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'process tubes'

Items tagged with 'process tubes'

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Half Round Shield

Ladhani Metal Corporation manufactures and exports SS Half Round Shields for Economizer Tubes, designed to safeguard boiler tubes from erosion, oxidation, and abrasive wear. Economizer tubes are responsible for preheating feedwater using flue gas heat before it enters the boiler drum. These tubes are constantly exposed to high-velocity flue gases and ash particles, which cause localized thinning and premature tube failures. SS Half Round Shields act as protective covers, extending tube life, reducing maintenance needs, and ensuring uninterrupted boiler operation. Function of Economizer Tubes • Preheat feedwater using residual flue gas heat in the economizer section of the boiler • Continuously exposed to erosive ash-laden gases at medium-to-high velocities • Protected with Half Round Shields to minimize wear, scaling, and erosion in critical areas Ladhani Metal Corporation manufactures, supplies, and exports SS Half Round Shields for Economizer Tubes in a wide range of lengths, diameters, thicknesses, and custom configurations for both domestic and international applications. Available Grades • SS 304 / SS 304L • SS 310 / SS 310S • SS 316 / SS 316L • SS 410 / SS 420 / SS 430 • 1Cr13 • 1Cr18Ni9Ti • 1Cr20Ni14Si2 • 1Cr25Ni20Si2 • Cr23Ni13 • Cr25Ni20 Applications: Widely used in thermal power stations, waste heat recovery boilers (WHRBs), heat recovery steam generators (HRSGs), and industrial boilers where economizer tube protection is essential. Uses • Shields economizer tubes from erosion caused by flue gas and ash flow • Provides resistance against oxidation and scaling at elevated temperatures • Extends tube service life and lowers replacement frequency • Ideal for utility boilers, HRSGs, WHRBs, and industrial steam systems Features • Excellent erosion, oxidation, and corrosion resistance • Superior thermal stability under fluctuating boiler conditions • Precision-fitted design for accurate and secure installation • Manufactured in multiple stainless steel and alloy grades for varied applications Applications • Power generation boilers – Protection for economizer tubes in erosive gas streams • Waste heat recovery boilers – Ensures tube durability under abrasive conditions • Heat recovery steam generators – Reliable in cyclic thermal environments • Industrial boilers – Cost-effective solution for extending economizer tube life Conclusion The SS Half Round Shield for Economizer Tubes by Ladhani Metal Corporation offers durable and cost-efficient protection for boiler tubes exposed to erosive and oxidizing conditions. Manufactured in stainless steel grades SS 304/304L, SS 310/310S, SS 316/316L, SS 410/420/430, and special alloys including 1Cr13, 1Cr18Ni9Ti, 1Cr20Ni14Si2, 1Cr25Ni20Si2, Cr23Ni13, and Cr25Ni20, these shields are engineered for precision fit, durability, and export-ready performance for global power and industrial applications. #Mumbai #Pune #Ahmedabad #Vadodara #Surat #Rajkot #Jamnagar #Bharuch #Ankleshwar #Vapi #Delhi #Faridabad #Ghaziabad #Noida #Gurugram #Chennai #Coimbatore #Tiruchirappalli #Hyderabad #Visakhapatnam #Vijayawada #Bangalore #Mangalore #Mysore #Kolkata #Durgapur #Asansol #Bhubaneswar #Rourkela #Raipur #Bhilai #Bilaspur #Nagpur #Nashik #Aurangabad #Indore #Bhopal #Jabalpur #Kanpur #Lucknow #Varanasi #Jaipur #Kota #Udaipur #Jodhpur #Chandigarh #Ludhiana #Jalandhar #Haridwar #Dehradun #Agra #Meerut #Aligarh #Moradabad #Bareilly #Mathura #Gwalior #Rewa #Satna #Sagar #Ujjain #Ratlam #Solapur #Kolhapur #Amravati #Akola #Jalgaon #Latur #Sangli #Nanded #Gandhinagar #Bhavnagar #Mehsana #Surendranagar #Junagadh #Nadiad #Nizamabad #Karimnagar #Warangal #Kurnool #Nellore #Tirupati #Madurai #Tirunelveli #Thoothukudi #Belgaum #Hubli #Tumkur #Sambalpur #Jamshedpur #Ranchi #Dhanbad #Patna #Muzaffarpur#halftubeshield #utypehalftubeshield #tubeshieldexporter #TubeShield #HalfTubeShield #SSHalfRoundShield #BoilerTubeShield #BoilerShield #TubeProtection #Tubeshieldmanufacturer #BoilerTubeProtection #SSTubeShield #MetalIndustry #SteelFabrication #IndustrialShielding #SS304Shield #SS316Shield #StainlessSteelShield #WeldOnShield #WeldedTubeShield #TubeCladding #BoilerTubeSleeve #TubeSleeve #MetalFabrication #PowerPlantSupplies #RefineryEquipment #ProcessIndustry #MetalComponent #TubeShieldForBoilers #BoilerParts #SteelSolutions #TubeShieldManufacturer #TubeShieldSupplier #SSShielding #IndustrialTubeShield #BoilerTubeGuard #CustomMetalParts #SteelIndustryIndia #MetalEngineering #HeavyIndustrySupply #StainlessSteelIndia #SteelExporters #MetalComponentExport #FabricatedProducts #SteelDealer #IndustrialSupplyIndia #BoilerTubeFittings #TubeShieldingSolutions #HalfTubeCover #HeatExchangerShield #HalfRoundReheaterShield #ReheaterTubeShield #BoilerReheaterProtection #PowerPlantTubeShield #BoilerErosionShield #SteamBoilerTubeShield #HighTempTubeShield #BoilerWearProtection

