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Half Round Straight Tube Shield

Half Round Tube Shield Ladhani Metal Corporation manufactures SS 304L Half Round Straight Tube Shields designed to protect straight sections of boiler and heat exchanger tubes from erosion, thermal fatigue, and corrosion caused by high-temperature gases and particulate matter. These shields are shaped to conform tightly to the outer tube surface, providing a protective barrier in high-wear zones. The SS 304L material offers excellent weldability and enhanced resistance to intergranular corrosion, making it ideal for shielding tubes in critical thermal environments. SS 304L Half Round Straight Tube Shield The SS 304L Half Round Straight Tube Shield is made from low-carbon austenitic stainless steel (304L), which minimizes carbide precipitation during welding and resists intergranular attack. This makes it especially useful for applications where welding is required during installation. The shield is installed over straight tube sections in boilers, superheaters, economizers, and steam processing equipment to extend tube life and reduce maintenance needs. Ladhani Metal Corporation is a trusted manufacturer, supplier, and exporter of SS 304L Half Round Straight Tube Shields, offering reliable tube protection solutions for industrial heating and energy systems. Material Grade SS 304L – Low-carbon variant of austenitic stainless steel with enhanced corrosion resistance and weldability. Chemical Composition of SS 304L • Carbon (C): ≤ 0.03% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 18.0 – 20.0% • Nickel (Ni): 8.0 – 12.0% • Iron (Fe): Balance Applications: Ideal for systems involving welding, elevated temperatures, and corrosive steam or gas exposure. Uses • Shielding straight tubes in boilers and superheaters • Protection of economizer tubes and reheaters • Used in heat recovery steam generators (HRSGs) • Applied in steam reformers and chemical processing units • Effective in pulp and paper recovery boilers and refinery heaters Features • Intergranular corrosion resistance – Low carbon content prevents sensitization and weld decay • High-temperature strength – Maintains integrity under prolonged heat and gas exposure • Extended tube life – Minimizes erosion, slag buildup, and surface damage • Custom sizing – Available in various diameters, thicknesses, and lengths to match tube dimensions • Simple installation – Mounts securely using clamps, welding, or metal banding • Reduced maintenance – Lowers the need for frequent inspection and tube replacement Applications • power generation – Shields straight tube segments in LTSH and superheater zones from flue gas erosion • petrochemical plants – Protects tubes in high-humidity, chloride, and acidic processing environments • industrial boilers – Enhances tube longevity in zones prone to fly ash and slag contact • waste heat recovery systems – Extends operational life under thermal cycling and gas turbulence • marine boilers – Ideal for use in steam systems aboard ships exposed to saline and humid conditions Conclusion The SS 304L Half Round Straight Tube Shield by Ladhani Metal Corporation provides a robust and corrosion-resistant solution for protecting straight tube sections in thermal processing units. With its low carbon content, superior weldability, and durable performance in high-temperature environments, it is an optimal choice for industries focused on efficiency, reliability, and long service life. For custom fabrication, project-specific designs, or technical support, please contact Ladhani Metal Corporation.

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Half Round Tube Shield for LTSH Tube

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-formed protective components used to guard boiler tubes, heat exchangers, and superheaters against flue gas erosion, fly ash abrasion, scaling, and thermal fatigue. These shields are widely used in power generation, chemical processing, and industrial steam systems to extend the operational life of tubing in high-wear zones. The half-round profile ensures easy fitment over straight or curved tubes, especially in areas exposed to turbulent gas flow and ash impact. 1Cr18Ni9Ti Half Round Tube Shield for LTSH Tube The 1Cr18Ni9Ti Half Round Tube Shield is manufactured from a titanium-stabilized austenitic stainless steel grade, equivalent to AISI 321. This material offers excellent resistance to intergranular corrosion and high-temperature oxidation while maintaining good mechanical strength. Its titanium content improves stability during welding and long-term thermal exposure, making it especially suitable for Low Temperature Superheater (LTSH) applications in boilers and heat recovery systems where steam tubes are subject to moderate heat, soot, and particulate attack. The Low Temperature Superheater (LTSH) is a section in a boiler where saturated steam from the steam drum is superheated to a moderately higher temperature before entering the high-temperature superheater stages. Positioned in areas with relatively lower flue gas temperatures, the LTSH helps improve thermal efficiency and reduces moisture content in steam. Due to constant exposure to abrasive flue gases and ash, LTSH tubes are prone to wear and require protective shielding, such as half round tube shields, to extend service life. Ladhani Metal Corporation is a trusted