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Half Round Tube Shield for LTSH Tube

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are designed to protect heat exchange surfaces such as boiler tubes, superheaters, and economizer coils from erosion, scaling, impact from ash particles, and flue gas corrosion. These shields are commonly applied in power plants, waste heat recovery boilers, and industrial heating systems to increase the service life of tubes and improve overall system reliability. Their semi-cylindrical shape ensures a snug fit over tube surfaces, especially in zones exposed to high-velocity gas flow or particulate matter. SS 410 Half Round Tube Shield for LTSH Tube The SS 410 Half Round Tube Shield is manufactured from martensitic stainless steel grade 410. This material offers high mechanical strength, moderate corrosion resistance, and excellent resistance to wear and oxidation in mildly corrosive and thermal environments. Specifically developed for Low Temperature Superheater (LTSH) applications, the SS 410 shield provides effective surface protection against soot, fly ash, and erosive gas streams where thermal and mechanical stresses are present. The Low Temperature Superheater (LTSH) is a section in a boiler where saturated steam from the steam drum is superheated to a moderately higher temperature before entering the high-temperature superheater stages. Positioned in areas with relatively lower flue gas temperatures, the LTSH helps improve thermal efficiency and reduces moisture content in steam. Due to constant exposure to abrasive flue gases and ash, LTSH tubes are prone to wear and require protective shielding, such as half round tube shields, to extend service life. Ladhani Metal Corporation is a trusted manufacturer, supplier, and exporter of SS 410 Half Round Tube Shields for LTSH applications, offering durable, cost-effective protection in thermal and industrial systems. Chemical Composition of SS 410 – Martensitic Stainless Steel • Carbon (C): 0.08 – 0.15% • Manganese (Mn): ≤ 1.00% • Phosphorus (P): ≤ 0.040% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 11.5 – 13.5% • Nickel (Ni): ≤ 0.75% • Iron (Fe): Balance Applications: Suitable for low-temperature superheater zones exposed to fly ash erosion, oxidation, mechanical abrasion, and light corrosion. Uses • Installed on LTSH tube surfaces in power boilers to protect against particulate erosion and flue gas impact • Shields return bends and convection coils in HRSGs and WHRBs exposed to fluctuating gas temperatures • Used in process boilers and steam generators handling slightly corrosive or abrasive flue gases • Effective for dry ash and solid particulate protection in coal and biomass-fired units • Ideal for applications where wear resistance and moderate corrosion protection are critical Features • High mechanical strength – Withstands erosion, abrasion, and mechanical stress in high-flow zones • Moderate corrosion and oxidation resistance – Suitable for dry and mildly corrosive flue gas streams • Custom-fit – Fabricated to match the diameter, curvature, and layout of LTSH tubes • Easy installation – Compatible with weld-on, clamp-on, or banding installation methods • Cost-effective protection – Durable performance at an economical price point • Available in multiple lengths, thicknesses, and tube radii as per application needs Applications • thermal power plants – Protects LTSH tubes from fly ash impact and erosion in dry flue gas paths • waste heat recovery boilers – Applied in low-temperature return sections vulnerable to mechanical wear • steam generation systems – Shields superheater tubes operating in abrasive flue gas conditions • coal-fired boilers – Guards against slag and ash erosion in lower convection zones • process and utility boilers – Extends tube life in units operating with solid fuel combustion Conclusion The SS 410 Half Round Tube Shield for LTSH Tube by Ladhani Metal Corporation – manufacturer, supplier, and exporter – offers reliable, abrasion-resistant protection for superheater and boiler tubes in low-temperature flue gas environments. With its excellent wear resistance and mechanical durability, it is a practical choice for enhancing system performance and reducing downtime in power and industrial boilers. For custom sizing, technical guidance, or quotations, please contact Ladhani Metal Corporation.

