industrial equipment in thermally aggressive and corrosive environments. Cr23Ni13 Half Round Tube Shield The Cr23Ni13 Half Round Tube Shield is a semi-cylindrical protective sleeve manufactured from high-alloy stainless steel containing approximately 23% chromium and 13% nickel. This alloy provides excellent resistance to high-temperature oxidation, scaling, and corrosion, particularly in systems operating up to 1000°C. With an austenitic microstructure, Cr23Ni13 exhibits good strength, ductility, and resistance to thermal shock, making it ideal for use in heat-intensive industrial processes. The half-round shape allows for easy installation over existing tubes, creating a strong and secure shield against gas flow, flame impingement, and particulate erosion. Chemical Composition of Cr23Ni13 – Austenitic Heat-Resistant Stainless Steel • Carbon (C): ≤ 0.12% • Silicon (Si): ≤ 1.50% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.040% • Sulfur (S): ≤ 0.030% • Chromium (Cr): 22.0 – 24.0% • Nickel (Ni): 12.0 – 14.0% • Iron (Fe): Balance Uses • Superheater and Reheater Tube Protection – Prevents scaling and oxidation on boiler tubes exposed to high flue gas temperatures in thermal power stations. • Furnace Tube Shielding – Shields radiant and convection tubes from flame impingement, heat distortion, and thermal fatigue in process furnaces. • Heat Exchanger Tubes – Offers external protection against erosion and scaling in petrochemical and refining systems operating with hot gases. • Power and Steam Generation Systems – Used to protect steam tubing from oxidation and surface wear in continuous service at elevated temperatures. • Industrial Kilns and Incinerators – Guards exposed piping in rotary kilns and combustion chambers against corrosive deposits and heat damage. Features • High-Temperature Resistance – Performs reliably in continuous service up to 1000°C, maintaining strength and dimensional stability. • Oxidation and Scaling Protection – Chromium-rich composition creates a protective oxide layer that resists corrosion in oxidizing environments. • Austenitic Microstructure – Provides good mechanical strength, thermal expansion resistance, and excellent ductility under heat cycling. • Precision Half-Round Form – Designed for fast, secure installation over round tubes using welding or clamping techniques. • Durable Construction – Withstands vibration, thermal shock, and erosive gas flow common in industrial boilers and furnaces. • Custom Manufacturing – Offered in various diameters, wall thicknesses, and lengths to match specific application demands. • Optional Finishes – Available in pickled, passivated, or bright annealed surface finishes based on environmental and operational needs. Applications • Thermal and Utility Boilers – Shields superheater and economizer tubes from high-temperature corrosion and ash erosion. • Petrochemical Plants – Used in process heaters and reactors where external tube surfaces are exposed to oxidizing or carburizing atmospheres. • Refineries – Protects tubes in fired heaters and reformers against oxidation and mechanical degradation. • Waste-to-Energy Facilities – Guards boiler tubes from hot flue gas erosion and acidic gas corrosion in incineration systems. • Metallurgical Furnaces – Applied in steel and non-ferrous heat treatment plants to prevent oxidation and scale accumulation. • Cement and Lime Plants – Protects gas ducting and tube banks in preheaters, coolers, and flue recovery systems from abrasive dust and heat exposure. Conclusion The Cr23Ni13 Half Round Tube Shield by Ladhani Metal Corporation offers a reliable and efficient solution for tube protection in high-temperature and oxidizing environments. Its austenitic stainless steel composition ensures superior oxidation resistance, structural integrity, and longevity under continuous thermal stress. Whether used in boilers, furnaces, or reformers, these shields effectively reduce downtime, maintenance costs, and the risk of unexpected tube failures. With flexible customization, quality-controlled fabrication, and proven material performance, Ladhani Metal Corporation remains a trusted supplier of advanced shielding solutions for critical industrial applications. For detailed specifications, customization requests, or to obtain a quote, please contact Ladhani Metal Corporation.

