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'tack welding eliminating'

Items tagged with 'tack welding eliminating'

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U Type Inner Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-fabricated protective components used to extend the life of boiler, superheater, and heat exchanger tubes exposed to extreme heat, flue gas erosion, scaling, and corrosive environments. These shields are installed on curved or straight sections of tubes, helping to prevent mechanical wear and oxidation damage while ensuring reliable performance in thermal power, petrochemical, and industrial heat recovery systems. The half-round structure offers a secure fit and easy installation, eliminating the need for system disassembly. SS 310 U Type Inner Half Round Tube Shield The SS 310 U Type Inner Half Round Tube Shield is made from high-temperature austenitic stainless steel grade 310, which contains elevated levels of chromium and nickel. This alloy provides excellent resistance to oxidation, scaling, and thermal fatigue at service temperatures up to 1100°C. The inner U-type configuration is specifically designed to shield the inner curvature of U-bend tubes, which are susceptible to accelerated degradation due to turbulence, corrosive combustion gases, and localized heat concentration. • Inner U Type Half Round Tube Shield – Covers the inside arc of U-bend tubes, offering robust protection against turbulent flow erosion, slag buildup, and high-temperature scaling. Ladhani Metal Corporation is a leading manufacturer, supplier, and exporter of SS 310 U Type Inner Half Round Tube Shields, offering custom-built solutions for high-temperature tube protection in demanding process and energy systems. Chemical Composition of SS 310 – Austenitic High-Temperature Stainless Steel • Carbon (C): ≤ 0.25% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.50% • Chromium (Cr): 24.0 – 26.0% • Nickel (Ni): 19.0 – 22.0% • Iron (Fe): Balance Applications: Ideal for high-temperature and oxidizing environments such as boilers, reformers, kilns, and heat exchangers where scaling, corrosion, and thermal stress are prevalent. Uses • Installed on inner arcs of U-bend tubes in power plant superheaters and reheaters exposed to extreme temperatures • Applied in return bends of steam reformers and heat exchangers handling oxidizing and acidic gases • Shields inner curves in waste heat recovery boilers (WHRBs) and heat recovery steam generators (HRSGs) • Used in chemical process units, incinerators, and high-temperature furnace systems • Suitable for curved tube coils in metallurgical, cement, and process gas heating applications Features • Excellent oxidation resistance – Performs at temperatures up to 1100°C without significant scaling • Inner arc protection – Guards against erosion and heat damage caused by turbulent flue gas flow • High structural stability – Maintains strength and surface integrity under thermal cycling and load conditions • Precision fit – Custom-engineered to match tube diameter and bend radius for secure, long-lasting placement • Easy installation – Can be attached using stainless bands, clamps, or tack welding methods • Extended service life – Minimizes tube replacement and reduces maintenance frequency in high-heat systems Applications • thermal and power plants – Protects U-bend tubes in superheaters from flame impingement and slag attack • petrochemical industries – Shields return bends in reformers and exchangers from high-temperature gas streams • waste heat recovery – Used in WHRBs and HRSGs to defend tube bends from scaling and erosion • high-temperature process plants – Provides inner arc coverage in systems handling oxidizing combustion byproducts • furnace systems – Installed in curved tube coils subjected to high radiant heat and thermal cycling Conclusion The SS 310 U Type Inner Half Round Tube Shield by Ladhani Metal Corporation – manufacturer, supplier, and exporter – is a high-performance shielding solution for protecting the inner bend of tubes operating under intense heat and oxidation stress. Designed for precise fitment and long-term durability, this shield is ideal for boilers, reformers, and heat exchangers in power generation, petrochemical, and industrial heating systems. For technical consultation, custom orders, or quotations, please contact Ladhani Metal Corporation.

