'intake piping pulp'

DIN 2627 Super Duplex Steel flanges PN 400 are robust, high-performance blind flanges engineered for extremely demanding applications requiring exceptional strength, corrosion resistance, and reliability under ultra-high-pressure conditions. Designed according to the DIN 2627 standard, these flanges are primarily used to isolate sections of piping systems, especially in environments that involve aggressive media such as seawater, acidic chemicals, and high-temperature fluids. With a PN 400 pressure rating (400 bar / 5800 psi), these flanges are suitable for critical systems where both mechanical strength and corrosion resistance are vital. Ladhani Metal Corporation is a globally recognized supplier and exporter of Super Duplex DIN flanges, offering products that meet or exceed international quality, safety, and performance standards for extreme-service applications. Pressure Rating: • PN 400 (400 bar / 5800 psi): Designed for high-pressure operations in chemically aggressive and mechanically demanding environments. Flange Type: • Blind Flanges Flat, solid flanges without a bore used to seal the end of piping systems. Ideal for temporary shutdowns, pressure testing, or future system expansion. • Flat Face (FF) Flanges Feature a flat sealing surface, suitable for use with full-face gaskets and flat mating components to ensure consistent and effective sealing under pressure. Super Duplex Steel Grades and Composition: Super Duplex 2507 (UNS S32750) • Chromium (Cr): 24 – 26% • Nickel (Ni): 6 – 8% • Molybdenum (Mo): 3 – 5% • Nitrogen (N): 0.24 – 0.32% • Iron (Fe): Balance Applications: Exceptional corrosion resistance in seawater, brines, and acidic environments. Commonly used in offshore structures, desalination plants, and chemical processing systems. Applications of DIN 2627 Super Duplex Flanges PN 400: • Offshore Oil and Gas Platforms Used in topside and subsea installations exposed to high salinity, pressure, and harsh chemical environments. • Desalination and Water Treatment Plants Resistant to chloride-induced corrosion and fouling in seawater intake and brine discharge systems. • Chemical and Petrochemical Processing Ideal for aggressive process media such as chlorides, sulfur compounds, and acids at high temperatures and pressures. • Marine Engineering and Shipbuilding Excellent corrosion resistance in marine atmospheres, making them suitable for seawater cooling, ballast systems, and structural piping. • Pulp and Paper Industry Deployed in bleaching plants and alkaline recovery lines where strength and corrosion resistance are essential. • Power Generation and Nuclear Facilities Reliable under high-temperature and pressure cycles in superheated steam, feedwater, and condenser systems. Key Features: • Manufactured to DIN 2627 standard • PN 400 pressure class for ultra-high-pressure environments • Blind flange design for secure pipe end sealing or access closure • Flat face type for even gasket compression and leak-free performance • Available in Super Duplex 2507 (UNS S32750) and S32760 • Excellent resistance to pitting, crevice corrosion, and stress corrosion cracking • Twice the strength of conventional stainless steels • Widely used in offshore, marine, petrochemical, and water treatment industries • Custom options available: sizes, pressure ratings, face types, and finishes Conclusion: DIN 2627 Super Duplex Steel Flanges PN 400 by Ladhani Metal Corporation are designed to withstand the harshest industrial environments, providing unmatched corrosion resistance, mechanical strength, and sealing reliability. These flanges are ideal for mission-critical applications in offshore, marine, chemical, and energy industries. For technical assistance, custom fabrication, or detailed product specifications, contact Ladhani Metal Corporation and ensure your systems are protected by industry-leading flange solutions.

