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Half Round Straight Tube Shield

SS 310S Half Round Straight Tube Shield Half Round Tube Shield Ladhani Metal Corporation manufactures SS 310S Half Round Straight Tube Shields designed to protect straight boiler and heat exchanger tubes from high-temperature oxidation, corrosion, and mechanical erosion. SS 310S is a low-carbon version of SS 310, offering enhanced weldability and resistance to sensitization during thermal exposure. These shields are especially suited for harsh environments involving continuous or cyclic high heat, making them ideal for industrial boilers, fired heaters, and heat recovery systems. SS 310S Half Round Straight Tube Shield The SS 310S Half Round Straight Tube Shield is fabricated to tightly fit over straight tube surfaces, offering durable protection in thermal processing units. Its resistance to scaling at temperatures up to 1100°C and excellent mechanical strength under elevated temperatures makes it reliable for shielding heat-affected tubes. With easy installation methods such as tack welding, clamping, or banding, these shields minimize downtime and maintenance in critical operations. Ladhani Metal Corporation is a leading manufacturer, supplier, and exporter of SS 310S Half Round Straight Tube Shields, offering custom solutions to meet the demanding conditions of thermal power plants, petrochemical facilities, and steam reformers. Material Grade SS 310S – Austenitic stainless steel with low carbon content and superior heat and oxidation resistance. Chemical Composition of SS 310S • Carbon (C): ≤ 0.08% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.50% • Chromium (Cr): 24.0 – 26.0% • Nickel (Ni): 19.0 – 22.0% • Iron (Fe): Balance Applications: Recommended for continuous high-temperature service in aggressive gas environments, especially where welding and corrosion resistance are key. Uses • Shielding straight tubes in superheaters, reheaters, and steam coil systems • Protection against flue gas erosion in waste heat boilers • Heat shielding in fired process heaters and refinery furnaces • Lining straight tube segments in chemical and fertilizer heat exchangers • Defending against scaling and surface degradation in steam reformers Features • Low carbon for better weldability – Prevents sensitization and intergranular corrosion • High resistance to scaling – Maintains integrity under continuous exposure to extreme heat • Durable and long-lasting – Withstands mechanical and thermal fatigue • Available in custom sizes – Fabricated to match exact tube diameters and operating conditions • Quick installation – Compatible with standard weld-on, clamp-on, or banded attachment methods • High service life – Reduces tube wear and lowers maintenance frequency Applications • power generation – Installed on straight boiler tubes in areas with high thermal load and flue gas flow • refineries – Protects tubes in process heaters from oxidation and heat-related damage • petrochemical plants – Used in straight sections of heat exchangers and reformer coils • WHRB systems – Improves durability of tubes in gas turbine exhaust recovery units • fertilizer industry – Extends lifespan of tube sections exposed to acidic and high-temperature gas streams Conclusion The SS 310S Half Round Straight Tube Shield from Ladhani Metal Corporation provides superior protection in high-temperature environments, offering excellent oxidation resistance, long-term structural performance, and easy adaptability. Its low carbon content makes it suitable for welded applications where corrosion resistance must be preserved. Engineered for precision and performance, this shield is a reliable choice for heavy-duty thermal systems. For technical assistance, custom orders, or quotes, contact Ladhani Metal Corporation.