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U Type Outer Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are engineered to protect boiler and heat exchanger tubes from surface erosion, slag deposition, scaling, and mechanical damage in high-temperature operating conditions. These shields are widely used in power plants, thermal processing units, and industrial boilers where tube surfaces face direct exposure to flue gases and abrasive particles. The half-round structure allows for easy installation over curved or straight sections, providing long-term tube protection and reducing unplanned maintenance. 1Cr13 U Type Outer Half Round Tube Shield The 1Cr13 U Type Outer Half Round Tube Shield is manufactured from 1Cr13, a martensitic stainless steel with good hardness, moderate corrosion resistance, and excellent resistance to high-temperature oxidation. This outer U-type configuration is designed to shield the outer arc of U-bend tubes where erosion, scaling, and heat-induced wear are most intense. With its balance of strength and heat resistance, 1Cr13 is suitable for service in moderately corrosive environments involving flue gas exposure and mechanical impact. • Outer U Type Half Round Tube Shield – Covers the outer curve of U-bend tubes, providing a protective barrier against gas erosion, flame impingement, and slag buildup. Ladhani Metal Corporation is a trusted manufacturer, supplier, and exporter of 1Cr13 U Type Outer Half Round Tube Shields, offering reliable protection for industrial systems operating under high thermal and abrasive conditions. Chemical Composition of 1Cr13 – Martensitic Stainless Steel • Carbon (C): ≤ 0.15% • Manganese (Mn): ≤ 1.00% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 12.0 – 14.0% • Iron (Fe): Balance Applications: Suitable for applications with moderate corrosion exposure and high thermal and mechanical stress, including utility boilers, heat exchangers, and furnace systems. Uses • Protection of U-bend outer arcs in superheaters and reheaters in power and utility boilers • Shielding external tube curves in economizers, waste heat recovery units, and HRSGs • Coverage for return bends in industrial exhaust systems and flue gas ducts • Ideal for process heaters, furnace tubes, and high-temperature steam lines exposed to soot, slag, and scale • Suitable for systems requiring mechanical protection and moderate corrosion resistance Features • Good mechanical strength – Martensitic structure provides resistance to wear, abrasion, and high-velocity gas flow • Moderate corrosion resistance – Chromium content offers basic protection in mildly corrosive or oxidizing environments • Thermal stability – Maintains structural integrity in high-temperature zones with consistent exposure to flue gases • Outer arc protection – Specifically designed to guard the most exposed surface of U-bend tubes • Custom fit – Manufactured to match specific tube diameters and bend radii for precise, secure installation • Easy to install – Fastened using clamps, stainless bands, or tack welds without disrupting system operation • Economical and durable – Offers a cost-effective solution for extending tube service life under moderate conditions Applications • power plants – Used on U-bend outer arcs in superheaters and economizers to resist scaling and erosion • chemical and refining industries – Shields outer tube curves in process heaters exposed to heat and mechanical wear • waste heat recovery systems – Protects U-bend surfaces from slag and particulate impact in WHRBs and HRSGs • general industrial boilers – Provides protection in high-heat flue gas paths with minimal chloride exposure • metallurgy and cement processing – Applied in return bends in heating systems exposed to high-temperature dust and gas streams Conclusion The 1Cr13 U Type Outer Half Round Tube Shield by Ladhani Metal Corporation—manufacturer, supplier, and exporter—is a robust and cost-effective solution for shielding U-bend tube outer surfaces in boilers, heat exchangers, and industrial furnace systems. With reliable mechanical strength, moderate corrosion resistance, and high-temperature performance, this shield is ideal for systems requiring durable protection in abrasive and thermally demanding conditions. For technical consultation, custom orders, or quotations, please contact Ladhani Metal Corporation.