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U Type Outer Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-engineered components used to protect boiler and heat exchanger tubes from erosion, scaling, and high-temperature corrosion. These shields are widely applied in industrial systems exposed to thermal cycling, aggressive gases, and particulate flow. Their half-round shape allows for simple and secure installation over straight or curved tube surfaces, extending tube life and reducing maintenance needs. SS 310 U Type Outer Half Round Tube Shield The SS 310 U Type Outer Half Round Tube Shield is made from high-temperature austenitic stainless steel, offering exceptional resistance to oxidation, scaling, and thermal fatigue. This outer U-type configuration is designed specifically to protect the outer curvature of U-bend tubes in extreme heat environments, such as boilers, superheaters, reformers, and heat exchangers. The high chromium and nickel content in SS 310 ensures superior performance under cyclic heating and in the presence of oxidizing and carburizing gases. • Outer U Type Half Round Tube Shield – Provides a protective barrier over the external arc of U-bend tubes, shielding against high-velocity flue gas erosion, slag accumulation, and elevated temperature exposure. Ladhani Metal Corporation supplies SS 310 U Type Outer Half Round Tube Shields engineered for high-performance applications in power, petrochemical, and thermal processing industries. Chemical Composition of SS 310 – High-Temperature Austenitic Stainless Steel • Carbon (C): ≤ 0.25% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.50% • Chromium (Cr): 24.0 – 26.0% • Nickel (Ni): 19.0 – 22.0% • Iron (Fe): Balance Applications: Ideally suited for high-temperature, oxidizing, and mildly carburizing environments such as thermal reactors, flue gas ducts, and furnace systems. Uses • Protection of outer U-bend surfaces in superheaters and reheaters in thermal and captive power plants • Shielding return bends in petrochemical and refinery furnaces exposed to flue gas erosion and thermal cycling • Outer arc protection in waste heat recovery boilers (WHRBs) and HRSGs subjected to slag buildup and gas turbulence • Used in heat exchanger tubes in high-temperature process gas heating systems and steam reformers • Suitable for chemical processing, metallurgical, and furnace industries requiring resistance to extreme heat and oxidation Features • Excellent high-temperature performance – Withstands continuous service in temperatures up to 1150°C with resistance to scaling and oxidation. • Superior oxidation and corrosion resistance – High chromium and nickel content ensures long-term protection in oxidizing and carburizing environments. • Outer bend protection – Specifically shaped for coverage of the most exposed outer arc of U-bend tubes in heat-affected zones. • Custom fit design – Fabricated to match precise tube diameters and bend radii for tight, stable installation without movement. • Easy installation – Quick and secure mounting with clamps, stainless steel banding, or tack welding, eliminating the need for system disassembly. • Long-lasting durability – Reduces erosion, scaling, and heat fatigue, increasing tube service life and reducing maintenance frequency. Applications • thermal power plants – Installed on outer arcs of U-bend tubes in superheaters to prevent oxidation, erosion, and thermal cracking in high-temperature zones. • petrochemical industries – Shields tubes in reformers, process heaters, and crackers exposed to carburizing gases and heat cycling. • waste heat recovery systems – Protects outer bend surfaces in WHRBs and HRSGs from scale buildup, flue gas impact, and slag abrasion. • chemical plants – Suitable for use in heat exchangers and high-temperature reactors handling acidic or oxidizing gas streams. • furnace and incinerator systems – Ideal for radiant tubes, burners, and heat exchanger bends in high-flame and high-velocity environments. Conclusion The SS 310 U Type Outer Half Round Tube Shield by Ladhani Metal Corporation is an advanced protective solution for safeguarding U-bend tube sections in high-temperature and aggressive gas environments. With outstanding oxidation resistance, thermal durability, and structural stability, this shield is ideal for power generation, petrochemical, and industrial heating systems. Precision-engineered for a secure fit and ease of installation, it offers long-term performance and reliable protection under severe operating conditions. For technical consultation, custom orders, or quotations, please contact Ladhani Metal Corporation.

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Inconel Flange

The DIN 2558 Inconel Flange PN 6 is a precision-engineered flange designed to perform under extreme conditions involving high temperatures, corrosive media, and mechanical stress. Manufactured according to DIN (Deutsches Institut für Normung) standards, these flanges are made from advanced Inconel alloys, known for their superior resistance to oxidation, corrosion, and thermal degradation. Types: Weld Neck Flange – Ideal for high-pressure and high-temperature systems; offers maximum strength and stability. Slip-On Flange – Easily fits over the pipe and is welded on both sides for secure, easy installation. Blind Flange – Closes off pipelines or pressure vessels with a leak-proof seal. Threaded Flange – Connects to pipes using threads, eliminating the need for welding. Socket Weld Flange – Best suited for small-bore, high-pressure systems with smooth fluid flow. Grades & Chemical Composition: Inconel 600 (UNS N06600): Nickel (Ni): ≥ 72.0% Chromium (Cr): 14.0 – 17.0% Iron (Fe): 6.0 – 10.0% Carbon (C): ≤ 0.15% Manganese (Mn): ≤ 1.0% Silicon (Si): ≤ 0.5% Key Features: Resistant to oxidation, carburization, and chloride-ion stress-corrosion cracking; ideal for heat exchangers and furnace components. Inconel 625 (UNS N06625): Nickel (Ni): ≥ 58.0% Chromium (Cr): 20.0 – 23.0% Molybdenum (Mo): 8.0 – 10.0% Niobium (Nb): 3.15 – 4.15% Iron (Fe): ≤ 5.0% Carbon (C): ≤ 0.10% Key Features: Excellent resistance to pitting, crevice corrosion, and chemical attacks; widely used in chemical processing and marine environments. Inconel 718 (UNS N07718): Nickel (Ni): 50.0 – 55.0% Chromium (Cr): 17.0 – 21.0% Iron (Fe): Balance Niobium + Tantalum (Nb + Ta): 4.75 – 5.50% Molybdenum (Mo): 2.80 – 3.30% Titanium (Ti): 0.65 – 1.15% Aluminum (Al): 0.20 – 0.80% Carbon (C): ≤ 0.08% Key Features: High strength, creep resistance, and corrosion resistance at elevated temperatures; excellent fatigue and stress rupture performance; commonly used in aerospace, turbines, and high-stress industrial components. PN 6 Rating: The PN 6 designation indicates a nominal pressure class of 6 bar (approximately 87 psi). These flanges are suited for medium-pressure systems where both corrosion resistance and mechanical integrity are critical. Features: High-Temperature Strength: Maintains mechanical integrity and structural stability even under extreme heat. Exceptional Corrosion Resistance: Resistant to acids, seawater, oxidation, and stress-corrosion cracking. Long-Term Durability: Engineered for long service life in harsh environments, minimizing maintenance and replacement needs. High Strength: Withstands high mechanical loads and thermal cycling without deformation or failure. • Industry Versatility: Ideal for use in offshore drilling, nuclear plants, aerospace systems, petrochemical equipment, and high-performance industrial piping. • Precision Manufacturing: Tight dimensional tolerances ensure secure, leak-proof connections and system efficiency. Ladhani Metal Corporation ensures every DIN 2558 Inconel Flange is produced using advanced techniques and thoroughly inspected for quality and compliance. Whether used in extreme heat, corrosive environments, or high-stress systems, these flanges deliver the reliability and performance needed to maintain operational excellence. #din2558 #din2558flanges #din2558inconelflanges #flanges #flangessupplier