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U Type Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-engineered components used to protect boiler and heat exchanger tubes from erosion, scaling, and high-temperature corrosion. These shields are widely applied in industrial systems exposed to thermal cycling, aggressive gases, and particulate flow. Their half-round shape allows for simple and secure installation over straight or curved tube surfaces, extending tube life and reducing maintenance needs. SS 410 U Type Half Round Tube Shield The SS 410 U Type Half Round Tube Shield is engineered for protective coverage of U-bend sections in heat exchanger coils, superheaters, and boiler return bends. Manufactured from SS 410, a hardenable martensitic stainless steel, this shield provides excellent resistance to abrasion, oxidation, and moderate corrosion. The U-type design offers tailored protection to both inner and outer arcs of tube bends—critical areas vulnerable to erosion, thermal stress, and slag buildup in high-temperature environments. • Outer U Type Half Round Tube Shield – Shields the outer curvature of the bend against high-temperature oxidation, impact wear, and flue gas turbulence. • Inner U Type Half Round Tube Shield – Protects the inner radius from scaling, corrosive gas attack, and localized erosion caused by gas flow irregularities. Ladhani Metal Corporation supplies SS 410 U Type Half Round Tube Shields designed for durability and cost-effectiveness in applications where wear resistance and thermal stability are key performance requirements. Chemical Composition of SS 410 – Martensitic Stainless Steel • Carbon (C): 0.08 – 0.15% • Manganese (Mn): ≤ 1.00% • Phosphorus (P): ≤ 0.040% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 11.5 – 13.5% • Nickel (Ni): ≤ 0.75% • Iron (Fe): Balance Applications: Ideal for moderate corrosion environments and high-temperature zones where mechanical strength, scaling resistance, and surface hardness are essential. Uses • Shielding U-bend tube sections in power plant superheaters and reheaters • Protection of tube bends in industrial boilers and HRSG return loops • Coverage for high-wear tube areas in WHRBs and economizers • Safeguarding of steam reformer and heat exchanger return curves in refineries • Suitable for dry, high-temperature service conditions with limited corrosive exposure Features • High surface hardness – SS 410 can be heat-treated to improve abrasion and erosion resistance, suitable for high-wear areas. • Oxidation resistance – Performs well in dry air at elevated temperatures, offering effective scaling resistance during continuous heating cycles. • Inner and outer coverage – Available in both configurations for complete U-bend protection, reducing risk of localized tube failure. • Precision fit – Fabricated to exact bend radius and tube diameter for a stable and secure installation. • Easy to install – Can be mounted using clamps, banding, or welding methods without major system modifications. • Economical option – Offers a cost-effective solution for environments where chemical corrosion is minimal but mechanical wear is high. Applications • thermal power plants – Protects U-bend tubes in reheaters and superheaters from oxidation, slag deposits, and particulate erosion. Improves thermal zone durability. • chemical and fertilizer industries – Installed in systems where temperature resistance is more critical than corrosion protection. Helps extend tube service life under cyclic heat conditions. • waste heat recovery units – Shields return bends in WHRBs and economizers exposed to hot gas streams and turbulent flow. • refinery and process heaters – Used in units with limited corrosive exposure where surface scaling and impact wear are primary concerns. • cement and metallurgical plants – Ideal for steam and gas heating lines where wear resistance at elevated temperatures is essential. Conclusion The SS 410 U Type Half Round Tube Shield from Ladhani Metal Corporation provides reliable and economical protection for U-bend tubes in heat-intensive, erosion-prone environments. With its martensitic structure and good thermal resistance, SS 410 is well-suited for applications where mechanical wear, oxidation, and surface degradation are key operational challenges. Customizable in size and bend radius, these shields deliver cost-efficient, high-performance solutions for extending tube life and reducing unplanned maintenance. For technical consultation, custom orders, or quotations, please contact Ladhani Metal Corporation.