manufacturer, supplier, and exporter of 1Cr18Ni9Ti Half Round Tube Shields for LTSH systems, offering reliable and corrosion-resistant protection for thermal and energy-related applications. Chemical Composition of 1Cr18Ni9Ti – Titanium-Stabilized Austenitic Stainless Steel • Carbon (C): ≤ 0.08% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 17.0 – 19.0% • Nickel (Ni): 8.0 – 11.0% • Titanium (Ti): ≥ 5 × C% • Iron (Fe): Balance Applications: Ideal for LTSH areas and convection zones in boilers exposed to flue gas condensation, moderate corrosion, and thermal fatigue from cyclic operations. Uses • Installed on LTSH tubes to protect from scaling, soot erosion, and ash deposition in thermal power plants • Shields superheater coils and heat exchanger bends in WHRBs and HRSGs • Suitable for industrial boilers in chemical plants where acidic or chloride-bearing gases are present • Used in biomass and coal-fired systems to reduce wear on tube surfaces from fly ash and gas turbulence • Effective in marine and coastal steam generation systems with moisture and chloride exposure Features • Excellent intergranular corrosion resistance – Stabilized with titanium for weld integrity and long-term stability • High-temperature oxidation resistance – Performs well under cyclic heat exposure and oxidizing gas conditions • Custom fit – Manufactured to match exact tube diameter, curvature, and installation length • Easy to mount – Suitable for welding, clamping, or banding installation methods • Enhanced tube life – Reduces maintenance frequency and increases system efficiency • Available in various thicknesses, lengths, and bend radii as per operational needs Applications • thermal power stations – Protects LTSH tubes from scaling and ash erosion in flue gas zones • waste heat recovery units – Shields return tube bends and convection coils from abrasive flow • steam generation systems – Enhances tube life in low-temperature superheater environments • refinery boilers – Resists acidic gas effects and thermal stress in process heating units • utility boilers – Used in coal-fired and biomass-fired systems requiring long-term tube protection Conclusion The 1Cr18Ni9Ti Half Round Tube Shield for LTSH Tube by Ladhani Metal Corporation – manufacturer, supplier, and exporter – offers high-performance protection for boiler and superheater tubes in low-temperature, corrosive, and abrasive environments. With titanium stabilization and excellent thermal durability, it ensures extended service life and improved system reliability in a range of industrial and thermal applications. For customized designs, technical consultation, or pricing details, please contact Ladhani Metal Corporation.

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U Type Outer Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-engineered components used to protect boiler and heat exchanger tubes from erosion, scaling, and high-temperature corrosion. These shields are widely applied in industrial systems exposed to thermal cycling, aggressive gases, and particulate flow. Their half-round shape allows for simple and secure installation over straight or curved tube surfaces, extending tube life and reducing maintenance needs. SS 316L U Type Outer Half Round Tube Shield The SS 316L U Type Outer Half Round Tube Shield is manufactured from SS 316L, a low-carbon molybdenum-bearing austenitic stainless steel known for its superior corrosion resistance and excellent weldability. This outer U-type configuration is designed to protect the external arc of U-bend tubes in boilers, superheaters, heat exchangers, and waste heat recovery systems. The low carbon content of SS 316L reduces the risk of sensitization and intergranular corrosion, making it ideal for welded systems exposed to chlorides, acidic gases, and steam. • Outer U Type Half Round Tube Shield – Offers full coverage to the outer curvature of U-bend tubes, shielding against erosion, slag buildup, high-temperature oxidation, and chemical attack. Ladhani Metal Corporation is a leading manufacturer, supplier, and exporter of SS 316L U Type Outer Half Round Tube Shields, delivering precision-built, long-lasting solutions for demanding industrial applications. Chemical Composition of SS 316L – Low-Carbon Austenitic Stainless Steel • Carbon (C): ≤ 0.03% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 16.0 – 18.0% • Nickel (Ni): 10.0 – 14.0% • Molybdenum (Mo): 2.0 – 3.0% • Iron (Fe): Balance Applications: Suited for high-temperature and corrosive environments requiring superior resistance to chlorides, acids, and weld-induced corrosion. Uses • Protection of U-bend outer arcs in superheaters and reheaters in thermal and nuclear power stations • Shielding tube bends in chemical heat exchangers and steam reformers exposed to chlorides and acidic gases • Outer bend coverage for WHRB and HRSG tubes subjected to flue gas flow, scaling, and erosion • Applied to return bends in condensers and evaporators in marine and coastal facilities • Ideal for pharmaceutical, food processing, and clean energy systems requiring low carbon stainless steel Features • Exceptional corrosion resistance – Molybdenum addition enhances resistance to pitting, crevice corrosion, and chlorides • Low carbon content – Minimizes the risk of sensitization and intergranular corrosion after welding or high-heat exposure • High-temperature capability – Maintains