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cotter pin/ split pin

Ladhani Metal Corporation manufactures high-quality Copper Alloy Cotter Pins in compliance with the ISO 1234 standard, ensuring optimal performance and durability in a wide range of applications. These Cotter pins are precision-engineered to meet the demanding needs of industries such as automotive, aerospace, marine, and heavy machinery, providing a secure fastening solution for components that require a reliable, vibration-resistant fastener. Key Features: Material: Made from premium copper alloy, these Cotter pins offer excellent corrosion resistance, particularly in environments where moisture, salt, or other corrosive elements are prevalent. The copper alloy used ensures enhanced durability and longevity, making them ideal for harsh conditions. ISO 1234 Standard Compliance: Ladhani Metal Corporation's copper alloy Cotter pins are manufactured according to the strict requirements of ISO 1234, which defines the material properties, dimensions, and performance criteria for Cotter pins. This guarantees that the pins meet international standards for quality and functionality. Dimensions and Tolerances: The Cotter pins are available in various sizes, with a precise tolerance for diameter and length, ensuring a secure and exact fit into corresponding holes. These pins are carefully crafted to ensure smooth insertion and effective locking, even under high-pressure or dynamic conditions. Cotter Design: Featuring a unique Cotter design, the pin consists of two prongs that can be bent outward once inserted through a hole, forming a secure, mechanical lock. This prevents any movement or loosening, even in high-vibration environments, making them an essential component for assemblies where stability is crucial. Corrosion Resistance: Copper alloys are renowned for their natural resistance to corrosion, especially in marine, aerospace, and chemical processing environments. These Cotter pins remain reliable and effective over time, even in the harshest conditions, helping to reduce maintenance needs and downtime. Strength and Durability: The copper alloy provides exceptional strength, ensuring the Cotter pins perform well under mechanical stress without bending or breaking. The pins offer resistance to fatigue and wear, maintaining their locking integrity throughout the life cycle of the assembly. Applications: Copper alloy Cotter pins from Ladhani Metal Corporation are used in a variety of industries: Automotive: Securely fastening components like axles, wheels, and shafts. Aerospace: For locking parts and components in aircraft systems where strength and lightweight properties are essential. Marine: Resistant to saltwater corrosion, these pins are ideal for use in marine equipment and vessels. Heavy Machinery and Engineering: Used in construction and industrial machinery to hold components in place under high load and vibration. Quality Assurance: Ladhani Metal Corporation places a strong emphasis on quality control. Each batch of copper alloy Cotter pins undergoes rigorous testing for dimensional accuracy, tensile strength, corrosion resistance, and overall performance to ensure they meet the ISO 1234 standards. This commitment to quality ensures that customers receive a dependable and long-lasting product for their fastening needs. Conclusion: Ladhani Metal Corporation's ISO 1234 Copper Alloy Cotter Pins offer a premium fastening solution for a variety of applications that demand high strength, corrosion resistance, and reliability. With adherence to international standards, these Cotter pins provide secure, long-lasting performance in even the most challenging environments, making them a trusted choice for industries worldwide.