DIN 2627 Duplex Steel flanges PN 400 are high-integrity blind flanges engineered for ultra-high-pressure systems where enhanced corrosion resistance, mechanical strength, and stress corrosion cracking resistance are crucial. These flanges are manufactured in compliance with the DIN 2627 standard and are used to seal the ends of piping systems operating under extreme conditions involving high pressure, temperature fluctuations, and aggressive media such as chlorides or acidic compounds. The PN 400 rating (400 bar / 5800 psi) ensures these flanges are suitable for the most demanding environments. Made from Duplex and Super Duplex stainless steels—such as Duplex 2205 (UNS S31803/S32205) and Super Duplex 2507 (UNS S32750)—they offer a unique combination of austenitic and ferritic microstructures, providing exceptional resistance to pitting, crevice corrosion, and stress corrosion cracking. Pressure Rating: • PN 400 (400 bar / 5800 psi): Designed for use in high-pressure systems where superior strength and corrosion resistance are required. Flange Type: • Blind Flanges Flat, solid flanges without a bore, used to seal off pipeline ends or nozzles for isolation, pressure testing, or future expansion. • Flat Face (FF) Flanges Feature a flat sealing surface suitable for use with full-face gaskets and flat-faced mating components to ensure uniform sealing under high-pressure conditions. Duplex Steel Grades and Composition: Duplex 2205 (UNS S31803 / S32205) • Chromium (Cr): 21 – 23% • Nickel (Ni): 4.5 – 6.5% • Molybdenum (Mo): 2.5 – 3.5% • Nitrogen (N): 0.08 – 0.2% • Iron (Fe): Balance Applications: High strength and excellent resistance to chloride-induced stress corrosion and pitting. Commonly used in chemical tanks, pipelines, and pressure vessels. Applications of DIN 2627 Duplex Steel Flanges PN 400: • Offshore and Subsea Oil & Gas Installations Withstand high pressure, chloride-rich environments, and dynamic loading in risers, manifolds, and subsea pipelines. • Desalination Plants and Seawater Systems Exceptional resistance to chloride-induced corrosion makes them ideal for seawater intake and brine discharge lines. • Chemical and Petrochemical Plants Used in corrosive process lines involving acids, solvents, and high-temperature hydrocarbons. • Pulp and Paper Industry Ideal for chemical recovery systems and chlorine dioxide bleaching where both corrosion and strength are essential. • Heat Exchangers and Pressure Vessels High strength and thermal fatigue resistance under cyclic temperature and pressure changes. • Power Generation and Nuclear Systems Effective in high-pressure steam and cooling systems where corrosion resistance and mechanical integrity are mandatory. Key Features: • Compliant with DIN 2627 specifications • PN 400 pressure rating for ultra-high-pressure applications • Blind flange configuration ensures secure system isolation • Flat face design supports full-face gasket usage for optimal sealing • Available in Duplex 2205 and Super Duplex 2507 • Excellent resistance to pitting, crevice corrosion, and stress corrosion cracking • High mechanical strength with good weldability and fatigue resistance • Used across offshore, petrochemical, desalination, and energy sectors • Custom dimensions, materials, and finishes available upon request Conclusion: DIN 2627 Duplex Steel Flanges PN 400 from Ladhani Metal Corporation deliver unmatched reliability and performance in the harshest operating conditions. Whether used in high-pressure offshore pipelines or corrosive chemical systems, these flanges offer long-term sealing, structural integrity, and corrosion resistance. Reach out to Ladhani Metal Corporation for technical assistance, material selection, or customized Duplex flange solutions tailored to your operational demands.

