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Duplex Steel Flanges

DIN 2576 Duplex Flanges PN 10 are robust, slip-on flanges engineered from duplex stainless steel, designed for piping systems operating under low to medium pressures. Manufactured according to the DIN 2576 standard, these flanges combine high mechanical strength with excellent corrosion resistance, particularly in chloride-rich and aggressive chemical environments. The slip-on configuration allows for simple positioning over the pipe and secure welding, ensuring accurate alignment and strong sealing integrity in a variety of industrial applications. Ladhani Metal Corporation is a renowned manufacturer and global exporter of duplex steel flanges, offering products that conform to international specifications in terms of dimensions, metallurgy, and performance. DIN 2576 duplex flanges are especially valued in industries requiring resistance to pitting, crevice corrosion, and stress corrosion cracking, including offshore, chemical, and wastewater systems. Pressure Rating: β€’ PN 10 (10 bar / 145 psi): Suitable for moderate-pressure systems requiring long-term performance in harsh environments. Flange Types: β€’ Slip-On Flanges Designed to slide over the pipe and be welded on both sides, these flanges offer easy installation and secure mechanical integrity. β€’ Flat Face (FF) Flanges Used in conjunction with flat gaskets and flat mating surfaces, ideal for connections involving non-metallic or cast components. Duplex Stainless Steel Grades and Composition: Duplex 2205 (UNS S32205 / S31803) Composition: β€’ Chromium (Cr): 21.0 – 23.0% β€’ Nickel (Ni): 4.5 – 6.5% β€’ Molybdenum (Mo): 2.5 – 3.5% β€’ Nitrogen (N): 0.14 – 0.20% β€’ Iron (Fe): Balance Applications: Duplex 2205 offers twice the yield strength of conventional stainless steels with superior resistance to chloride-induced corrosion. Common applications include chemical processing, desalination, marine systems, and structural components in offshore platforms. Applications of DIN 2576 Duplex Flanges: β€’ Offshore and Marine Engineering Ideal for seawater cooling systems, risers, and structural supports exposed to harsh marine environments. β€’ Chemical and Petrochemical Industries Used in systems handling aggressive acids, chlorides, and solvents where standard stainless steels are insufficient. β€’ Water Treatment and Desalination Applied in brine systems, high-salinity piping, and reverse osmosis plants for their resistance to pitting and scaling. β€’ Pulp and Paper Industry Resists corrosion from bleaching chemicals and process fluids under high pressure. β€’ Oil and Gas Suitable for pressure control systems, separators, and sour service applications. β€’ Structural and Pressure Vessel Fabrication Used in tanks, pressure vessels, and piping subjected to mechanical and corrosive stress. Key Features: β€’ Compliant with DIN 2576 standards β€’ PN 10 pressure rating for moderate-pressure use β€’ Excellent resistance to chloride stress corrosion, pitting, and crevice corrosion β€’ High strength-to-weight ratio, reducing component size and cost β€’ Available in Duplex 2205, Super Duplex 2507, and other custom grades β€’ Slip-on design ensures quick and accurate pipe connections β€’ Flat face options compatible with a variety of gaskets and materials β€’ Ideal for chemical, marine, oil and gas, and water treatment sectors β€’ Custom dimensions, face types, and surface finishes available Conclusion: DIN 2576 Duplex Flanges PN 10 from Ladhani Metal Corporation provide outstanding durability and corrosion resistance for challenging industrial environments. With availability in Duplex 2205 and Super Duplex 2507, these flanges are a reliable solution for systems exposed to high chlorides, pressure, and temperature. For technical specifications, grade selection, or project-specific orders, contact Ladhani Metal Corporation today.