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Half Round Shields

Ladhani Metal Corporation offers Half Round Shields for LTSH (Low Temperature Superheater) Tubes, Type-I design, specially manufactured to provide protection against erosion, oxidation, and abrasive flue gas particles in boiler systems. LTSH tubes are positioned in the convection zone of boilers, where they are exposed to medium-to-high velocity flue gases and ash-laden environments, making them highly susceptible to surface wear. The Type-I Half Round Shield is precision-engineered with a semi-cylindrical profile that matches the curvature of LTSH tubes, ensuring reliable coverage and extending tube life. Function of LTSH Tubes • Carry steam through the low-temperature superheater section of the boiler • Exposed to erosive flue gases at moderate-to-high velocities • Require Half Round Shields to reduce erosion, scaling, and tube thinning Ladhani Metal Corporation manufactures, supplies, and exports Half Round Shields for LTSH, Type-I, in various sizes, thicknesses, and materials to suit different boiler designs across domestic and international markets. Available Grades • SS 304 / SS 304L • SS 310 / SS 310S • SS 316 / SS 316L • SS 410 / SS 420 / SS 430 • 1Cr13 • 1Cr18Ni9Ti • 1Cr20Ni14Si2 • 1Cr25Ni20Si2 • Cr23Ni13 • Cr25Ni20 Applications: Specifically used in low-temperature superheater sections of thermal power plants, waste heat recovery boilers (WHRBs), and industrial boilers where tube erosion is a recurring challenge. Uses • Shields LTSH tubes against high-velocity flue gas erosion • Prevents damage from abrasive ash particles and soot blower jets • Extends service life of LTSH components in power generation and industrial boilers • Enhances operational efficiency by reducing tube replacement frequency Features • Excellent erosion and oxidation resistance • Available in multiple stainless steels and heat-resistant alloys • Thermal stability in fluctuating temperature environments • Custom-designed to match LTSH tube curvature for accurate fitment Applications • Power plant boilers – LTSH tube protection under erosive conditions • WHRBs – Reliable defense against flue gas and ash impact • HRSGs – Guards low-temperature superheater tubes from wear • Industrial boilers – Ensures long-term efficiency in steam generation systems Conclusion The Half Round Shield for LTSH, Type-I, by Ladhani Metal Corporation offers durable and reliable protection for superheater tubes operating under erosive flue gas conditions. Manufactured from stainless steels and heat-resistant alloys such as SS 304, 310, 316, 410, 420, 430, 1Cr13, 1Cr18Ni9Ti, 1Cr20Ni14Si2, 1Cr25Ni20Si2, Cr23Ni13, and Cr25Ni20, these shields are engineered for long service life and export-ready specifications. For supply details and technical support, contact Ladhani Metal Corporation. #Mumbai #Pune #Ahmedabad #Vadodara #Surat #Rajkot #Jamnagar #Bharuch #Ankleshwar #Vapi #Delhi #Faridabad #Ghaziabad #Noida #Gurugram #Chennai #Coimbatore #Tiruchirappalli #Hyderabad #Visakhapatnam #Vijayawada #Bangalore #Mangalore #Mysore #Kolkata #Durgapur #Asansol #Bhubaneswar #Rourkela #Raipur #Bhilai #Bilaspur #Nagpur #Nashik #Aurangabad #Indore #Bhopal #Jabalpur #Kanpur #Lucknow #Varanasi #Jaipur #Kota #Udaipur #Jodhpur #Chandigarh #Ludhiana #Jalandhar #Haridwar #Dehradun #Agra #Meerut #Aligarh #Moradabad #Bareilly #Mathura #Gwalior #Rewa #Satna #Sagar #Ujjain #Ratlam #Solapur #Kolhapur #Amravati #Akola #Jalgaon #Latur #Sangli #Nanded #Gandhinagar #Bhavnagar #Mehsana #Surendranagar #Junagadh #Nadiad #Nizamabad #Karimnagar #Warangal #Kurnool #Nellore #Tirupati #Madurai #Tirunelveli #Thoothukudi #Belgaum #Hubli #Tumkur #Sambalpur #Jamshedpur #Ranchi #Dhanbad #Patna #Muzaffarpur#halftubeshield #utypehalftubeshield #tubeshieldexporter #TubeShield #HalfTubeShield #SSHalfRoundShield #BoilerTubeShield #BoilerShield #TubeProtection #Tubeshieldmanufacturer #BoilerTubeProtection #SSTubeShield #MetalIndustry #SteelFabrication #IndustrialShielding #SS304Shield #SS316Shield #StainlessSteelShield #WeldOnShield #WeldedTubeShield #TubeCladding #BoilerTubeSleeve #TubeSleeve #MetalFabrication #PowerPlantSupplies #RefineryEquipment #ProcessIndustry #MetalComponent #TubeShieldForBoilers #BoilerParts #SteelSolutions #TubeShieldManufacturer #TubeShieldSupplier #SSShielding #IndustrialTubeShield #BoilerTubeGuard #CustomMetalParts #SteelIndustryIndia #MetalEngineering #HeavyIndustrySupply #StainlessSteelIndia #SteelExporters #MetalComponentExport #FabricatedProducts #SteelDealer #IndustrialSupplyIndia #BoilerTubeFittings #TubeShieldingSolutions #HalfTubeCover #HeatExchangerShield #HalfRoundReheaterShield #ReheaterTubeShield #BoilerReheaterProtection #PowerPlantTubeShield #BoilerErosionShield #SteamBoilerTubeShield #HighTempTubeShield #BoilerWearProtection