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U Type Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-formed protective sleeves designed to guard heat exchanger and boiler tubes from high-temperature corrosion, erosion, and mechanical wear. These shields are used extensively across thermal power, petrochemical, and process industries to improve tube longevity and reduce maintenance costs. Their half-round design allows easy installation without dismantling the tube system. SS 304L U Type Half Round Tube Shield The SS 304L U Type Half Round Tube Shield is designed to protect both straight and curved (U-bend) tube sections in heat exchangers, superheaters, and boilers. Made from low-carbon stainless steel 304L, this shield provides excellent corrosion resistance and is particularly suitable for applications where post-weld heat treatment is not feasible. Its U-shaped profile ensures secure coverage of return bends, which are often the most vulnerable to thermal stress and flue gas attack. This shield is available in both inner and outer configurations to ensure full tube coverage. This shield is available in two key configurations to provide complete protection around the bend radius: • Outer U Type Half Round Tube Shield – Covers the external curvature of U-bend tubes exposed to radiant heat, slag, and gas flow. • Inner U Type Half Round Tube Shield – Protects the internal arc of bends from turbulence, scaling, and localized heat buildup. Ladhani Metal Corporation is a trusted manufacturer and exporter of SS 304L U Type Half Round Tube Shields, delivering durable and customized protection solutions for global industrial applications. Chemical Composition of SS 304L – Austenitic Stainless Steel • Carbon (C): ≤ 0.035% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 18.0 – 20.0% • Nickel (Ni): 8.0 – 12.0% • Iron (Fe): Balance Applications: Ideal for high-temperature and corrosive environments where low carbon content is preferred to minimize carbide precipitation during welding. Uses • U-bend tube shielding in superheaters and heat exchangers • Return bend protection in boilers and WHRBs • Shielding of curved coils in steam reforming and process plants • Corrosion prevention in waste-to-energy and flue gas-exposed systems • Surface protection in ammonia plants, HRSGs, and incinerators Features • corrosion resistant – SS 304L offers excellent resistance to oxidation, scaling, and chemical attack in high-temperature environments • low carbon content – minimizes risk of carbide precipitation during welding, improving post-weld corrosion resistance • precise fit – custom-formed to match U-bend radius for secure installation and effective shielding • high durability – retains mechanical strength under thermal cycling and flue gas exposure • easy installation – designed for quick on-site mounting via clamping, welding, or banding • versatile finish – available in pickled, passivated, or bright annealed surface treatments • customizable – produced in various lengths, thicknesses, and diameters as per customer requirements Applications • Thermal power plants – Protects U-bend tubes in superheaters, reheaters, and economizers. Prevents oxidation, scaling, and thermal damage from flue gases. • Petrochemical refineries – Shields curved furnace and exchanger tubes. Resists heat, carburizing gases, and corrosive media. • Waste heat recovery systems (WHRBs) – Guards return bends from ash erosion and gas turbulence. Enhances tube life in incinerators, engines, and kilns. • Chemical and fertilizer plants – Used on U-bends in reactors and reformers. Prevents stress corrosion and thermal fatigue. • HRSGs and boilers – Installed on return coils exposed to high-temperature flue gases. Ensures reliable operation under cyclic heating conditions. Conclusion The SS 304L U Type Half Round Tube Shield by Ladhani Metal Corporation provides comprehensive and long-lasting protection for U-bend tube sections operating in aggressive thermal and corrosive environments. Manufactured with high-precision forming and superior materials, these shields offer reliable coverage, excellent weldability, and extended service life. As a leading manufacturer and exporter, Ladhani Metal Corporation offers customized shielding solutions that match your project’s specifications and environmental demands. For detailed specifications, technical support, or to request a quotation, please contact Ladhani Metal Corporation.

