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Half Round Shields

Ladhani Metal Corporation offers Half Round Shields for LTSH (Low Temperature Superheater) Tubes, Type-I design, specially manufactured to provide protection against erosion, oxidation, and abrasive flue gas particles in boiler systems. LTSH tubes are positioned in the convection zone of boilers, where they are exposed to medium-to-high velocity flue gases and ash-laden environments, making them highly susceptible to surface wear. The Type-I Half Round Shield is precision-engineered with a semi-cylindrical profile that matches the curvature of LTSH tubes, ensuring reliable coverage and extending tube life. Function of LTSH Tubes • Carry steam through the low-temperature superheater section of the boiler • Exposed to erosive flue gases at moderate-to-high velocities • Require Half Round Shields to reduce erosion, scaling, and tube thinning Ladhani Metal Corporation manufactures, supplies, and exports Half Round Shields for LTSH, Type-I, in various sizes, thicknesses, and materials to suit different boiler designs across domestic and international markets. Available Grades • SS 304 / SS 304L • SS 310 / SS 310S • SS 316 / SS 316L • SS 410 / SS 420 / SS 430 • 1Cr13 • 1Cr18Ni9Ti • 1Cr20Ni14Si2 • 1Cr25Ni20Si2 • Cr23Ni13 • Cr25Ni20 Applications: Specifically used in low-temperature superheater sections of thermal power plants, waste heat recovery boilers (WHRBs), and industrial boilers where tube erosion is a recurring challenge. Uses • Shields LTSH tubes against high-velocity flue gas erosion • Prevents damage from abrasive ash particles and soot blower jets • Extends service life of LTSH components in power generation and industrial boilers • Enhances operational efficiency by reducing tube replacement frequency Features • Excellent erosion and oxidation resistance • Available in multiple stainless steels and heat-resistant alloys • Thermal stability in fluctuating temperature environments • Custom-designed to match LTSH tube curvature for accurate fitment Applications • Power plant boilers – LTSH tube protection under erosive conditions • WHRBs – Reliable defense against flue gas and ash impact • HRSGs – Guards low-temperature superheater tubes from wear • Industrial boilers – Ensures long-term efficiency in steam generation systems Conclusion The Half Round Shield for LTSH, Type-I, by Ladhani Metal Corporation offers durable and reliable protection for superheater tubes operating under erosive flue gas conditions. Manufactured from stainless steels and heat-resistant alloys such as SS 304, 310, 316, 410, 420, 430, 1Cr13, 1Cr18Ni9Ti, 1Cr20Ni14Si2, 1Cr25Ni20Si2, Cr23Ni13, and Cr25Ni20, these shields are engineered for long service life and export-ready specifications. For supply details and technical support, contact Ladhani Metal Corporation. #Mumbai #Pune #Ahmedabad #Vadodara #Surat #Rajkot #Jamnagar #Bharuch #Ankleshwar #Vapi #Delhi #Faridabad #Ghaziabad #Noida #Gurugram #Chennai #Coimbatore #Tiruchirappalli #Hyderabad #Visakhapatnam #Vijayawada #Bangalore #Mangalore #Mysore #Kolkata #Durgapur #Asansol #Bhubaneswar #Rourkela #Raipur #Bhilai #Bilaspur #Nagpur #Nashik #Aurangabad #Indore #Bhopal #Jabalpur #Kanpur #Lucknow #Varanasi #Jaipur #Kota #Udaipur #Jodhpur #Chandigarh #Ludhiana #Jalandhar #Haridwar #Dehradun #Agra #Meerut #Aligarh #Moradabad #Bareilly #Mathura #Gwalior #Rewa #Satna #Sagar #Ujjain #Ratlam #Solapur #Kolhapur #Amravati #Akola #Jalgaon #Latur #Sangli #Nanded #Gandhinagar #Bhavnagar #Mehsana #Surendranagar #Junagadh #Nadiad #Nizamabad #Karimnagar #Warangal #Kurnool #Nellore #Tirupati #Madurai #Tirunelveli #Thoothukudi #Belgaum #Hubli #Tumkur #Sambalpur #Jamshedpur #Ranchi #Dhanbad #Patna #Muzaffarpur#halftubeshield #utypehalftubeshield #tubeshieldexporter #TubeShield #HalfTubeShield #SSHalfRoundShield #BoilerTubeShield #BoilerShield #TubeProtection #Tubeshieldmanufacturer #BoilerTubeProtection #SSTubeShield #MetalIndustry #SteelFabrication #IndustrialShielding #SS304Shield #SS316Shield #StainlessSteelShield #WeldOnShield #WeldedTubeShield #TubeCladding #BoilerTubeSleeve #TubeSleeve #MetalFabrication #PowerPlantSupplies #RefineryEquipment #ProcessIndustry #MetalComponent #TubeShieldForBoilers #BoilerParts #SteelSolutions #TubeShieldManufacturer #TubeShieldSupplier #SSShielding #IndustrialTubeShield #BoilerTubeGuard #CustomMetalParts #SteelIndustryIndia #MetalEngineering #HeavyIndustrySupply #StainlessSteelIndia #SteelExporters #MetalComponentExport #FabricatedProducts #SteelDealer #IndustrialSupplyIndia #BoilerTubeFittings #TubeShieldingSolutions #HalfTubeCover #HeatExchangerShield #HalfRoundReheaterShield #ReheaterTubeShield #BoilerReheaterProtection #PowerPlantTubeShield #BoilerErosionShield #SteamBoilerTubeShield #HighTempTubeShield #BoilerWearProtection

