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Monel Flanges

DIN 2569 Monel Flanges PN 100 are precision-engineered welding neck flanges manufactured from high-grade Monel alloys, specifically designed for high-pressure and highly corrosive environments. Built to DIN 2569 standards, these flanges offer excellent resistance to seawater, acids, and alkalis, along with superior mechanical strength and durability. Their robust performance makes them ideal for critical applications in marine engineering, chemical processing, oil and gas, and offshore industries. Ladhani Metal Corporation is a leading manufacturer and exporter of Monel flanges, offering reliable and high-quality products that meet stringent international standards. The welding neck configuration ensures permanent, high-strength connections suitable for continuous operation under high pressure and temperature conditions. Pressure Rating: • PN 100 (100 bar / 1450 psi): Specifically designed for high-pressure systems requiring outstanding corrosion resistance, sealing integrity, and mechanical performance in aggressive and demanding environments. Flange Types: • Welding Neck Flanges Provide high-strength welded connections for pressurized piping systems exposed to thermal expansion and vibration. • Raised Face (RF) Flanges Enhance gasket compression and sealing performance in high-pressure and temperature applications. • Flat Face (FF) Flanges Used in applications with flat mating surfaces, particularly when connecting to brittle or non-metallic materials. • Forged Welding Neck Flanges Offer high mechanical strength, dimensional accuracy, and durability. • Custom-Machined Flanges Available in various sizes, pressure classes, and Monel grades as per customer requirements. Monel Grades and Composition: 1. Monel 400 (Nickel-Copper Alloy) Composition: • Nickel (Ni): ≥ 63.0% • Copper (Cu): 28.0 – 34.0% • Iron (Fe): ≤ 2.5% • Manganese (Mn): ≤ 2.0% • Silicon (Si): ≤ 0.5% • Carbon (C): ≤ 0.30% Applications: Used in marine engineering, chemical processing, and fuel or freshwater tanks due to its excellent resistance to seawater, hydrofluoric acid, and stress corrosion cracking. 2. Monel K500 (Precipitation-Hardened Alloy) Composition: • Nickel (Ni): ≥ 63.0% • Copper (Cu): 27.0 – 33.0% • Aluminum (Al): 2.3 – 3.15% • Titanium (Ti): 0.35 – 0.85% Applications: Ideal for applications requiring high strength and corrosion resistance, such as pump shafts, oil well tools, and marine components. K500 offers greater mechanical strength and hardness compared to Monel 400. Applications of DIN 2569 Monel Flanges: • Marine and Offshore Engineering: Perfect for underwater, saltwater, and coastal applications due to excellent seawater and corrosion resistance. • Chemical and Petrochemical Industries: Used in acid and alkali handling systems, heat exchangers, and reactors where corrosion resistance is crucial. • Oil and Gas Sector: Employed in valves, pipes, and flanges exposed to sour gas and offshore drilling conditions. • Power Generation: Suitable for condenser tubing and heat exchangers in environments where both corrosion and high temperature are factors. • Aerospace and Defense: Used in high-performance components requiring durability, resistance to aggressive chemicals, and thermal stability. Key Features: • Manufactured to DIN 2569 standard • Available in PN 100 pressure rating • Excellent corrosion resistance in acidic and marine environments • High mechanical strength and thermal stability • Permanent welded neck design for secure pipe integration • Supplied with test certifications and complete traceability • Custom machining and finishing available including pickling and passivation Conclusion: DIN 2569 Monel Flanges PN 100 from Ladhani Metal Corporation are engineered for critical operations that demand corrosion resistance, strength, and durability under pressure. These flanges are trusted in marine, chemical, and energy sectors, delivering dependable service in the most challenging environments. For tailored specifications, material consultations, or bulk orders, reach out to Ladhani Metal Corporation today.