performance under cyclic heating and thermal stress conditions • Precision fitment – Custom-fabricated to match tube diameter and radius, ensuring tight, vibration-free installation • Easy installation – Mountable with clamps, banding, or tack welds without requiring shutdown or disassembly • Long-term durability – Withstands corrosive gases, scaling, and erosion, extending tube life and reducing downtime Applications • thermal power plants – Protects outer arcs of U-bend tubes from flue gas erosion and scaling in high-temperature zones • chemical and petrochemical plants – Shields return bends in reformers and exchangers operating with corrosive process media • waste heat recovery systems – Provides protection in WHRBs and HRSGs from thermal fatigue and particulate-laden flue gases • marine and offshore facilities – Suitable for chloride-rich environments such as desalination plants and coastal condensers • process and pharmaceutical industries – Ensures corrosion-resistant performance in systems with stringent cleanliness and durability requirements Conclusion The SS 316L U Type Outer Half Round Tube Shield by Ladhani Metal Corporation—manufacturer, supplier, and exporter—is a corrosion-resistant, precision-engineered solution for protecting U-bend tube outer surfaces in boilers and heat exchangers. Its low carbon content, molybdenum-enhanced alloy composition, and excellent weldability make it ideal for harsh industrial environments requiring high performance and reliability. Designed for easy installation and long service life, it is a trusted choice for power, petrochemical, marine, and process applications. For technical consultation, custom orders, or quotations, please contact Ladhani Metal Corporation.

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U Type Outer Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-engineered components used to protect boiler and heat exchanger tubes from erosion, scaling, and high-temperature corrosion. These shields are widely applied in industrial systems exposed to thermal cycling, aggressive gases, and particulate flow. Their half-round shape allows for simple and secure installation over straight or curved tube surfaces, extending tube life and reducing maintenance needs. SS 304L U Type Outer Half Round Tube Shield The SS 304L U Type Outer Half Round Tube Shield is manufactured from low-carbon austenitic stainless steel, SS 304L, offering enhanced weldability and resistance to intergranular corrosion. This shield is specifically designed to protect the outer curvature of U-bend tubes in high-temperature and moderately corrosive environments such as boilers, superheaters, and heat exchangers. The outer U-type configuration focuses on shielding the most exposed area of return bends from flue gas erosion, slag impact, and thermal oxidation. • Outer U Type Half Round Tube Shield – Provides targeted protection to the external arc of U-bend tubes, reducing surface degradation caused by hot gas streams and mechanical wear. Ladhani Metal Corporation supplies SS 304L U Type Outer Half Round Tube Shields with precision-engineered profiles to ensure long-term performance and durability in harsh industrial conditions. Chemical Composition of SS 304L – Low-Carbon Austenitic Stainless Steel • Carbon (C): ≤ 0.035% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 18.0 – 20.0% • Nickel (Ni): 8.0 – 12.0% • Iron (Fe): Balance Applications: Well-suited for moderately corrosive, high-temperature environments where resistance to weld decay and oxidation is required. Uses • Protection of outer U-bend surfaces in superheaters and reheaters in thermal power generation systems • Shielding external arcs in heat exchangers and condensers in the chemical and petrochemical industries • Outer bend coverage in waste heat recovery boilers (WHRBs) and HRSGs exposed to flue gases and particulate flow • Used in marine, food-grade, and process steam systems where chloride resistance and cleanliness are important • Ideal for systems requiring excellent weldability and post-fabrication corrosion resistance Features • Excellent corrosion resistance – Low carbon content improves resistance to intergranular corrosion after welding or high-heat exposure. • Outer U-bend protection – Specifically shaped to guard the outer surface of U-bend tubes from high-temperature gas flow and slag contact. • High-temperature performance – Performs reliably in temperatures up to 870°C, resisting scale formation and oxidation. • Custom fit – Engineered to precisely match tube diameters and bend radii for a snug and stable fit without displacement. • Easy to install – Can be quickly mounted using clamps, stainless banding, or tack welds without requiring system downtime or disassembly. • Long service life – Withstands thermal cycling and corrosive gas exposure to minimize tube damage and maintenance intervals. Applications • power plants – Used in superheaters and reheaters for protecting the outer arcs of return bends from flue gas and heat-related scaling. • chemical processing – Shields tube surfaces in exchangers and preheaters that experience moderate chemical attack and thermal fatigue. • WHRBs and HRSGs – Installed on outer curves of U-bend tubes to prevent erosion and reduce downtime in heat recovery systems. • marine and coastal facilities – Suitable for salt-laden environments where chloride resistance is essential