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LADHANI METAL CORPORATION Valued as a reliable manufacturer, we are engaged in offering a wide range of the finest quality of Duplex Square Bars. Engineered in accordance with the industry set norms, the offered square bars are known for their optimum tensile strength, durable construction and ability to withstand high mechanical stress. Our customers can avail the offered square bars in bulk quantities, as per their needs and requirements. Features: Resistance against corrosion Impeccable finish Accurate dimension Specifications: Material Specifications: ASTM A36, ASTM A572 Gr.50, EN 10025, S275, S355 or Equivalent Size: 10mmX10mm upto 65X65mm * Application: Widely used in diverse industries like, chemical, petrochemical, paper, construction, defense, railway, steel plant, cement, sugar, steel plant, oil and gas, nuclear power plant and fertilizer industry,

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Titanium Plate

Product Name: 8mm titanium plate Material: Gr1 Gr2 Gr3 Gr4 Gr5 Gr7 Gr12 etc. Standard: ASTM B265 ASME SB 265 Surface: Pickling, Polishing, Sand Blasting Technique:Rolled, Forged Unit Price: $15usd/kg-$48usd/kg Thickness: 0.5-100mm Length: 500-6000mm Or As You Require Width: 500-1000mm Or As You Require Product Introduction Titaniu plates and titanium alloy plates are mainly used to manufacture various containers, reactors, heat exchangers, distillation towers, pipes, pumps and valves in the petrochemical machinery manufacturing industry. Titanium can be used as a titanium cathode and condenser in power stations, as well as environmental pollution control devices. The hardness of steel is higher than that of titanium plate, but the specific strength or tensile strength of titanium alloy is higher than that of high-quality steel. Titanium alloy has good heat resistance, low temperature toughness and fracture toughness, so it is mostly used as aircraft engine parts and rocket and missile structural parts. Titanium alloy can also be used as fuel and oxidant storage tanks and high-pressure vessels. There are already automatic rifles, mortar seat plates and recoilless gun launch tubes made of titanium alloy. Product Name: 8mm titanium plate Material: Gr1 Gr2 Gr3 Gr4 Gr5 Gr7 Gr12 etc. Standard: ASTM B265 ASME SB 265 Surface: Pickling, Polishing, Sand Blasting Technique:Rolled, Forged Thickness: 0.5-60mm Length: 500-6000mm Or As You Require Width: 500-1000mm Or As You Require Status and specifications of titanium plates Grade Technique Status Thickness Gr1 Gr2 Gr3 Gr4 (pure titanium plate) Hot rolled Annealed 4.1-60mm Cold rolled Annealed 0.3-4mm Gr5 Gr7 Gr12 etc. (Titanium alloy plate) Hot rolled Annealed 4.1-60mm Cold rolled Annealed 0.8-4.0mm

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Titanium Weld Neck Flanges

Product Name:Titanium weld neck flanges Standard: ANSI / ASME B16.5 Material: Gr1 Gr2 Gr5 Gr7 Gr12 Unit Price: $25usd/pc-$85usd/pc Sealing Surface: RF, FF, TG, RJ etc. Size: NPS 1/2 - NPS 24(DN 10 - 2000) Pressure: 150#-2500# Surface: Polished Technique: Forged and CNC Machined Titanium Weld Neck Flanges Titanium weld neck flanges are not easy to deform, have good sealing, and are widely used. They are suitable for pipelines with large fluctuations in pressure or temperature or high temperature, high pressure and low temperature pipelines. The advantage is that the price is low, and the nominal pressure does not exceed 2.5MPa. It is also used for transportation on pipelines with expensive, flammable and explosive media, and the nominal pressure is around PN16MPa.

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