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Stainless Steel Flanges

DIN 2569 Stainless Steel Flanges PN 100 are precision-engineered welding neck flanges manufactured from high-quality stainless steel, designed for reliable performance in high-pressure industrial applications. Built to DIN 2569 standards, these flanges offer superior corrosion resistance, mechanical strength, and thermal stability, making them suitable for use in critical systems across industries such as chemical processing, pharmaceuticals, marine engineering, food and beverage, and water treatment. Ladhani Metal Corporation is a trusted manufacturer and exporter of stainless steel flanges, providing products that meet rigorous international standards. The welding neck design allows for strong, permanent connections, making these flanges particularly valuable in systems requiring high structural integrity and resistance to pressure and temperature fluctuations. Pressure Rating: • PN 100 (100 bar / 1450 psi): Specifically designed for high-pressure systems requiring excellent sealing performance, mechanical reliability, and corrosion resistance in aggressive or demanding environments. Flange Types: • Welding Neck Flanges Ensure high-strength, welded connections ideal for systems with continuous pressure and thermal cycling. • Raised Face (RF) Flanges Enhances sealing capability in elevated pressure and temperature conditions. • Flat Face (FF) Flanges Used in systems with flat mating surfaces, particularly where non-metallic or brittle materials are involved. • Forged Welding Neck Flanges Provide enhanced strength, impact resistance, and dimensional precision. • Custom-Machined Flanges Available in a range of sizes, pressure classes, and stainless steel grades tailored to customer requirements. Stainless Steel Grades and Composition: 1. 304 (Austenitic Stainless Steel) Composition: • Carbon (C): ≤ 0.08% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 18.0 – 20.0% • Nickel (Ni): 8.0 – 11.0% Applications: Commonly used in food processing, water treatment, and mild chemical applications due to its excellent corrosion resistance and weldability. 2. 316 (Molybdenum-Alloyed Stainless Steel) Composition: • Carbon (C): ≤ 0.08% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 16.0 – 18.0% • Nickel (Ni): 10.0 – 14.0% • Molybdenum (Mo): 2.0 – 3.0% Applications: Ideal for corrosive environments such as marine, chemical, and offshore industries due to its enhanced resistance to chlorides and acids. 3. 321 (Titanium-Stabilized Stainless Steel) Composition: • Carbon (C): ≤ 0.08% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 17.0 – 19.0% • Nickel (Ni): 9.0 – 12.0% • Titanium (Ti): ≥ 5x(C+N) Applications: Suitable for high-temperature applications, including exhaust systems and thermal processing equipment, offering improved resistance to intergranular corrosion. Applications of DIN 2569 Stainless Steel Flanges: • Chemical and Petrochemical Plants: Used in corrosive process environments where stainless steel’s durability is essential. • Marine and Offshore Engineering: Ideal for saltwater exposure and harsh weather conditions. • Pharmaceutical and Food Processing: Used in hygienic systems that require corrosion resistance and easy cleaning. • Water and Wastewater Systems: Employed in potable and industrial water lines, offering rust-free performance. Key Features: • Manufactured to DIN 2569 standard • Available in PN 100 pressure rating • Superior corrosion resistance and mechanical integrity • Strong welded neck design for permanent, high-pressure connections • Compatible with various sealing surfaces and pipe connections • Available with test certifications, quality documentation, and traceability • Suitable for polishing, pickling, passivation, and custom surface treatments Conclusion: DIN 2569 Stainless Steel Flanges PN 100 from Ladhani Metal Corporation are engineered for high-pressure performance, long-term durability, and structural strength. Designed for a variety of demanding industrial and mechanical applications, these flanges offer reliable service and are available in customizable specifications. For custom sizes, material grades, or technical consultations, contact Ladhani Metal Corporation today

