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half round tube shields

What is a Half Round Tube Shield? A Half Round Tube Shield is a specially designed metal cover that fits over the external curvature of tubes or pipes. It is commonly used in boilers, heat exchangers, and various high-temperature piping systems to prevent damage caused by erosion, corrosion, high-velocity gas flow, and thermal fatigue. These shields serve as a first line of defense by absorbing mechanical and chemical wear, thereby significantly extending the life of the underlying tubes. Tube shields are essential in high-stress areas where exposure to combustion gases, ash particles, or high-velocity steam can quickly degrade unprotected surfaces. By preventing direct impact on the base metal, they help reduce operational downtime, lower maintenance costs, and prevent unexpected system failures. In boiler systems, tube shields are especially important to avoid tube thinning and ruptures, ensuring safer and more efficient operation. Product Overview At Ladhani Metal Corporation, we manufacture and supply premium-quality Half Round Tube Shields for a wide range of industrial applications. Our products are known for their dimensional accuracy, durability, and superior resistance to wear and corrosion. Designed for harsh operating environments, our tube shields can be customized in terms of thickness, radius, length, and grade to suit specific operating requirements. Whether you require protection for straight tubes, bends, or special boiler tube configurations, we have a solution tailored for you. Available Grades We manufacture Half Round Tube Shields using high-performance stainless steel and alloy steel grades that are selected based on their mechanical strength, temperature tolerance, and corrosion resistance. Stainless Steel Grades: • SS 304, SS 304L • SS 316, SS 316L • SS 310, SS 310S • SS 410, SS 420, SS 430 Heat-Resistant & Alloy Steel Grades: • 1Cr18Ni9Ti • Cr25Ni20 • 1Cr25Ni20Si2 • Cr23Ni13 • 1Cr20Ni14Si2 • 1Cr13 These materials ensure the shields can withstand aggressive media, thermal cycling, and high-velocity particulate flow without cracking or deforming over time. Types of Half Round Tube Shields We offer various forms of Half Round Tube Shields to match different tube geometries and boiler configurations: • U-Type Half Round Tube Shield Designed to cover both the top and sides of the tube, offering extended protection in U-bend areas where wear is most common. • U-Type Outer Half Round Tube Shield Specifically shaped to shield the outer curvature of U-bend tubes, ideal for areas exposed to direct flame or gas flow. • U-Type Inner Half Round Tube Shield Fits the inner curvature of U-bend tubes to protect against erosion caused by high-velocity media turning around the bend. • Half Round Tube Shield for LTSH Type Custom-made to fit tubes in Low Temperature Super Heater (LTSH) sections, providing protection from ash and flue gases. • Half Round Straight Tube Shield Standard half-round shields used for straight tube sections, offering easy installation and effective protection. • Half Round Tube Shield for R/H Tube Designed for Reheater (R/H) tubes, typically found in high-temperature zones; made from heat-resistant materials. • Half Round Shield for Tube A general-purpose shield suitable for various industrial tubes requiring surface protection. • Half Round Tube Shield for WW Screen Engineered to fit water wall screen tubes, protecting against slagging and high radiant heat. • Half Round Tube Shield for Boiler Tube Specifically designed for boiler applications, these shields reduce wear cau Each type is designed for easy integration into existing boiler or piping systems, whether for repair, reinforcement, or preventive maintenance. Key Features ✔ High Durability – Effectively resists erosion, mechanical abrasion, scaling, and chemical attack ✔ Accurate Half-Round Fit – Custom-formed to ensure close contact and full protection of tube surface ✔ Weld-On or Clip-On Installation – Offers flexibility based on site requirements and installation methods ✔ Custom Sizes Available – Tailored to meet specific pipe diameters, wall thicknesses, and operating conditions ✔ Corrosion & Heat Resistance – Performs reliably under prolonged exposure to high temperatures and corrosive flue gases Conclusion Half Round Tube Shields by Ladhani Metal Corporation provide robust protection for critical tubing in boilers, heat exchangers, and high-temperature piping systems. Manufactured with a focus on performance, longevity, and ease of installation, these shields are a dependable solution for industrial operators aiming to enhance system reliability and reduce unplanned maintenance. 📩 Get in touch with us today for customized solutions, bulk order pricing, or technical consultations tailored to your specific industry requirements.