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Carbon Steel Flanges

DIN 2573 Carbon Steel Flanges PN 6 are robust, low-pressure plate flanges manufactured from high-quality carbon steel, specifically developed for general-purpose applications in non-corrosive to mildly corrosive environments. These flanges are designed in accordance with the DIN 2573 standard and are widely used in industrial piping systems where moderate strength and affordability are key requirements. Their simple design and ease of installation make them suitable for low-pressure fluid transfer, air, steam, and water systems across various industries. Ladhani Metal Corporation is a reputable manufacturer and exporter of carbon steel flanges, offering products that adhere to strict international quality and dimensional standards. The DIN 2573 plate flange configuration provides a secure, gasket-sealed connection, ensuring reliable performance even in basic utility and mechanical piping systems. Pressure Rating: β€’ PN 6 (6 bar / 87 psi): Suitable for low-pressure applications involving air, water, oil, and non-aggressive fluids in industrial or mechanical systems. Flange Types: β€’ Plate Flanges Flat flanges designed for easy bolting and gasket sealing, offering a reliable connection in low-pressure systems. β€’ Flat Face (FF) Flanges Ideal for systems using cast iron or non-metallic components, these flanges provide uniform gasket compression and reduce the risk of flange distortion. β€’ Slip-On Flanges These flanges slide over the pipe and are welded on both sides, ensuring secure attachment and proper alignment in basic fluid and gas systems. β€’ Custom-Machined Flanges Available in a variety of sizes and finishes, custom carbon steel flanges can be tailored to meet project-specific requirements. Carbon Steel Grades and Composition: Carbon Steel A105 (Forged) Composition: β€’ Carbon (C): 0.35% max β€’ Manganese (Mn): 0.60 – 1.05% β€’ Phosphorus (P): 0.035% max β€’ Sulfur (S): 0.040% max β€’ Silicon (Si): 0.10 – 0.35% β€’ Iron (Fe): Balance Applications: A105 carbon steel is commonly used for flanges in ambient and elevated temperature service, especially in oil and gas, water transmission, and mechanical systems. Its good machinability and weldability make it a cost-effective choice for general use. Carbon Steel ST37 / S235JR Composition: β€’ Carbon (C): 0.17 – 0.20% β€’ Manganese (Mn): ≀ 1.4% β€’ Phosphorus (P) and Sulfur (S): ≀ 0.045% β€’ Iron (Fe): Balance Applications: Used in structural piping, water distribution, fire protection systems, and low-pressure industrial piping. ST37/S235JR flanges offer reliable performance in applications where corrosion is minimal and pressure requirements are moderate. Applications of DIN 2573 Carbon Steel Flanges: β€’ Water Distribution Systems: Used in water pipelines, treatment plants, and municipal systems where pressure ratings are low and material strength is sufficient. β€’ HVAC and Utility Systems: Ideal for heating, ventilation, and cooling systems that operate under low pressure with non-corrosive fluids. β€’ Oil and Gas (Low Pressure Segments): Applicable in low-pressure oil pipelines, tank farms, and non-critical utility lines. β€’ General Industrial Piping: Widely used in manufacturing facilities for compressed air, inert gas lines, and general fluid handling. β€’ Fire Protection Systems: Carbon steel flanges are commonly used in fire sprinkler systems and standpipe installations. Key Features: β€’ Manufactured according to DIN 2573 specifications β€’ PN 6 pressure rating for low-pressure fluid and utility applications β€’ Excellent strength, machinability, and weldability β€’ Cost-effective solution for non-aggressive environments β€’ Available in A105, ST37, S235JR, and other carbon steel grades β€’ Suitable for mechanical systems, utilities, and water transmission β€’ Custom face finishes, drilling, and dimensions available Conclusion: DIN 2573 Carbon Steel Flanges PN 6 from Ladhani Metal Corporation offer a durable and economical choice for a wide range of low-pressure applications. Combining structural strength with manufacturing precision, these flanges are ideal for utility piping, water distribution, and general industrial use. For detailed technical support, custom dimensions, or pricing inquiries, contact Ladhani Metal Corporation today. πŸ“ž Contact Ladhani Metal Corporation Website: https://www.ladhanimetal.in/ https://www.ladhanimetal.com/ Email: info@ladhanimetals.com Request a Quote: Custom dimensions, materials, and finishes available upon request