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cotter pin/ split pin

Ladhani Metal Corporation presents high-quality ISO 1234 Copper-Zinc Alloy Cotter Pins designed for a wide range of industrial applications requiring secure fastening solutions. Manufactured to the precise standards of ISO 1234, these Cotter pins are crafted from a durable Copper-Zinc alloy (brass) to ensure excellent corrosion resistance, superior strength, and long-lasting performance. Applications: ISO 1234 Copper-Zinc Alloy Cotter Pins are widely used across various industries for securing components and ensuring that fastenings do not loosen or separate. Common applications include: Automotive Industry: Used in car engines, wheels, suspension systems, and other mechanical assemblies to hold parts together. Aerospace: In aircraft systems where reliability and safety are paramount, ensuring critical components are securely fastened. Heavy Machinery and Construction: Essential for equipment like cranes, bulldozers, and other industrial machinery, where secure and reliable connections are vital for safety. Marine: Ideal for use in boats and marine equipment, where resistance to saltwater corrosion is crucial. Electrical and Electronics: Used in various electrical systems, where non-magnetic and corrosion-resistant properties are required. General Manufacturing: Suitable for use in general fastening applications, including mechanical assemblies, pipe fittings, and agricultural machinery. Benefits of ISO 1234 Copper-Zinc Alloy Cotter Pins: Secure and Reliable: The Cotter pin design provides a tight and secure fit, preventing accidental loosening under vibrations or external forces. Ease of Use: Simple to install by hand without the need for special tools or equipment, making maintenance or assembly operations quicker and more cost-effective. Cost-Effective: Offering a highly reliable fastening solution at a competitive price, Cotter pins from Ladhani Metal Corporation provide excellent value for money. Long-Term Performance: Brass's ability to withstand wear, oxidation, and corrosion ensures the pins remain effective throughout their service life with minimal maintenance. Our Domestic reach is unlimited and we supply to this following cities Ahmedabad, Amritsar, Aurangabad, Bangalore, Bhopal, Chandigarh, Chennai, Coimbatore, Dhanbad, Faridabad, Ghaziabad, Guwahati, Gwalior, Howrah, Hyderabad, Indore, Jabalpur, Jaipur, Jodhpur, Kanpur, Kolkata, Kota, Lucknow, Ludhiana, Madurai, Meerut, Mumbai, Nagpur, Nashik, Navi Mumbai, New Delhi, Patna, Pune, Raipur, Rajkot, Ranchi, Solapur, Srinagar, Surat, Thane, Vadodara, Varanasi, Vijayawada, Visakhapatnam, Hubballi, Tiruchirappalli, Bareilly, Moradabad, Mysore, Gurgaon, Aligarh, Jalandhar, Bhubaneswar We export to following Countries: Russia, Canada, United States, China, Brazil, Australia, Argentina, Kazakhstan, Algeria, Denmark, Saudi Arabia, Mexico, Indonesia, Iran, Mongolia, Peru, South Africa, Colombia, Ethiopia, Bolivia, Egypt, Venezuela, Turkey, Chile, Myanmar, France, Ukraine, Madagascar, Botswana, Kenya, Thailand, Spain, Sweden, Uzbekistan, Morocco, Paraguay, Zimbabwe, Norway, Japan, Germany, Republic of the Congo, Finland, Vietnam, Malaysia, Poland, Oman, Italy, Philippines, Ecuador, New Zealand, United Kingdom, Guinea, Uganda, Nepal, Bangladesh

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split pins

Ladhani Metal Corporation manufactures high-quality Copper Alloy Split Pins in compliance with the ISO 1234 standard, ensuring optimal performance and durability in a wide range of applications. These split pins are precision-engineered to meet the demanding needs of industries such as automotive, aerospace, marine, and heavy machinery, providing a secure fastening solution for components that require a reliable, vibration-resistant fastener. Key Features: Material: Made from premium copper alloy, these split pins offer excellent corrosion resistance, particularly in environments where moisture, salt, or other corrosive elements are prevalent. The copper alloy used ensures enhanced durability and longevity, making them ideal for harsh conditions. Dimensions and Tolerances: The split pins are available in various sizes, with a precise tolerance for diameter and length, ensuring a secure and exact fit into corresponding holes. These pins are carefully crafted to ensure smooth insertion and effective locking, even under high-pressure or dynamic conditions. Split Design: Featuring a unique split design, the pin consists of two prongs that can be bent outward