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Carbon Steel Flanges

DIN 2545 carbon steel flanges supplied by Ladhani Metal Corporation are designed for use in a variety of industrial applications requiring strength, durability, and resistance to corrosion under moderate temperatures and pressures. These flanges are made from high-quality carbon steel, offering excellent mechanical properties and weldability, making them suitable for both low- and high-pressure systems. With a pressure rating of PN 40, these flanges are built to withstand pressures up to 40 bar, ensuring secure and leak-free connections in demanding applications across different industries, including chemical processing, power generation, and construction. Types of DIN 2545 Carbon Steel Flanges: Flat Face Flanges (FF) – These flanges have a flat sealing surface and are primarily used in low-pressure applications where uniform distribution of sealing force is required. Raised Face Flanges (RF) – These flanges feature a raised surface around the bolt holes, providing enhanced sealing pressure, making them ideal for high-pressure applications. Ring-Type Joint (RTJ) Flanges – These flanges are designed with a groove to accommodate a metal sealing ring, providing a more secure seal for high-pressure systems or environments involving high temperatures. Grades and Chemical Composition: Carbon Steel A105 Chemical Composition: C: 0.35%, Mn: 0.60-0.90%, P: 0.035% max, S: 0.035% max, Si: 0.10-0.35%, Fe: balance A105 is the most commonly used grade of carbon steel for flanges, offering good strength and impact resistance. It is suitable for low to medium-pressure applications and is widely used in the manufacturing of flanges for piping systems, valves, and fittings. This grade is known for its versatility and ease of welding. Carbon Steel A350 LF2 Chemical Composition: C: 0.30%, Mn: 1.00-1.50%, P: 0.035% max, S: 0.035% max, Si: 0.10-0.35%, Fe: balance A350 LF2 is a low-temperature carbon steel grade designed for use in cryogenic and low-temperature applications. It offers good toughness and is resistant to brittle fracture in environments where temperatures are lower than standard carbon steel materials can withstand. A350 LF2 is commonly used in the oil, gas, and power generation industries. PN 40 Pressure Rating: The "PN" rating defines the flange's pressure capacity. PN 40 indicates that the flange is capable of handling pressures up to 40 bar, making it suitable for high-pressure systems in various industrial applications that require secure and durable connections. Applications: 1. Oil and Gas Industry: Pipelines and Transport Systems: Carbon steel flanges are commonly used in oil and gas pipelines to connect sections of pipe, valves, and other components. They provide a reliable seal and are capable of handling high pressures and extreme temperatures. Refineries and Petrochemical Plants: Carbon steel flanges are used in refining processes and in the transportation of crude oil and natural gas. They withstand the mechanical stresses and corrosion from various chemicals. Offshore Platforms: These flanges are used in offshore oil platforms where they handle high-pressure conditions in subsea pipelines and other critical infrastructure. 2. Chemical and Petrochemical Industry: Chemical Processing Equipment: Carbon steel flanges are used in reactors, heat exchangers, and distillation columns where the materials are exposed to high-pressure chemicals. They are preferred in systems that handle neutral or moderately corrosive chemicals. Pipelines for Chemical Transport: Used in chemical plants to transport fluids that are not highly corrosive, carbon steel flanges are durable and reliable in these settings. 3. Power Generation: Steam and Gas Turbines: Carbon steel flanges are widely used in power plants, especially in steam and gas turbines, where high pressure and temperatures are present. Cooling Systems: These flanges are found in cooling water systems, heat exchangers, and other systems where water or air is circulated to cool equipment. 4. Water Treatment Plants: Water Distribution Systems: Carbon steel flanges are commonly used to connect pipes in water distribution systems, especially in municipal water treatment and sewage treatment plants. Desalination Plants: These flanges are also employed in desalination plants, where seawater is converted into fresh water, due to their strength and ability to handle high-pressure environment. Conclusion: Ladhani Metal Corporation ensures the production of these carbon steel flanges meets the highest standards of quality and precision, ensuring long-term durability and reliable performance in even the most demanding applications. Each flange is manufactured according to strict specifications and undergoes thorough testing to guarantee safe and reliable operation in high-pressure environments. #din2545 #din2545flanges #din2545carbonsteelflanges #flanges #flangessupplier