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Stainless Steel Flanges

DIN 2568 Stainless Steel Flanges PN 64 are precision-engineered threaded flanges manufactured from high-quality stainless steel, designed for reliable performance in high-pressure industrial applications. Built to DIN 2568 standards, these flanges offer superior corrosion resistance, mechanical strength, and thermal stability, making them suitable for use in critical systems across industries such as chemical processing, pharmaceuticals, marine engineering, food and beverage, and water treatment. Ladhani Metal Corporation is a trusted manufacturer and exporter of stainless steel flanges, providing products that meet rigorous international standards. The threaded design allows for fast, weld-free assembly and disassembly, making these flanges particularly valuable in systems requiring frequent maintenance or installation flexibility. Pressure Rating: • PN 64 (64 bar / 928 psi): Specifically designed for high-pressure systems requiring excellent sealing performance, mechanical reliability, and corrosion resistance in aggressive or demanding environments. Flange Types: • Threaded (Screwed) Flanges Allows convenient assembly and disassembly, ideal for systems requiring regular access. • Raised Face (RF) Flanges Enhances sealing capability in elevated pressure and temperature conditions. • Flat Face (FF) Flanges Used in systems with flat mating surfaces, particularly where non-metallic or brittle materials are involved. • Forged Threaded Flanges Provide enhanced strength, impact resistance, and dimensional precision. • Custom-Machined Flanges Available in a range of sizes, pressure classes, and stainless steel grades tailored to customer requirements. Stainless Steel Grades and Composition: 1. ASTM A182 F304 (Austenitic Stainless Steel) Composition: • Carbon (C): ≤ 0.08% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 18.0 – 20.0% • Nickel (Ni): 8.0 – 11.0% Applications: Commonly used in food processing, water treatment, and mild chemical applications due to its excellent corrosion resistance and weldability. 2. ASTM A182 F316 (Molybdenum-Alloyed Stainless Steel) Composition: • Carbon (C): ≤ 0.08% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 16.0 – 18.0% • Nickel (Ni): 10.0 – 14.0% • Molybdenum (Mo): 2.0 – 3.0% Applications: Ideal for corrosive environments such as marine, chemical, and offshore industries due to its enhanced resistance to chlorides and acids. 3. ASTM A182 F321 (Titanium-Stabilized Stainless Steel) Composition: • Carbon (C): ≤ 0.08% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 17.0 – 19.0% • Nickel (Ni): 9.0 – 12.0% • Titanium (Ti): ≥ 5x(C+N) Applications: Suitable for high-temperature applications, including exhaust systems and thermal processing equipment, offering improved resistance to intergranular corrosion. Applications of DIN 2568 Stainless Steel Flanges: • Chemical and Petrochemical Plants: Used in corrosive process environments where stainless steel’s durability is essential. • Marine and Offshore Engineering: Ideal for saltwater exposure and harsh weather conditions. • Pharmaceutical and Food Processing: Used in hygienic systems that require corrosion resistance and easy cleaning. • Water and Wastewater Systems: Employed in potable and industrial water lines, offering rust-free performance. • HVAC and Mechanical Systems: Integrated in industrial air, heating, and cooling networks requiring long-lasting service. Key Features: • Manufactured to DIN 2568 standard • Available in PN 64 pressure rating • Superior corrosion resistance and mechanical integrity • Weld-free, threaded design for easy installation and disassembly • Compatible with various sealing surfaces and pipe connections • Available with test certifications, quality documentation, and traceability • Suitable for polishing, pickling, passivation, and custom surface treatments Conclusion: DIN 2568 Stainless Steel Flanges PN 64 from Ladhani Metal Corporation are engineered for high-pressure performance, long-term durability, and ease of installation. Designed for a variety of demanding industrial and mechanical applications, these flanges offer reliable service and are available in customizable specifications. For custom sizes, material grades, or technical consultations, contact Ladhani Metal Corporation today.