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half round tube shields

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are high-precision protective elements designed to safeguard boiler and heat exchanger tubes against mechanical wear, erosion, and high-temperature gas attack. These shields are essential in industrial systems where exposure to thermal cycling, high-velocity gases, and abrasive particles can rapidly degrade unprotected tubing. SS 410 Half Round Tube Shield The SS 410 Half Round Tube Shield is a semi-cylindrical tube protector manufactured using stainless steel grade 410. As a martensitic stainless steel, SS 410 offers a unique combination of good corrosion resistance, high mechanical strength, and excellent wear resistance. It is particularly suitable for environments with moderate corrosion exposure and significant mechanical stress. The half-round shape is precisely formed to ensure a tight fit over exposed tubes, providing a durable and reliable barrier that extends tube service life in industrial boilers, heat exchangers, and process equipment. Chemical Composition of SS 410 – Martensitic Stainless Steel • Carbon (C): 0.08 – 0.15% • Manganese (Mn): ≤ 1.00% • Phosphorus (P): ≤ 0.040% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 11.5 – 13.5% • Nickel (Ni): ≤ 0.75% • Iron (Fe): Balance Uses • Boiler Tube Protection – Provides abrasion and erosion resistance in utility and industrial boilers where tubes face harsh combustion environments. • Heat Exchanger Shielding – Reduces mechanical wear caused by high flow velocities and particulate impact in condensers and evaporators. • Furnace Tube Safeguarding – Protects radiant and convection tubes from scale buildup and flame impingement in high-temperature furnace applications. • Steam and Process Line Protection – Extends the life of piping systems in moderately corrosive environments with mechanical stress. • Air Preheater and Economizer Units – Shields tubes from dust-laden gas erosion in flue gas recovery systems. Features • Excellent Wear Resistance – High hardness and toughness of SS 410 make it ideal for shielding tubes exposed to abrasive flows or soot-blowing operations. • Good Oxidation Resistance – Performs reliably in mildly corrosive and oxidizing environments up to 650°C (1200°F). • High Strength – Provides superior mechanical durability under vibration, pressure, and impact loading conditions. • Easy to Fabricate and Install – Half-round design allows for quick field installation and secure clamping or welding without altering system layout. • Economical Option – Offers a cost-effective tube protection solution where severe corrosion resistance is not critical. • Customization – Available in different thicknesses, diameters, lengths, and surface finishes (pickled or bright annealed). Applications • Thermal Power Plants – Used in boiler and superheater tubes to resist wear from flue gas erosion and thermal fluctuations. • Cement and Steel Industries – Protects tubes in high-wear areas exposed to dust, ash, and scale in kilns, coolers, and furnaces. • Oil Refineries – Applied in areas where high strength is required along with moderate corrosion resistance, such as preheaters or tube bundles. • Chemical Plants – Suitable for process tubes in mildly corrosive environments with strong flow dynamics or steam load cycling. • Pulp and Paper Industry – Shields tubes in recovery and power boilers exposed to high-pressure steam and abrasive residues. • Biomass and Waste-to-Energy Plants – Guards against erosion from fly ash and combustion residues in environmentally demanding systems. Conclusion The SS 410 Half Round Tube Shield from Ladhani Metal Corporation is a robust and reliable solution for protecting critical tube systems subjected to mechanical wear and thermal stress. Its excellent hardness and strength make it especially effective in applications involving high-velocity gas flow, abrasive particles, and fluctuating temperatures. While not suited for highly corrosive environments, SS 410 excels in systems where durability, cost-efficiency, and resistance to erosion are key priorities. With customizable sizing and expert engineering support, Ladhani Metal Corporation ensures dependable, application-specific shielding solutions for a wide range of industries. For technical specifications, fabrication assistance, or pricing inquiries, please contact Ladhani Metal Corporation.