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Carbon Steel Flanges

DIN 2544 Carbon Steel flanges are flanges manufactured according to the DIN 2544 standard, specifically designed for use with carbon steel pipes. Carbon steel is a commonly used material in the manufacturing of flanges due to its strength, durability, and cost-effectiveness. These flanges are widely used in various industries such as oil and gas, chemical processing, power plants, and water treatment, where high strength and reliability are required in medium to high-pressure systems. Key Features: Material: Carbon steel (typically grades like ASTM A105, A350 LF2, and A234 WPB). Pressure Rating (PN 25): These flanges are rated for pressure class PN 25, meaning they can withstand pressures up to 25 bar (2500 kPa). Strength: Carbon steel flanges are known for their high tensile strength, making them suitable for high-pressure applications. Durability: Carbon steel flanges are durable and can withstand harsh operating conditions, such as high temperatures and mechanical stresses. Cost-Effective: Compared to other materials, carbon steel flanges are more affordable, offering a balance between strength, performance, and cost. Types of DIN 2544 Carbon Steel Flanges: Weld Neck Flange (WN): These flanges are used in high-pressure applications where a strong, leak-proof connection is necessary. The flange neck is welded to the pipe, ensuring a secure and reliable joint. Slip-On Flange (SO): These flanges are easy to install by slipping them over the pipe and welding both inside and outside. They are commonly used in low to medium-pressure applications. Blind Flange (BL): These flanges are used to close the ends of pipes, vessels, or other openings, providing a secure seal. Threaded Flange (TH): These flanges are screwed onto the pipe, which eliminates the need for welding. They are ideal for applications where welding is not feasible. Socket Weld Flange (SW): These flanges are designed for smaller pipe sizes, where the pipe is inserted into the socket and welded into place for a secure joint. Grades of Carbon Steel: ASTM A105: A common grade of carbon steel used in flanges, ideal for low- to medium-pressure applications in the oil, gas, and petrochemical industries. It contains approximately 0.35% carbon (C), 0.60-0.90% manganese (Mn), 0.03% phosphorus (P), 0.05% sulfur (S), with the balance being iron (Fe). ASTM A350 LF2: A low-temperature carbon steel that is commonly used in the construction of flanges for applications in low-temperature environments. it includes around 0.30% carbon (C), 1.00-1.50% manganese (Mn), 0.03% phosphorus (P), 0.03% sulfur (S), with the balance being iron (Fe). A234 WPB: A material used for manufacturing carbon steel flanges in piping systems, particularly for use in high-temperature and high-pressure systems.the composition typically consists of 0.30% carbon (C), 1.00-1.20% manganese (Mn), 0.03% phosphorus (P), 0.03% sulfur (S), and the balance being iron (Fe). Pressure Rating (PN 25): PN 25 means the flange is rated to withstand pressures of up to 25 bar (2500 kPa), making it suitable for moderate to high-pressure applications. Summary: DIN 2544 Carbon Steel flanges are strong, durable, and cost-effective components used in various industries, including oil and gas, chemical processing, and power plants. Ladhani Metal Corporation offers a wide variety of carbon steel flanges, including weld neck, slip-on, blind, threaded, and socket weld types, with pressure ratings up to PN 25.