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U Type Outer Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-crafted protective components used to shield boiler and heat exchanger tubes from high-temperature oxidation, slag accumulation, erosion, and thermal fatigue. These shields are essential in industrial systems where tubes are exposed to flue gases, particulate flow, and repeated heating cycles. Their half-round design enables efficient and secure installation over straight or curved tube sections, significantly extending tube life and reducing maintenance frequency. 1Cr25Ni20Si2 U Type Outer Half Round Tube Shield The 1Cr25Ni20Si2 U Type Outer Half Round Tube Shield is manufactured from a high-temperature resistant austenitic alloy containing 25% chromium, 20% nickel, and 2% silicon. This combination offers excellent oxidation resistance, strong thermal stability, and enhanced anti-scaling performance at elevated temperatures. Designed specifically to cover the outer arc of U-bend tubes, this shield protects surfaces most exposed to hot gases, flame impingement, and corrosive particles in demanding thermal environments. • Outer U Type Half Round Tube Shield – Protects the external arc of U-bend tubes from direct exposure to slag, high-velocity flue gas, and oxidizing atmospheres. Ladhani Metal Corporation is a reputed manufacturer, supplier, and exporter of 1Cr25Ni20Si2 U Type Outer Half Round Tube Shields, offering durable and heat-resistant solutions for thermal, petrochemical, and metallurgical applications. Chemical Composition of 1Cr25Ni20Si2 – Austenitic Heat-Resistant Alloy • Carbon (C): ≤ 0.10% • Manganese (Mn): ≤ 1.50% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.030% • Silicon (Si): 1.50 – 2.50% • Chromium (Cr): 24.0 – 26.0% • Nickel (Ni): 19.0 – 22.0% • Iron (Fe): Balance Applications: Best suited for environments requiring resistance to oxidation, thermal cycling, and high-temperature corrosion, especially in furnaces and exhaust systems. Uses • Outer arc protection of U-bend tubes in reheaters and superheaters exposed to slag, flame, and flue gas in power plants • Shielding external curves of return bends in waste heat recovery units (WHRBs) and HRSGs • Applied in radiant coils and heat exchanger bends operating in high-temperature industrial furnaces • Suitable for petrochemical processing units, steam reformers, and chemical heaters handling oxidizing or carburizing gases • Ideal for high-heat metallurgical and cement kiln systems requiring thermal fatigue and scale resistance Features • Excellent high-temperature oxidation resistance – High chromium and silicon content forms a stable protective scale layer • Enhanced anti-scaling performance – Withstands prolonged exposure to oxidizing environments up to 1150°C • Outer bend protection – Shields the most exposed section of U-bend tubes from erosion, slag, and thermal impact • Precision fitment – Custom-made to match tube radius and diameter for secure, rattle-free installation • Easy to install – Secured by clamps, stainless steel bands, or tack welding without disassembling the system • Long operational lifespan – Reduces tube wear and replacement frequency in aggressive thermal service conditions Applications • power generation – Used on U-bend outer arcs in superheaters and reheaters for oxidation and slag protection • petrochemical plants – Shields tube bends in reformers and high-temperature heaters exposed to process gas erosion • waste heat recovery boilers – Installed in WHRBs and HRSGs operating under fluctuating temperatures and gas flow • cement and metallurgy industries – Protects curved tubes and heat exchanger bends exposed to high-temperature dust and gas streams • furnace and incineration systems – Applied to outer arcs in radiant coils subjected to direct flame and extreme heat Conclusion The 1Cr25Ni20Si2 U Type Outer Half Round Tube Shield by Ladhani Metal Corporation—manufacturer, supplier, and exporter—is a high-performance shielding component designed for the most demanding high-temperature industrial environments. With its superior oxidation resistance, scale protection, and thermal fatigue strength, it provides lasting protection to U-bend tubes in boilers, furnaces, and heat exchangers across the power, petrochemical, and metallurgical sectors. For technical consultation, custom orders, or quotations, please contact Ladhani Metal Corporation.