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Titanium Tubesheet For Heat Exchanger

Material: Gr1, Gr2, Gr5, Gr7, Gr12 etc. OD: 150-2500mm Thickness: 30-250mm Production Methods: Forging,annealing and machining Packing: Plywood box Titanium Tubesheet for Heat Exchanger Product Information Tubesheet is a circular plate drilled with holes of the same diameter as the pipe. It is used for the heat exchanger to fix the pipe. An accessory that accomplishes this by passing a pipe through and welding it in place. The precision of tubesheet processing, especially the tolerance of tube hole spacing and diameter, verticality and finish, have a great impact on the assembly and performance of the above-mentioned chemical equipment. With the enlargement of chemical equipment and power stations, the diameter of tubesheets has become larger and larger. Tubesheet with a diameter of 4m-5m is very common. The characteristics of large tubesheet are many tube holes, compactness, small hole diameter, deepness, high precision, and high finish requirements.

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Titanium Clad Tubesheet

Porduct name : Titanium clad Tubesheet Material: Titanium +steel,Titanium+stainless steel etc. Size &Standard: As per client drawing Production Method: Forging,annealing and machining Advantage: Excellent corrosion resistance ability Packing: Plywood case Application: Heat Exchanger, chemical equipment, Pressure Vessel, filter devices, etc. Titanium clad tubesheet Product Name Titanium clad tubesheet Base Metal All types of steel and stainless steel ,sopper etc. Clad Metal Titanium GR2 Gr7 Gr9 Gr12 etc. Dimension Customized Standard ASTM Shape Round Certificates ISO9001, Mill Test Report, Certificate 3.1, EN, Ultrasonic Certificate Applied Equipment Pressure Vessels, Boilers, Containers Application Power Generation, Industry Refrigeration, Oil&Gas, Chemical&Petrochemical Exported Countries USA, Australia, Russia, Bahrain, Venezuela, Greece, Korea, Indonesia etc. Explosive Welding Technical Advantage: →no limits of materials shape, thickness and area; →metallurgical bonding with high strength; →high performance of machining process; →improving the materials performance after bonding; →realizing multilayer materials clad;