DIN 2569 Duplex Steel Flanges PN 100 are precision-engineered welding neck flanges manufactured from high-performance duplex stainless steel, designed to ensure superior strength, corrosion resistance, and reliability in high-pressure and aggressive industrial environments. Built to DIN 2569 standards, these flanges offer excellent mechanical strength, stress corrosion cracking resistance, and thermal stability, making them ideal for use in industries such as oil and gas, offshore platforms, petrochemical, chemical processing, and marine engineering. Ladhani Metal Corporation is a reputable manufacturer and exporter of duplex steel flanges, providing products that conform to stringent global standards. The welding neck design allows for permanent and high-integrity pipe connections, making these flanges particularly suitable for applications subject to pressure fluctuations, corrosive media, and thermal cycling. Pressure Rating: • PN 100 (100 bar / 1450 psi): Specifically designed for high-pressure systems that demand robust sealing, mechanical resilience, and corrosion resistance in chemically aggressive environments. Flange Types: • Welding Neck Flanges Provide a tapered hub for stress distribution, ideal for high-pressure and corrosive piping systems. • Raised Face (RF) Flanges Facilitates effective gasket compression and sealing under elevated pressure and temperature. • Flat Face (FF) Flanges Used for connections with flat-faced components or non-metallic sealing materials. • Forged Welding Neck Flanges Offer enhanced strength, dimensional precision, and pressure resistance. • Custom-Machined Flanges Available in a wide range of sizes, pressure classes, and duplex steel grades to meet specific project requirements. Duplex Steel Grades and Composition: 1. ASTM A182 F51 (UNS S31803) Composition: • Chromium (Cr): 21.0–23.0% • Nickel (Ni): 4.5–6.5% • Molybdenum (Mo): 2.5–3.5% • Nitrogen (N): 0.10–0.22% • Manganese (Mn): ≤ 2.00% • Carbon (C): ≤ 0.030% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.020% Applications: Widely used in chemical plants, desalination equipment, marine structures, and oil and gas platforms due to its excellent pitting and crevice corrosion resistance. 2. ASTM A182 F53 (UNS S32750) Composition: • Chromium (Cr): 24.0–26.0% • Nickel (Ni): 6.0–8.0% • Molybdenum (Mo): 3.0–5.0% • Nitrogen (N): 0.24–0.32% • Manganese (Mn): ≤ 1.20% • Carbon (C): ≤ 0.030% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.020% Applications: Ideal for applications in offshore platforms, chemical tankers, and seawater systems, where high chloride resistance and strength are essential. 3. ASTM A182 F55 (UNS S32760) Composition: • Chromium (Cr): 24.0–26.0% • Nickel (Ni): 6.0–8.0% • Molybdenum (Mo): 3.0–4.0% • Copper (Cu): 0.5–1.0% • Tungsten (W): 0.5–1.0% • Nitrogen (N): 0.20–0.30% • Carbon (C): ≤ 0.030% • Manganese (Mn): ≤ 1.00% Applications: Used in demanding environments such as chemical processing, seawater handling systems, pulp and paper industries, and aggressive brine systems. Applications of DIN 2569 Duplex Steel Flanges: • Oil and Gas Pipelines: Used in high-pressure and corrosive media transport systems such as offshore and subsea pipelines. • Offshore and Marine Engineering: Installed in seawater cooling, ballast, and firefighting systems due to chloride resistance. • Petrochemical and Chemical Plants: Applied in aggressive media handling, reactors, and process lines. • Desalination and Water Treatment: Used in brine concentrators, high-pressure RO systems, and intake piping. • Pulp and Paper Industry: Employed in bleach plant and digester systems under high stress and chemical exposure. Key Features: • Manufactured to DIN 2569 standard • Available in PN 100 pressure rating • Excellent corrosion resistance and mechanical performance • High strength-to-weight ratio • Resistant to pitting, crevice corrosion, and stress corrosion cracking • Supplied with test certificates, quality assurance documents, and traceability • Optional surface finishes available, including pickling, passivation, and shot blasting Conclusion: DIN 2569 Duplex Steel Flanges PN 100 from Ladhani Metal Corporation are engineered to deliver superior strength, durability, and corrosion resistance in challenging industrial environments. Suitable for a wide range of applications across offshore, petrochemical, and marine sectors, these flanges are available in customizable sizes and duplex material grades. For detailed specifications, bulk inquiries, or technical support, contact Ladhani Metal Corporation today.

