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'020 max carbon'

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Carbon Steel Flanges

DIN 2633 carbon steel flanges PN 16 are reliable weld neck flanges manufactured in compliance with the DIN 2633 standard. Designed for use in medium-pressure piping systems with a pressure rating of up to 16 bar (232 psi), these flanges are fabricated from high-quality carbon steel, providing dependable mechanical strength and ease of fabrication. They are widely utilized in a range of general industrial and utility applications where corrosion resistance demands are moderate. Ladhani Metal Corporation is a globally trusted manufacturer and supplier of carbon steel flanges, recognized for high-precision production, rigorous quality assurance, and strict adherence to international material and dimensional standards. Every flange is tested to ensure consistent performance, mechanical integrity, and compatibility with a variety of piping systems. Pressure Rating: • PN 16 (16 bar / 232 psi): Suitable for medium-pressure systems requiring strong, cost-effective, and durable connections. Flange Type: • Weld Neck Flanges Featuring an extended tapered hub, weld neck flanges help evenly distribute mechanical stress and ensure secure, vibration-resistant joints, particularly effective in systems subject to bending or thermal expansion. • Flat Face (FF) Flanges Ideal for use with soft gaskets or cast iron components, flat face flanges ensure even gasket compression, reducing the risk of flange warping or over-tightening. Carbon Steel Grades and General Composition: Typical Carbon Steel Grade: ASTM A105 (for forged carbon steel flanges) • Carbon (C): 0.35% max • Manganese (Mn): 0.60 – 1.05% • Phosphorus (P): 0.035% max • Sulfur (S): 0.040% max • Silicon (Si): 0.10 – 0.35% • Iron (Fe): Balance Applications: Carbon steel flanges to DIN 2633 PN 16 are widely applied in environments where corrosion resistance is not the primary concern but where mechanical strength, weldability, and cost-efficiency are essential. Applications of DIN 2633 Carbon Steel Flanges PN 16: • Power Plants Used in steam, water, and air systems for medium-pressure operations. • Water Treatment and Distribution Well-suited for water mains, treatment facilities, and irrigation networks where strength and reliability are critical. • Petrochemical and Refining Industries Employed in non-corrosive process piping, utility lines, and support systems. • HVAC and Fire Protection Systems Ideal for chilled water, fire suppression, and compressed air applications. • General Industrial Manufacturing Used in structural piping systems and mechanical infrastructure with stable temperature and pressure conditions. Key Features: • Manufactured to DIN 2633 specifications • PN 16 pressure rating for medium-duty service • Weld neck configuration provides robust, leak-resistant connections • Cost-effective and easy to fabricate and install • Excellent machinability and weldability • Available in various sizes and configurations • Coating and corrosion protection options available upon request Conclusion: DIN 2633 carbon steel flanges PN 16 from Ladhani Metal Corporation are engineered for dependable performance in standard industrial environments. With proven strength, versatility, and affordability, these flanges are a reliable choice for water, steam, gas, and general utility applications. For detailed technical specifications, custom options, or pricing inquiries, contact Ladhani Metal Corporation today.

