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Material: Gr1, Gr2, Gr5, Gr7, Gr12 etc.
OD: 150-2500mm
Thickness: 30-250mm
Production Methods: Forging,annealing and machining
Packing: Plywood box
Titanium Tubesheet for Heat Exchanger
Product Information
Tubesheet is a circular plate drilled with holes of the same diameter as the pipe. It is used for the heat exchanger to fix the pipe. An accessory that accomplishes this by passing a pipe through and welding it in place.
The precision of tubesheet processing, especially the tolerance of tube hole spacing and diameter, verticality and finish, have a great impact on the assembly and performance of the above-mentioned chemical equipment.
With the enlargement of chemical equipment and power stations, the diameter of tubesheets has become larger and larger. Tubesheet with a diameter of 4m-5m is very common. The characteristics of large tubesheet are many tube holes, compactness, small hole diameter, deepness, high precision, and high finish requirements.
Porduct name : Gr 1 Titanium Tube Sheet
Material: Gr1 Titanium +steel,Gr1 Titanium+stainless steel etc.
Size &Standard: As per client drawing
Production Method: Forging,annealing and machining
Advantage: Excellent corrosion resistance ability
Packing: Plywood case
Application: Heat Exchanger, chemical equipment, Pressure Vessel, filter devices, etc.
Gr 1 Titanium Tube Sheet
U-shaped expansion joint is commonly used in fixed tubesheet heat exchanger. It has the advantages of compact and simple structure, good compensation and low price.
With the large-scale of chemical equipment and power stations, the diameter of tubesheet is becoming larger and larger. Tubesheet with diameter of 4m-5m is very common. Large tubesheet is characterized by large number of tube holes, dense, small diameter, deep, high precision and finish requirements.
Porduct name : Titanium Steel Clad Tube plate
Material: Titanium +steel,Titanium+stainless steel etc.
Size &Standard: As per client drawing
Production Method: Forging,annealing and machining
Advantage: Excellent corrosion resistance ability
Packing: Plywood case
Application: Heat Exchanger, chemical equipment, Pressure Vessel, filter devices, etc.
Gr12 Titanium Tube plate
Heat exchanger tube plate generally adopts titanium steel composite material, titanium thickness is generally: 5.0mm 6.0mm 8.0mm 10 mm material: titanium Gr1,Gr2,Gr12, the thickness of the steel plate is :20,25, 30, 35, 40,45,50,60,80,100 mm, the thicker the thickness of the corresponding heat exchanger tube plate diameter is larger.
The titanium steel composite tubesheet provided by our company is mainly used for heater and heat exchanger tubesheet in evaporating crystallization industry. It can be processed and punched according to customers' drawings. Customers only need to purchase and assemble it.
Porduct name : Titanium steel clad tube sheet for hear exchanger
Material: Gr2 Titanium +steel,Gr2 Titanium+stainless steel etc.
Size &Standard: As per client drawing
Production Method: Forging,annealing and machining
Advantage: Excellent corrosion resistance ability
Packing: Plywood case
Application: Heat Exchanger, chemical equipment, Pressure Vessel, filter devices, etc.
Titanium steel clad tube sheet for hear exchanger
Porduct name : Gr2 titanium tube plate
Material: Gr2 Titanium +steel,Gr2 Titanium+stainless steel etc.
Size &Standard: As per client drawing
Production Method: Forging,annealing and machining
Advantage: Excellent corrosion resistance ability
Packing: Plywood case
Application: Heat Exchanger, chemical equipment, Pressure Vessel, filter devices, etc.
Tube plate material: according to the need to use different environment, the use of different materials, carbon steel material generally use Q345R container plate, such as first and second pressure vessels, no corrosive medium flow, the use of carbon steel composite plate. In the case of strong acid, high pressure and high temperature, nuclear energy and other environments, stainless steel, 16 manganese, titanium alloy and other corrosion-resistant materials are needed. The application of new synthetic materials brings new vitality to tube-sheet products. With high pressure environment, but also to the case of corrosion resistance, considering the use of cost, generally choose high strength steel and corrosion resistant materials of composite material structure.