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Super Duplex Flange

DIN 2573 Super Duplex Flanges PN 6 are high-performance, low-pressure flanges engineered from Super Duplex stainless steels, specifically designed for highly corrosive and mechanically demanding environments. These flanges conform to DIN 2573 standards and offer a superior combination of corrosion resistance and tensile strength, making them suitable for critical applications exposed to aggressive chemicals, seawater, and high-pressure fluids. With enhanced resistance to pitting, crevice corrosion, and stress corrosion cracking, Super Duplex flanges are the material of choice for industries requiring durability under extreme service conditions. Ladhani Metal Corporation is a dependable manufacturer and global supplier of Super Duplex flanges, delivering components that meet international quality and performance standards. The DIN 2573 flat flange design ensures ease of installation and reliable sealing in low-pressure systems, even when operating in harsh chemical or marine environments. Pressure Rating: β€’ PN 6 (6 bar / 87 psi): Designed for low-pressure systems where both exceptional corrosion resistance and superior mechanical strength are critical for long-term reliability and safety. Flange Types: β€’ Plate Flanges Flat disc-type flanges used to join piping systems with bolted connections and gasket seals, ensuring tight, leak-free joints in low-pressure operations. β€’ Flat Face (FF) Flanges Provide even load distribution across the sealing surface, ideal for applications involving non-metallic or cast components where flat gaskets are used. β€’ Slip-On Flanges These flanges slip over the pipe and are welded on both the inside and outside, offering simple alignment and reduced fabrication cost for moderate-stress systems. β€’ Custom-Machined Flanges Engineered to specific client requirements, available in a range of Super Duplex grades, with optional face types, dimensions, and surface finishes. Super Duplex Grades and Composition: Super Duplex 2507 (UNS S32750) Composition: β€’ Chromium (Cr): 24.0 – 26.0% β€’ Nickel (Ni): 6.0 – 8.0% β€’ Molybdenum (Mo): 3.0 – 5.0% β€’ Nitrogen (N): 0.24 – 0.32% β€’ Iron (Fe): Balance Applications: Super Duplex 2507 is used in highly corrosive applications requiring high strength and fatigue resistance. Common industries include offshore oil and gas, marine systems, desalination plants, and chemical processing where exposure to chloride-rich and high-pressure environments is prevalent. Super Duplex 32760 (UNS S32760) Composition: β€’ Chromium (Cr): 24.0 – 26.0% β€’ Nickel (Ni): 6.0 – 8.0% β€’ Molybdenum (Mo): 3.0 – 4.0% β€’ Tungsten (W): 0.5 – 1.0% β€’ Copper (Cu): 0.5 – 1.0% β€’ Nitrogen (N): 0.2 – 0.3% β€’ Iron (Fe): Balance Applications: This grade is widely used in oil and gas platforms, subsea pipelines, pressure vessels, and pump components, offering excellent corrosion resistance under fluctuating pressures and temperatures, particularly in seawater and acidic environments. Applications of DIN 2573 Super Duplex Flanges: β€’ Offshore and Subsea Engineering: Ideal for pipelines, risers, and manifolds exposed to saltwater, high pressure, and dynamic stresses. β€’ Chemical Processing Plants: Used in systems handling aggressive chemical media like chlorides, sulfides, and acids, where high corrosion resistance is required. β€’ Oil and Gas Industry: Common in wellhead systems, separators, and refinery units where high mechanical strength and resistance to sulfide stress corrosion are essential. β€’ Power Generation: Used in high-pressure steam systems, flue gas scrubbers, and cooling water systems for their strength and corrosion resistance at elevated temperatures. Key Features: β€’ Compliant with DIN 2573 standard for low-pressure flange systems β€’ Superior resistance to pitting, crevice corrosion, and chloride stress corrosion cracking β€’ Excellent mechanical strength, fatigue resistance, and weldability β€’ Available in Super Duplex 2507, 32760, and other high-alloy grades β€’ Long-lasting performance in aggressive and marine service conditions β€’ Custom sizes, face types, and surface finishes available upon request β€’ Ideal for offshore, oil and gas, power, and chemical process industries Conclusion: DIN 2573 Super Duplex Flanges PN 6 from Ladhani Metal Corporation combine superior corrosion resistance with high mechanical integrity, providing a dependable solution for critical systems operating in aggressive and corrosive environments. Designed in accordance with international standards and backed by expert manufacturing, these flanges offer long-term, leak-free performance in demanding industrial sectors. For customized flange solutions, material selection, or technical assistance, reach out to Ladhani Metal Corporation today. πŸ“ž Contact Ladhani Metal Corporation Website: https://www.ladhanimetal.in/ https://www.ladhanimetal.com/ Email: info@ladhanimetals.com Request a Quote: Custom dimensions, materials, and finishes available upon request.

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Half Round Straight Tube Shield