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Carbon Steel Flanges

DIN 2576 Carbon Steel Flanges PN 10 are slip-on type flanges manufactured in accordance with the DIN 2576 standard, suitable for piping systems operating under low to moderate pressures. Made from high-quality carbon steel, these flanges offer good mechanical strength and are cost-effective solutions for a wide range of industrial applications where corrosion resistance is not the primary concern. The slip-on design allows easy fitting over the pipe and facilitates welding on both the inner and outer edges, ensuring reliable and leak-proof connections. Ladhani Metal Corporation is a reputed manufacturer and global supplier of carbon steel flanges, delivering components that comply with international quality and dimensional standards. DIN 2576 carbon steel flanges are widely used in general-purpose piping systems across industries such as oil and gas, power generation, HVAC, water treatment, and process industries. Pressure Rating: • PN 10 (10 bar / 145 psi): Suitable for use in low to medium pressure systems with stable operational demands. Flange Types: • Slip-On Flanges These flanges slide over the pipe end and are welded on both sides, allowing for simple installation and strong mechanical joints. • Flat Face (FF) Flanges Designed to mate with flat gaskets and flat surfaces, suitable for systems involving cast iron or non-metallic components. Carbon Steel Grades and Composition: Common Grades: • ASTM A105 (Forged Carbon Steel) • ASTM A516 Grade 70 (Pressure Vessel Quality Steel) • IS 2062 (Structural Carbon Steel) Typical Composition (ASTM A105): • Carbon (C): 0.35% max • Manganese (Mn): 0.60 – 1.05% • Phosphorus (P): 0.035% max • Sulfur (S): 0.040% max • Silicon (Si): 0.10 – 0.35% Applications: DIN 2576 carbon steel flanges are preferred in systems where high strength is required and the risk of corrosion is minimal or controlled through external protection (e.g., coatings or linings). Common applications include: • Oil and Gas Transmission Used in pipelines and flowlines where moderate pressures are involved. • Power Plants Suitable for steam, water, and air systems in thermal and hydroelectric power stations. • Water Treatment and Distribution Employed in clean water and wastewater systems, including pumping stations and storage tanks. • HVAC Systems Utilized in heating, ventilation, and air conditioning ducting and piping. • Chemical and Petrochemical Applied in non-corrosive fluid handling and auxiliary systems. • Structural and Fabrication Works Used in non-pressure retaining structural supports and frames. Key Features: • Manufactured to DIN 2576 standards • PN 10 pressure rating for medium-duty applications • Cost-effective and mechanically strong • Available in a variety of carbon steel grades • Slip-on design offers ease of installation and alignment • Flat face design compatible with flat gaskets and soft materials • Ideal for industrial sectors with controlled or minimal corrosion environments • Custom drilling, dimensions, and surface treatments available Conclusion: DIN 2576 Carbon Steel Flanges PN 10 by Ladhani Metal Corporation offer a practical and economical solution for low to moderate pressure piping systems. With reliable performance, ease of installation, and availability in various carbon steel grades, these flanges are suited for a broad range of applications in power, water, oil and gas, and infrastructure industries. For detailed specifications, material compatibility, or project-based orders, contact Ladhani Metal Corporation today.