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U Type Outer Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-manufactured components designed to protect boiler and heat exchanger tubes from erosion, scaling, slag deposition, and high-temperature corrosion. These shields are essential for ensuring the longevity of tubes in power plants, petrochemical units, and high-heat industrial systems where tubes are subjected to direct flame, abrasive particles, and corrosive gases. Their half-round form enables easy and secure installation over curved or straight tube sections. Cr25Ni20 U Type Outer Half Round Tube Shield The Cr25Ni20 U Type Outer Half Round Tube Shield is fabricated from a high-alloy austenitic stainless steel containing approximately 25% chromium and 20% nickel. This alloy offers exceptional oxidation resistance, thermal stability, and resistance to carburization and sulfidation at elevated temperatures. The outer U-type shield is specifically designed to cover the external arc of U-bend tubes in superheaters, reheaters, and reformers, where they are exposed to intense heat and reactive flue gases. • Outer U Type Half Round Tube Shield – Provides robust coverage to the outer curvature of U-bend tubes, protecting against flame impingement, slag erosion, and high-temperature corrosion. Ladhani Metal Corporation is a leading manufacturer, supplier, and exporter of Cr25Ni20 U Type Outer Half Round Tube Shields, delivering high-performance tube protection for the most demanding thermal and chemical environments. Chemical Composition of Cr25Ni20 – High-Temperature Austenitic Stainless Steel • Carbon (C): ≤ 0.10% • Manganese (Mn): ≤ 1.50% • Phosphorus (P): ≤ 0.040% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 2.00% • Chromium (Cr): 24.0 – 26.0% • Nickel (Ni): 19.0 – 22.0% • Iron (Fe): Balance Applications: Ideal for extreme heat environments and oxidizing atmospheres such as furnaces, boilers, and process heaters requiring excellent scale resistance and thermal strength. Uses • Outer arc shielding of U-bend tubes in superheaters and reheaters in high-temperature thermal power plants • Protection of external bends in petrochemical heat exchangers and reformers exposed to high-temperature process gases • Coverage for U-bend tubes in waste heat recovery boilers and HRSGs operating under oxidizing and carburizing gas flows • Applied in radiant coils and return bends in industrial furnaces and incinerators exposed to direct flame and slag • Suitable for chemical and gas processing applications where metal surfaces face extreme temperature and thermal fatigue Features • Exceptional high-temperature performance – Resists scaling, oxidation, and deformation at temperatures above 1100°C • Superior corrosion resistance – High chromium and nickel content provide defense against aggressive gas attacks • Targeted outer arc protection – Guards the most exposed section of U-bend tubes from slag, heat, and particulate damage • Precision engineered – Manufactured to custom tube diameter and radius for tight and vibration-free installation • Easy installation – Designed for quick mounting using clamps, tack welds, or stainless steel banding • Long-term durability – Reduces tube replacement frequency and enhances system efficiency in harsh operating conditions Applications • thermal and captive power plants – Installed on outer arcs of U-bend tubes in boilers, superheaters, and reheaters • petrochemical and refinery systems – Shields tubes in steam reformers and process heaters subjected to extreme temperatures • waste heat recovery boilers – Protects tube bends in HRSGs and WHRBs from scale, oxidation, and thermal fatigue • metallurgical and cement industries – Applied in radiant tubes and hot gas ducts exposed to slag, dust, and intense flame • high-temperature chemical plants – Used in reactors and cracking units where resistance to carburizing and oxidizing gases is essential Conclusion The Cr25Ni20 U Type Outer Half Round Tube Shield by Ladhani Metal Corporation—manufacturer, supplier, and exporter—is a high-performance protective component for U-bend tubes exposed to severe thermal and chemical stresses. With outstanding heat resistance, oxidation protection, and structural integrity, it ensures long-term tube life and efficient performance in boilers, heat exchangers, and reformers across thermal, petrochemical, and industrial sectors. For technical consultation, custom orders, or quotations, please contact Ladhani Metal Corporation.