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half round tube shields

What is a Half Round Tube Shield? A Half Round Tube Shield is a specially designed metal cover that fits over the external curvature of tubes or pipes. It is commonly used in boilers, heat exchangers, and various high-temperature piping systems to prevent damage caused by erosion, corrosion, high-velocity gas flow, and thermal fatigue. These shields serve as a first line of defense by absorbing mechanical and chemical wear, thereby significantly extending the life of the underlying tubes. Tube shields are essential in high-stress areas where exposure to combustion gases, ash particles, or high-velocity steam can quickly degrade unprotected surfaces. By preventing direct impact on the base metal, they help reduce operational downtime, lower maintenance costs, and prevent unexpected system failures. In boiler systems, tube shields are especially important to avoid tube thinning and ruptures, ensuring safer and more efficient operation. Product Overview At Ladhani Metal Corporation, we manufacture and supply premium-quality Half Round Tube Shields for a wide range of industrial applications. Our products are known for their dimensional accuracy, durability, and superior resistance to wear and corrosion. Designed for harsh operating environments, our tube shields can be customized in terms of thickness, radius, length, and grade to suit specific operating requirements. Whether you require protection for straight tubes, bends, or special boiler tube configurations, we have a solution tailored for you. Available Grades We manufacture Half Round Tube Shields using high-performance stainless steel and alloy steel grades that are selected based on their mechanical strength, temperature tolerance, and corrosion resistance. Stainless Steel Grades: • SS 304, SS 304L • SS 316, SS 316L • SS 310, SS 310S • SS 410, SS 420, SS 430 Heat-Resistant & Alloy Steel Grades: • 1Cr18Ni9Ti • Cr25Ni20 • 1Cr25Ni20Si2 • Cr23Ni13 • 1Cr20Ni14Si2 • 1Cr13 These materials ensure the shields can withstand aggressive media, thermal cycling, and high-velocity particulate flow without cracking or deforming over time. Types of Half Round Tube Shields We offer various forms of Half Round Tube Shields to match different tube geometries and boiler configurations: • U-Type Half Round Tube Shield Designed to cover both the top and sides of the tube, offering extended protection in U-bend areas where wear is most common. • U-Type Outer Half Round Tube Shield Specifically shaped to shield the outer curvature of U-bend tubes, ideal for areas exposed to direct flame or gas flow. • U-Type Inner Half Round Tube Shield Fits the inner curvature of U-bend tubes to protect against erosion caused by high-velocity media turning around the bend. • Half Round Tube Shield for LTSH Type Custom-made to fit tubes in Low Temperature Super Heater (LTSH) sections, providing protection from ash and flue gases. • Half Round Straight Tube Shield Standard half-round shields used for straight tube sections, offering easy installation and effective protection. • Half Round Tube Shield for R/H Tube Designed for Reheater (R/H) tubes, typically found in high-temperature zones; made from heat-resistant materials. • Half Round Shield for Tube A general-purpose shield suitable for various industrial tubes requiring surface protection. • Half Round Tube Shield for WW Screen Engineered to fit water wall screen tubes, protecting against slagging and high radiant heat. • Half Round Tube Shield for Boiler Tube Specifically designed for boiler applications, these shields reduce wear cau Each type is designed for easy integration into existing boiler or piping systems, whether for repair, reinforcement, or preventive maintenance. Key Features ✔ High Durability – Effectively resists erosion, mechanical abrasion, scaling, and chemical attack ✔ Accurate Half-Round Fit – Custom-formed to ensure close contact and full protection of tube surface ✔ Weld-On or Clip-On Installation – Offers flexibility based on site requirements and installation methods ✔ Custom Sizes Available – Tailored to meet specific pipe diameters, wall thicknesses, and operating conditions ✔ Corrosion & Heat Resistance – Performs reliably under prolonged exposure to high temperatures and corrosive flue gases Conclusion Half Round Tube Shields by Ladhani Metal Corporation provide robust protection for critical tubing in boilers, heat exchangers, and high-temperature piping systems. Manufactured with a focus on performance, longevity, and ease of installation, these shields are a dependable solution for industrial operators aiming to enhance system reliability and reduce unplanned maintenance. 📩 Get in touch with us today for customized solutions, bulk order pricing, or technical consultations tailored to your specific industry requirements.