Product Name: Titanium Pipe
Standard: ASTM B338
Material: Gr1, Gr2
Unit Price: $25usd/kg-$40usd/kg
Type: Welded/Seamless
Shape: Round
Outer Diameter: 9.52mm/12.7mm/15.9mm/19mm/21.7mm/25.4mm/32mm/33.4mm/38mm/45mm etc.
Wall Thickness: 0.5-3.0mm
Length: Max 12000mm
Surface: Bright
Features of Gr1 titanium pipe:
1. Gr1 titanium pipe has plasticity. The elongation rate of the high-purity titanium pipe can reach 50-60%, and the reduction of area can reach 70-80%. Although the strength of high-purity titanium pipe is low, the pure industrial titanium contains a small amount of impurities and the addition of alloying elements can significantly strengthen its mechanical properties, making its strength comparable to high strength. This means that as long as the industrial pure titanium pipe contains a small amount of interstitial impurities and other metal impurities, it can make it have both high strength and appropriate plasticity.
2. The specific strength (strength to weight ratio) of industrial pure titanium pipe is very high in metal structural materials. Its strength is equivalent to steel, but its weight is only 57% of steel.
3. Gr1 titanium pipe has strong heat resistance, and can still maintain good strength and stability in the atmosphere at 500°C.
4. Titanium pipe also has good low temperature resistance. Even at the ultra-low temperature of -250℃, it still has high impact strength and can withstand high pressure and vibration.
5. Strong corrosion resistance, this is because it has a particularly large affinity for oxygen, and can form a dense oxide film on its surface, which can protect titanium from corrosion by the medium. Therefore, titanium has good stability in acidic, alkaline, neutral salt solutions and oxidizing media, and has better corrosion resistance than existing stainless steel and other non-ferrous metals.
Chemical Composition (Wt%)
ASTMNo.
Femax
O max
Nmax
Cmax
Hmax
Pd
Al
Bal
Grade1
0.2
0.18
0.03
0.1
0.015
-
-
Ti
Physical Properties(Min)
ASTMGrade
AlloyComposition
TensileStrength
YieldStrength
Elongation min %
ksi
Mpa
ksi
Mpa
Grade 1
UnalloyedTi("Pure")35A-CP1
35
240
20
138
24
Porduct name : Titanium Forged Clad Tube Sheet
Material: Titanium +steel,Titanium+stainless steel etc.
Size &Standard: As per client drawing
Production Method: Forging,annealing and machining
Advantage: Excellent corrosion resistance ability
Packing: Plywood case
Application: Heat Exchanger, chemical equipment, Pressure Vessel, filter devices, etc
Titanium Forged Clad Tube Sheet
Titanium is a new kind of metal, with low density, corrosion resistance, high and low temperature. High strength and other excellent performance. It is an important structural material in aviation, aerospace, chemical, Marine, electric power, metallurgy and other fields.
In order to save titanium resources, reduce the cost and promote the application of this new metal material in civil industry, titanium steel composite plate came into being.
Titanium steel composite tube plate have the same effect as pure titanium tube plate, but also very good cost saving, widely used in pressure vessels, heat exchangers, urban sewage treatment containers, water storage containers and nuclear waste treatment containers, chemical distillation tanks and so on.
Porduct name : Titanium clad stainless steel tube sheet
Material: Titanium +steel,Titanium+stainless steel etc.
Size &Standard: As per client drawing
Production Method: Forging,annealing and machining
Advantage: Excellent corrosion resistance ability
Packing: Plywood case
Application: Heat Exchanger, chemical equipment, Pressure Vessel, filter devices, etc.
Titanium clad stainless steel tube sheet
Titanium composite steel plate tube-sheet is a single or double-sided composite plate made of ordinary grade TA1 or TA2 (composite metal) and carbon steel or alloy steel by explosion, explosion + rolling or hot rolling. Titanium metal has excellent corrosion resistance, widely used in flue gas desulfurization equipment, power plant chimneys, chemical reactors, heat exchangers, pressure vessels, etc. But its disadvantage is high cost, titanium composite steel plate tubesheet has the corrosion resistance of titanium metal and the structural strength of steel, can greatly reduce the project cost.