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Monel Flanges

DIN 2544 Monel flanges are flanges manufactured according to the DIN 2544 standard, specifically designed for use with Monel alloys. Monel is a high-performance nickel-copper alloy known for its outstanding corrosion resistance, particularly in seawater, acids, and alkaline environments. These flanges are widely used in industries such as marine, chemical processing, petrochemical, and other applications that require resistance to aggressive media and high temperatures. Key Features: Material: Monel alloys (typically Monel 400 and Monel K-500). Pressure Rating (PN 25): These flanges are rated for pressure class PN 25, meaning they can handle pressures up to 25 bar (2500 kPa). Corrosion Resistance: Monel alloys offer excellent resistance to corrosion in harsh environments such as seawater and acidic solutions, making them ideal for marine and chemical applications. Strength: Monel alloys exhibit high strength and toughness, retaining their mechanical properties even in elevated temperature environments. Temperature Resistance: Monel alloys maintain integrity and strength even in high-temperature conditions, making them suitable for demanding applications. Types of DIN 2544 Monel Flanges: Weld Neck Flange (WN): These flanges are ideal for high-pressure applications where a reliable, leak-proof connection is required. The neck is welded to the pipe to create a strong joint. Slip-On Flange (SO): These flanges are easy to install by slipping over the pipe, then welding both inside and outside for a secure connection. Blind Flange (BL): Used to seal the ends of pipes, vessels, or other openings, providing a leak-tight closure. Threaded Flange (TH): These flanges are screwed onto the pipe without welding, making them easier to install and remove when needed. Socket Weld Flange (SW): Designed for smaller pipe sizes, where the pipe is inserted into the socket and welded into place for a strong, secure joint. Grades of Monel: Monel 400: A nickel-copper alloy containing 63% nickel and 29% copper, Monel 400 offers excellent resistance to seawater and other corrosive environments. It is commonly used in marine and chemical processing applications. Monel K-500: This alloy is similar to Monel 400 but with added titanium and aluminum for improved strength and hardness. It is used in high-stress environments such as aerospace and marine applications. Pressure Rating (PN 25): PN 25 means the flange is rated to withstand pressures of up to 25 bar (2500 kPa), making it ideal for moderate to high-pressure applications. Summary: DIN 2544 Monel flanges are corrosion-resistant components made from Monel alloys, ideal for use in industries like marine, chemical processing, and petrochemical. Ladhani Metal Corporation offers a variety of Monel flanges, including weld neck, slip-on, blind, threaded, and socket weld types, rated for pressures up to PN 25. With a strong focus on quality and customer service, Ladhani Metal Corporation provides high-performance solutions for industries worldwide.

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Titanium Sheet

Product Name: Gr7 Titanium sheet Standard: ASTM B265 Material: Gr7 Unit Price: $222.5usd/kg-$285.7usd/kg Thickness: 0.5-100mm Length: 500-6000mm Or As You Require Width: 500-1000mm Or As You Require Surface: Pickling, Polishing, Sand Blasting Gr7 titanium sheet is high palladium content, and it is very resistant to corrosion. For example, titanium grade 7 is resistant to salt water and is also suitable for handling chlorides media. In addition, Titanium Grade 7 is resistant to erosion or impacts. plate usually used for Pressure vessel, fastener, frame, Aerospace vehicle, Chemical industry, ocean engineering etc.

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Titanium Plate Grade 12

Product name:Titanium grade 12 plate Unit price:$15.5-$36.9/kg Material: Titanium Grade 12 (Ti-0.3Mo-0.8Ni) Standard: ASTM/ASME B265 Demension: Thickness*1000*2000mm Thickness*3000*6000mm (Standard size); Thickness: 0.5mm; 0.8mm; 1.0mm; 1.2mm; 1.5mm; 2.0mm; 3.0mm; 4.0mm ......40mm etc br>Technique : Rolled Product Introduction Titanium grade 12 plate Grades:Titanium alloy Grades 12 (Ti-0.3Mo-0.8Ni) Standard: ASTM B265 / ASME SB265 Thickness: 0.02"-3.9"(0.5-100mm) Width: 19.5"-118" (500-3000mm) Length: 19.5"-236"(500*6000mm) Or as customers' requests ASTM No. Fe max O max N max C max H max Mo Ni Bal Grade 12 0.30 0.25 0.015 0.08 0.015 0.2-0.4 0.6-0.9 Ti ASTM Grade Alloy Composition Tensile Strength Yield Strength Elongation min % ksi Mpa ksi Mpa Grade 12 Unalloyed Ti ("Pure") 50A -CP2 70 485 50 345 18 Titanium plate applications titanium plate quality inspections

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