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COLD ROLLED SHEET

Quality Standard Material No. Old designation DC01 DIN EN 10130 1.0330 ST 12-03 Cold-rolled flat steel DC01, according to the standards DIN EN 10130 and DIN EN 10152 Cold-rolled flat steel DC01 is a widely used material in the industrial sector, which is used for various applications in the cold forming process due to its excellent properties. The standards DIN EN 10130 and DIN EN 10152 are decisive for ensuring the quality and requirements of this material. DC01 according to the DIN EN 10130 standard The DIN EN 10130 standard defines the requirements for cold-rolled flat products made of unalloyed quality steels that are used in the cold forming process. Technical delivery conditions DIN EN 10130 specifies the technical delivery conditions for cold-rolled flat steel. These include the chemical composition, mechanical properties and surface quality. The standard ensures that the products supplied meet the required standards in order to guarantee workability and final quality. Chemical composition The chemical composition of the steel is decisive for its properties and is described in detail in DIN EN 10130. For DC01, the maximum carbon content is 0.12%, while the manganese and phosphorus content is also subject to specific limits. This composition ensures good cold formability and a high surface quality. Mechanical properties DC01 in accordance with DIN EN 10130 has specific mechanical properties that make it ideal for cold forming. These include a minimum tensile strength of 270-410 MPa and a minimum elongation of 28%. These properties allow the steel to be processed into complex shapes without cracking or breaking. Surface quality The surface quality is another aspect of DIN EN 10130. DC01 can be supplied in different surface finishes, such as smooth or matt. These variations allow adaptation to specific requirements of the end application, be it for decorative purposes or further coating processes. DC01+ZE according to the DIN EN 10152 standard The DIN EN 10152 standard extends the requirements of DIN EN 10130 to include specific conditions for electrolytically galvanized products. This standard is crucial for applications in which corrosion protection plays an important role. Technical delivery conditions DIN EN 10152 specifies the technical delivery conditions for electrolytically galvanized, cold-rolled flat products. In addition to the chemical composition and mechanical properties, these conditions also include the specific requirements for the zinc coating. Chemical composition and zinc coating The chemical composition of the base material DC01 generally remains unchanged, but an additional electrolytic zinc coating is applied. This coating is used for corrosion protection and varies in thickness depending on the specific requirements of the application. The standard provides detailed specifications for the thickness and uniformity of the zinc coating to ensure optimum protection. Mechanical properties Even with galvanized products, the mechanical properties of the base material are largely retained. The standard ensures that the cold formability and strength of the steel are not impaired despite the additional coating. Corrosion resistance and surface quality One of the main advantages of products manufactured in accordance with DIN EN 10152 is their improved corrosion resistance. Electrolytic galvanizing protects the steel from rust and thus increases the service life of the end product. The surface quality also plays a decisive role here and can be supplied in various finishes, such as smooth or textured. Conclusion Cold-rolled flat steel DC01, produced in accordance with the DIN EN 10130 and DIN EN 10152 standards, offers a number of advantages for applications in the cold forming process. While DIN EN 10130 defines the basic requirements for chemical composition, mechanical properties and surface quality, DIN EN 10152 extends these specifications to include specific conditions for electrolytically galvanized products that offer additional corrosion protection. Both standards together ensure that DC01 is a versatile material with high quality and durability. FOR EN 10130 DC01 CHEMICAL , MECHANICAL DATA SHEET KINDLY VISIT https://www.ladhanimetal.in/page/en-10130-2006-chemical-and-mechanical-composition/689c322d2e585e299cb43798 https://www.ladhanimetal.in/page/en-10130-cold-rolled-flat-sheet-plate-coil-data-sheet-equivalent-grade-and-chemical-and-mechanical-properties/68a45503fc14472bb274df32