for sustained performance. • food, beverage, and clean process industries – Provides hygienic protection for tube bends in steam and thermal processing systems. Conclusion The SS 304L U Type Outer Half Round Tube Shield by Ladhani Metal Corporation offers dependable protection for the most vulnerable outer surfaces of U-bend tubes in high-temperature and moderately corrosive applications. With its low-carbon alloy composition, it combines superior corrosion resistance with excellent weldability, making it ideal for power generation, petrochemical, marine, and process industries. Customizable to your system’s specifications, this shield ensures long-lasting performance, reduced maintenance, and improved system reliability. For technical consultation, custom orders, or quotations, please contact Ladhani Metal Corporation.

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U Type Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-engineered components used to protect boiler and heat exchanger tubes from erosion, scaling, and high-temperature corrosion. These shields are widely applied in industrial systems exposed to thermal cycling, aggressive gases, and particulate flow. Their half-round shape allows for simple and secure installation over straight or curved tube surfaces, extending tube life and reducing maintenance needs. 1Cr13 U Type Half Round Tube Shield The 1Cr13 U Type Half Round Tube Shield is fabricated from 1Cr13, a martensitic stainless steel known for its excellent hardness, wear resistance, and moderate corrosion resistance. This U-type shield is ideal for protecting U-bend tube sections in systems where mechanical wear, steam erosion, and intermittent high temperatures are a concern. The U-shaped design offers precise coverage of both the inner and outer arcs of tube bends, especially in boiler coils, superheaters, and heat exchangers where localized wear and thermal impact are concentrated. • Outer U Type Half Round Tube Shield – Shields the outer curvature of the U-bend from gas flow abrasion, impact from slag particles, and heat-induced surface degradation. • Inner U Type Half Round Tube Shield – Protects the inner radius against turbulence-induced erosion, scaling, and mechanical fatigue. Ladhani Metal Corporation supplies 1Cr13 U Type Half Round Tube Shields for industrial applications where strength, hardness, and moderate corrosion protection are required at an economical cost. Chemical Composition of 1Cr13 – Martensitic Stainless Steel • Carbon (C): 0.15 – 0.20% • Manganese (Mn): ≤ 1.00% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 12.0 – 14.0% • Nickel (Ni): ≤ 0.60% • Iron (Fe): Balance Applications: Well-suited for mildly corrosive and abrasive environments involving steam, flue gases, or mechanical impact at moderate to high temperatures. Uses • Protection of U-bend tubes in superheaters, reheaters, and boiler coils • Shielding curved tubes in industrial furnaces, economizers, and condensers • Coverage for return bends in WHRBs and HRSGs subject to mechanical and thermal wear • Application in process gas heaters and utility boilers in petrochemical and power sectors • Ideal for systems where hardness and erosion resistance are more critical than high corrosion resistance Features • Good oxidation and scaling resistance – Chromium content offers adequate protection in dry, high-temperature environments. • High mechanical strength – Martensitic structure provides superior wear resistance and hardness, reducing erosion damage in turbulent flow areas. • Dual-bend protection – Available in both inner and outer U-type configurations for complete shielding of tube bends. • Custom fitment – Precisely manufactured to match specific tube radii and diameters, ensuring stable and secure installation. • Fast installation – Easily attached using clamps, banding, or tack welding without requiring system disassembly. • Economical solution – Provides effective protection in harsh environments with a cost-efficient stainless steel alloy. Applications • thermal power plants – Used on U-bend tubes in superheaters and reheaters where flue gas erosion and steam wear are present. Enhances system life and performance. • waste heat recovery boilers – Shields tube bends in WHRBs from slag, scale, and high-velocity gas streams, improving long-term reliability. • petrochemical industries – Suitable for curved tubes in heaters, exchangers, and gas furnaces exposed to heat and particulate flow. • general industrial boilers – Applied to return bends in utility boilers and process heaters for erosion and oxidation control. • chemical and refining sectors – Ideal for non-aggressive environments requiring mechanical protection more than extreme corrosion resistance. Conclusion The 1Cr13 U Type Half Round Tube Shield by Ladhani Metal Corporation offers strong mechanical protection and moderate corrosion resistance for U-bend tube sections in boilers, heat exchangers, and industrial heating systems. Its martensitic stainless steel composition provides superior wear resistance, making it well-suited for environments with steam erosion, thermal stress, and mechanical impact. Designed for easy installation and long-term durability, this shield is a practical solution for a wide range of thermal and utility applications. For technical consultation, custom orders, or quotations, please contact Ladhani Metal Corporation.