Half Round Tube Shield Ladhani Metal Corporation manufactures SS 410 Half Round Straight Tube Shields to offer cost-effective protection for boiler and heat exchanger tubes in moderate temperature and corrosive environments. SS 410 is a martensitic stainless steel that provides good corrosion resistance, mechanical strength, and wear resistance, making it suitable for shielding straight tubes exposed to flue gas erosion, ash deposits, and mild chemical exposure. SS 410 Half Round Straight Tube Shield The SS 410 Half Round Straight Tube Shield is designed to fit over the external surface of straight tubes, acting as a barrier against abrasive particles, high-velocity flue gases, and mechanical wear. It is widely used in power plants, waste heat recovery systems, and steam processing units where cost-effective protection is needed for tubes operating at medium temperatures. The material offers ease of fabrication and reliable resistance to oxidation up to 650°C. Ladhani Metal Corporation is a trusted manufacturer, supplier, and exporter of SS 410 Half Round Straight Tube Shields, delivering durable thermal protection for industrial piping systems. Material Grade SS 410 – Martensitic stainless steel known for its hardness, oxidation resistance, and moderate corrosion protection. Chemical Composition of SS 410 • Carbon (C): 0.08 – 0.15% • Manganese (Mn): ≤ 1.00% • Phosphorus (P): ≤ 0.040% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 11.5 – 13.5% • Iron (Fe): Balance Applications: Suitable for environments involving dry flue gases, fly ash, and light acidic fumes; commonly used in economizers and low-temperature steam sections. Uses • Straight tube protection in boilers and economizers • Installed in air preheaters and low-temperature superheaters • Applied in WHRBs to guard tubes from ash and erosion • Used in industrial steam systems with mild corrosion risk • Shields tubes in pulp, paper, and food processing units Features • Good oxidation resistance – Up to moderate temperatures (~650°C) • High hardness – Offers resistance against flue gas abrasion and ash impact • Cost-effective – Economical choice for medium-duty service • Easy to fabricate and weld – Suitable for various attachment methods • Customizable – Available in different sizes, lengths, and thicknesses • Enhances tube durability – Reduces wear and minimizes shutdowns Applications • thermal power plants – Used in low-heat sections for erosion protection • steam processing – Protects steam-carrying tubes from scale and impact • waste heat recovery units – Resists abrasive exhaust gases and particulate matter • cement and steel plants – Applied in dust-prone, dry gas environments • food and chemical industries – Suitable for non-aggressive process gas shielding Conclusion The SS 410 Half Round Straight Tube Shield from Ladhani Metal Corporation is a practical and robust solution for extending the life of tubes operating under dry, abrasive, and moderately corrosive service conditions. Its hardness and heat resistance make it ideal for protecting straight tube sections in a wide range of industrial systems. For standard and custom configurations, contact Ladhani Metal Corporation for technical consultation and orders.

Half Round Tube Shield Ladhani Metal Corporation manufactures precision-engineered Half Round Tube Shields to protect boiler and heat exchanger tubes from corrosion, erosion, and surface degradation. Designed for durability in aggressive environments, these shields are especially suited for thermal equipment where tubes are subjected to high flow velocities, abrasive particles, and flue gas turbulence. Their half-round shape allows easy installation while offering long-term protection and reduced maintenance. 1Cr20Ni14Si2 Half Round Tube Shield for LTSH Tube The 1Cr20Ni14Si2 Half Round Tube Shield is manufactured from a high-temperature-resistant chromium-nickel-silicon alloy. With approximately 20% chromium, 14% nickel, and added silicon, this material offers outstanding oxidation resistance, excellent strength at elevated temperatures, and superior resistance to high-temperature corrosion. It is an ideal choice for shielding Low Temperature Superheater (LTSH) tubes, which are frequently exposed to flue gases carrying ash and particulate matter that can cause rapid wear. The Low Temperature Superheater (LTSH) is a section in a boiler where saturated steam from the steam drum is superheated to a moderately higher temperature before entering the high-temperature superheater stages. Positioned in areas with relatively lower flue gas temperatures, the LTSH helps improve thermal efficiency and reduces moisture content in steam. Due to constant exposure to abrasive flue gases and ash, LTSH tubes are prone to wear and require protective shielding, such as half round tube shields, to extend service life. Ladhani Metal Corporation is a trusted manufacturer, supplier, and exporter of 1Cr20Ni14Si2 Half Round Tube Shields, providing high-performance shielding solutions for challenging industrial heat transfer applications. Chemical Composition of 1Cr20Ni14Si2 – Heat-Resistant Alloy Steel • Carbon (C): ≤ 0.15% • Manganese (Mn): ≤ 1.50% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.030% • Silicon (Si): 1.00 – 2.50% • Chromium (Cr): 19.0 – 22.0% • Nickel (Ni): 13.0 – 15.0% • Iron (Fe): Balance Applications: Best suited for components exposed to oxidizing environments, fluctuating temperatures, and particulate flow where metal surface protection is critical. Uses • Protection of LTSH tubes in thermal power plant boilers • Coverage of heat exchanger tubes in waste heat recovery boilers • Shielding superheater coils from ash erosion and thermal stress • Ideal for utility boilers, steam generators, and flue gas-exposed piping • Applied in industrial boilers within cement, pulp & paper, and refining sectors Features • High-temperature resistance – Performs well in continuous service at elevated temperatures • Oxidation protection – Excellent resistance