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COLD ROLLED SHEET

QUALITY STANDARD MATERIAL NO. OLD DESIGNATION DC03 DIN EN 10130 1.0347 St 13-03 The deep drawing grade DC03 is specified according to the standard DIN EN 10130, which focuses on cold-rolled flat products made of soft steels for cold forming. This standard defines the technical requirements and test methods for cold-rolled products used in various industrial applications, particularly where high demands are placed on surface quality and mechanical properties. DC03 is a low-carbon steel characterized by excellent cold formability. The chemical composition of DC03 is precisely defined to ensure that the material has the required mechanical properties. Typically, DC03 contains a maximum of 0.10% carbon, a maximum of 0.45% manganese and traces of phosphorus and sulphur. This small amount of alloying elements contributes to the good formability and weldability of the steel. The mechanical properties of DC03 are also clearly defined. The material has a yield strength of at least 140 MPa and a tensile strength of between 270 and 370 MPa. In addition, DC03 has an elongation at break of at least 34%, which underlines its excellent formability. These properties make DC03 particularly suitable for the production of complex components that require high precision and surface quality, such as body parts in the automotive industry or household appliances. The DIN EN 10130 standard also specifies the tolerances for dimensions, shape and surface finish. These tolerances are crucial to ensure consistently high product quality and to meet the requirements of end users. The surface of the cold-rolled flat products can be supplied in various qualities, from matt to glossy, to meet the specific requirements of different applications. The DIN EN 10152 standard specifies electrolytically galvanized, cold-rolled flat steel products for cold forming, including the deep-drawing grade DC03. This standard defines the requirements for the zinc coating and the basic mechanical properties of the base material. DC03, when electrolytically galvanized in accordance with DIN EN 10152, is given an additional corrosion protection layer of zinc. This layer protects the material from oxidative influences and significantly increases the service life of the components made from it. The zinc coating can be applied in various thicknesses, depending on the specific requirements of the application. Typical coating thicknesses range from 5 to 20 µm. The chemical composition and mechanical properties of the base material DC03 remain unchanged after galvanizing and meet the requirements of DIN EN 10130. DC03 therefore retains its excellent cold formability and mechanical performance. The yield strength, tensile strength and elongation at break also remain in the same range as for ungalvanized DC03. In addition to mechanical performance, the quality of the zinc coating is of central importance. The DIN EN 10152 standard specifies the requirements for the uniformity of the coating, the adhesive strength of the zinc and the surface quality. These requirements ensure that the galvanized products offer high corrosion resistance and an aesthetically pleasing surface. The use of DC03 in accordance with DIN EN 10152 is widespread in the automotive industry, in the construction industry and in the manufacture of household appliances, where improved corrosion resistance is required in addition to high formability. Electrolytic galvanizing offers optimum protection here without impairing the excellent mechanical properties of the base material. In summary, it can be said that the deep-drawing grade DC03 offers a wide range of applications in accordance with both DIN EN 10130 and DIN EN 10152. While DIN EN 10130 focuses on high formability and surface quality, DIN EN 10152 supplements these properties with improved corrosion resistance thanks to the zinc coating. Both standards ensure that DC03 is a reliable and high-quality material for numerous industrial applications. Cold-rolled flat steel DC03, produced in accordance with the DIN EN 10130 and DIN EN 10152 standards, offers a number of advantages for applications in the cold forming process. While DIN EN 10130 defines the basic requirements for chemical composition, mechanical properties and surface quality, DIN EN 10152 extends these specifications to include specific conditions for electrolytically galvanized products that offer additional corrosion protection. Both standards together ensure that DC03 is a versatile material with high quality and durability.