once inserted through a hole, forming a secure, mechanical lock. This prevents any movement or loosening, even in high-vibration environments, making them an essential component for assemblies where stability is crucial. Corrosion Resistance: Copper alloys are renowned for their natural resistance to corrosion, especially in marine, aerospace, and chemical processing environments. These split pins remain reliable and effective over time, even in the harshest conditions, helping to reduce maintenance needs and downtime. Strength and Durability: The copper alloy provides exceptional strength, ensuring the split pins perform well under mechanical stress without bending or breaking. The pins offer resistance to fatigue and wear, maintaining their locking integrity throughout the life cycle of the assembly. Applications: Copper alloy split pins from Ladhani Metal Corporation are used in a variety of industries: Automotive: Securely fastening components like axles, wheels, and shafts. Aerospace: For locking parts and components in aircraft systems where strength and lightweight properties are essential. Marine: Resistant to saltwater corrosion, these pins are ideal for use in marine equipment and vessels. Heavy Machinery and Engineering: Used in construction and industrial machinery to hold components in place under high load and vibration. Our Domestic reach is unlimited and we supply to this following cities Ahmedabad, Amritsar, Aurangabad, Bangalore, Bhopal, Chandigarh, Chennai, Coimbatore, Dhanbad, Faridabad, Ghaziabad, Guwahati, Gwalior, Howrah, Hyderabad, Indore, Jabalpur, Jaipur, Jodhpur, Kanpur, Kolkata, Kota, Lucknow, Ludhiana, Madurai, Meerut, Mumbai, Nagpur, Nashik, Navi Mumbai, New Delhi, Patna, Pune, Raipur, Rajkot, Ranchi, Solapur, Srinagar, Surat, Thane, Vadodara, Varanasi, Vijayawada, Visakhapatnam, Hubballi, Tiruchirappalli, Bareilly, Moradabad, Mysore, Gurgaon, Aligarh, Jalandhar, Bhubaneswar We export to following Countries: Russia, Canada, United States, China, Brazil, Australia, Argentina, Kazakhstan, Algeria, Denmark, Saudi Arabia, Mexico, Indonesia, Iran, Mongolia, Peru, South Africa, Colombia, Ethiopia, Bolivia, Egypt, Venezuela, Turkey, Chile, Myanmar, France, Ukraine, Madagascar, Botswana, Kenya, Thailand, Spain, Sweden, Uzbekistan, Morocco, Paraguay, Zimbabwe, Norway, Japan, Germany, Republic of the Congo, Finland, Vietnam, Malaysia, Poland, Oman, Italy, Philippines, Ecuador, New Zealand, United Kingdom, Guinea, Uganda, Nepal, Bangladesh

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split pins

Ladhani Metal Corporation presents high-quality ISO 1234 Copper-Zinc Alloy Split Pins designed for a wide range of industrial applications requiring secure fastening solutions. Manufactured to the precise standards of ISO 1234, these split pins are crafted from a durable Copper-Zinc alloy (brass) to ensure excellent corrosion resistance, superior strength, and long-lasting performance. Applications: ISO 1234 Copper-Zinc Alloy Split Pins are widely used across various industries for securing components and ensuring that fastenings do not loosen or separate. Common applications include: Automotive Industry: Used in car engines, wheels, suspension systems, and other mechanical assemblies to hold parts together. Aerospace: In aircraft systems where reliability and safety are paramount, ensuring critical components are securely fastened. Heavy Machinery and Construction: Essential for equipment like cranes, bulldozers, and other industrial machinery, where secure and reliable connections are vital for safety. Marine: Ideal for use in boats and marine equipment, where resistance to saltwater corrosion is crucial. Electrical and Electronics: Used in various electrical systems, where non-magnetic and corrosion-resistant properties are required. General Manufacturing: Suitable for use in general fastening applications, including mechanical assemblies, pipe fittings, and agricultural machinery. Benefits of ISO 1234 Copper-Zinc Alloy Split Pins: Secure and Reliable: The split pin design provides a tight and secure fit, preventing accidental loosening under vibrations or external forces. Ease of Use: Simple to install by hand without the need for special tools or equipment, making maintenance or assembly operations quicker and more cost-effective. Cost-Effective: Offering a highly reliable fastening solution at a competitive price, split pins from Ladhani Metal Corporation provide excellent value for money. Long-Term Performance: Brass's ability to withstand wear, oxidation, and