Half Round Tube Shield Ladhani Metal Corporation manufactures SS 304L Half Round Straight Tube Shields designed to protect straight sections of boiler and heat exchanger tubes from erosion, thermal fatigue, and corrosion caused by high-temperature gases and particulate matter. These shields are shaped to conform tightly to the outer tube surface, providing a protective barrier in high-wear zones. The SS 304L material offers excellent weldability and enhanced resistance to intergranular corrosion, making it ideal for shielding tubes in critical thermal environments. SS 304L Half Round Straight Tube Shield The SS 304L Half Round Straight Tube Shield is made from low-carbon austenitic stainless steel (304L), which minimizes carbide precipitation during welding and resists intergranular attack. This makes it especially useful for applications where welding is required during installation. The shield is installed over straight tube sections in boilers, superheaters, economizers, and steam processing equipment to extend tube life and reduce maintenance needs. Ladhani Metal Corporation is a trusted manufacturer, supplier, and exporter of SS 304L Half Round Straight Tube Shields, offering reliable tube protection solutions for industrial heating and energy systems. Material Grade SS 304L – Low-carbon variant of austenitic stainless steel with enhanced corrosion resistance and weldability. Chemical Composition of SS 304L β€’ Carbon (C): ≀ 0.03% β€’ Manganese (Mn): ≀ 2.00% β€’ Phosphorus (P): ≀ 0.045% β€’ Sulfur (S): ≀ 0.030% β€’ Silicon (Si): ≀ 1.00% β€’ Chromium (Cr): 18.0 – 20.0% β€’ Nickel (Ni): 8.0 – 12.0% β€’ Iron (Fe): Balance Applications: Ideal for systems involving welding, elevated temperatures, and corrosive steam or gas exposure. Uses β€’ Shielding straight tubes in boilers and superheaters β€’ Protection of economizer tubes and reheaters β€’ Used in heat recovery steam generators (HRSGs) β€’ Applied in steam reformers and chemical processing units β€’ Effective in pulp and paper recovery boilers and refinery heaters Features β€’ Intergranular corrosion resistance – Low carbon content prevents sensitization and weld decay β€’ High-temperature strength – Maintains integrity under prolonged heat and gas exposure β€’ Extended tube life – Minimizes erosion, slag buildup, and surface damage β€’ Custom sizing – Available in various diameters, thicknesses, and lengths to match tube dimensions β€’ Simple installation – Mounts securely using clamps, welding, or metal banding β€’ Reduced maintenance – Lowers the need for frequent inspection and tube replacement Applications β€’ power generation – Shields straight tube segments in LTSH and superheater zones from flue gas erosion β€’ petrochemical plants – Protects tubes in high-humidity, chloride, and acidic processing environments β€’ industrial boilers – Enhances tube longevity in zones prone to fly ash and slag contact β€’ waste heat recovery systems – Extends operational life under thermal cycling and gas turbulence β€’ marine boilers – Ideal for use in steam systems aboard ships exposed to saline and humid conditions Conclusion The SS 304L Half Round Straight Tube Shield by Ladhani Metal Corporation provides a robust and corrosion-resistant solution for protecting straight tube sections in thermal processing units. With its low carbon content, superior weldability, and durable performance in high-temperature environments, it is an optimal choice for industries focused on efficiency, reliability, and long service life. For custom fabrication, project-specific designs, or technical support, please contact Ladhani Metal Corporation.

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Half Round Tube Shield for LTSH Tube