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U Type Outer Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-engineered protective components designed to guard boiler and heat exchanger tubes from erosion, slag buildup, scaling, and high-temperature corrosion. These shields are widely used in power plants, petrochemical units, and thermal systems where tubes are exposed to hot gases, mechanical wear, and corrosive media. Their half-round structure ensures a secure fit over straight or curved tube sections, extending operational life and reducing tube failure. 1Cr18Ni9Ti U Type Outer Half Round Tube Shield The 1Cr18Ni9Ti U Type Outer Half Round Tube Shield is manufactured using a titanium-stabilized austenitic stainless steel known for its excellent corrosion resistance, high-temperature performance, and resistance to intergranular corrosion. This outer U-type shield is specifically designed to protect the external arc of U-bend tubes in boilers, heat exchangers, and superheaters where surface exposure to oxidizing gases and abrasive particles is common. Titanium stabilization improves weldability and structural integrity in high-temperature environments. • Outer U Type Half Round Tube Shield – Shields the outer curve of U-bend tubes from direct flame impingement, gas flow erosion, slag accumulation, and high-heat oxidation. Ladhani Metal Corporation is a reputable manufacturer, supplier, and exporter of 1Cr18Ni9Ti U Type Outer Half Round Tube Shields, offering durable and thermally stable solutions for critical industrial systems. Chemical Composition of 1Cr18Ni9Ti – Titanium-Stabilized Austenitic Stainless Steel • Carbon (C): ≤ 0.12% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 17.0 – 19.0% • Nickel (Ni): 8.0 – 11.0% • Titanium (Ti): ≥ 5 × C content • Iron (Fe): Balance Applications: Suitable for high-temperature, oxidizing, and corrosive environments where intergranular corrosion resistance and weldability are critical. Uses • Protection of outer U-bend surfaces in superheaters and reheaters of thermal and nuclear power plants • Shielding external arcs in waste heat recovery boilers (WHRBs) and HRSGs exposed to hot flue gases and ash particles • Applied in return bends of heat exchangers and reformers handling oxidizing and sulfur-bearing gases • Suitable for marine, petrochemical, and high-pressure steam systems requiring resistance to heat-induced corrosion • Used in welded applications where post-weld corrosion resistance and long-term structural stability are necessary Features • Excellent intergranular corrosion resistance – Titanium addition stabilizes carbon, preventing carbide precipitation during welding • High-temperature strength – Maintains structural integrity and oxidation resistance up to 850–900°C • Outer U-bend protection – Shields the most exposed and vulnerable arc from flame, thermal stress, and erosion • Precision engineering – Manufactured to exact tube radii and dimensions for a secure, movement-free installation • Easy to install – Can be mounted with clamps, stainless steel bands, or tack welds without dismantling the system • Long operational life – Reduces tube wear and thermal damage, improving overall system reliability Applications • power generation – Installed in superheater and reheater return bends exposed to thermal cycling and flue gas erosion • petrochemical plants – Protects U-bend tubes in reformers and exchangers from high-temperature and chemical degradation • waste heat recovery – Used in WHRBs and HRSGs to shield against slag buildup, scale formation, and high-velocity gas impact • marine and offshore systems – Suitable for condensers and heat exchangers exposed to salt-laden, oxidizing environments • industrial furnaces – Applied to radiant coils and return bends exposed to sustained heat and direct flame Conclusion The 1Cr18Ni9Ti U Type Outer Half Round Tube Shield by Ladhani Metal Corporation—manufacturer, supplier, and exporter—is a robust and thermally stable solution for protecting U-bend tube outer arcs in high-temperature and corrosive environments. With superior resistance to intergranular corrosion, oxidation, and thermal fatigue, this shield is ideal for boilers, heat exchangers, and petrochemical equipment requiring long-term protection and reliable performance. For technical consultation, custom orders, or quotations, please contact Ladhani Metal Corporation.