Send Message
product image
Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are expertly engineered components designed to extend the life of boiler and heat exchanger tubes by protecting them against high-temperature oxidation, flue gas erosion, and mechanical damage. These shields are essential in power generation, petrochemical, and process industries where tube integrity is critical for system reliability and operational safety. 1Cr18Ni9Ti Half Round Tube Shield The 1Cr18Ni9Ti Half Round Tube Shield is a semi-cylindrical protective cover manufactured from titanium-stabilized stainless steel grade 1Cr18Ni9Ti. This material is equivalent to AISI 321 and is known for its excellent resistance to intergranular corrosion, especially after welding or prolonged high-temperature exposure. The addition of titanium in the alloy stabilizes the microstructure and prevents chromium carbide precipitation, making it ideal for thermal systems operating between 400°C and 900°C. The shield’s half-round design allows for quick and secure installation over existing tubes, providing durable protection in aggressive industrial environments. Chemical Composition of 1Cr18Ni9Ti – Titanium-Stabilized Austenitic Stainless Steel • Carbon (C): ≤ 0.08% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 17.0 – 19.0% • Nickel (Ni): 8.0 – 11.0% • Titanium (Ti): ≥ 5 × C content • Iron (Fe): Balance Uses • Boiler Tube Protection – Guards tubes from high-temperature scaling and corrosion in superheater and reheater sections exposed to combustion gases. • Heat Exchanger Tubing – Reduces risk of thermal fatigue and corrosion in steam or process exchangers operating in elevated temperature zones. • Furnace Tube Shielding – Ideal for protecting radiant and convection zone tubes from oxidation and mechanical wear in refinery and chemical furnaces. • Petrochemical Piping – Prevents tube degradation in reformers, heaters, and gas coolers exposed to carburizing and oxidizing atmospheres. • Power Plant Steam Systems – Shields tubing in HRSGs and utility boilers operating under high-temperature and fluctuating load conditions. Features • Excellent Intergranular Corrosion Resistance – Titanium addition prevents carbide precipitation, making the shield ideal for welded and heat-cycled environments. • High-Temperature Stability – Performs effectively up to 850°C with consistent mechanical strength and oxidation resistance. • Austenitic Structure – Offers good ductility, toughness, and resistance to thermal shock and creep deformation. • Half-Round Precision Fit – Custom-formed to match tube diameters, ensuring tight coverage and easy field installation with clamps or welds. • Corrosion Protection – Withstands acidic flue gases, steam condensates, and other corrosive industrial byproducts. • Finishing Options – Supplied in bright annealed, pickled, or passivated finishes to suit operational and aesthetic needs. • Custom Dimensions – Available in various wall thicknesses, lengths, and diameters to suit different system designs and operating conditions. Applications • Thermal and Nuclear Power Plants – Protects boiler and superheater tubes from high-temperature stress and oxidation in base-load and cyclic operations. • Oil Refineries – Applied in fired heaters and reformers where tube protection from scale and corrosion is essential for system longevity. • Chemical Process Plants – Guards steam and fluid tubes in reactors and exchangers handling acidic or oxidizing media at high heat. • Fertilizer Industry – Shields ammonia converter and steam reforming tubes subjected to repeated thermal cycling. • Waste-to-Energy and Biomass Plants – Prevents erosion and degradation of tubes in flue gas zones with corrosive combustion byproducts. • Heat Recovery Steam Generators – Used in combined-cycle plants to extend the life of high-temperature steam tubing systems. Conclusion The 1Cr18Ni9Ti Half Round Tube Shield by Ladhani Metal Corporation is a superior-grade solution for tube protection in high-temperature, high-pressure, and corrosive industrial environments. Its titanium-stabilized austenitic structure offers outstanding resistance to intergranular corrosion, making it especially effective in welded applications and thermal systems exposed to fluctuating service conditions. Engineered for durability and precision, these shields help reduce maintenance costs, prevent tube failures, and ensure continuous, efficient system performance. With customizable sizes, expert fabrication, and reliable material traceability, Ladhani Metal Corporation is a trusted partner for advanced tube shielding solutions. For technical consultation, application support, or quotation requests, please contact Ladhani Metal Corporation.