Half Round Tube Shield Half Round Tube Shields from Ladhani Metal Corporation are durable, precisely fabricated components used to protect boiler tubes from erosion, scaling, and corrosion caused by flue gas flow and particulate impact. Their half-round, semi-cylindrical structure is designed to conform closely to tube surfaces, especially in areas subjected to repeated thermal cycling or mechanical wear. These shields are extensively applied in boilers, heat exchangers, and waste heat recovery systems. 1Cr25Ni20Si2 Half Round Tube Shield for LTSH Tube The 1Cr25Ni20Si2 Half Round Tube Shield is manufactured from a high-performance chromium-nickel-silicon alloy designed for elevated-temperature service. With approximately 25% chromium, 20% nickel, and added silicon content, this alloy exhibits superior resistance to oxidation, thermal fatigue, and carburization. Its mechanical stability under high-temperature operation makes it a preferred material for protective applications in Low Temperature Superheater (LTSH) zones. The Low Temperature Superheater (LTSH) is a section in a boiler where saturated steam from the steam drum is superheated to a moderately higher temperature before entering the high-temperature superheater stages. Positioned in areas with relatively lower flue gas temperatures, the LTSH helps improve thermal efficiency and reduces moisture content in steam. Due to constant exposure to abrasive flue gases and ash, LTSH tubes are prone to wear and require protective shielding, such as half round tube shields, to extend service life. Ladhani Metal Corporation is a trusted manufacturer, supplier, and exporter of 1Cr25Ni20Si2 Half Round Tube Shields, offering high-performance shielding solutions tailored for harsh, heat-intensive industrial environments. Chemical Composition of 1Cr25Ni20Si2 – Chromium-Nickel-Silicon Heat-Resistant Steel β€’ Carbon (C): ≀ 0.10% β€’ Manganese (Mn): ≀ 2.00% β€’ Phosphorus (P): ≀ 0.035% β€’ Sulfur (S): ≀ 0.030% β€’ Silicon (Si): 1.5 – 2.5% β€’ Chromium (Cr): 24.0 – 27.0% β€’ Nickel (Ni): 19.0 – 22.0% β€’ Iron (Fe): Balance Applications: Suitable for high-temperature steam systems, where resistance to flue gas corrosion, thermal oxidation, and mechanical fatigue is essential. Uses β€’ Protects LTSH tubes in thermal power plants from scaling and soot-induced wear β€’ Shields heat exchanger tubes from low-temperature corrosive gases and ash deposition β€’ Used in boilers and HRSGs exposed to fluctuating temperature and combustion by-products β€’ Suitable for high-wear areas in biomass boilers and incineration systems β€’ Enhances operational life of reheater and superheater coil sections Features β€’ High thermal stability – Withstands temperature fluctuations without structural deformation β€’ Excellent oxidation and carburization resistance – Ideal for extended high-temperature exposure β€’ Custom fit – Designed according to specific tube radii and coil geometries for accurate alignment β€’ Reduced maintenance – Shields tubes from damage, minimizing downtime and repair costs β€’ Versatile installation – Compatible with weld-on, clamp-on, and banding installation techniques β€’ Long service life – Resistant to scaling and degradation in heat-intensive environments Applications β€’ power generation boilers – Provides long-term protection for LTSH coils in flue gas zones β€’ WHRBs and HRSGs – Used in low-temperature convection sections to counteract erosive gas flow β€’ chemical and refining industries – Prevents corrosion in heat exchangers handling acidic media β€’ marine steam systems – Protects low-temperature sections exposed to salt-laden air and gases β€’ waste-to-energy plants – Shields boiler tubing from high-volume particulate streams Conclusion The 1Cr25Ni20Si2 Half Round Tube Shield for LTSH Tube by Ladhani Metal Corporation – manufacturer, supplier, and exporter – is a high-performance component designed for superior protection of boiler tubes in corrosive and thermally aggressive environments. It ensures durability, thermal resistance, and long-term reliability in LTSH and similar service applications. For specifications, custom fabrication, or bulk orders, contact Ladhani Metal Corporation.

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Half Round Tube Shield for LTSH Tube

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are high-strength protective components used to shield boiler tubes, superheaters, and heat exchanger coils from ash impact, flue gas erosion, scaling, and corrosion. These shields are commonly used in thermal power plants, steam generating systems, and industrial boilers to protect tube surfaces and reduce wear in critical heat transfer zones. Their half-round profile is designed for easy installation and secure fitment over curved or straight tubes exposed to mechanical or thermal stress. SS 420 Half Round Tube Shield for LTSH Tube The SS 420 Half Round Tube Shield is manufactured from martensitic stainless steel grade 420, which is known for its high hardness, good oxidation resistance, and moderate corrosion protection. This material provides excellent wear resistance in abrasive and dry flue gas environments. It is particularly suitable for Low Temperature Superheater (LTSH) applications, where tubes are exposed to fly ash erosion, gas turbulence, and mechanical abrasion at relatively lower temperatures. SS 420 is often used where durability and strength are more critical than corrosion resistance alone. The Low Temperature Superheater (LTSH) is a section in a boiler where saturated steam from the steam drum is superheated to a moderately higher temperature before entering the high-temperature superheater stages. Positioned in areas with relatively lower flue gas temperatures, the LTSH helps improve thermal efficiency and reduces moisture content in steam. Due to constant exposure to abrasive flue gases and ash, LTSH tubes are prone to wear and require protective shielding, such as half round tube shields, to extend service life. Ladhani Metal Corporation is a leading manufacturer, supplier, and exporter of SS 420 Half Round Tube Shields for LTSH applications, offering reliable protection where mechanical wear and gas erosion are of primary concern. Chemical Composition of SS 420 – Martensitic Stainless Steel β€’ Carbon (C): 0.15 – 0.40% β€’ Manganese (Mn): ≀ 1.00% β€’ Phosphorus (P): ≀ 0.040% β€’ Sulfur (S): ≀ 0.030% β€’ Silicon (Si): ≀ 1.00% β€’ Chromium (Cr): 12.0 – 14.0% β€’ Iron (Fe): Balance Applications: Best suited for dry ash, solid particulate flow, and mildly oxidizing environments in low-temperature superheater sections of boilers and industrial furnaces. Uses β€’ Installed on LTSH tubes to protect from fly ash abrasion and soot erosion in power boilers β€’ Shields return bends and tube banks in HRSGs and WHRBs exposed to turbulent flue gases β€’ Used in biomass and coal-fired boilers to prevent mechanical wear and scaling on heat transfer tubes β€’ Suitable for zones with high solid particle velocity and moderate corrosion risk β€’ Effective in industrial and utility boilers that operate with abrasive fuels or in dry environments Features β€’ High surface hardness – Excellent resistance to erosion, impact, and abrasion β€’ Moderate oxidation resistance – Performs well in clean, oxidizing gas atmospheres β€’ Precision fitment – Custom-shaped to match tube radius and curvature for secure shielding β€’ Simple installation – Compatible with welding, clamping, or banding methods β€’ Cost-efficient durability – Provides long service life in mechanical wear zones β€’ Offered in varied lengths, thicknesses, and tube diameters based on application needs Applications β€’ thermal power plants – Installed on LTSH tubes to minimize erosion and extend operational life β€’ waste heat recovery units – Protects lower temperature coils from particulate-laden gas streams β€’ coal-fired boilers – Shields convection sections exposed to ash and fly particles β€’ steam generation systems – Guards heat transfer surfaces in dry, abrasive environments β€’ biomass plants – Prevents wear from ash and unburned particulates in combustion zones Conclusion The SS 420 Half Round Tube Shield for LTSH Tube by Ladhani Metal Corporation – manufacturer, supplier, and exporter – offers strong mechanical protection and erosion resistance for superheater and boiler tubes operating in low-temperature, abrasive environments. Designed for durability and precision fit, it enhances tube longevity and system performance in thermal applications where particulate damage is a concern. For product specifications, custom sizes, or technical assistance, please contact Ladhani Metal Corporation.