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U Type Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-engineered components used to protect boiler and heat exchanger tubes from erosion, scaling, and high-temperature corrosion. These shields are widely applied in industrial systems exposed to thermal cycling, aggressive gases, and particulate flow. Their half-round shape allows for simple and secure installation over straight or curved tube surfaces, extending tube life and reducing maintenance needs. 1Cr13 U Type Half Round Tube Shield The 1Cr13 U Type Half Round Tube Shield is fabricated from 1Cr13, a martensitic stainless steel known for its excellent hardness, wear resistance, and moderate corrosion resistance. This U-type shield is ideal for protecting U-bend tube sections in systems where mechanical wear, steam erosion, and intermittent high temperatures are a concern. The U-shaped design offers precise coverage of both the inner and outer arcs of tube bends, especially in boiler coils, superheaters, and heat exchangers where localized wear and thermal impact are concentrated. • Outer U Type Half Round Tube Shield – Shields the outer curvature of the U-bend from gas flow abrasion, impact from slag particles, and heat-induced surface degradation. • Inner U Type Half Round Tube Shield – Protects the inner radius against turbulence-induced erosion, scaling, and mechanical fatigue. Ladhani Metal Corporation supplies 1Cr13 U Type Half Round Tube Shields for industrial applications where strength, hardness, and moderate corrosion protection are required at an economical cost. Chemical Composition of 1Cr13 – Martensitic Stainless Steel • Carbon (C): 0.15 – 0.20% • Manganese (Mn): ≤ 1.00% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 12.0 – 14.0% • Nickel (Ni): ≤ 0.60% • Iron (Fe): Balance Applications: Well-suited for mildly corrosive and abrasive environments involving steam, flue gases, or mechanical impact at moderate to high temperatures. Uses • Protection of U-bend tubes in superheaters, reheaters, and boiler coils • Shielding curved tubes in industrial furnaces, economizers, and condensers • Coverage for return bends in WHRBs and HRSGs subject to mechanical and thermal wear • Application in process gas heaters and utility boilers in petrochemical and power sectors • Ideal for systems where hardness and erosion resistance are more critical than high corrosion resistance Features • Good oxidation and scaling resistance – Chromium content offers adequate protection in dry, high-temperature environments. • High mechanical strength – Martensitic structure provides superior wear resistance and hardness, reducing erosion damage in turbulent flow areas. • Dual-bend protection – Available in both inner and outer U-type configurations for complete shielding of tube bends. • Custom fitment – Precisely manufactured to match specific tube radii and diameters, ensuring stable and secure installation. • Fast installation – Easily attached using clamps, banding, or tack welding without requiring system disassembly. • Economical solution – Provides effective protection in harsh environments with a cost-efficient stainless steel alloy. Applications • thermal power plants – Used on U-bend tubes in superheaters and reheaters where flue gas erosion and steam wear are present. Enhances system life and performance. • waste heat recovery boilers – Shields tube bends in WHRBs from slag, scale, and high-velocity gas streams, improving long-term reliability. • petrochemical industries – Suitable for curved tubes in heaters, exchangers, and gas furnaces exposed to heat and particulate flow. • general industrial boilers – Applied to return bends in utility boilers and process heaters for erosion and oxidation control. • chemical and refining sectors – Ideal for non-aggressive environments requiring mechanical protection more than extreme corrosion resistance. Conclusion The 1Cr13 U Type Half Round Tube Shield by Ladhani Metal Corporation offers strong mechanical protection and moderate corrosion resistance for U-bend tube sections in boilers, heat exchangers, and industrial heating systems. Its martensitic stainless steel composition provides superior wear resistance, making it well-suited for environments with steam erosion, thermal stress, and mechanical impact. Designed for easy installation and long-term durability, this shield is a practical solution for a wide range of thermal and utility applications. For technical consultation, custom orders, or quotations, please contact Ladhani Metal Corporation.