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Carbon Steel Flanges

DIN 2573 Carbon Steel Flanges PN 6 are robust, low-pressure plate flanges manufactured from high-quality carbon steel, specifically developed for general-purpose applications in non-corrosive to mildly corrosive environments. These flanges are designed in accordance with the DIN 2573 standard and are widely used in industrial piping systems where moderate strength and affordability are key requirements. Their simple design and ease of installation make them suitable for low-pressure fluid transfer, air, steam, and water systems across various industries. Ladhani Metal Corporation is a reputable manufacturer and exporter of carbon steel flanges, offering products that adhere to strict international quality and dimensional standards. The DIN 2573 plate flange configuration provides a secure, gasket-sealed connection, ensuring reliable performance even in basic utility and mechanical piping systems. Pressure Rating: • PN 6 (6 bar / 87 psi): Suitable for low-pressure applications involving air, water, oil, and non-aggressive fluids in industrial or mechanical systems. Flange Types: • Plate Flanges Flat flanges designed for easy bolting and gasket sealing, offering a reliable connection in low-pressure systems. • Flat Face (FF) Flanges Ideal for systems using cast iron or non-metallic components, these flanges provide uniform gasket compression and reduce the risk of flange distortion. • Slip-On Flanges These flanges slide over the pipe and are welded on both sides, ensuring secure attachment and proper alignment in basic fluid and gas systems. • Custom-Machined Flanges Available in a variety of sizes and finishes, custom carbon steel flanges can be tailored to meet project-specific requirements. Carbon Steel Grades and Composition: Carbon Steel A105 (Forged) Composition: • Carbon (C): 0.35% max • Manganese (Mn): 0.60 – 1.05% • Phosphorus (P): 0.035% max • Sulfur (S): 0.040% max • Silicon (Si): 0.10 – 0.35% • Iron (Fe): Balance Applications: A105 carbon steel is commonly used for flanges in ambient and elevated temperature service, especially in oil and gas, water transmission, and mechanical systems. Its good machinability and weldability make it a cost-effective choice for general use. Carbon Steel ST37 / S235JR Composition: • Carbon (C): 0.17 – 0.20% • Manganese (Mn): ≤ 1.4% • Phosphorus (P) and Sulfur (S): ≤ 0.045% • Iron (Fe): Balance Applications: Used in structural piping, water distribution, fire protection systems, and low-pressure industrial piping. ST37/S235JR flanges offer reliable performance in applications where corrosion is minimal and pressure requirements are moderate. Applications of DIN 2573 Carbon Steel Flanges: • Water Distribution Systems: Used in water pipelines, treatment plants, and municipal systems where pressure ratings are low and material strength is sufficient. • HVAC and Utility Systems: Ideal for heating, ventilation, and cooling systems that operate under low pressure with non-corrosive fluids. • Oil and Gas (Low Pressure Segments): Applicable in low-pressure oil pipelines, tank farms, and non-critical utility lines. • General Industrial Piping: Widely used in manufacturing facilities for compressed air, inert gas lines, and general fluid handling. • Fire Protection Systems: Carbon steel flanges are commonly used in fire sprinkler systems and standpipe installations. Key Features: • Manufactured according to DIN 2573 specifications • PN 6 pressure rating for low-pressure fluid and utility applications • Excellent strength, machinability, and weldability • Cost-effective solution for non-aggressive environments • Available in A105, ST37, S235JR, and other carbon steel grades • Suitable for mechanical systems, utilities, and water transmission • Custom face finishes, drilling, and dimensions available Conclusion: DIN 2573 Carbon Steel Flanges PN 6 from Ladhani Metal Corporation offer a durable and economical choice for a wide range of low-pressure applications. Combining structural strength with manufacturing precision, these flanges are ideal for utility piping, water distribution, and general industrial use. For detailed technical support, custom dimensions, or pricing inquiries, contact Ladhani Metal Corporation today. 📞 Contact Ladhani Metal Corporation Website: https://www.ladhanimetal.in/ https://www.ladhanimetal.com/ Email: info@ladhanimetals.com Request a Quote: Custom dimensions, materials, and finishes available upon request