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Half Round Tube Shield for LTSH Tube

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are protective components engineered to shield boiler tubes, superheaters, and heat exchangers from erosion, scaling, and ash impact. These shields are widely used in thermal power plants, industrial steam systems, and waste heat recovery units to prolong tube life and enhance operational reliability. Their semi-cylindrical shape allows for easy installation over exposed tube surfaces, especially in zones exposed to abrasive flue gases and thermal stress. SS 310S Half Round Tube Shield for LTSH Tube The SS 310S Half Round Tube Shield is manufactured from low-carbon austenitic stainless steel grade 310S. With high chromium and nickel content, it offers excellent resistance to oxidation and scaling at elevated temperatures, while its reduced carbon level enhances weldability and reduces the risk of sensitization. This makes it ideal for Low Temperature Superheater (LTSH) applications, where tubes are exposed to flue gas streams, ash particles, and moderate thermal cycling. The Low Temperature Superheater (LTSH) is a section in a boiler where saturated steam from the steam drum is superheated to a moderately higher temperature before entering the high-temperature superheater stages. Positioned in areas with relatively lower flue gas temperatures, the LTSH helps improve thermal efficiency and reduces moisture content in steam. Due to constant exposure to abrasive flue gases and ash, LTSH tubes are prone to wear and require protective shielding, such as half round tube shields, to extend service life. Ladhani Metal Corporation is a trusted manufacturer, supplier, and exporter of SS 310S Half Round Tube Shields for LTSH tubes, offering high-performance shielding solutions for long-term service in boiler and heat recovery systems. Chemical Composition of SS 310S – Low Carbon Austenitic Stainless Steel β€’ Carbon (C): ≀ 0.08% β€’ Manganese (Mn): ≀ 2.00% β€’ Phosphorus (P): ≀ 0.045% β€’ Sulfur (S): ≀ 0.030% β€’ Silicon (Si): ≀ 1.50% β€’ Chromium (Cr): 24.0 – 26.0% β€’ Nickel (Ni): 19.0 – 22.0% β€’ Iron (Fe): Balance Applications: Suitable for areas with exposure to moderate temperatures, oxidizing gases, and ash deposition where high-temperature strength and corrosion resistance are critical. Uses β€’ Protects LTSH tubes in power boilers from ash erosion, soot impact, and flue gas corrosion β€’ Used in convection zones of HRSGs, economizers, and waste heat recovery units β€’ Shields tube surfaces in steam generation systems exposed to gas turbulence and thermal cycling β€’ Effective in industrial heating systems and chemical boilers facing scale formation and heat stress β€’ Enhances durability of tubes in coal-fired and biomass-fired boilers with fly ash carryover Features β€’ Excellent oxidation and scaling resistance – Performs in oxidizing environments and thermal zones β€’ Superior weldability – Low carbon content minimizes risk of intergranular corrosion during welding β€’ Tailored protection – Custom-fabricated to match tube diameter, bend radius, and system layout β€’ Simple installation – Compatible with clamping, banding, or welding methods for quick setup β€’ Extended tube life – Minimizes erosion and surface degradation, reducing maintenance downtime β€’ Available in various lengths and thicknesses per system requirements Applications β€’ thermal power plants – Installed on LTSH tube banks for long-term protection against erosion and corrosion β€’ waste heat recovery boilers – Shields curved tubes in return flow zones with ash-laden flue gas β€’ petrochemical units – Applied on steam coils and heat exchanger tubes operating under oxidizing gas exposure β€’ utility boilers – Protects superheater tubes from scaling and particulate impact in low-temperature sections β€’ industrial boiler systems – Enhances performance and service life of steam tubes in energy recovery zones Conclusion The SS 310S Half Round Tube Shield for LTSH Tube by Ladhani Metal Corporation – manufacturer, supplier, and exporter – offers reliable protection for superheater tubes operating in low-temperature, oxidizing, and abrasive flue gas environments. With enhanced weldability, high-temperature resistance, and custom-fit fabrication, this shield ensures dependable performance across a wide range of thermal and industrial applications. For technical assistance, tailored designs, or quotation requests, please contact Ladhani Metal Corporation.