At present, the production method of titanium composite steel tubesheet is as follows:
1. Weld compound 2. Rolling compound 3. Explosive welding 4. Explosive welding + rolling
Baoji Lihua uses explosive welding and rolling and combines the two processes. This method can overcome the disadvantages of small area and complex rolling process of explosive composite plate, give full play to their respective advantages, and produce titanium steel composite plate with large area and small thickness. It is more efficient and cheaper.
Technological parameters and shear strength of explosive welding of Titanium clad stainless steel plate tube sheet 1
Cladding materials Base materials h0/ mm Wg/ (g.cm-2) Bond strength/MPa 1 2 3 4 Average Remark
Metal δ1/ mm Metal δ2/ mm
Titanium 3 5 Stainless steel 18 5 6.5 1.4 1.6 σt 293 200 392 179 266 The substrate is generally polished.
σf 247 208 113 92 165
σt 447 530 460 441 444 The substrate is polished.
σf 403 200 363
322
σt 139 105 203 205 163 The substrate is generally polished.
σf 231 345 286 287 285
σt 407 410 263 407 372 The substrate is polished.
σf 498 571 513
527
Losive welding of Titanium clad stainless steel plate tube sheet 2
Cladding materials Base materials h0/ mm Wg/ (g.cm-2) Bond strength/MPa 1 2 3 4 Average Remark
Metal δ1/ mm Metal δ2/ mm
Titanium 3 5 Stainless steel 18 5 6.5 1.4 1.6 σt 392 87 240 18 The substrate is generally polished.
σf 345 92 157 12
σt 530 279 402 5 The substrate is polished.
σf 403 200 321 3
σt 339 60 230 18 The substrate is generally polished.
σf 287 149 233 11
σt 571 513 541 2 The substrate is polished.
Product name: Gr1 Titanium seamless tube
Standard:ASTM B338
Material:Grade 1 titanium
Diameter:5-914mm
Wall thickness:0.5-10mm
Length:Max 16000mm
Surface:Pickling surface/Polished
Type:Seamless, welded
Application:Heat Exchanger, chemical industry etc.
Technique:Rolled
Gr1 Titanium seamless tube
The production process of titanium seamless pipe is complex. Three roll or multi roll rolling mill and drawing machine are usually used to roll or draw a certain specification of pipe blank through multiple passes, and finally produce seamless pipe after reducing diameter and wall. The production efficiency and yield of this process are low. Titanium seamless pipe from sponge titanium to pipe, through rolling or drawing, the material waste is large, the yield is only about 50%, and can not achieve mass production, and the production cycle is relatively long.
Product name Titanium seamless tube
Standard ASTM B861, ASTM B337, ASTM B338
Size
OD5.0-114.0mmxWT0.5-7.0mmx1000-12000mm
OD55mm-914mmxWT1.0-10.0mmx1000-6000mm
Or according customer’s requirement.
Material
Titanium(Gr1, Gr2, Gr5, Gr7,Gr9,GR12)
Technique Rolled
Status Annealled
Surface Acid wash,bright
Application
Exhaust pipe; exhaust pipe, petroleum pipeline;Sea farming; electroplating equipment;Fluid Transportation Piping etc.
Certificate
ISO9001:2008, TUV, EN10204.3.1
Types Out diameter Sizes Length
NB Sizes (in stock) .0035” ~ 8” 1/8", 1/4", 3/8", 1/2", 5/8", 3/4", 1", 1.25", 1.5", 2", 2.5", 3", 4", 5", 6" Cut to length
Titanium Seamless Tube (Custom Sizes) 6.35 mm OD To 101.6 mm OD As per requirement Cut to length
Titanium seamless pipe features:
1. The thicker the wall thickness is, the more economical and practical it is. The thinner the wall thickness is, the higher its processing cost will be
2. The process of titanium seamless pipe determines its limited performance. Generally, the precision of seamless steel pipe is low, the wall thickness is uneven, the brightness of the inner and outer surface of the pipe is low, the sizing cost is high, and there are pockmarks and black spots on the inner and outer surface, which are not easy to remove
3. Its detection and shaping must be processed offline. Therefore, it embodies its advantages in high pressure, high strength and mechanical structure materials.