corrosion ensures the pins remain effective throughout their service life with minimal maintenance. Our Domestic reach is unlimited and we supply to this following cities Ahmedabad, Amritsar, Aurangabad, Bangalore, Bhopal, Chandigarh, Chennai, Coimbatore, Dhanbad, Faridabad, Ghaziabad, Guwahati, Gwalior, Howrah, Hyderabad, Indore, Jabalpur, Jaipur, Jodhpur, Kanpur, Kolkata, Kota, Lucknow, Ludhiana, Madurai, Meerut, Mumbai, Nagpur, Nashik, Navi Mumbai, New Delhi, Patna, Pune, Raipur, Rajkot, Ranchi, Solapur, Srinagar, Surat, Thane, Vadodara, Varanasi, Vijayawada, Visakhapatnam, Hubballi, Tiruchirappalli, Bareilly, Moradabad, Mysore, Gurgaon, Aligarh, Jalandhar, Bhubaneswar We export to following Countries: Russia, Canada, United States, China, Brazil, Australia, Argentina, Kazakhstan, Algeria, Denmark, Saudi Arabia, Mexico, Indonesia, Iran, Mongolia, Peru, South Africa, Colombia, Ethiopia, Bolivia, Egypt, Venezuela, Turkey, Chile, Myanmar, France, Ukraine, Madagascar, Botswana, Kenya, Thailand, Spain, Sweden, Uzbekistan, Morocco, Paraguay, Zimbabwe, Norway, Japan, Germany, Republic of the Congo, Finland, Vietnam, Malaysia, Poland, Oman, Italy, Philippines, Ecuador, New Zealand, United Kingdom, Guinea, Uganda, Nepal, Bangladesh

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Half Round Straight Tube Shield

Half Round Tube Shield Ladhani Metal Corporation manufactures SS 410 Half Round Straight Tube Shields to offer cost-effective protection for boiler and heat exchanger tubes in moderate temperature and corrosive environments. SS 410 is a martensitic stainless steel that provides good corrosion resistance, mechanical strength, and wear resistance, making it suitable for shielding straight tubes exposed to flue gas erosion, ash deposits, and mild chemical exposure. SS 410 Half Round Straight Tube Shield The SS 410 Half Round Straight Tube Shield is designed to fit over the external surface of straight tubes, acting as a barrier against abrasive particles, high-velocity flue gases, and mechanical wear. It is widely used in power plants, waste heat recovery systems, and steam processing units where cost-effective protection is needed for tubes operating at medium temperatures. The material offers ease of fabrication and reliable resistance to oxidation up to 650°C. Ladhani Metal Corporation is a trusted manufacturer, supplier, and exporter of SS 410 Half Round Straight Tube Shields, delivering durable thermal protection for industrial piping systems. Material Grade SS 410 – Martensitic stainless steel known for its hardness, oxidation resistance, and moderate corrosion protection. Chemical Composition of SS 410 • Carbon (C): 0.08 – 0.15% • Manganese (Mn): ≤ 1.00% • Phosphorus (P): ≤ 0.040% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 11.5 – 13.5% • Iron (Fe): Balance Applications: Suitable for environments involving dry flue gases, fly ash, and light acidic fumes; commonly used in economizers and low-temperature steam sections. Uses • Straight tube protection in boilers and economizers • Installed in air preheaters and low-temperature superheaters • Applied in WHRBs to guard tubes from ash and erosion • Used in industrial steam systems with mild corrosion risk • Shields tubes in pulp, paper, and food processing units Features • Good oxidation resistance – Up to moderate temperatures (~650°C) • High hardness – Offers resistance against flue gas abrasion and ash impact • Cost-effective – Economical choice for medium-duty service • Easy to fabricate and weld – Suitable for various attachment methods • Customizable – Available in different sizes, lengths, and thicknesses • Enhances tube durability – Reduces wear and minimizes shutdowns Applications • thermal power plants – Used in low-heat sections for erosion protection • steam processing – Protects steam-carrying tubes from scale and impact • waste heat recovery units – Resists abrasive exhaust gases and particulate matter • cement and steel plants – Applied in dust-prone, dry gas environments • food and chemical industries – Suitable for non-aggressive process gas shielding Conclusion The SS 410 Half Round Straight Tube Shield from Ladhani Metal Corporation is a practical and robust solution for extending the life of tubes operating under dry, abrasive, and moderately corrosive service conditions. Its hardness and heat resistance make it ideal for protecting straight tube sections in a wide range of industrial systems. For standard and custom configurations, contact Ladhani Metal Corporation for technical consultation and orders.