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half round tube shields

What is a Half Round Tube Shield? A Half Round Tube Shield is a specially designed metal cover that fits over the external curvature of tubes or pipes. It is commonly used in boilers, heat exchangers, and various high-temperature piping systems to prevent damage caused by erosion, corrosion, high-velocity gas flow, and thermal fatigue. These shields serve as a first line of defense by absorbing mechanical and chemical wear, thereby significantly extending the life of the underlying tubes. Tube shields are essential in high-stress areas where exposure to combustion gases, ash particles, or high-velocity steam can quickly degrade unprotected surfaces. By preventing direct impact on the base metal, they help reduce operational downtime, lower maintenance costs, and prevent unexpected system failures. In boiler systems, tube shields are especially important to avoid tube thinning and ruptures, ensuring safer and more efficient operation. Product Overview At Ladhani Metal Corporation, we manufacture and supply premium-quality Half Round Tube Shields for a wide range of industrial applications. Our products are known for their dimensional accuracy, durability, and superior resistance to wear and corrosion. Designed for harsh operating environments, our tube shields can be customized in terms of thickness, radius, length, and grade to suit specific operating requirements. Whether you require protection for straight tubes, bends, or special boiler tube configurations, we have a solution tailored for you. Available Grades We manufacture Half Round Tube Shields using high-performance stainless steel and alloy steel grades that are selected based on their mechanical strength, temperature tolerance, and corrosion resistance. Stainless Steel Grades: • SS 304, SS 304L • SS 316, SS 316L • SS 310, SS 310S • SS 410, SS 420, SS 430 Heat-Resistant & Alloy Steel Grades: • 1Cr18Ni9Ti • Cr25Ni20 • 1Cr25Ni20Si2 • Cr23Ni13 • 1Cr20Ni14Si2 • 1Cr13 These materials ensure the shields can withstand aggressive media, thermal cycling, and high-velocity particulate flow without cracking or deforming over time. Types of Half Round Tube Shields We offer various forms of Half Round Tube Shields to match different tube geometries and boiler configurations: • U-Type Half Round Tube Shield Designed to cover both the top and sides of the tube, offering extended protection in U-bend areas where wear is most common. • U-Type Outer Half Round Tube Shield Specifically shaped to shield the outer curvature of U-bend tubes, ideal for areas exposed to direct flame or gas flow. • U-Type Inner Half Round Tube Shield Fits the inner curvature of U-bend tubes to protect against erosion caused by high-velocity media turning around the bend. • Half Round Tube Shield for LTSH Type Custom-made to fit tubes in Low Temperature Super Heater (LTSH) sections, providing protection from ash and flue gases. • Half Round Straight Tube Shield Standard half-round shields used for straight tube sections, offering easy installation and effective protection. • Half Round Tube Shield for R/H Tube Designed for Reheater (R/H) tubes, typically found in high-temperature zones; made from heat-resistant materials. • Half Round Shield for Tube A general-purpose shield suitable for various industrial tubes requiring surface protection. • Half Round Tube Shield for WW Screen Engineered to fit water wall screen tubes, protecting against slagging and high radiant heat. • Half Round Tube Shield for Boiler Tube Specifically designed for boiler applications, these shields reduce wear cau Each type is designed for easy integration into existing boiler or piping systems, whether for repair, reinforcement, or preventive maintenance. Key Features ✔ High Durability – Effectively resists erosion, mechanical abrasion, scaling, and chemical attack ✔ Accurate Half-Round Fit – Custom-formed to ensure close contact and full protection of tube surface ✔ Weld-On or Clip-On Installation – Offers flexibility based on site requirements and installation methods ✔ Custom Sizes Available – Tailored to meet specific pipe diameters, wall thicknesses, and operating conditions ✔ Corrosion & Heat Resistance – Performs reliably under prolonged exposure to high temperatures and corrosive flue gases Conclusion Half Round Tube Shields by Ladhani Metal Corporation provide robust protection for critical tubing in boilers, heat exchangers, and high-temperature piping systems. Manufactured with a focus on performance, longevity, and ease of installation, these shields are a dependable solution for industrial operators aiming to enhance system reliability and reduce unplanned maintenance. 📩 Get in touch with us today for customized solutions, bulk order pricing, or technical consultations tailored to your specific industry requirements.