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COLD ROLLED SHEET

QUALITY STANDARD MATERIAL NO. OLD DESIGNATION DC03 DIN EN 10130 1.0347 St 13-03 The deep drawing grade DC03 is specified according to the standard DIN EN 10130, which focuses on cold-rolled flat products made of soft steels for cold forming. This standard defines the technical requirements and test methods for cold-rolled products used in various industrial applications, particularly where high demands are placed on surface quality and mechanical properties. DC03 is a low-carbon steel characterized by excellent cold formability. The chemical composition of DC03 is precisely defined to ensure that the material has the required mechanical properties. Typically, DC03 contains a maximum of 0.10% carbon, a maximum of 0.45% manganese and traces of phosphorus and sulphur. This small amount of alloying elements contributes to the good formability and weldability of the steel. The mechanical properties of DC03 are also clearly defined. The material has a yield strength of at least 140 MPa and a tensile strength of between 270 and 370 MPa. In addition, DC03 has an elongation at break of at least 34%, which underlines its excellent formability. These properties make DC03 particularly suitable for the production of complex components that require high precision and surface quality, such as body parts in the automotive industry or household appliances. The DIN EN 10130 standard also specifies the tolerances for dimensions, shape and surface finish. These tolerances are crucial to ensure consistently high product quality and to meet the requirements of end users. The surface of the cold-rolled flat products can be supplied in various qualities, from matt to glossy, to meet the specific requirements of different applications. The DIN EN 10152 standard specifies electrolytically galvanized, cold-rolled flat steel products for cold forming, including the deep-drawing grade DC03. This standard defines the requirements for the zinc coating and the basic mechanical properties of the base material. DC03, when electrolytically galvanized in accordance with DIN EN 10152, is given an additional corrosion protection layer of zinc. This layer protects the material from oxidative influences and significantly increases the service life of the components made from it. The zinc coating can be applied in various thicknesses, depending on the specific requirements of the application. Typical coating thicknesses range from 5 to 20 µm. The chemical composition and mechanical properties of the base material DC03 remain unchanged after galvanizing and meet the requirements of DIN EN 10130. DC03 therefore retains its excellent cold formability and mechanical performance. The yield strength, tensile strength and elongation at break also remain in the same range as for ungalvanized DC03. In addition to mechanical performance, the quality of the zinc coating is of central importance. The DIN EN 10152 standard specifies the requirements for the uniformity of the coating, the adhesive strength of the zinc and the surface quality. These requirements ensure that the galvanized products offer high corrosion resistance and an aesthetically pleasing surface. The use of DC03 in accordance with DIN EN 10152 is widespread in the automotive industry, in the construction industry and in the manufacture of household appliances, where improved corrosion resistance is required in addition to high formability. Electrolytic galvanizing offers optimum protection here without impairing the excellent mechanical properties of the base material. In summary, it can be said that the deep-drawing grade DC03 offers a wide range of applications in accordance with both DIN EN 10130 and DIN EN 10152. While DIN EN 10130 focuses on high formability and surface quality, DIN EN 10152 supplements these properties with improved corrosion resistance thanks to the zinc coating. Both standards ensure that DC03 is a reliable and high-quality material for numerous industrial applications. Cold-rolled flat steel DC03, produced in accordance with the DIN EN 10130 and DIN EN 10152 standards, offers a number of advantages for applications in the cold forming process. While DIN EN 10130 defines the basic requirements for chemical composition, mechanical properties and surface quality, DIN EN 10152 extends these specifications to include specific conditions for electrolytically galvanized products that offer additional corrosion protection. Both standards together ensure that DC03 is a versatile material with high quality and durability.