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U Type Outer Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are specially engineered to protect boiler, superheater, and heat exchanger tubes from surface wear, high-temperature scaling, flue gas erosion, and slag buildup. These shields are widely used in thermal power plants, waste heat recovery systems, and high-temperature industrial processes. Designed in a half-round profile, they ensure secure and easy installation over curved or straight tubes, extending tube service life and reducing maintenance interruptions. Cr23Ni13 U Type Outer Half Round Tube Shield The Cr23Ni13 U Type Outer Half Round Tube Shield is manufactured from a high-alloy austenitic stainless steel containing approximately 23% chromium and 13% nickel. This alloy provides superior resistance to oxidation, high-temperature corrosion, and thermal fatigue. The outer U-type shield is designed to protect the external curvature of U-bend tubes, which are often exposed to the harshest operating conditions—such as direct flame impingement, slag attack, and aggressive flue gas streams. • Outer U Type Half Round Tube Shield – Offers targeted protection for the outer arc of U-bend tubes, shielding against intense heat, slag erosion, and high-velocity gas flow. Ladhani Metal Corporation is a trusted manufacturer, supplier, and exporter of Cr23Ni13 U Type Outer Half Round Tube Shields, offering durable, high-performance solutions for critical thermal and chemical environments. Chemical Composition of Cr23Ni13 – High-Alloy Austenitic Stainless Steel • Carbon (C): ≤ 0.08% • Manganese (Mn): ≤ 1.50% • Phosphorus (P): ≤ 0.040% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.50% • Chromium (Cr): 22.0 – 24.0% • Nickel (Ni): 12.0 – 14.0% • Iron (Fe): Balance Applications: Ideal for high-temperature, oxidizing, and corrosive environments requiring strong thermal stability, scale resistance, and long-term tube protection. Uses • Shielding U-bend outer arcs in superheaters and reheaters exposed to direct flame and thermal cycling • Protection of return bends in waste heat recovery boilers (WHRBs) and heat recovery steam generators (HRSGs) • Coverage for high-temperature bends in petrochemical process heaters and cracking units • Applied in radiant coils and furnace tubes operating under oxidizing and high-velocity gas environments • Suitable for metallurgical, cement, and gas processing industries with extreme thermal conditions Features • Excellent oxidation and corrosion resistance – High chromium and nickel content ensures scale resistance in aggressive atmospheres • High thermal stability – Performs reliably at temperatures exceeding 1100°C, with resistance to thermal fatigue and distortion • Outer bend protection – Specifically guards the most vulnerable surface of the U-bend against slag and flame exposure • Custom fitment – Manufactured to match precise tube diameters and bend radii for tight, stable installation • Easy to install – Mountable with clamps, tack welds, or stainless bands without system disassembly • Long service life – Reduces frequency of tube replacement, enhancing system reliability and uptime Applications • thermal power plants – Used on outer arcs of U-bend tubes in boilers and superheaters to protect against slag and oxidation • petrochemical plants – Shields return bends in high-temperature heaters exposed to process gas erosion and carburization • waste heat recovery – Protects bends in WHRBs and HRSGs subjected to hot gas streams and temperature fluctuations • industrial furnaces – Installed in radiant sections and high-temperature piping in incinerators and process furnaces • cement and metallurgy industries – Applied to bends exposed to flame, dust, and thermal cycling under extreme heat Conclusion The Cr23Ni13 U Type Outer Half Round Tube Shield by Ladhani Metal Corporation—manufacturer, supplier, and exporter—is a robust, heat-resistant solution for protecting the outer curvature of U-bend tubes in aggressive thermal environments. With high oxidation resistance, thermal stability, and long-term structural durability, this shield is ideal for demanding applications in power, chemical, and industrial sectors where performance and reliability are critical. For technical consultation, custom orders, or quotations, please contact Ladhani Metal Corporation.