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Clip-On Tube Shield

Ladhani Metal Corporation offers Clip-On Tube Shields designed for quick installation and reliable protection of boiler tubes in power plants, refineries, petrochemical heaters, waste heat recovery boilers (WHRBs), and heat recovery steam generators (HRSGs). These shields feature a clip-on fastening mechanism that allows them to be mounted securely onto tube surfaces without welding, reducing installation time, labor, and downtime while still ensuring effective tube protection in high-wear areas. Function of Clip-On Tube Shields • Provide erosion and corrosion protection for boiler tubes in flue gas paths • Reduce downtime with fast, non-weld installation and removal • Shield tubes from soot blower jets, ash particle erosion, and hot flue gases • Extend service life of boiler components under high-temperature operation Ladhani Metal Corporation manufactures, supplies, and exports Clip-On Tube Shields in various sizes, thicknesses, and radii, catering to both domestic and international market requirements. Available Grades • SS 304 / SS 304L • SS 310 / SS 310S • SS 316 / SS 316L • SS 410 / SS 420 / SS 430 • 1Cr13 • 1Cr18Ni9Ti • 1Cr20Ni14Si2 • 1Cr25Ni20Si2 • Cr23Ni13 • Cr25Ni20 Applications: Widely used in reheater, superheater, economizer, and LTSH sections where high-velocity flue gases and abrasive particles cause localized tube erosion. Uses • Protects boiler tubes from erosion, oxidation, and mechanical wear • Shields against soot blower jet impingement • Reduces costly maintenance and tube replacement • Suitable for power plants, HRSGs, WHRBs, and refinery heaters Features • Clip-on design – Easy installation and removal without welding • Strong hold for reliable protection in high-velocity zones • Corrosion and oxidation resistance at elevated temperatures • Designed for accurate fit and long-term service Applications • Power generation boilers – Fast protection solution for reheater/superheater tubes • Waste heat recovery boilers – Guards tubes in erosive gas flows • HRSGs – Provides durable shielding with minimal downtime • Industrial and petrochemical steam systems – Reliable in high-temperature cycles Conclusion The Clip-On Tube Shield from Ladhani Metal Corporation offers a practical and efficient solution for protecting boiler tubes from erosion and corrosion without requiring welding. Available in a wide range of stainless steel and alloy grades, these shields deliver precision, durability, and global supply capability to meet the needs of power generation and process industries.

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Half Round Wedge Wire (WW) Tube Shield

Ladhani Metal Corporation offers Half Round Wedge Wire (WW) Tube Shields designed for protecting boiler tubes against severe erosion, corrosion, and high-velocity flue gas impact in power plants, refineries, petrochemical heaters, waste heat recovery boilers (WHRBs), and heat recovery steam generators (HRSGs). Unlike standard shields, these tube shields feature a wedge wire surface that enhances resistance to abrasive ash particles, improves gas flow dynamics, and reduces localized turbulence, making them ideal for high-erosion environments. Function of WW Tube Shields • Protect boiler tubes from accelerated wear in flue gas zones • Minimize erosion caused by abrasive fly ash and soot blower jets • Improve gas flow distribution by reducing turbulence • Extend tube service life and reduce frequency of replacement Ladhani Metal Corporation manufactures, supplies, and exports Half Round Wedge Wire Tube Shields in standard and customized dimensions to meet diverse industrial and international project requirements. Available Grades • SS 304 / SS 304L • SS 310 / SS 310S • SS 316 / SS 316L • SS 410 / SS 420 / SS 430 • 1Cr13 • 1Cr18Ni9Ti • 1Cr20Ni14Si2 • 1Cr25Ni20Si2 • Cr23Ni13 • Cr25Ni20 Applications: Commonly used in high-dust and erosive sections of boilers including LTSH, economizers, superheaters, and reheaters in thermal power plants, HRSGs, WHRBs, and refinery process heaters. Uses • Protection against flue gas erosion in high-dust zones • Shields superheater, reheater, and economizer tubes from abrasive particles • Reduces damage from soot blower impact • Enhances overall boiler efficiency and tube longevity Features • Wedge wire surface provides superior erosion resistance • Excellent high-temperature oxidation and corrosion resistance • Strong mechanical strength for high-pressure and high-heat environments • Precision-engineered for accurate fit and easy installation Applications • Power generation boilers – Superheater and reheater tube protection • HRSGs and WHRBs – Long-lasting shielding in dust-laden gas streams • Refinery and petrochemical heaters – Reliable under continuous high heat cycles • Industrial steam boilers – Cost-effective tube protection solution Conclusion The Half Round Wedge Wire (WW) Tube Shield by Ladhani Metal Corporation is a robust and advanced solution for boiler tube protection in high-erosion environments. With availability in stainless steel and heat-resistant alloys, these shields deliver durability, precision fit, and long-term reliability, meeting the demanding needs of global energy and process industries.

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