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COLD ROLLED SHEET

QUALITY STANDARD MATERIAL NO. OLD DESIGNATION DC04 DIN EN 10130 1.0338 St 14-03 The special deep-drawing grade DC04 is specified in accordance with the standard DIN EN 10130, which focuses on cold-rolled flat products made of soft steels for cold forming. This standard specifies the technical requirements and test methods for cold-rolled products that are important in numerous industrial applications, especially where high formability and excellent surface quality are required. DC04 is a low-carbon steel that impresses with its exceptional cold formability. The chemical composition of DC04 is precisely balanced to ensure that the material has the desired mechanical properties. The carbon content in DC04 is typically a maximum of 0.08 %, while the manganese content is a maximum of 0.40 %. This composition supports the high formability and weldability of the steel, making it ideal for demanding forming processes. The mechanical properties of DC04 are characterized by a low yield strength of maximum 210 MPa and a tensile strength between 270 and 350 MPa. Particularly noteworthy is the high elongation at break of at least 38%, which illustrates the excellent formability of the material. These properties make DC04 a preferred choice for the production of complex components that require high precision and surface quality, such as car body components in the automotive industry or filigree parts in the electronics industry. The DIN EN 10130 standard also specifies the tolerances for dimensions, shape and surface finish. These tolerances are crucial to ensure consistently high product quality and to meet the requirements of end users. The surface of the cold-rolled flat products can be supplied in various qualities, from matt to high-gloss, to meet the specific requirements of different applications. The DIN EN 10152 standard specifies electrolytically galvanized, cold-rolled flat steel products for cold forming, including the special deep-drawing grade DC04. This standard defines the requirements for the zinc coating and the basic mechanical properties of the base material. DC04, when electrolytically galvanized in accordance with DIN EN 10152, is given an additional corrosion protection layer of zinc. This layer protects the material from oxidative influences and significantly increases the service life of the components made from it. The zinc coating can be applied in various thicknesses, depending on the specific requirements of the application. Typical coating thicknesses range from 5 to 20 µm. The chemical composition and mechanical properties of the base material DC04 remain unchanged even after galvanizing and meet the requirements of DIN EN 10130. DC04 therefore retains its excellent cold formability and mechanical performance. In addition to mechanical performance, the quality of the zinc coating is of central importance. The DIN EN 10152 standard specifies the requirements for the uniformity of the coating, the adhesive strength of the zinc and the surface quality. These requirements ensure that the galvanized products offer high corrosion resistance and an aesthetically pleasing surface. The use of DC04 in accordance with DIN EN 10152 is widespread in the automotive industry, the construction industry and in the manufacture of household appliances, where improved corrosion resistance is required in addition to high formability. Electrolytic galvanizing offers optimum protection here without impairing the excellent mechanical properties of the base material. DC04 and DC01 are both cold-rolled, unalloyed quality steels that are used for various industrial applications. While DC01 serves as the standard grade for general cold forming processes, DC04 is characterized by improved deep-drawing properties and higher ductility. This comparison highlights the differences between the two materials in terms of chemical composition, mechanical properties and typical applications. Chemical composition The chemical composition influences the formability and weldability of the steel. Both steels are made of carbon steel, but DC04 has a lower carbon content, which supports its improved cold formability. Thanks to the lower carbon and Sulphur content, DC04 offers improved deep-drawing capability as less intergranular embrittlement occurs. Mechanical properties The mechanical properties are decisive for the forming processes and the behavior of the steel under load. DC04 has a lower yield strength and higher elongation, which makes the material easier to form. The lower yield strength and increased minimum elongation of DC04 make this material ideal for demanding forming processes such as deep drawing.

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COLD ROLLED SHEET

QUALITY STANDARD MATERIAL NO. OLD DESIGNATION DC04 DIN EN 10130 1.0338 St 14-03 The special deep-drawing grade DC04 is specified in accordance with the standard DIN EN 10130, which focuses on cold-rolled flat products made of soft steels for cold forming. This standard specifies the technical requirements and test methods for cold-rolled products that are important in numerous industrial applications, especially where high formability and excellent surface quality are required. DC04 is a low-carbon steel that impresses with its exceptional cold formability. The chemical composition of DC04 is precisely balanced to ensure that the material has the desired mechanical properties. The carbon content in DC04 is typically a maximum of 0.08 %, while the manganese content is a maximum of 0.40 %. This composition supports the high formability and weldability of the steel, making it ideal for demanding forming processes. The mechanical properties of DC04 are characterized by a low yield strength of maximum 210 MPa and a tensile strength between 270 and 350 MPa. Particularly noteworthy is the high elongation at break of at least 38%, which illustrates the excellent formability of the material. These properties make DC04 a preferred choice for the production of complex components that require high precision and surface quality, such as car body components in the automotive industry or filigree parts in the electronics industry. The DIN EN 10130 standard also specifies the tolerances for dimensions, shape and surface finish. These tolerances are crucial to ensure consistently high product quality and to meet the requirements of end users. The surface of the cold-rolled flat products can be supplied in various qualities, from matt to high-gloss, to meet the specific requirements of different applications. The DIN EN 10152 standard specifies electrolytically galvanized, cold-rolled flat steel products for cold forming, including the special deep-drawing grade DC04. This standard defines the requirements for the zinc coating and the basic mechanical properties of the base material. DC04, when electrolytically galvanized in accordance with DIN EN 10152, is given an additional corrosion protection layer of zinc. This layer protects the material from oxidative influences and significantly increases the service life of the components made from it. The zinc coating can be applied in various thicknesses, depending on the specific requirements of the application. Typical coating thicknesses range from 5 to 20 µm. The chemical composition and mechanical properties of the base material DC04 remain unchanged even after galvanizing and meet the requirements of DIN EN 10130. DC04 therefore retains its excellent cold formability and mechanical performance. In addition to mechanical performance, the quality of the zinc coating is of central importance. The DIN EN 10152 standard specifies the requirements for the uniformity of the coating, the adhesive strength of the zinc and the surface quality. These requirements ensure that the galvanized products offer high corrosion resistance and an aesthetically pleasing surface. The use of DC04 in accordance with DIN EN 10152 is widespread in the automotive industry, the construction industry and in the manufacture of household appliances, where improved corrosion resistance is required in addition to high formability. Electrolytic galvanizing offers optimum protection here without impairing the excellent mechanical properties of the base material. DC04 and DC01 are both cold-rolled, unalloyed quality steels that are used for various industrial applications. While DC01 serves as the standard grade for general cold forming processes, DC04 is characterized by improved deep-drawing properties and higher ductility. This comparison highlights the differences between the two materials in terms of chemical composition, mechanical properties and typical applications. Chemical composition The chemical composition influences the formability and weldability of the steel. Both steels are made of carbon steel, but DC04 has a lower carbon content, which supports its improved cold formability. Thanks to the lower carbon and Sulphur content, DC04 offers improved deep-drawing capability as less intergranular embrittlement occurs. Mechanical properties The mechanical properties are decisive for the forming processes and the behavior of the steel under load. DC04 has a lower yield strength and higher elongation, which makes the material easier to form. The lower yield strength and increased minimum elongation of DC04 make this material ideal for demanding forming processes such as deep drawing.