to flue gas scaling and surface degradation • Precise fitment – Custom curved for exact tube geometry for secure and uniform coverage • Enhanced durability – Reduces erosion, thermal fatigue, and mechanical damage • Versatile installation – Compatible with clamp-on, weld-on, or banding attachment methods • Custom dimensions – Available in multiple sizes and thicknesses per system requirement Applications • thermal power stations – Protects superheater coils and economizer tube bends from low-temperature gas wear • WHRBs – Shields curved tubes in exhaust heat recovery systems • chemical and petrochemical plants – Ensures protection for process steam lines exposed to flue gases • HRSGs – Increases the durability of LTSH coil tubes in combined-cycle systems • boiler and furnace systems – Ideal for superheater areas prone to wear from ash and soot deposition Conclusion The 1Cr20Ni14Si2 Half Round Tube Shield for LTSH Tube by Ladhani Metal Corporation – manufacturer, supplier, and exporter – offers excellent resistance to oxidation, scaling, and thermal damage in low-temperature superheater zones. Its heat-resistant composition and long service life make it a dependable choice for demanding boiler and heat exchanger applications across multiple industries. For custom requirements or technical inquiries, contact Ladhani Metal Corporation.

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are robust, precision-fabricated protective sleeves designed to guard the outer surfaces of tubes in boilers, heat exchangers, incinerators, and high-temperature processing equipment. Engineered to extend the service life of tubes exposed to corrosive gases, abrasive particulates, and elevated temperatures, these shields provide a reliable barrier against mechanical and chemical degradation. The half-round design facilitates easy installation while ensuring a secure, form-fitting layer of defense. 1Cr13 Half Round Tube Shield The 1Cr13 Half Round Tube Shield is a semi-cylindrical component manufactured from martensitic stainless steel containing approximately 13% chromium. Classified under the 1Cr13 grade, this alloy delivers good corrosion resistance, excellent wear performance, and moderate strength at elevated temperatures. It is especially suited for thermal environments that are not extremely oxidizing or carburizing but where erosion and mechanical wear are a concern. With a higher hardness potential through heat treatment and moderate thermal resistance, 1Cr13 shields are ideal for applications involving flue gas exposure, soot-laden atmospheres, and temperature cycling. The shield’s half-round configuration is precision-engineered for optimal tube coverage and long-term durability. It offers a balance of strength, corrosion resistance, and cost-effectiveness, making it suitable for a wide range of industrial processes. Chemical Composition of 1Cr13 – Martensitic Stainless Steel • Carbon (C): 0.15 – 0.20% • Silicon (Si): ≤ 1.00% • Manganese (Mn): ≤ 1.00% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.030% • Chromium (Cr): 12.0 – 14.0% • Nickel (Ni): ≤ 0.60% • Iron (Fe): Balance Uses • Boiler Tube Protection – Shields tube surfaces from flue gas erosion, ash particle abrasion, and soot buildup in economizers and waterwalls. • Heat Exchanger Tubes – Provides an extra layer of wear resistance in zones prone to mechanical stress and fluid turbulence. • Incinerator and Waste Heat Units – Guards tubes exposed to fluctuating temperatures, slag, and particulate deposits. • Cement Plant Piping – Protects tubing and ducts in kiln exhaust systems from abrasive dust and high flow velocity. • Air Preheaters and Recuperators – Enhances the durability of components subjected to temperature variations and corrosive gases. Features • Moderate Oxidation Resistance – Chromium content enables good performance in mildly oxidizing environments and intermittent exposure to high temperatures. • Wear and Abrasion Resistance – Martensitic structure offers high surface hardness and resistance to mechanical wear. • Heat Treatable – Can be hardened to increase durability and resistance to deformation. • Cost-Effective – Provides a lower-cost alternative to austenitic and superalloy shields for moderate service conditions. • High Dimensional Accuracy – Manufactured with tight tolerances to ensure secure fitment and uniform tube coverage. • Convenient Installation – Half-round shape enables quick mounting through welding or clamping techniques. • Versatile Finishing Options – Supplied with pickled or mechanically polished surfaces to improve corrosion resistance and adhesion. Applications • Power Generation – Used in economizer, preheater, and convection sections of boilers to prevent erosion and fouling. • Chemical and Fertilizer Plants – Protects exposed tube surfaces in systems with moderate chemical exposure. • Metallurgical Furnaces – Shields mechanical and flue components exposed to particulate movement and temperature cycling. • Pulp and Paper Industry – Used in recovery boilers and heat exchangers where corrosion resistance and mechanical strength are both required. • Petrochemical Plants – Applied in lower-temperature zones where scaling and erosion are primary concerns. Conclusion The 1Cr13 Half Round Tube Shield by Ladhani Metal Corporation provides an optimal solution for industrial tube protection in moderate temperature and corrosion environments. Its martensitic stainless steel composition ensures excellent wear resistance, good oxidation stability, and structural strength at a competitive cost. Designed for easy installation and reliable performance, these shields are ideal for various applications in power, process, and heat recovery systems. Custom-built to meet specific dimensions, material thicknesses, and finishing preferences, 1Cr13 tube shields offer dependable service life extension for critical heat transfer equipment. For technical specifications, pricing, or customization inquiries, please contact Ladhani Metal Corporation.