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U Type Inner Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are engineered to protect the surfaces of boiler tubes, superheaters, and heat exchanger coils from high-temperature corrosion, erosion, slag deposition, and scaling. Widely used in power generation, petrochemical, and industrial processing systems, these shields are fabricated with a half-round profile that allows quick installation over curved or straight tube surfaces, extending service life and minimizing repair and replacement needs. Cr23Ni13 U Type Inner Half Round Tube Shield The Cr23Ni13 U Type Inner Half Round Tube Shield is manufactured from a chromium-nickel austenitic alloy known for its excellent high-temperature resistance, structural stability, and corrosion resistance. It performs reliably under continuous thermal exposure and is well-suited for systems exposed to oxidizing, carburizing, and sulfur-rich gases. The inner U-type configuration is designed specifically to shield the inner arc of U-bend tubes, which are more susceptible to localized turbulence, thermal fatigue, and scale formation. β€’ Inner U Type Half Round Tube Shield – Covers the internal curvature of U-bend tubes, providing targeted protection from flue gas erosion, thermal scaling, and corrosion. Ladhani Metal Corporation is a leading manufacturer, supplier, and exporter of Cr23Ni13 U Type Inner Half Round Tube Shields, offering precision-engineered solutions for high-performance thermal and chemical systems. Chemical Composition of Cr23Ni13 – Austenitic Heat-Resistant Steel β€’ Carbon (C): ≀ 0.12% β€’ Manganese (Mn): ≀ 1.50% β€’ Phosphorus (P): ≀ 0.035% β€’ Sulfur (S): ≀ 0.030% β€’ Silicon (Si): ≀ 1.50% β€’ Chromium (Cr): 22.0 – 24.0% β€’ Nickel (Ni): 12.0 – 14.0% β€’ Iron (Fe): Balance Applications: Suitable for continuous exposure to high temperatures in oxidizing and chemically aggressive environments. Ideal for inner bend protection in return coil systems subjected to high thermal load and corrosive gas flow. Uses β€’ Protects inner arcs of U-bend tubes in thermal power plant superheaters, reheaters, and economizers β€’ Installed in WHRBs and HRSGs to resist scale and slag in return bends exposed to flue gas turbulence β€’ Applied in steam reformers, process furnaces, and heat exchangers where inner tube surfaces face corrosive and hot gas impact β€’ Used in chemical reactors and cracking units operating under cyclic thermal and chemical stress β€’ Suitable for long-term protection of curved tubes in industrial combustion and heating equipment Features β€’ High-temperature oxidation resistance – Performs in continuous service above 1000Β°C β€’ Inner arc shielding – Targets protection for the most erosion-prone and heat-stressed tube area β€’ Corrosion resistance – Withstands exposure to sulfur-rich gases, acidic vapors, and flue gas byproducts β€’ Fabricated to specification – Available in custom sizes and bend radii for a precise fit and stable coverage β€’ Simple installation – Can be secured using clamping, banding, or welding without disrupting the system β€’ Extended service life – Reduces risk of tube failure, minimizes maintenance downtime, and improves system efficiency Applications β€’ thermal and power generation – Protects inner U-bend surfaces from corrosion and erosion in steam circuits β€’ petrochemical processing – Shields return bends in reformers and exchangers from hot process gases β€’ waste heat recovery – Used in curved tubes of WHRBs and HRSGs for inner arc scale protection β€’ chemical industry – Applied in reactors and thermal systems subjected to chemical vapors and high heat β€’ furnace and incineration systems – Effective in resisting slag and gas-induced wear in industrial burners Conclusion The Cr23Ni13 U Type Inner Half Round Tube Shield by Ladhani Metal Corporation – manufacturer, supplier, and exporter – offers dependable inner arc protection for U-bend tubes operating in aggressive thermal and chemical environments. Its high-temperature and corrosion-resistant properties make it ideal for safeguarding critical process tubes across a range of high-performance industrial systems. For technical consultation, customized fabrication, or quotations, please contact Ladhani Metal Corporation.