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U Type Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-engineered components used to protect boiler and heat exchanger tubes from erosion, scaling, and high-temperature corrosion. These shields are widely applied in industrial systems exposed to thermal cycling, aggressive gases, and particulate flow. Their half-round shape allows for simple and secure installation over straight or curved tube surfaces, extending tube life and reducing maintenance needs. Cr25Ni20 U Type Half Round Tube Shield The Cr25Ni20 U Type Half Round Tube Shield is a high-alloy protective component designed for U-bend tube sections in extreme temperature and corrosive service environments. Manufactured from Cr25Ni20, an austenitic heat-resistant stainless steel containing 25% chromium and 20% nickel, this shield offers exceptional resistance to oxidation, carburization, and high-temperature corrosion. It is ideal for shielding U-bends in heat exchangers, reformers, and superheaters exposed to long-term thermal cycling and aggressive industrial gases. • Outer U Type Half Round Tube Shield – Protects the outer arc of the U-bend from flame impingement, slag buildup, and high-velocity gas erosion in high-temperature zones. • Inner U Type Half Round Tube Shield – Shields the inner radius from turbulent gas-induced erosion, scaling, and localized thermal stress cracking. Ladhani Metal Corporation produces and supplies Cr25Ni20 U Type Half Round Tube Shields to support the performance and longevity of tubes operating under severe thermal and chemical load. Chemical Composition of Cr25Ni20 – High Chromium-Nickel Austenitic Stainless Steel • Carbon (C): ≤ 0.20% • Manganese (Mn): ≤ 1.50% • Phosphorus (P): ≤ 0.040% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 2.00% • Chromium (Cr): 24.0 – 26.0% • Nickel (Ni): 19.0 – 22.0% • Iron (Fe): Balance Applications: Ideally suited for high-temperature, oxidizing, and carburizing environments where heat resistance, structural integrity, and corrosion protection are essential. Uses • Protection of U-bend tubes in superheaters, reheaters, and heat recovery units in thermal power plants • Shielding curved tube sections in petrochemical reformers and high-temperature process gas systems • Guarding return bends in waste heat recovery boilers and HRSGs exposed to high thermal gradients and corrosive flue gases • Coverage of high-stress tube bends in chemical reactors and cracking furnaces • Suitable for use in metallurgy, cement kilns, and other high-heat processing systems Features • Outstanding heat resistance – Cr25Ni20 alloy maintains strength and structural integrity at temperatures exceeding 1000°C, with excellent oxidation resistance. • Superior corrosion protection – High chromium and nickel content offers strong resistance to carburization, nitridation, and sulfidation in aggressive gas environments. • Full U-bend coverage – Available in inner and outer configurations for complete protection of curved tube areas from erosion and scaling. • Precision fit – Custom-fabricated to match specific tube diameters and bend radii for a secure, vibration-free installation. • Quick installation – Can be mounted using banding, tack welding, or clamps without dismantling existing piping or tube assemblies. • Long service life – Engineered for durability in cyclic and continuous high-temperature service conditions, reducing downtime and replacement frequency. Applications • thermal power generation – Installed on U-bends in superheaters and reheaters to protect against extreme temperatures, slag impact, and flue gas corrosion. Extends service life and enhances system performance. • petrochemical processing – Used in tube bends of reformers and steam crackers operating in high-temperature, high-hydrocarbon environments. Ensures stability under carburizing conditions. • waste heat recovery systems – Shields U-tubes in WHRBs and HRSGs from flue gas erosion, slag accumulation, and heat-induced fatigue. • chemical and refining industries – Provides protection in reactors, heaters, and processing units where acidic and oxidizing gases are present at elevated temperatures. • metallurgical and cement industries – Ideal for tube bends exposed to extreme temperatures in kilns, furnaces, and gas processing lines. Conclusion The Cr25Ni20 U Type Half Round Tube Shield by Ladhani Metal Corporation delivers high-performance protection for U-bend tube sections operating under severe thermal and corrosive stress. With its high chromium-nickel alloy composition, this shield is engineered to withstand intense heat, oxidation, and chemical attack, making it an ideal solution for power generation, petrochemical, and high-temperature industrial systems. Custom-designed for fit, durability, and ease of installation, Cr25Ni20 shields enhance equipment reliability and reduce maintenance costs. For technical consultation, custom orders, or quotations, please contact Ladhani Metal Corporation.