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Carbon Steel Flanges

DIN 2634 carbon steel flanges PN 25 are high-strength weld neck flanges manufactured according to the DIN 2634 standard. Specifically designed for use in high-pressure piping systems operating up to 25 bar (362 psi), these flanges offer excellent mechanical performance and are suitable for a wide range of industrial applications. Manufactured from quality carbon steel, they provide strong, durable, and cost-effective solutions for systems where corrosion resistance requirements are moderate but structural integrity is critical. Ladhani Metal Corporation is a recognized manufacturer and global supplier of carbon steel flanges, known for precision engineering, strict adherence to international standards, and advanced production capabilities. Each flange is subject to comprehensive testing and inspection to ensure reliability and consistent performance under demanding operating conditions. Pressure Rating: • PN 25 (25 bar / 362 psi): Suitable for medium to high-pressure applications where strength and impact resistance are essential. Flange Type: • Weld Neck Flanges Designed with a tapered hub to ensure smooth transition from flange to pipe, weld neck flanges are ideal for systems experiencing frequent thermal cycling, pressure fluctuations, and mechanical stress. • Flat Face (FF) Flanges Recommended for use with gaskets made from soft materials or when connecting to cast iron components, flat face flanges ensure even gasket compression and reliable sealing performance. Carbon Steel Grades and Typical Composition: Carbon Steel (ASTM A105 / C22.8 equivalent) – Forged Carbon Steel • Carbon (C): ≤ 0.35% • Manganese (Mn): 0.60 – 1.05% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.040% • Silicon (Si): 0.10 – 0.35% • Iron (Fe): Balance Applications: Commonly used in oil and gas, petrochemical, water transmission, and power generation industries, especially in applications where high mechanical strength and pressure handling are more critical than corrosion resistance. Applications of DIN 2634 Carbon Steel Flanges PN 25: • Oil and Gas Pipelines Widely used in upstream and downstream systems for fluid transport under high pressure. • Petrochemical and Refining Plants Efficiently handles high-pressure flow systems involving hydrocarbons and steam. • Power Plants and Boiler Systems Suited for high-pressure steam and water lines, offering excellent tensile strength and fatigue resistance. • Water and Wastewater Infrastructure Used in municipal and industrial pipelines requiring cost-effective, robust flange connections. • General Industrial Systems Applicable in a wide range of mechanical systems and processing plants handling non-corrosive or mildly corrosive media. Key Features: • Compliant with DIN 2634 pressure and dimensional standards • PN 25 rating ensures compatibility with high-pressure pipelines • High tensile and yield strength for demanding structural requirements • Weld neck design enhances resistance to vibration and thermal expansion • Cost-effective solution for pressure-bearing connections • Available in standard and custom sizes, surface finishes, and pressure ratings • Heat treatment and coating options available upon request Conclusion: DIN 2634 carbon steel flanges PN 25 from Ladhani Metal Corporation provide a robust and economical solution for high-pressure systems where mechanical performance is essential. Their strength, reliability, and adaptability make them a preferred choice across industries such as oil and gas, power generation, and water infrastructure. For technical specifications, custom configurations, or pricing, contact Ladhani Metal Corporation today.

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Super Duplex Flanges

DIN 2634 super duplex steel flanges PN 25 are high-performance weld neck flanges designed in accordance with the DIN 2634 standard. These flanges are engineered for high-pressure systems operating up to 25 bar (362 psi) and are manufactured from premium super duplex stainless steel grades. Known for their superior strength, excellent corrosion resistance, and enhanced resistance to stress corrosion cracking and pitting, super duplex flanges are ideally suited for demanding industrial environments. Their robust mechanical properties make them a reliable choice for aggressive service conditions and high-pressure applications. Ladhani Metal Corporation is a global leader in the manufacturing and supply of super duplex steel flanges. With advanced production facilities, precision engineering capabilities, and rigorous quality assurance practices, the company ensures that each flange meets the highest standards of safety, durability, and performance under extreme conditions. Pressure Rating: • PN 25 (25 bar / 362 psi): Designed for systems requiring high strength and exceptional corrosion resistance under elevated pressure conditions. Flange Type: • Weld Neck Flanges Featuring a tapered hub design, weld neck flanges deliver optimal stress distribution and secure, leak-free connections in systems exposed to thermal and mechanical loading. • Flat Face (FF) Flanges Recommended for use with softer gasket materials or systems incorporating cast iron components, flat face flanges provide uniform gasket compression and reliable sealing. Super Duplex Steel Grades and Typical Composition: Super Duplex Steel (UNS S32750 / S32760) – Ferritic-Austenitic Stainless Steel • Chromium (Cr): 24.0 – 26.0% • Nickel (Ni): 6.0 – 8.0% • Molybdenum (Mo): 3.0 – 5.0% • Nitrogen (N): 0.2 – 0.3% • Iron (Fe): Balance Applications: Widely used in environments where high strength, corrosion resistance, and resistance to chloride-induced stress corrosion cracking are essential, such as offshore platforms, chemical plants, and desalination facilities. Applications of DIN 2634 Super Duplex Steel Flanges PN 25: • Offshore and Subsea Installations Withstand chloride-rich marine environments, offering long-term durability and resistance to seawater corrosion. • Chemical and Petrochemical Processing Suitable for handling aggressive chemicals, acids, and solvents under high pressure and temperature conditions. • Desalination and Water Treatment Plants Perform reliably in saline and brine-rich environments with superior resistance to pitting and crevice corrosion. • Power Generation and Heat Exchangers Offer excellent performance in high-temperature, high-pressure applications requiring strength and corrosion protection. • Pulp and Paper Industry Operate effectively in harsh chemical environments including bleach and acidic processing streams. Key Features: • Manufactured to DIN 2634 specifications for dimensional accuracy and pressure handling • PN 25 pressure class supports high-performance applications • Superior resistance to localized corrosion including pitting and stress corrosion cracking • High strength-to-weight ratio and excellent mechanical properties • Weld neck design ensures structural integrity and resistance to fatigue • Available in both UNS S32750 and S32760 super duplex grades • Customizable in size, pressure class, and surface finish upon request Conclusion: DIN 2634 super duplex steel flanges PN 25 from Ladhani Metal Corporation are engineered to deliver top-tier performance in environments where mechanical strength and corrosion resistance are non-negotiable. Their robust construction and excellent durability make them ideal for marine, chemical, and industrial applications operating under high pressure. For detailed specifications, project consultations, or a custom quote, contact Ladhani Metal Corporation today.