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U Type Outer Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are engineered to protect boiler and heat exchanger tubes from surface erosion, slag deposition, scaling, and mechanical damage in high-temperature operating conditions. These shields are widely used in power plants, thermal processing units, and industrial boilers where tube surfaces face direct exposure to flue gases and abrasive particles. The half-round structure allows for easy installation over curved or straight sections, providing long-term tube protection and reducing unplanned maintenance. 1Cr13 U Type Outer Half Round Tube Shield The 1Cr13 U Type Outer Half Round Tube Shield is manufactured from 1Cr13, a martensitic stainless steel with good hardness, moderate corrosion resistance, and excellent resistance to high-temperature oxidation. This outer U-type configuration is designed to shield the outer arc of U-bend tubes where erosion, scaling, and heat-induced wear are most intense. With its balance of strength and heat resistance, 1Cr13 is suitable for service in moderately corrosive environments involving flue gas exposure and mechanical impact. • Outer U Type Half Round Tube Shield – Covers the outer curve of U-bend tubes, providing a protective barrier against gas erosion, flame impingement, and slag buildup. Ladhani Metal Corporation is a trusted manufacturer, supplier, and exporter of 1Cr13 U Type Outer Half Round Tube Shields, offering reliable protection for industrial systems operating under high thermal and abrasive conditions. Chemical Composition of 1Cr13 – Martensitic Stainless Steel • Carbon (C): ≤ 0.15% • Manganese (Mn): ≤ 1.00% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 12.0 – 14.0% • Iron (Fe): Balance Applications: Suitable for applications with moderate corrosion exposure and high thermal and mechanical stress, including utility boilers, heat exchangers, and furnace systems. Uses • Protection of U-bend outer arcs in superheaters and reheaters in power and utility boilers • Shielding external tube curves in economizers, waste heat recovery units, and HRSGs • Coverage for return bends in industrial exhaust systems and flue gas ducts • Ideal for process heaters, furnace tubes, and high-temperature steam lines exposed to soot, slag, and scale • Suitable for systems requiring mechanical protection and moderate corrosion resistance Features • Good mechanical strength – Martensitic structure provides resistance to wear, abrasion, and high-velocity gas flow • Moderate corrosion resistance – Chromium content offers basic protection in mildly corrosive or oxidizing environments • Thermal stability – Maintains structural integrity in high-temperature zones with consistent exposure to flue gases • Outer arc protection – Specifically designed to guard the most exposed surface of U-bend tubes • Custom fit – Manufactured to match specific tube diameters and bend radii for precise, secure installation • Easy to install – Fastened using clamps, stainless bands, or tack welds without disrupting system operation • Economical and durable – Offers a cost-effective solution for extending tube service life under moderate conditions Applications • power plants – Used on U-bend outer arcs in superheaters and economizers to resist scaling and erosion • chemical and refining industries – Shields outer tube curves in process heaters exposed to heat and mechanical wear • waste heat recovery systems – Protects U-bend surfaces from slag and particulate impact in WHRBs and HRSGs • general industrial boilers – Provides protection in high-heat flue gas paths with minimal chloride exposure • metallurgy and cement processing – Applied in return bends in heating systems exposed to high-temperature dust and gas streams Conclusion The 1Cr13 U Type Outer Half Round Tube Shield by Ladhani Metal Corporation—manufacturer, supplier, and exporter—is a robust and cost-effective solution for shielding U-bend tube outer surfaces in boilers, heat exchangers, and industrial furnace systems. With reliable mechanical strength, moderate corrosion resistance, and high-temperature performance, this shield is ideal for systems requiring durable protection in abrasive and thermally demanding conditions. For technical consultation, custom orders, or quotations, please contact Ladhani Metal Corporation.