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U Type Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-engineered components used to protect boiler and heat exchanger tubes from erosion, scaling, and high-temperature corrosion. These shields are widely applied in industrial systems exposed to thermal cycling, aggressive gases, and particulate flow. Their half-round shape allows for simple and secure installation over straight or curved tube surfaces, extending tube life and reducing maintenance needs. 1Cr18Ni9Ti U Type Half Round Tube Shield The 1Cr18Ni9Ti U Type Half Round Tube Shield is specifically designed for protection of U-bend tube sections in high-temperature heat exchangers, boilers, and superheaters. Manufactured from 1Cr18Ni9Ti, a titanium-stabilized austenitic stainless steel equivalent to AISI 321, this shield delivers excellent resistance to intergranular corrosion, high-temperature oxidation, and thermal fatigue. The titanium addition prevents chromium carbide precipitation during welding or long-term heat exposure, making it ideal for use in welded structures subjected to continuous heating cycles. • Outer U Type Half Round Tube Shield – Provides robust protection to the outer curve of U-bends against hot gas erosion, flame impingement, and scaling. • Inner U Type Half Round Tube Shield – Safeguards the inner arc of the bend from localized wear, slag buildup, and thermal degradation. Ladhani Metal Corporation manufactures and exports 1Cr18Ni9Ti U Type Half Round Tube Shields to industries requiring high-performance shielding in aggressive thermal and chemical service environments, particularly where welding is involved. Chemical Composition of 1Cr18Ni9Ti – Titanium-Stabilized Austenitic Stainless Steel • Carbon (C): ≤ 0.08% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 17.0 – 19.0% • Nickel (Ni): 8.0 – 11.0% • Titanium (Ti): ≥ 5 × C content • Iron (Fe): Balance Applications: Suitable for high-temperature environments where welded tube systems are exposed to flue gases, thermal cycling, and corrosive atmospheres. Uses • Protection of U-bend tubes in reheaters and superheaters in thermal power plants • Shielding tube bends in waste heat recovery boilers and steam reformers • Coverage for curved tubes in high-temperature chemical process equipment • Guarding return bends in condensers and evaporators subject to scaling and oxidation • Ideal for systems requiring welded tube shields with resistance to intergranular corrosion Features • Titanium stabilization – Prevents sensitization and intergranular corrosion in welded or heat-affected zones, ensuring long-term structural reliability. • Excellent high-temperature resistance – Performs reliably under continuous thermal exposure, resisting scaling and surface degradation. • Complete bend protection – Available in both inner and outer U-type configurations for full shielding of curved tube areas. • Tight fit and customization – Manufactured to precise dimensions matching tube radius and diameter for secure, stable installation. • Easy to mount – Designed for hassle-free installation using clamps, tack welding, or banding without requiring tube removal. • Versatile performance – Suitable for oxidizing and mildly corrosive environments involving high heat and mechanical stress. Applications • thermal power stations – Protects U-bend tubes in critical heat transfer sections against heat-induced wear and gas corrosion. Enhances operational lifespan and safety. • petrochemical and refinery plants – Used in process heaters, reformers, and exchangers exposed to flue gases and thermal cycling. Maintains performance under continuous operation. • waste heat recovery systems – Shields curved tubes from erosion and scaling in gas recovery units and economizers. Improves durability in high-velocity environments. • chemical industries – Applied to tube bends in reactors, steam heaters, and evaporators where corrosion and temperature resistance are essential. • boiler systems and HRSGs – Provides reliable protection against fatigue, oxidation, and slag accumulation in high-temperature return bends. Conclusion The 1Cr18Ni9Ti U Type Half Round Tube Shield from Ladhani Metal Corporation is an advanced solution for protecting U-bend tube sections in thermally aggressive and welded environments. Its titanium-stabilized composition offers superior resistance to intergranular corrosion, oxidation, and thermal stress. Custom-engineered for precision fit and available in dual-sided configurations, this tube shield enhances system reliability and reduces maintenance needs in power, chemical, and industrial heating systems. For technical consultation, custom orders, or quotations, please contact Ladhani Metal Corporation.