Send Message
product image
half round tube shields

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-formed protective components used to shield exposed tubes in boilers, heat exchangers, and high-temperature piping systems. Designed to withstand harsh environments, they provide long-term protection against corrosion, erosion, and thermal damage, significantly improving the operational life and reliability of industrial systems. SS 316 Half Round Tube Shield The SS 316 Half Round Tube Shield is a semi-cylindrical cover made from austenitic stainless steel grade 316. Known for its superior corrosion resistance and mechanical strength, SS 316 is especially effective in chloride-rich environments such as marine, chemical, and coastal processing industries. The shield is engineered to fit over existing tubes, acting as a barrier against high-temperature gases, steam erosion, and corrosive media. Its molybdenum-enriched composition enhances pitting and crevice corrosion resistance, making it ideal for aggressive applications. Chemical Composition of SS 316 – Austenitic Stainless Steel • Carbon (C): ≤ 0.08% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 16.0 – 18.0% • Nickel (Ni): 10.0 – 14.0% • Molybdenum (Mo): 2.0 – 3.0% • Iron (Fe): Balance Uses • Boiler Tube Protection – Provides a robust shield against corrosive flue gases, preventing tube thinning and extending service intervals in industrial boilers. • Heat Exchanger Tube Protection – Reduces erosion and scaling in process systems exposed to fluctuating temperatures and aggressive fluids. • Marine and Coastal Applications – Ideal for protecting piping and steam lines in saltwater environments where chloride-induced corrosion is a major concern. • Chemical Process Tubing – Shields tubes exposed to acidic or caustic compounds, minimizing localized corrosion and chemical wear. • Pharmaceutical and Food Plants – Protects steam and utility tubes while maintaining hygiene and resistance to cleaning agents and sanitizers. Features • Excellent Corrosion Resistance – Molybdenum addition enhances resistance to pitting, crevice corrosion, and chemical attack. • High Strength and Durability – Withstands mechanical stress and thermal cycling without deformation or degradation. • Precision Fit – Half-round profile allows easy installation and secure fitting over tubes with minimal disruption to system performance. • Hygienic Material – Non-reactive and easy to clean, suitable for environments requiring sanitary conditions. • Customizable – Available in a variety of wall thicknesses, diameters, lengths, and mounting styles to meet specific operational needs. • Optional Finishes – Pickled, passivated, and bright annealed surface finishes available for improved appearance and added protection. Applications • Power Generation Boilers – Used in high-pressure steam systems to shield tubes from gas erosion and oxidation. • Chemical Processing Units – Protects tubes in acidic, alkaline, and oxidizing environments across chemical plants and refineries. • Marine Boilers and Engines – Installed on tubes and exhaust lines in marine vessels to resist chloride-induced corrosion. • Pharmaceutical Facilities – Suitable for clean steam systems and sterile environments requiring high resistance to chemical sanitizers. • Food and Beverage Industry – Used in pasteurization, CIP lines, and steam piping where corrosion resistance and cleanliness are essential. • Desalination Plants – Guards tubing systems in brine and saltwater processing units against aggressive corrosion and scaling. Conclusion The SS 316 Half Round Tube Shield by Ladhani Metal Corporation is an advanced protective solution for critical tubing systems operating in corrosive and high-temperature environments. Its enhanced chemical resistance, mechanical strength, and adaptability to sanitary and marine conditions make it an ideal choice for industries requiring long-term reliability and safety. Designed with precision and manufactured to meet strict industrial standards, these shields ensure prolonged tube life, reduced downtime, and improved system performance. Custom-fabricated to match your application, Ladhani Metal Corporation provides dependable shielding solutions trusted across industries worldwide. For detailed specifications, inquiries, or custom orders, please contact Ladhani Metal Corporation.