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Super Duplex Steel Flanges

DIN 2569 Super Duplex Steel Flanges PN 100 are precision-engineered welding neck flanges manufactured from corrosion-resistant super duplex stainless steel, specifically designed to withstand extreme mechanical stress and harsh environments. Built to DIN 2569 standards, these flanges offer superior strength, pitting resistance, and durability, making them ideal for use in offshore, marine, chemical, petrochemical, and water treatment industries. Ladhani Metal Corporation is a reputable manufacturer and exporter of super duplex steel flanges, delivering products that comply with international quality standards. The welding neck design ensures high-integrity, leak-proof connections—perfect for applications with fluctuating pressure, high temperatures, and aggressive media. Pressure Rating: • PN 100 (100 bar / 1450 psi): Specifically designed for high-pressure systems requiring robust sealing performance, excellent corrosion resistance, and structural strength in corrosive and high-stress environments. Flange Types: • Welding Neck Flanges Provide a tapered hub for stress distribution, ideal for high-pressure and corrosive piping systems. • Raised Face (RF) Flanges Facilitates effective gasket compression and sealing under elevated pressure and temperature. • Flat Face (FF) Flanges Used for connections with flat-faced components or non-metallic sealing materials. • Forged Welding Neck Flanges Offer enhanced strength, dimensional precision, and pressure resistance. • Custom-Machined Flanges Available in a wide range of sizes, pressure classes, and super duplex steel grades to meet specific project requirements. Super Duplex Steel Grade and Composition: 1. ASTM A182 F53 (UNS S32750) Composition: • Chromium (Cr): 24.0–26.0% • Nickel (Ni): 6.0–8.0% • Molybdenum (Mo): 3.0–5.0% • Nitrogen (N): 0.24–0.32% • Manganese (Mn): ≤ 1.20% • Carbon (C): ≤ 0.030% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.020% Applications: Ideal for use in highly corrosive conditions such as offshore platforms, subsea piping, desalination systems, pressure vessels, and high-pressure chemical reactors. Provides excellent resistance to pitting, crevice corrosion, and stress corrosion cracking. Applications of DIN 2569 Super Duplex Steel Flanges: • Oil and Gas Pipelines: Used in high-pressure, high-corrosion subsea and offshore piping systems. • Offshore and Marine Engineering: Installed in seawater cooling lines, risers, and ballast systems for maximum corrosion resistance. • Petrochemical and Refinery Units: Applied in reactors, columns, and corrosive process piping exposed to high stress and aggressive chemicals. • Water Treatment and Desalination: Used in brine systems, RO pipelines, and chemical dosing lines requiring high strength and pitting resistance. • Pulp and Paper Industry: Employed in bleach plants and digester lines handling chlorinated compounds under pressure. Key Features: • Manufactured to DIN 2569 standard • Available in PN 100 pressure rating • High strength and corrosion resistance • Superior pitting and stress corrosion cracking resistance • Excellent performance in marine and chemical environments • Designed for permanent, high-pressure pipe connections • Supplied with test certificates, quality assurance documents, and full material traceability • Can be surface-treated with pickling, passivation, or shot blasting Conclusion: DIN 2569 Super Duplex Steel Flanges PN 100 from Ladhani Metal Corporation offer premium strength, safety, and corrosion resistance for demanding environments. Suitable for a wide range of critical applications, these flanges are available in custom sizes and pressure classes. For technical details, orders, or consultation, contact Ladhani Metal Corporation today.