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Duplex Flanges

DIN 2634 duplex steel flanges PN 25 are high-performance weld neck flanges manufactured in accordance with the DIN 2634 standard. Specifically designed for high-pressure applications up to 25 bar (362 psi), these flanges are made from premium duplex stainless steel grades, offering exceptional corrosion resistance, excellent mechanical strength, and superior resistance to stress corrosion cracking in harsh environments. Their robust construction makes them ideal for demanding industrial applications where reliability and durability are critical. Ladhani Metal Corporation is a trusted global manufacturer and supplier of duplex steel flanges, known for advanced manufacturing capabilities, precision machining, and strict adherence to international quality standards. Each flange undergoes thorough inspection and testing to ensure long-term reliability, safety, and resistance to extreme operating conditions. Pressure Rating: • PN 25 (25 bar / 362 psi): Designed for high-pressure systems requiring corrosion-resistant and mechanically robust flange connections. Flange Type: • Weld Neck Flanges Featuring an extended tapered hub, weld neck flanges provide excellent stress distribution at the base, ensuring strong and leak-proof joints in systems exposed to high pressure and thermal cycling. • Flat Face (FF) Flanges Ideal for use with softer gasket materials or in systems connecting to cast components, flat face flanges offer consistent and uniform gasket compression. Duplex Steel Grades and Typical Composition: Duplex Stainless Steel 2205 (UNS S32205 / S31803) • Chromium (Cr): 21 – 23% • Nickel (Ni): 4.5 – 6.5% • Molybdenum (Mo): 2.5 – 3.5% • Nitrogen (N): 0.14 – 0.20% • Iron (Fe): Balance Applications: Preferred in environments with chloride exposure, such as seawater, chemical processing, and pulp and paper industries, due to excellent resistance to pitting, crevice corrosion, and stress corrosion cracking. Duplex Stainless Steel 2507 (UNS S32750) – Super Duplex • Chromium (Cr): 24 – 26% • Nickel (Ni): 6 – 8% • Molybdenum (Mo): 3.5 – 4.5% • Nitrogen (N): 0.24 – 0.32% • Iron (Fe): Balance Applications: Used in the most aggressive environments including offshore oil and gas, desalination plants, and chemical processing where enhanced corrosion resistance and high mechanical strength are critical. Applications of DIN 2634 Duplex Steel Flanges PN 25: • Offshore and Marine Systems Resists corrosion from seawater and aggressive chloride environments while maintaining strength under pressure. • Chemical and Petrochemical Processing Ideal for transporting corrosive chemicals such as acids, alkalis, and chlorides at elevated pressures. • Desalination Plants Performs exceptionally in saltwater treatment systems exposed to high pressure and corrosive media. • Oil and Gas Industry Used in pipelines and pressure vessels requiring resistance to chloride-induced stress corrosion cracking. • Pulp and Paper Industry Applied in aggressive bleaching and chemical processing environments. Key Features: • Manufactured in accordance with DIN 2634 dimensional and pressure requirements • PN 25 pressure rating supports high-pressure applications • Excellent corrosion resistance including pitting, crevice, and stress corrosion cracking resistance • Superior mechanical strength and toughness at elevated temperatures • Weld neck configuration ensures strong, vibration-resistant joints • Available in standard duplex and super duplex grades • Custom sizes, pressure classes, and surface finishes available upon request Conclusion: DIN 2634 duplex steel flanges PN 25 from Ladhani Metal Corporation are engineered for challenging environments where corrosion resistance, mechanical strength, and pressure integrity are critical. With superior durability and reliability, these duplex steel flanges are ideal for demanding applications in marine, chemical, oil and gas, and industrial systems. For technical consultations, specialized requirements, or pricing information, contact Ladhani Metal Corporation today.