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U Type Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-engineered protective components designed to safeguard boiler and heat exchanger tubes from thermal fatigue, oxidation, and mechanical erosion. These shields improve system reliability and extend tube service life in harsh industrial environments. The half-round form enables simple installation and effective protection of exposed tube surfaces. SS 310 U Type Half Round Tube Shield The SS 310 U Type Half Round Tube Shield is a high-temperature protective sleeve designed to cover U-bend and straight sections of tubes in boilers, superheaters, and heat exchangers. Made from stainless steel grade 310, it offers outstanding resistance to oxidation, carburization, and thermal stress at elevated temperatures. The U-type design ensures complete protection of return bends, where tube degradation is most common. Available in both inner and outer U configurations, these shields are custom-bent to match tube radius and diameter. • Outer U Type Half Round Tube Shield – Protects the external arc of the U-bend from radiant heat, slag buildup, and erosion. • Inner U Type Half Round Tube Shield – Shields the internal curve of the bend from gas turbulence, scaling, and corrosion. Ladhani Metal Corporation is a leading manufacturer and exporter of SS 310 U Type Half Round Tube Shields, offering durable and tailored solutions for global heat transfer systems. Chemical Composition of SS 310 – High Temperature Austenitic Stainless Steel • Carbon (C): ≤ 0.25% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.50% • Chromium (Cr): 24.0 – 26.0% • Nickel (Ni): 19.0 – 22.0% • Iron (Fe): Balance Applications: Preferred in high-temperature operations where oxidation resistance, heat stability, and carburization resistance are essential. Uses • U-bend protection in superheater and reheater coils • Shielding curved tubes in furnace coils and process heat exchangers • Prevention of high-temperature erosion in WHRB and HRSG systems • Surface protection in reformers and chemical reactors • Safeguarding heat transfer tubes in incinerators and kilns Features • Made from high-quality SS 310, the shield offers superior resistance to oxidation, scaling, and high-temperature corrosion, making it suitable for continuous exposure up to 1100°C. • The inner and outer U-type configurations provide complete protection for both sides of curved tube bends, ensuring uniform shielding in the most erosion-prone areas. • Precision-formed to match the tube’s bend radius and diameter, ensuring a tight, vibration-free fit that enhances durability and minimizes tube wall exposure. • Retains mechanical strength and dimensional stability under cyclic thermal loading, preventing deformation, cracking, or failure in high-heat environments. • Offered in various finishes such as pickled, passivated, or bright annealed to suit different service conditions and enhance surface corrosion resistance. • Easily installed using welding, clamping, or banding methods without requiring tube removal, enabling quick field installation and minimal system downtime. • Fully customizable in terms of thickness, length, and radius, allowing seamless integration with existing boiler, furnace, or heat exchanger systems. Applications • thermal power plants – Protects U-bend coils in superheaters and reheaters. Resists scale formation and creep at high flue gas temperatures. • petrochemical refineries – Shields curved exchanger tubes in reformers and heaters. Maintains integrity under carburizing and oxidizing atmospheres. • waste heat recovery systems (WHRBs) – Guards return bends against ash and slag attack. Enhances tube durability in high-flow, abrasive environments. • chemical and fertilizer plants – Used in U-tube reactors and ammonia converters. Prevents corrosion and surface damage under cyclic thermal loads. • HRSGs and boilers – Applied to curved tube sections in heat recovery units. Ensures stability under rapid heating and cooling cycles. Conclusion The SS 310 U Type Half Round Tube Shield by Ladhani Metal Corporation offers superior protection for curved tube sections operating in high-temperature and corrosive service conditions. Its exceptional resistance to oxidation and carburization makes it ideal for thermal, chemical, and energy-intensive industries. Manufactured with precision, these shields are available in custom sizes and finishes, ensuring a tight fit and long-term durability. For reliable and cost-effective tube protection, Ladhani Metal Corporation provides trusted solutions tailored to your operational demands. For design assistance, material selection, or quotation inquiries, please contact Ladhani Metal Corporation.