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Carbon Steel Flanges

DIN 2569 Carbon Steel Flanges PN 100 are precision-engineered welding neck flanges manufactured from high-strength carbon steel, designed to perform reliably in high-pressure and high-temperature industrial environments. Built to DIN 2569 standards, these flanges offer excellent mechanical strength, structural integrity, and thermal performance, making them ideal for use in industries such as oil and gas, power generation, petrochemical, construction, and general engineering. Ladhani Metal Corporation is a reputable manufacturer and exporter of carbon steel flanges, providing products that conform to stringent global standards. The welding neck design allows for permanent and high-integrity pipe connections, making these flanges particularly suitable for applications subject to pressure fluctuations, vibration, and thermal cycling. Pressure Rating: • PN 100 (100 bar / 1450 psi): Specifically designed for high-pressure systems that require reliable sealing, robust mechanical strength, and thermal endurance in demanding industrial conditions. Flange Types: • Welding Neck Flanges Provide a tapered hub for stress distribution, ideal for high-pressure piping systems. • Raised Face (RF) Flanges Facilitates efficient gasket compression and sealing under elevated pressure and temperature. • Flat Face (FF) Flanges Used for connections with flat-faced components or non-metallic sealing materials. • Forged Welding Neck Flanges Offer enhanced strength, dimensional accuracy, and pressure resistance. • Custom-Machined Flanges Available in a wide range of sizes, pressure classes, and carbon steel grades to meet specific project needs. Carbon Steel Grades and Composition: 1. ASTM A105 (Forged Carbon Steel) Composition: • Carbon (C): 0.35% max • Manganese (Mn): 0.60–1.05% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.040% • Silicon (Si): 0.10–0.35% Applications: Commonly used in pressure systems, valves, and flanges for oil and gas and general-purpose industrial applications where temperature and pressure are moderate to high. 2. ASTM A350 LF2 (Low Temperature Carbon Steel) Composition: • Carbon (C): ≤ 0.30% • Manganese (Mn): 0.60–1.35% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.040% • Silicon (Si): 0.15–0.30% Applications: Ideal for low-temperature service, particularly in cryogenic or arctic environments in oil refineries, LNG plants, and chemical processing. 3. ASTM A516 Grade 70 (Pressure Vessel Quality Carbon Steel) Composition: • Carbon (C): ≤ 0.30% • Manganese (Mn): 0.85–1.20% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.035% Applications: Used in boilers, pressure vessels, and heat exchangers where toughness and resistance to high-pressure and high-temperature conditions are essential. Applications of DIN 2569 Carbon Steel Flanges: • Oil and Gas Pipelines: Used for transporting crude oil, natural gas, and petroleum products under pressure. • Power Plants: Installed in steam lines, turbines, and heat recovery systems due to their thermal and mechanical reliability. • Petrochemical and Refinery Units: Applied in high-pressure processing systems and reactors. • Construction and Infrastructure: Used in water supply systems, fire protection networks, and structural piping. • HVAC and Mechanical Engineering: Employed in heating, ventilation, and air conditioning networks. Key Features: • Manufactured to DIN 2569 standard • Available in PN 100 pressure rating • High mechanical strength and impact resistance • Excellent weldability and structural integrity • Designed for permanent, high-pressure pipe connections • Supplied with test certificates, quality assurance documents, and traceability • Can be surface-treated with anti-corrosion coatings, galvanizing, or black painting Conclusion: DIN 2569 Carbon Steel Flanges PN 100 from Ladhani Metal Corporation are engineered to meet the demands of high-pressure industrial systems with strength, reliability, and cost-efficiency. Suitable for a wide range of applications across various sectors, these flanges are available in customizable sizes and material grades. For detailed specifications, bulk inquiries, or technical assistance, contact Ladhani Metal Corporation today

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Carbon Steel Flanges

Ladhani Metal Corporation is a reliable manufacturer and supplier of DIN 2561 carbon steel flanges, built to deliver strength, durability, and cost-effectiveness in low-pressure piping systems. Produced in compliance with the DIN 2561 standard, these flanges are offered in pressure ratings such as PN6, PN10, PN16, PN25, and PN40, tailored to meet varied industrial requirements. Carbon steel flanges are widely used in applications where high mechanical strength is needed and corrosion resistance is less critical. They are commonly found in oil and gas, petrochemical, power plants, and general engineering industries. Flange Types: Weld neck flanges: Ideal for high-pressure, high-temperature environments requiring a strong connection. Raised face (RF): Designed for better gasket sealing to prevent leakage under pressure. Flat face (FF): Suitable for systems using brittle or non-metallic gasket materials. Common Grades, Chemical Composition, and Applications: ASTM A105 (Forged Carbon Steel) Chemical Composition: Carbon (C): 0.35% max Manganese (Mn): 0.60–1.05% Phosphorus (P): 0.035% max Sulfur (S): 0.040% max Silicon (Si): 0.10–0.35% Applications: Widely used in pressure systems at ambient and high temperatures, such as valves, fittings, and flanges in oil & gas pipelines and refineries. ASTM A350 LF2 (Low-Temperature Carbon Steel) Chemical Composition: Carbon (C): ≤ 0.30% Manganese (Mn): 0.60–1.35% Phosphorus (P): ≤ 0.035% Sulfur (S): ≤ 0.040% Silicon (Si): 0.15–0.30% Applications: Used in low-temperature service applications such as cryogenic piping, pressure vessels, and heat exchangers. Key Features: Manufactured according to DIN 2561 specifications. High mechanical strength and load-bearing capacity. Cost-effective solution for general-purpose industrial piping. Available in various face types, sizes, and drilling patterns. Applications: Oil & Gas Pipelines: Ideal for upstream, midstream, and downstream operations where high strength is essential. Petrochemical Industry: Used in process lines, utility systems, and structural pipework exposed to high temperatures and pressure. Power Plants: Suitable for use in high-temperature steam and water pipelines in thermal and nuclear power plants. Water Treatment & Distribution: Commonly used in municipal water supply and wastewater systems due to their strength and cost-efficiency. Construction & Engineering: Employed in structural supports, machinery, and piping frameworks where mechanical integrity is crucial. Conclusion: DIN 2561 carbon steel flanges from Ladhani Metal Corporation offer a strong, economical solution for a wide range of industrial piping systems. With availability in trusted grades like ASTM A105 and A350 LF2, these flanges meet international standards for strength and reliability. Backed by precise manufacturing and rigorous quality checks, our carbon steel flanges ensure dependable performance across industries. For technical details, pricing, or bulk inquiries, contact Ladhani Metal Corporation.