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-engineered components designed to protect the outer surfaces of boiler tubes, heat exchangers, and industrial piping systems from erosion, scale formation, and thermal fatigue. These shields play a crucial role in minimizing tube failure and improving overall equipment reliability in high-temperature and particulate-laden environments. SS 430 Half Round Tube Shield The SS 430 Half Round Tube Shield is a semi-cylindrical cladding made from ferritic stainless steel grade 430. With good corrosion resistance, excellent oxidation resistance, and superior thermal conductivity, SS 430 is well suited for non-pressurized or moderately corrosive environments. It is particularly effective in flue gas paths and air preheaters where thermal stress and ash erosion can degrade exposed tubes. The half-round geometry ensures easy, secure installation and a consistent protective barrier around the tube's surface, enhancing durability without interfering with system function. Chemical Composition of SS 430 – Ferritic Stainless Steel • Carbon (C): ≤ 0.12% • Manganese (Mn): ≤ 1.00% • Phosphorus (P): ≤ 0.040% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 16.0 – 18.0% • Nickel (Ni): ≤ 0.75% • Iron (Fe): Balance Uses • Boiler Tube Surface Protection – Shields tubes in low to moderate temperature zones from flue gas corrosion, ash abrasion, and thermal scaling. • Air Preheater Tubing – Guards against dust erosion in regenerative air preheaters and gas-to-air heat transfer zones. • Economizer Tube Protection – Used in downstream sections of boilers where lower temperatures allow for effective use of ferritic steels. • Steam Line Shields – Protects low-pressure steam tubing and condensate lines in systems not requiring austenitic stainless steel grades. • Heat Exchanger Outer Shells – Provides an extra layer of protection in air-cooled or shell-side applications exposed to mechanical wear. Features • Good Oxidation Resistance – Performs reliably in oxidizing conditions up to 815°C, ideal for flue gas exposure and dry ash environments. • Ferritic Structure – Offers better thermal conductivity and resistance to thermal expansion than austenitic grades, reducing distortion risk. • Corrosion Resistance – Resists corrosion from atmospheric moisture, flue gas condensates, and other mildly aggressive compounds. • Cost-Effective – Offers an economical alternative to higher alloy stainless steels in appropriate thermal zones. • Precision Fit – Half-round design enables quick installation and conforms closely to tube diameters for optimal protection. • Surface Finish Options – Supplied in bright annealed, pickled, or passivated finishes based on operational requirements. • Custom Fabrication – Available in a range of wall thicknesses, diameters, and lengths to meet plant-specific installation demands. Applications • Thermal Power Stations – Shields economizer and air preheater tubes from dust-laden exhaust gas erosion and moderate thermal stress. • Cement and Lime Kilns – Used to protect heat recovery and cooler tubes from dry ash abrasion in hot air ducts. • Food Processing Boilers – Applied in steam systems requiring corrosion resistance and thermal control under hygienic conditions. • HVAC and Utility Boilers – Installed in auxiliary boilers where conditions do not require high-alloy materials but demand durability. • Pulp and Paper Mills – Protects lower furnace zone tubes and stack-side economizers from condensate corrosion and soot accumulation. • Sugar and Distillery Plants – Guards process steam and heat recovery tubes from ash and scale in biomass and bagasse-fired units. Conclusion The SS 430 Half Round Tube Shield by Ladhani Metal Corporation is a durable, cost-efficient solution for protecting tubing systems in environments where moderate corrosion resistance, good oxidation behavior, and thermal stability are essential. It is best suited for dry, low to mid-temperature gas flow areas where the mechanical and thermal loads are not extreme. The ferritic stainless steel structure provides a favorable balance of performance and economy, particularly in large-scale power and process plants. With precision manufacturing, tailored dimensions, and reliable service, Ladhani Metal Corporation delivers proven tube protection technology trusted across multiple industries. For custom orders, sizing assistance, or to request a technical quote, please contact Ladhani Metal Corporation.