Send Message
product image
Half Round Wedge Wire (WW) Tube Shield

Ladhani Metal Corporation offers Half Round Wedge Wire (WW) Tube Shields designed for protecting boiler tubes against severe erosion, corrosion, and high-velocity flue gas impact in power plants, refineries, petrochemical heaters, waste heat recovery boilers (WHRBs), and heat recovery steam generators (HRSGs). Unlike standard shields, these tube shields feature a wedge wire surface that enhances resistance to abrasive ash particles, improves gas flow dynamics, and reduces localized turbulence, making them ideal for high-erosion environments. Function of WW Tube Shields • Protect boiler tubes from accelerated wear in flue gas zones • Minimize erosion caused by abrasive fly ash and soot blower jets • Improve gas flow distribution by reducing turbulence • Extend tube service life and reduce frequency of replacement Ladhani Metal Corporation manufactures, supplies, and exports Half Round Wedge Wire Tube Shields in standard and customized dimensions to meet diverse industrial and international project requirements. Available Grades • SS 304 / SS 304L • SS 310 / SS 310S • SS 316 / SS 316L • SS 410 / SS 420 / SS 430 • 1Cr13 • 1Cr18Ni9Ti • 1Cr20Ni14Si2 • 1Cr25Ni20Si2 • Cr23Ni13 • Cr25Ni20 Applications: Commonly used in high-dust and erosive sections of boilers including LTSH, economizers, superheaters, and reheaters in thermal power plants, HRSGs, WHRBs, and refinery process heaters. Uses • Protection against flue gas erosion in high-dust zones • Shields superheater, reheater, and economizer tubes from abrasive particles • Reduces damage from soot blower impact • Enhances overall boiler efficiency and tube longevity Features • Wedge wire surface provides superior erosion resistance • Excellent high-temperature oxidation and corrosion resistance • Strong mechanical strength for high-pressure and high-heat environments • Precision-engineered for accurate fit and easy installation Applications • Power generation boilers – Superheater and reheater tube protection • HRSGs and WHRBs – Long-lasting shielding in dust-laden gas streams • Refinery and petrochemical heaters – Reliable under continuous high heat cycles • Industrial steam boilers – Cost-effective tube protection solution Conclusion The Half Round Wedge Wire (WW) Tube Shield by Ladhani Metal Corporation is a robust and advanced solution for boiler tube protection in high-erosion environments. With availability in stainless steel and heat-resistant alloys, these shields deliver durability, precision fit, and long-term reliability, meeting the demanding needs of global energy and process industries.