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Carbon Steel Flanges

DIN 2545 carbon steel flanges supplied by Ladhani Metal Corporation are designed for use in a variety of industrial applications requiring strength, durability, and resistance to corrosion under moderate temperatures and pressures. These flanges are made from high-quality carbon steel, offering excellent mechanical properties and weldability, making them suitable for both low- and high-pressure systems. With a pressure rating of PN 40, these flanges are built to withstand pressures up to 40 bar, ensuring secure and leak-free connections in demanding applications across different industries, including chemical processing, power generation, and construction. Types of DIN 2545 Carbon Steel Flanges: Flat Face Flanges (FF) – These flanges have a flat sealing surface and are primarily used in low-pressure applications where uniform distribution of sealing force is required. Raised Face Flanges (RF) – These flanges feature a raised surface around the bolt holes, providing enhanced sealing pressure, making them ideal for high-pressure applications. Ring-Type Joint (RTJ) Flanges – These flanges are designed with a groove to accommodate a metal sealing ring, providing a more secure seal for high-pressure systems or environments involving high temperatures. Grades and Chemical Composition: Carbon Steel A105 Chemical Composition: C: 0.35%, Mn: 0.60-0.90%, P: 0.035% max, S: 0.035% max, Si: 0.10-0.35%, Fe: balance A105 is the most commonly used grade of carbon steel for flanges, offering good strength and impact resistance. It is suitable for low to medium-pressure applications and is widely used in the manufacturing of flanges for piping systems, valves, and fittings. This grade is known for its versatility and ease of welding. Carbon Steel A350 LF2 Chemical Composition: C: 0.30%, Mn: 1.00-1.50%, P: 0.035% max, S: 0.035% max, Si: 0.10-0.35%, Fe: balance A350 LF2 is a low-temperature carbon steel grade designed for use in cryogenic and low-temperature applications. It offers good toughness and is resistant to brittle fracture in environments where temperatures are lower than standard carbon steel materials can withstand. A350 LF2 is commonly used in the oil, gas, and power generation industries. PN 40 Pressure Rating: The "PN" rating defines the flange's pressure capacity. PN 40 indicates that the flange is capable of handling pressures up to 40 bar, making it suitable for high-pressure systems in various industrial applications that require secure and durable connections. Applications: 1. Oil and Gas Industry: Pipelines and Transport Systems: Carbon steel flanges are commonly used in oil and gas pipelines to connect sections of pipe, valves, and other components. They provide a reliable seal and are capable of handling high pressures and extreme temperatures. Refineries and Petrochemical Plants: Carbon steel flanges are used in refining processes and in the transportation of crude oil and natural gas. They withstand the mechanical stresses and corrosion from various chemicals. Offshore Platforms: These flanges are used in offshore oil platforms where they handle high-pressure conditions in subsea pipelines and other critical infrastructure. 2. Chemical and Petrochemical Industry: Chemical Processing Equipment: Carbon steel flanges are used in reactors, heat exchangers, and distillation columns where the materials are exposed to high-pressure chemicals. They are preferred in systems that handle neutral or moderately corrosive chemicals. Pipelines for Chemical Transport: Used in chemical plants to transport fluids that are not highly corrosive, carbon steel flanges are durable and reliable in these settings. 3. Power Generation: Steam and Gas Turbines: Carbon steel flanges are widely used in power plants, especially in steam and gas turbines, where high pressure and temperatures are present. Cooling Systems: These flanges are found in cooling water systems, heat exchangers, and other systems where water or air is circulated to cool equipment. 4. Water Treatment Plants: Water Distribution Systems: Carbon steel flanges are commonly used to connect pipes in water distribution systems, especially in municipal water treatment and sewage treatment plants. Desalination Plants: These flanges are also employed in desalination plants, where seawater is converted into fresh water, due to their strength and ability to handle high-pressure environment. Conclusion: Ladhani Metal Corporation ensures the production of these carbon steel flanges meets the highest standards of quality and precision, ensuring long-term durability and reliable performance in even the most demanding applications. Each flange is manufactured according to strict specifications and undergoes thorough testing to guarantee safe and reliable operation in high-pressure environments. #din2545 #din2545flanges #din2545carbonsteelflanges #flanges #flangessupplier