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are high-precision protective elements designed to safeguard boiler and heat exchanger tubes against mechanical wear, erosion, and high-temperature gas attack. These shields are essential in industrial systems where exposure to thermal cycling, high-velocity gases, and abrasive particles can rapidly degrade unprotected tubing. SS 410 Half Round Tube Shield The SS 410 Half Round Tube Shield is a semi-cylindrical tube protector manufactured using stainless steel grade 410. As a martensitic stainless steel, SS 410 offers a unique combination of good corrosion resistance, high mechanical strength, and excellent wear resistance. It is particularly suitable for environments with moderate corrosion exposure and significant mechanical stress. The half-round shape is precisely formed to ensure a tight fit over exposed tubes, providing a durable and reliable barrier that extends tube service life in industrial boilers, heat exchangers, and process equipment. Chemical Composition of SS 410 – Martensitic Stainless Steel • Carbon (C): 0.08 – 0.15% • Manganese (Mn): ≤ 1.00% • Phosphorus (P): ≤ 0.040% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 11.5 – 13.5% • Nickel (Ni): ≤ 0.75% • Iron (Fe): Balance Uses • Boiler Tube Protection – Provides abrasion and erosion resistance in utility and industrial boilers where tubes face harsh combustion environments. • Heat Exchanger Shielding – Reduces mechanical wear caused by high flow velocities and particulate impact in condensers and evaporators. • Furnace Tube Safeguarding – Protects radiant and convection tubes from scale buildup and flame impingement in high-temperature furnace applications. • Steam and Process Line Protection – Extends the life of piping systems in moderately corrosive environments with mechanical stress. • Air Preheater and Economizer Units – Shields tubes from dust-laden gas erosion in flue gas recovery systems. Features • Excellent Wear Resistance – High hardness and toughness of SS 410 make it ideal for shielding tubes exposed to abrasive flows or soot-blowing operations. • Good Oxidation Resistance – Performs reliably in mildly corrosive and oxidizing environments up to 650°C (1200°F). • High Strength – Provides superior mechanical durability under vibration, pressure, and impact loading conditions. • Easy to Fabricate and Install – Half-round design allows for quick field installation and secure clamping or welding without altering system layout. • Economical Option – Offers a cost-effective tube protection solution where severe corrosion resistance is not critical. • Customization – Available in different thicknesses, diameters, lengths, and surface finishes (pickled or bright annealed). Applications • Thermal Power Plants – Used in boiler and superheater tubes to resist wear from flue gas erosion and thermal fluctuations. • Cement and Steel Industries – Protects tubes in high-wear areas exposed to dust, ash, and scale in kilns, coolers, and furnaces. • Oil Refineries – Applied in areas where high strength is required along with moderate corrosion resistance, such as preheaters or tube bundles. • Chemical Plants – Suitable for process tubes in mildly corrosive environments with strong flow dynamics or steam load cycling. • Pulp and Paper Industry – Shields tubes in recovery and power boilers exposed to high-pressure steam and abrasive residues. • Biomass and Waste-to-Energy Plants – Guards against erosion from fly ash and combustion residues in environmentally demanding systems. Conclusion The SS 410 Half Round Tube Shield from Ladhani Metal Corporation is a robust and reliable solution for protecting critical tube systems subjected to mechanical wear and thermal stress. Its excellent hardness and strength make it especially effective in applications involving high-velocity gas flow, abrasive particles, and fluctuating temperatures. While not suited for highly corrosive environments, SS 410 excels in systems where durability, cost-efficiency, and resistance to erosion are key priorities. With customizable sizing and expert engineering support, Ladhani Metal Corporation ensures dependable, application-specific shielding solutions for a wide range of industries. For technical specifications, fabrication assistance, or pricing inquiries, please contact Ladhani Metal Corporation.