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COLD ROLLED SHEET

QUALITY STANDARD MATERIAL NO. OLD DESIGNATION DC05 DIN EN 10130 1.0312 St 15-03 The special deep-drawing grade DC05 is specified in accordance with the DIN EN 10130 standard, which focuses on cold-rolled flat products made of soft steels for cold forming. This standard specifies the technical requirements and test methods for cold-rolled products used in numerous industrial applications, particularly where exceptional formability and excellent surface quality are required. DC05 is a low-carbon steel that is characterized by its excellent cold formability. The chemical composition of DC05 is strictly controlled to ensure that the material has the desired mechanical properties. The carbon content in DC05 is typically a maximum of 0.02 %, while the manganese content is a maximum of 0.25 %. This composition promotes the high formability and weldability of the steel. The mechanical properties of DC05 are characterized by a low yield strength of maximum 150 MPa and a tensile strength between 270 and 350 MPa. An outstanding feature of DC05 is its high elongation at break of at least 38 %, which illustrates its excellent formability. These properties make DC05 ideal for the production of complex components that require high precision and surface quality, such as body parts in the automotive industry or sophisticated components in the electrical industry. The DIN EN 10130 standard also specifies the tolerances for dimensions, shape and surface finish. These tolerances are crucial to ensure consistently high product quality and to meet the requirements of end users. The surface of the cold-rolled flat products can be supplied in various qualities, from matt to glossy, to meet the specific requirements of different applications. The DIN EN 10152 standard specifies electrolytically galvanized, cold-rolled flat steel products for cold forming, including the special deep-drawing grade DC05. This standard defines the requirements for the zinc coating and the basic mechanical properties of the base material. DC05, when electrolytically galvanized in accordance with DIN EN 10152, is given an additional corrosion protection layer of zinc. This layer protects the material from oxidative influences and significantly increases the service life of the components made from it. The zinc coating can be applied in various thicknesses, depending on the specific requirements of the application. Typical coating thicknesses range from 5 to 20 µm. The chemical composition and mechanical properties of the base material DC05 remain unchanged after galvanizing and meet the requirements of DIN EN 10130. DC05 therefore retains its excellent cold formability and mechanical performance. The yield strength, tensile strength and elongation at break also remain in the same range as for ungalvanized DC05. In addition to mechanical performance, the quality of the zinc coating is of central importance. The DIN EN 10152 standard specifies the requirements for the uniformity of the coating, the adhesive strength of the zinc and the surface quality. These requirements ensure that the galvanized products offer high corrosion resistance and an aesthetically pleasing surface. The use of DC05 in accordance with DIN EN 10152 is widespread in the automotive industry, in the construction industry and in the manufacture of household appliances, where improved corrosion resistance is required in addition to high formability. Electrolytic galvanizing offers optimum protection here without impairing the excellent mechanical properties of the base material. In summary, it can be said that the special deep-drawing grade DC05 offers a wide range of applications in accordance with both DIN EN 10130 and DIN EN 10152. While DIN EN 10130 focuses on high formability and surface quality, DIN EN 10152 supplements these properties with improved corrosion resistance thanks to the zinc coating. Both standards ensure that DC05 is a reliable and high-quality material for numerous industrial applications.