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Monel Flanges

DIN 2543 Monel Flanges are flanges made from Monel, a group of nickel-copper alloys that are known for their excellent corrosion resistance, particularly in marine environments and chemical processing industries. Monel alloys are also highly resistant to acidic and alkaline conditions, which makes them ideal for applications in harsh environments. Material: Typically made from Monel 400 or Monel K-500, which are the most common grades of Monel alloys. Pressure Rating (PN16): Rated for 16 bar (approximately 232 psi) at 20°C (68°F), suitable for medium-pressure systems. Key Features of DIN 2543 Monel Flanges: Corrosion Resistance: Monel alloys, especially Monel 400, are highly resistant to corrosion, including in seawater, acids, and alkaline solutions. This makes them ideal for use in marine, chemical, and offshore oil environments. Strength and Durability: Monel alloys offer high strength and excellent tensile strength even at elevated temperatures. The materials maintain their integrity and resilience in harsh environments, ensuring long-term durability. Weldability: Monel alloys are weldable, but care must be taken during the welding process to ensure that there is no loss of material properties. Proper heat treatment may be required to maintain corrosion resistance and strength. Temperature Resistance: Monel alloys have excellent performance at both high and low temperatures. They can be used in a wide range of environments, including cryogenic temperatures and elevated heat applications. Types of Monel Flanges (DIN 2543): Weld Neck Flanges (WN): These flanges have a tapered neck, which is welded to the pipe. This provides additional strength and is used in applications that require high pressure or high-temperature resistance. Slip-On Flanges (SO): These flanges slide over the pipe and are welded both inside and outside. They are easy to install and commonly used in medium-pressure systems. Blind Flanges (BL): These flanges are used to seal the end of a piping system. They prevent fluid flow and are typically used in applications where future maintenance or modifications may be required. Socket Weld Flanges (SW): These flanges have a socket in which the pipe is inserted and welded. This type is used for small-bore applications in high-pressure systems. Lap Joint Flanges (LJ): These flanges are used with a lap joint stub end and are ideal for systems that require easy alignment and disassembly. They are often used in applications where frequent maintenance is necessary. Common Monel Grades for DIN 2543 Flanges: Monel 400: Composition: Approximately 63% nickel, 29% copper, with small amounts of iron, manganese, and silicon. Properties: Exceptional resistance to corrosion, especially in seawater and other marine environments. Excellent resistance to acids and alkalines, making it suitable for chemical processing applications. High tensile strength and good mechanical properties at both high and low temperatures. Monel K-500: Composition: Similar to Monel 400, but with additional aluminum and titanium, which provide higher strength and greater resistance to corrosion. Pressure Rating (PN16): PN16 refers to the pressure rating of 16 bar (approximately 232 psi) at 20°C (68°F).