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-engineered protective devices used to safeguard exposed tubes in boilers, heat exchangers, steam generators, and industrial process lines. These shields are designed to reduce wear, corrosion, and thermal damage, extending tube life and optimizing system performance in harsh operational environments. SS 316L Half Round Tube Shield The SS 316L Half Round Tube Shield is a semi-cylindrical protective sleeve manufactured using stainless steel grade 316L. Known for its excellent corrosion resistance and low carbon content, SS 316L is particularly suited for welded applications and environments involving chlorides or acidic compounds. The reduced carbon level minimizes the risk of carbide precipitation during welding, making the shield ideal for continuous high-temperature service and corrosive process systems. Its half-round geometry allows for quick installation, offering a tight, secure fit over existing tubes without compromising system function. Chemical Composition of SS 316L – Austenitic Stainless Steel • Carbon (C): ≤ 0.03% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 16.0 – 18.0% • Nickel (Ni): 10.0 – 14.0% • Molybdenum (Mo): 2.0 – 3.0% • Iron (Fe): Balance Uses • Boiler Tube Protection – Shields boiler tubes from corrosive flue gases and thermal cycling, preventing premature failure and improving operational efficiency. • Heat Exchanger Tube Guarding – Prevents erosion, pitting, and surface scaling in systems exposed to high-velocity fluids and temperature fluctuations. • Marine and Coastal Installations – Used in salt-laden environments to resist chloride-induced corrosion in shipboard and offshore piping systems. • Process Tube Protection – Ideal for chemical and pharmaceutical industries where tubing is exposed to acidic, caustic, or reactive compounds. • Clean Steam and Sanitary Systems – Protects tubes in hygienic environments, offering corrosion resistance without contamination risks. Features • Low Carbon Content – Enhances weldability and prevents intergranular corrosion after welding, suitable for high-temperature welded assemblies. • Excellent Corrosion Resistance – Superior resistance to chlorides, acids, and oxidizing agents, making it ideal for aggressive environments. • High Durability – Withstands mechanical wear, pressure, and thermal fatigue without deformation or loss of performance. • Precision Formed – Half-round design ensures consistent tube coverage and easy field installation with welding or clamping. • Versatile Finishes – Available in pickled, passivated, or bright annealed finishes to meet both technical and aesthetic requirements. • Custom Sizing – Fabricated in various diameters, thicknesses, and lengths to match specific project dimensions and system layouts. Applications • Power and Utility Boilers – Used to protect superheater, reheater, and economizer tubes from oxidation and thermal damage. • Refineries and Chemical Plants – Shields high-temperature process tubes from corrosive gases and fluctuating chemical exposure. • Desalination and Water Treatment – Applied in brine heaters and evaporators to guard against saltwater corrosion. • Pharmaceutical Manufacturing – Suitable for steam and utility lines in cleanrooms and sterile process environments. • Food and Beverage Industry – Protects steam and pasteurization tubes in CIP systems, ensuring hygiene and corrosion resistance. • Pulp and Paper Mills – Guards recovery boiler tubes from corrosive byproducts and erosive steam flows. Conclusion The SS 316L Half Round Tube Shield from Ladhani Metal Corporation is a high-performance solution designed to enhance the reliability and service life of tubes in corrosive and high-temperature applications. Its low carbon content provides superior weldability and protection against intergranular attack, making it ideal for welded systems and continuous exposure to harsh conditions. Whether in power generation, food processing, marine, or chemical industries, these shields deliver consistent performance, reduced downtime, and long-term value. With customizable options, premium material sourcing, and expert craftsmanship, Ladhani Metal Corporation remains a trusted manufacturer of precision-engineered tube shielding products. For technical details, quotation requests, or custom fabrication inquiries, please contact Ladhani Metal Corporation.