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Monel flanges

DIN 2634 monel flanges PN 25 are high-performance weld neck flanges manufactured in accordance with the DIN 2634 standard. Specifically engineered for high-pressure applications up to 25 bar (362 psi), these flanges are made from premium Monel alloys, offering excellent corrosion resistance, high strength, and durability in harsh environments. Their robust construction makes them ideal for applications involving aggressive chemical media and seawater where conventional metal flanges may degrade. Ladhani Metal Corporation is a trusted global manufacturer and supplier of Monel flanges, known for advanced manufacturing capabilities, precision machining, and strict adherence to international quality standards. Each flange undergoes thorough inspection and testing to ensure long-term reliability, safety, and resistance to extreme operating conditions. Pressure Rating: • PN 25 (25 bar / 362 psi): Designed for high-pressure systems requiring corrosion-resistant and mechanically robust flange connections. Flange Type: • Weld Neck Flanges Featuring an extended tapered hub, weld neck flanges provide excellent stress distribution at the base, ensuring strong and leak-proof joints in systems exposed to high pressure and thermal cycling. • Flat Face (FF) Flanges Ideal for use with softer gasket materials or in systems connecting to cast components, flat face flanges offer consistent and uniform gasket compression. Monel Grades and Typical Composition: Monel 400 (UNS N04400) – Nickel-Copper Alloy • Nickel (Ni): 63% minimum • Copper (Cu): 28-34% • Iron (Fe): 2.5% maximum • Manganese (Mn): 2.0% maximum • Carbon (C): 0.30% maximum Applications: Preferred in seawater and saltwater service, chemical processing, and marine equipment where excellent corrosion resistance in oxidizing and reducing environments is required. Monel K500 (UNS N05500) – Nickel-Copper Alloy with Additional Strengthening Elements • Nickel (Ni): 63% minimum • Copper (Cu): 28-34% • Iron (Fe): 2.5% maximum • Manganese (Mn): 2.0% maximum • Aluminum (Al) and Titanium (Ti): Added for age hardening Applications: Used in high-strength marine and chemical environments requiring enhanced mechanical properties and corrosion resistance. Applications of DIN 2634 Monel Flanges PN 25: • Offshore and Marine Systems Resists corrosion from seawater, brine, and marine atmospheres while maintaining strength under pressure. • Chemical and Petrochemical Processing Ideal for transporting corrosive media such as acids, alkalis, and chloride solutions at elevated pressures. • Desalination Plants Performs reliably in saltwater treatment and high-pressure water processing systems. • Power Generation Used in systems requiring resistance to erosion and corrosion in high-temperature steam and cooling circuits. • Pharmaceutical and Food Processing Applied in hygienic environments requiring corrosion resistance and chemical inertness. Key Features: • Manufactured in accordance with DIN 2634 dimensional and pressure requirements • PN 25 pressure rating supports high-pressure applications • Excellent resistance to corrosion, erosion, and stress corrosion cracking • Weld neck configuration ensures strong, vibration-resistant joints • Available in Monel 400 and Monel K500 alloys • Custom sizes, pressure classes, and surface finishes available upon request Conclusion: DIN 2634 monel flanges PN 25 from Ladhani Metal Corporation are engineered for demanding conditions where corrosion resistance, mechanical strength, and pressure integrity are essential. These Monel flanges provide long-term durability and reliable performance for advanced applications in marine, chemical, power generation, and industrial systems. For technical consultations, specialized requirements, or pricing information, contact Ladhani Metal Corporation today.

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