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COLD ROLLED SHEET

QUALITU STANDARD MATERIAL NO. OLD DESIGNATION DC03 DIN EN 10130 1.0347 St 13-03 The deep drawing grade DC03 is specified according to the standard DIN EN 10130, which focuses on cold-rolled flat products made of soft steels for cold forming. This standard defines the technical requirements and test methods for cold-rolled products used in various industrial applications, particularly where high demands are placed on surface quality and mechanical properties. DC03 is a low-carbon steel characterized by excellent cold formability. The chemical composition of DC03 is precisely defined to ensure that the material has the required mechanical properties. Typically, DC03 contains a maximum of 0.10% carbon, a maximum of 0.45% manganese and traces of phosphorus and sulphur. This small amount of alloying elements contributes to the good formability and weldability of the steel. The mechanical properties of DC03 are also clearly defined. The material has a yield strength of at least 140 MPa and a tensile strength of between 270 and 370 MPa. In addition, DC03 has an elongation at break of at least 34%, which underlines its excellent formability. These properties make DC03 particularly suitable for the production of complex components that require high precision and surface quality, such as body parts in the automotive industry or household appliances. The DIN EN 10130 standard also specifies the tolerances for dimensions, shape and surface finish. These tolerances are crucial to ensure consistently high product quality and to meet the requirements of end users. The surface of the cold-rolled flat products can be supplied in various qualities, from matt to glossy, to meet the specific requirements of different applications. The DIN EN 10152 standard specifies electrolytically galvanized, cold-rolled flat steel products for cold forming, including the deep-drawing grade DC03. This standard defines the requirements for the zinc coating and the basic mechanical properties of the base material. DC03, when electrolytically galvanized in accordance with DIN EN 10152, is given an additional corrosion protection layer of zinc. This layer protects the material from oxidative influences and significantly increases the service life of the components made from it. The zinc coating can be applied in various thicknesses, depending on the specific requirements of the application. Typical coating thicknesses range from 5 to 20 µm. The chemical composition and mechanical properties of the base material DC03 remain unchanged after galvanizing and meet the requirements of DIN EN 10130. DC03 therefore retains its excellent cold formability and mechanical performance. The yield strength, tensile strength and elongation at break also remain in the same range as for ungalvanized DC03. In addition to mechanical performance, the quality of the zinc coating is of central importance. The DIN EN 10152 standard specifies the requirements for the uniformity of the coating, the adhesive strength of the zinc and the surface quality. These requirements ensure that the galvanized products offer high corrosion resistance and an aesthetically pleasing surface. The use of DC03 in accordance with DIN EN 10152 is widespread in the automotive industry, in the construction industry and in the manufacture of household appliances, where improved corrosion resistance is required in addition to high formability. Electrolytic galvanizing offers optimum protection here without impairing the excellent mechanical properties of the base material. In summary, it can be said that the deep-drawing grade DC03 offers a wide range of applications in accordance with both DIN EN 10130 and DIN EN 10152. While DIN EN 10130 focuses on high formability and surface quality, DIN EN 10152 supplements these properties with improved corrosion resistance thanks to the zinc coating. Both standards ensure that DC03 is a reliable and high-quality material for numerous industrial applications. Cold-rolled flat steel DC03, produced in accordance with the DIN EN 10130 and DIN EN 10152 standards, offers a number of advantages for applications in the cold forming process. While DIN EN 10130 defines the basic requirements for chemical composition, mechanical properties and surface quality, DIN EN 10152 extends these specifications to include specific conditions for electrolytically galvanized products that offer additional corrosion protection. Both standards together ensure that DC03 is a versatile material with high quality and durability.

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