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U Type Outer Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-crafted protective components used to shield boiler and heat exchanger tubes from high-temperature oxidation, slag accumulation, erosion, and thermal fatigue. These shields are essential in industrial systems where tubes are exposed to flue gases, particulate flow, and repeated heating cycles. Their half-round design enables efficient and secure installation over straight or curved tube sections, significantly extending tube life and reducing maintenance frequency. 1Cr25Ni20Si2 U Type Outer Half Round Tube Shield The 1Cr25Ni20Si2 U Type Outer Half Round Tube Shield is manufactured from a high-temperature resistant austenitic alloy containing 25% chromium, 20% nickel, and 2% silicon. This combination offers excellent oxidation resistance, strong thermal stability, and enhanced anti-scaling performance at elevated temperatures. Designed specifically to cover the outer arc of U-bend tubes, this shield protects surfaces most exposed to hot gases, flame impingement, and corrosive particles in demanding thermal environments. • Outer U Type Half Round Tube Shield – Protects the external arc of U-bend tubes from direct exposure to slag, high-velocity flue gas, and oxidizing atmospheres. Ladhani Metal Corporation is a reputed manufacturer, supplier, and exporter of 1Cr25Ni20Si2 U Type Outer Half Round Tube Shields, offering durable and heat-resistant solutions for thermal, petrochemical, and metallurgical applications. Chemical Composition of 1Cr25Ni20Si2 – Austenitic Heat-Resistant Alloy • Carbon (C): ≤ 0.10% • Manganese (Mn): ≤ 1.50% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.030% • Silicon (Si): 1.50 – 2.50% • Chromium (Cr): 24.0 – 26.0% • Nickel (Ni): 19.0 – 22.0% • Iron (Fe): Balance Applications: Best suited for environments requiring resistance to oxidation, thermal cycling, and high-temperature corrosion, especially in furnaces and exhaust systems. Uses • Outer arc protection of U-bend tubes in reheaters and superheaters exposed to slag, flame, and flue gas in power plants • Shielding external curves of return bends in waste heat recovery units (WHRBs) and HRSGs • Applied in radiant coils and heat exchanger bends operating in high-temperature industrial furnaces • Suitable for petrochemical processing units, steam reformers, and chemical heaters handling oxidizing or carburizing gases • Ideal for high-heat metallurgical and cement kiln systems requiring thermal fatigue and scale resistance Features • Excellent high-temperature oxidation resistance – High chromium and silicon content forms a stable protective scale layer • Enhanced anti-scaling performance – Withstands prolonged exposure to oxidizing environments up to 1150°C • Outer bend protection – Shields the most exposed section of U-bend tubes from erosion, slag, and thermal impact • Precision fitment – Custom-made to match tube radius and diameter for secure, rattle-free installation • Easy to install – Secured by clamps, stainless steel bands, or tack welding without disassembling the system • Long operational lifespan – Reduces tube wear and replacement frequency in aggressive thermal service conditions Applications • power generation – Used on U-bend outer arcs in superheaters and reheaters for oxidation and slag protection • petrochemical plants – Shields tube bends in reformers and high-temperature heaters exposed to process gas erosion • waste heat recovery boilers – Installed in WHRBs and HRSGs operating under fluctuating temperatures and gas flow • cement and metallurgy industries – Protects curved tubes and heat exchanger bends exposed to high-temperature dust and gas streams • furnace and incineration systems – Applied to outer arcs in radiant coils subjected to direct flame and extreme heat Conclusion The 1Cr25Ni20Si2 U Type Outer Half Round Tube Shield by Ladhani Metal Corporation—manufacturer, supplier, and exporter—is a high-performance shielding component designed for the most demanding high-temperature industrial environments. With its superior oxidation resistance, scale protection, and thermal fatigue strength, it provides lasting protection to U-bend tubes in boilers, furnaces, and heat exchangers across the power, petrochemical, and metallurgical sectors. For technical consultation, custom orders, or quotations, please contact Ladhani Metal Corporation.