Send Message
product image
Half Round Tube Shield for Boilers

Ladhani Metal Corporation offers Stainless Steel Half Round Tube Shields designed to protect boiler tubes from erosion, corrosion, oxidation, and mechanical wear in power plants, refinery heaters, waste heat recovery boilers (WHRBs), and heat recovery steam generators (HRSGs). These shields are semi-cylindrical tube covers fitted over vulnerable sections of boiler tubes to prevent premature thinning caused by high-velocity flue gases, abrasive ash particles, and soot blower impact. By acting as a sacrificial protective layer, Stainless Steel Half Round Tube Shields significantly extend tube service life and improve boiler reliability. Function of Tube Shields • Protect boiler tubes from erosion, corrosion, and scaling • Reduce tube wear in high-temperature and high-flow zones • Minimize shutdowns and maintenance costs • Extend overall efficiency and durability of the boiler system Ladhani Metal Corporation manufactures, supplies, and exports Stainless Steel Half Round Tube Shields in a wide range of standard and custom specifications to meet domestic and international project requirements. Available Grades • SS 304 / SS 304L • SS 310 / SS 310S • SS 316 / SS 316L • SS 410 / SS 420 / SS 430 • 1Cr13 • 1Cr18Ni9Ti • 1Cr20Ni14Si2 • 1Cr25Ni20Si2 • Cr23Ni13 • Cr25Ni20 Applications: Extensively used in thermal power plants, waste heat recovery units, refinery heaters, petrochemical furnaces, HRSGs, and industrial boilers operating in erosive and corrosive environments. Uses • Protects boiler tubes against flue gas erosion and oxidation • Shields reheater and superheater tubes in high-temperature zones • Guards economizer and LTSH sections from ash erosion • Extends operational life in refinery and process heaters Features • Excellent corrosion and oxidation resistance at elevated temperatures • High mechanical strength and durability under cyclic heating • Precision-engineered for accurate fit over tube diameter • Easy installation, removal, and replacement during maintenance Applications • Power generation boilers – Tube protection in superheaters and reheaters • HRSGs – Reliable under frequent thermal cycling • Waste heat recovery boilers – Protection against abrasive and corrosive flue gases • Refinery and petrochemical heaters – Enhanced durability in aggressive atmospheres Conclusion Stainless Steel Half Round Tube Shields for Boilers from Ladhani Metal Corporation are engineered to provide superior protection against erosion, corrosion, and oxidation in demanding boiler environments. Manufactured in stainless steels and heat-resistant alloys, these shields ensure long service life, reduced downtime, and export-ready quality for global energy and industrial applications. #Mumbai #Pune #Ahmedabad #Vadodara #Surat #Rajkot #Jamnagar #Bharuch #Ankleshwar #Vapi #Delhi #Faridabad #Ghaziabad #Noida #Gurugram #Chennai #Coimbatore #Tiruchirappalli #Hyderabad #Visakhapatnam #Vijayawada #Bangalore #Mangalore #Mysore #Kolkata #Durgapur #Asansol #Bhubaneswar #Rourkela #Raipur #Bhilai #Bilaspur #Nagpur #Nashik #Aurangabad #Indore #Bhopal #Jabalpur #Kanpur #Lucknow #Varanasi #Jaipur #Kota #Udaipur #Jodhpur #Chandigarh #Ludhiana #Jalandhar #Haridwar #Dehradun #Agra #Meerut #Aligarh #Moradabad #Bareilly #Mathura #Gwalior #Rewa #Satna #Sagar #Ujjain #Ratlam #Solapur #Kolhapur #Amravati #Akola #Jalgaon #Latur #Sangli #Nanded #Gandhinagar #Bhavnagar #Mehsana #Surendranagar #Junagadh #Nadiad #Nizamabad #Karimnagar #Warangal #Kurnool #Nellore #Tirupati #Madurai #Tirunelveli #Thoothukudi #Belgaum #Hubli #Tumkur #Sambalpur #Jamshedpur #Ranchi #Dhanbad #Patna #Muzaffarpur#halftubeshield #utypehalftubeshield #tubeshieldexporter #TubeShield #HalfTubeShield #SSHalfRoundShield #BoilerTubeShield #BoilerShield #TubeProtection #Tubeshieldmanufacturer #BoilerTubeProtection #SSTubeShield #MetalIndustry #SteelFabrication #IndustrialShielding #SS304Shield #SS316Shield #StainlessSteelShield #WeldOnShield #WeldedTubeShield #TubeCladding #BoilerTubeSleeve #TubeSleeve #MetalFabrication #PowerPlantSupplies #RefineryEquipment #ProcessIndustry #MetalComponent #TubeShieldForBoilers #BoilerParts #SteelSolutions #TubeShieldManufacturer #TubeShieldSupplier #SSShielding #IndustrialTubeShield #BoilerTubeGuard #CustomMetalParts #SteelIndustryIndia #MetalEngineering #HeavyIndustrySupply #StainlessSteelIndia #SteelExporters #MetalComponentExport #FabricatedProducts #SteelDealer #IndustrialSupplyIndia #BoilerTubeFittings #TubeShieldingSolutions #HalfTubeCover #HeatExchangerShield #HalfRoundReheaterShield #ReheaterTubeShield #BoilerReheaterProtection #PowerPlantTubeShield #BoilerErosionShield #SteamBoilerTubeShield #HighTempTubeShield #BoilerWearProtection

Send Message

Still searching for
advanced shielding solutions?