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Titanium Tubesheet

Material: Gr1, Gr2, Gr5, Gr7, Gr12 etc. OD: 150-2500mm Thickness: 30-250mm Production Methods: Forging,annealing and machining Packing: Plywood box Titanium Tubesheet Product Information Titanium tube sheet is a main part of heat exchanger. It is mainly used for supporting column tubes of chemical containers. Titanium tubesheet is widely used in high-end chemical equipment due to its excellent corrosion resistance. In addition to provide the titanium tubesheet which has not been machined, Baoji Lihua also produces the mechanically processed tubesheet according to customers' drawings. We use CNC drilling machine with a rocker drill to effectively ensure the position accuracy, aperture of tolerance and aperture finish, and greatly improve the quality of the tubesheet.

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Gr2 Titanium Dish Head

Standard: ASME VIII-I, DIN28013 Material: GR1, GR2, GR5, GR7, GR12 Size: Customized Gr2 Titanium Dish Head Product Information Titanium dish head is the end cap on the pressure vessel and is a main pressure-bearing part of the pressure vessel. The role played is the sealing effect. First, the upper and lower bottoms of the tank-shaped pressure vessel are made, and the second is that the pipe is at the end and is not going to extend forward. Then a titanium dish head is used to seal the pipe in the form of welding. There are blind plates and caps that are similar to the functions of titanium dish head, but those two products can be disassembled. After titanium dish head is welded, it cannot be disassembled. So the quality of titanium dish head is directly related to the long-term safe and reliable operation of the pressure vessel. Standard: ANSI/ASME, DIN, GB, EN, JIS, MSS, API, BS, AWWA, GOST etc. Grade: GR1, GR2, GR5, GR7, GR12 OD: 300-2500mm Thickness: 2-300mm Production Process: Cold Forming, Hot Forming Surface Treatment: Sand Blasting, Pickling, Coating etc. Applications: Heat Exchanger, Condenser, Pressure Vessel, Reactor, Storage Tank, Boiler, Absorber etc

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Gr2 Titanium Tube Heat Exchanger

Product Name: Shell And Tube Type Gr2 Titanium tube Heat Exchanger Material:Titanium Gr2 Structure: Tube heat exchanger Types: Straight tubes, U-tube, kettle, coils etc. Size: Customized Tests: X ray, DP, UT, MT, PMI, helium leak etc Gr2 Titanium tube Heat Exchanger Titanium heat exchanger is a kind of heat exchanger made of titanium tube, which transfers part of the heat of hot fluid to cold fluid. It has many advantages of industrial pure titanium. It is a common equipment in many industrial departments such as chemical industry, petroleum, electric power, food and so on. Product Name Industrial Titanium tube heat exchanger Material Titanium Color Original Color Standard GB150 & ASME Stamp Grade Titanium Gr2 Brade Rock Thread Coarse, fine Used Chemical Fluid Vessel Competitive Advantage 1.ISO9001:2008 2.Timely delivery rate is 99.8%,sometimes in advance. 3.Excellent after sale service. 4.Rapid enquiry reply, within 2 hours. 5.Fair payment term 6.Proffessional technical adviser 7.Material certificate 8.Quality is strictly according to ASTM,DIN,UNS,GB/T standard(manufacturing process, surface treatment, inspectation and testing).

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Gr2 Titanium Tubesheet

Material: Gr1, Gr2, Gr5, Gr7, Gr12 etc. OD: 150-2500mm Thickness: 30-250mm Production Methods: Forging,annealing and machining Packing: Plywood box Gr2 Titanium Tubesheet Product Description In the process of titanium tubesheet inspection, the main inspection indicators are hole position, hole diameter tolerance, hole finish, presence or absence of burrs, and groove position. For double tubesheets, more attention should be paid to the location of the holes during the inspection process, and the degree of coordination of the holes is very important. Usually, it can be guaranteed with a CNC drilling machine. Compared with thick plates, the verticality of holes above 300mm is very important. These large-diameter thick plates require more sophisticated tools and equipment.

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