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U Type Inner Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are specially designed to protect boiler, superheater, and heat exchanger tubes from erosion, scaling, and thermal damage in high-temperature environments. These shields are essential in applications where tube surfaces are exposed to abrasive flue gases, slag buildup, and turbulent flow conditions. Their half-round design allows secure placement over straight or curved tube sections, offering durable protection and prolonging service life without requiring major system modifications. SS 420 U Type Inner Half Round Tube Shield The SS 420 U Type Inner Half Round Tube Shield is manufactured from martensitic stainless steel grade 420, known for its high surface hardness, excellent wear resistance, and fair corrosion resistance. This grade is ideal for applications where mechanical erosion is a concern. The inner U-type configuration is engineered to protect the internal curvature of U-bend tubes, which are commonly affected by localized turbulence, scale accumulation, and repeated thermal cycling. β€’ Inner U Type Half Round Tube Shield – Specifically designed to guard the internal arc of U-bend tubes from erosion, slag impact, and high-temperature scaling. Ladhani Metal Corporation is a trusted manufacturer, supplier, and exporter of SS 420 U Type Inner Half Round Tube Shields, offering durable and cost-effective protective components for demanding industrial environments. Chemical Composition of SS 420 – Martensitic Stainless Steel β€’ Carbon (C): 0.15 – 0.40% β€’ Manganese (Mn): ≀ 1.00% β€’ Phosphorus (P): ≀ 0.040% β€’ Sulfur (S): ≀ 0.030% β€’ Silicon (Si): ≀ 1.00% β€’ Chromium (Cr): 12.0 – 14.0% β€’ Iron (Fe): Balance Applications: Ideal for systems where tubes are exposed to abrasive gases, slag, and scaling, especially where high surface hardness and moderate corrosion resistance are required. Uses β€’ Installed on the inner arc of U-bend tubes in high-temperature boiler and superheater sections β€’ Shields return bends in WHRBs, HRSGs, and industrial furnace coils exposed to abrasive or turbulent flow β€’ Applied in curved tube sections of heat exchangers and reformers subject to slag and scale deposits β€’ Used in chemical and petrochemical units handling combustion gases and steam β€’ Effective in power and process plants where mechanical wear and erosion resistance are crucial Features β€’ High wear resistance – Excellent surface hardness provides long-lasting protection in abrasive environments β€’ Inner arc coverage – Shields areas prone to turbulence, scale buildup, and gas erosion β€’ Thermal durability – Performs reliably in elevated temperature service conditions up to 650Β°C β€’ Custom design – Tailored to match the exact tube bend radius and diameter for optimal protection β€’ Simple installation – Compatible with clamp-on, weld-on, or banding methods for secure fitment β€’ Economical solution – Combines durability and affordability for routine and critical tube protection needs Applications β€’ thermal power plants – Protects inner surfaces of U-bends in superheaters and economizers from erosion β€’ petrochemical processing – Shields tube bends exposed to acidic and particulate-laden gases β€’ waste heat recovery units – Guards against scale and slag accumulation in WHRB and HRSG return bends β€’ chemical industries – Provides erosion resistance in heat exchanger bends carrying corrosive vapors β€’ furnaces and process heaters – Used on return coil sections exposed to direct flame or hot gases Conclusion The SS 420 U Type Inner Half Round Tube Shield by Ladhani Metal Corporation – manufacturer, supplier, and exporter – offers robust inner arc protection for U-bend tubes in high-wear and high-temperature applications. Its excellent hardness and mechanical resilience make it well-suited for thermal systems facing abrasive and corrosive environments. For technical assistance, customization, or quotations, please contact Ladhani Metal Corporation.

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