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Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-fabricated components used to protect the external surfaces of tubes in boilers, heat exchangers, and high-temperature industrial equipment. These shields are critical for reducing erosion, oxidation, and thermal degradation, particularly in high-temperature zones where process gases, flames, or particulate matter can damage tube integrity over time. 1Cr20Ni14Si2 Half Round Tube Shield The 1Cr20Ni14Si2 Half Round Tube Shield is a semi-cylindrical protective sleeve manufactured from a high-performance austenitic stainless steel alloy consisting of approximately 20% chromium, 14% nickel, and 2% silicon. This alloy is designed for excellent oxidation resistance, carburization resistance, and high-temperature structural stability. The inclusion of silicon significantly enhances the formation of a protective oxide film, making it suitable for use in severe thermal environments such as industrial furnaces, superheaters, and reformers. The shield’s half-round profile is engineered for easy installation over the tube surface, ensuring a tight, durable fit and long-term protection. Chemical Composition of 1Cr20Ni14Si2 – Austenitic Heat-Resistant Stainless Steel • Carbon (C): ≤ 0.15% • Silicon (Si): 1.50 – 2.50% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.030% • Chromium (Cr): 19.0 – 21.0% • Nickel (Ni): 13.0 – 15.0% • Iron (Fe): Balance Uses • Boiler Tube Protection – Shields critical areas of superheater and reheater tubes from oxidation and scale formation under high flue gas temperatures. • Furnace Tube Shielding – Guards against flame impingement, high-temperature corrosion, and mechanical erosion in radiant and convection zones. • Heat Exchanger Cladding – Offers external protection for tubes subjected to thermal shock and corrosive process gases. • Steam Reforming Equipment – Prevents surface degradation of tubes in syngas and hydrogen production systems operating under carburizing conditions. • Waste Heat Boilers and Incinerators – Provides a thermal barrier for tubes exposed to particulate-laden gas flows and fluctuating temperatures. Features • Excellent Oxidation Resistance – High chromium and silicon content form a dense, protective oxide layer for long service in oxidizing environments. • Carburization and Thermal Fatigue Resistance – Suitable for prolonged use in atmospheres containing hydrocarbons, CO, and high radiant heat. • High-Temperature Durability – Retains strength and resists creep deformation at service temperatures up to 1000°C. • Austenitic Microstructure – Offers superior ductility, resistance to cracking under thermal cycling, and excellent metallurgical stability. • Easy Installation – Half-round configuration allows for fast on-site fitment using mechanical clamping or welding, with minimal tube disruption. • Surface Finishing Options – Available in pickled, passivated, or bright annealed finishes for improved corrosion and heat resistance. • Custom Built – Manufactured to meet specific size, thickness, and design requirements for varied industrial applications. Applications • Thermal Power Plants – Used to protect boiler tubes in high-temperature zones like superheaters, economizers, and air preheaters. • Petrochemical and Refining Plants – Deployed in furnace tubes, reformer systems, and transfer line exchangers where oxidation and carburization are concerns. • Waste-to-Energy Systems – Protects boiler and heat recovery tubes from corrosive gas attack and ash erosion in incinerators. • Metallurgical Furnaces – Applied in annealing, forging, and reheating furnaces for protecting tube walls exposed to high heat and corrosive gases. • Cement and Lime Kilns – Shields heat recovery piping and cooler tubes from abrasion and elevated thermal conditions. • Chemical Process Equipment – Guards steam and process tubes in reactors, condensers, and exchangers from scaling and thermal damage. Conclusion The 1Cr20Ni14Si2 Half Round Tube Shield by Ladhani Metal Corporation is engineered to perform reliably in high-temperature, high-corrosion industrial environments. With excellent resistance to oxidation, carburization, and thermal fatigue, this alloy-based shield offers superior performance and longevity for boiler and furnace applications. Its austenitic structure ensures mechanical stability and ductility under extreme conditions, while its precise half-round design enables convenient installation and durable coverage. Custom-built to your project’s specifications, Ladhani Metal Corporation’s tube shields represent a smart investment in system protection, reliability, and long-term efficiency. For technical details, customization options, or a quotation, please contact Ladhani Metal Corporation.

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