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COLD ROLLED SHEET

QUALITY STANDARD MATERIAL NO. OLD DESIGNATION DC05 DIN EN 10130 1.0312 St 15-03 The special deep-drawing grade DC05 is specified in accordance with the DIN EN 10130 standard, which focuses on cold-rolled flat products made of soft steels for cold forming. This standard specifies the technical requirements and test methods for cold-rolled products used in numerous industrial applications, particularly where exceptional formability and excellent surface quality are required. DC05 is a low-carbon steel that is characterized by its excellent cold formability. The chemical composition of DC05 is strictly controlled to ensure that the material has the desired mechanical properties. The carbon content in DC05 is typically a maximum of 0.02 %, while the manganese content is a maximum of 0.25 %. This composition promotes the high formability and weldability of the steel. The mechanical properties of DC05 are characterized by a low yield strength of maximum 150 MPa and a tensile strength between 270 and 350 MPa. An outstanding feature of DC05 is its high elongation at break of at least 38 %, which illustrates its excellent formability. These properties make DC05 ideal for the production of complex components that require high precision and surface quality, such as body parts in the automotive industry or sophisticated components in the electrical industry. The DIN EN 10130 standard also specifies the tolerances for dimensions, shape and surface finish. These tolerances are crucial to ensure consistently high product quality and to meet the requirements of end users. The surface of the cold-rolled flat products can be supplied in various qualities, from matt to glossy, to meet the specific requirements of different applications. The DIN EN 10152 standard specifies electrolytically galvanized, cold-rolled flat steel products for cold forming, including the special deep-drawing grade DC05. This standard defines the requirements for the zinc coating and the basic mechanical properties of the base material. DC05, when electrolytically galvanized in accordance with DIN EN 10152, is given an additional corrosion protection layer of zinc. This layer protects the material from oxidative influences and significantly increases the service life of the components made from it. The zinc coating can be applied in various thicknesses, depending on the specific requirements of the application. Typical coating thicknesses range from 5 to 20 µm. The chemical composition and mechanical properties of the base material DC05 remain unchanged after galvanizing and meet the requirements of DIN EN 10130. DC05 therefore retains its excellent cold formability and mechanical performance. The yield strength, tensile strength and elongation at break also remain in the same range as for ungalvanized DC05. In addition to mechanical performance, the quality of the zinc coating is of central importance. The DIN EN 10152 standard specifies the requirements for the uniformity of the coating, the adhesive strength of the zinc and the surface quality. These requirements ensure that the galvanized products offer high corrosion resistance and an aesthetically pleasing surface. The use of DC05 in accordance with DIN EN 10152 is widespread in the automotive industry, in the construction industry and in the manufacture of household appliances, where improved corrosion resistance is required in addition to high formability. Electrolytic galvanizing offers optimum protection here without impairing the excellent mechanical properties of the base material. In summary, it can be said that the special deep-drawing grade DC05 offers a wide range of applications in accordance with both DIN EN 10130 and DIN EN 10152. While DIN EN 10130 focuses on high formability and surface quality, DIN EN 10152 supplements these properties with improved corrosion resistance thanks to the zinc coating. Both standards ensure that DC05 is a reliable and high-quality material for numerous industrial applications.

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