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U Type Outer Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-manufactured components designed to protect boiler and heat exchanger tubes from erosion, scaling, slag deposition, and high-temperature corrosion. These shields are essential for ensuring the longevity of tubes in power plants, petrochemical units, and high-heat industrial systems where tubes are subjected to direct flame, abrasive particles, and corrosive gases. Their half-round form enables easy and secure installation over curved or straight tube sections. Cr25Ni20 U Type Outer Half Round Tube Shield The Cr25Ni20 U Type Outer Half Round Tube Shield is fabricated from a high-alloy austenitic stainless steel containing approximately 25% chromium and 20% nickel. This alloy offers exceptional oxidation resistance, thermal stability, and resistance to carburization and sulfidation at elevated temperatures. The outer U-type shield is specifically designed to cover the external arc of U-bend tubes in superheaters, reheaters, and reformers, where they are exposed to intense heat and reactive flue gases. • Outer U Type Half Round Tube Shield – Provides robust coverage to the outer curvature of U-bend tubes, protecting against flame impingement, slag erosion, and high-temperature corrosion. Ladhani Metal Corporation is a leading manufacturer, supplier, and exporter of Cr25Ni20 U Type Outer Half Round Tube Shields, delivering high-performance tube protection for the most demanding thermal and chemical environments. Chemical Composition of Cr25Ni20 – High-Temperature Austenitic Stainless Steel • Carbon (C): ≤ 0.10% • Manganese (Mn): ≤ 1.50% • Phosphorus (P): ≤ 0.040% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 2.00% • Chromium (Cr): 24.0 – 26.0% • Nickel (Ni): 19.0 – 22.0% • Iron (Fe): Balance Applications: Ideal for extreme heat environments and oxidizing atmospheres such as furnaces, boilers, and process heaters requiring excellent scale resistance and thermal strength. Uses • Outer arc shielding of U-bend tubes in superheaters and reheaters in high-temperature thermal power plants • Protection of external bends in petrochemical heat exchangers and reformers exposed to high-temperature process gases • Coverage for U-bend tubes in waste heat recovery boilers and HRSGs operating under oxidizing and carburizing gas flows • Applied in radiant coils and return bends in industrial furnaces and incinerators exposed to direct flame and slag • Suitable for chemical and gas processing applications where metal surfaces face extreme temperature and thermal fatigue Features • Exceptional high-temperature performance – Resists scaling, oxidation, and deformation at temperatures above 1100°C • Superior corrosion resistance – High chromium and nickel content provide defense against aggressive gas attacks • Targeted outer arc protection – Guards the most exposed section of U-bend tubes from slag, heat, and particulate damage • Precision engineered – Manufactured to custom tube diameter and radius for tight and vibration-free installation • Easy installation – Designed for quick mounting using clamps, tack welds, or stainless steel banding • Long-term durability – Reduces tube replacement frequency and enhances system efficiency in harsh operating conditions Applications • thermal and captive power plants – Installed on outer arcs of U-bend tubes in boilers, superheaters, and reheaters • petrochemical and refinery systems – Shields tubes in steam reformers and process heaters subjected to extreme temperatures • waste heat recovery boilers – Protects tube bends in HRSGs and WHRBs from scale, oxidation, and thermal fatigue • metallurgical and cement industries – Applied in radiant tubes and hot gas ducts exposed to slag, dust, and intense flame • high-temperature chemical plants – Used in reactors and cracking units where resistance to carburizing and oxidizing gases is essential Conclusion The Cr25Ni20 U Type Outer Half Round Tube Shield by Ladhani Metal Corporation—manufacturer, supplier, and exporter—is a high-performance protective component for U-bend tubes exposed to severe thermal and chemical stresses. With outstanding heat resistance, oxidation protection, and structural integrity, it ensures long-term tube life and efficient performance in boilers, heat exchangers, and reformers across thermal, petrochemical, and industrial sectors. For technical consultation, custom orders, or quotations, please contact Ladhani Metal Corporation.

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