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COLD ROLLED SHEET

Quality Standard Material No. Old designation DC01 DIN EN 10130 1.0330 ST 12-03 Cold-rolled flat steel DC01, according to the standards DIN EN 10130 and DIN EN 10152 Cold-rolled flat steel DC01 is a widely used material in the industrial sector, which is used for various applications in the cold forming process due to its excellent properties. The standards DIN EN 10130 and DIN EN 10152 are decisive for ensuring the quality and requirements of this material. DC01 according to the DIN EN 10130 standard The DIN EN 10130 standard defines the requirements for cold-rolled flat products made of unalloyed quality steels that are used in the cold forming process. Technical delivery conditions DIN EN 10130 specifies the technical delivery conditions for cold-rolled flat steel. These include the chemical composition, mechanical properties and surface quality. The standard ensures that the products supplied meet the required standards in order to guarantee workability and final quality. Chemical composition The chemical composition of the steel is decisive for its properties and is described in detail in DIN EN 10130. For DC01, the maximum carbon content is 0.12%, while the manganese and phosphorus content is also subject to specific limits. This composition ensures good cold formability and a high surface quality. Mechanical properties DC01 in accordance with DIN EN 10130 has specific mechanical properties that make it ideal for cold forming. These include a minimum tensile strength of 270-410 MPa and a minimum elongation of 28%. These properties allow the steel to be processed into complex shapes without cracking or breaking. Surface quality The surface quality is another aspect of DIN EN 10130. DC01 can be supplied in different surface finishes, such as smooth or matt. These variations allow adaptation to specific requirements of the end application, be it for decorative purposes or further coating processes. DC01+ZE according to the DIN EN 10152 standard The DIN EN 10152 standard extends the requirements of DIN EN 10130 to include specific conditions for electrolytically galvanized products. This standard is crucial for applications in which corrosion protection plays an important role. Technical delivery conditions DIN EN 10152 specifies the technical delivery conditions for electrolytically galvanized, cold-rolled flat products. In addition to the chemical composition and mechanical properties, these conditions also include the specific requirements for the zinc coating. Chemical composition and zinc coating The chemical composition of the base material DC01 generally remains unchanged, but an additional electrolytic zinc coating is applied. This coating is used for corrosion protection and varies in thickness depending on the specific requirements of the application. The standard provides detailed specifications for the thickness and uniformity of the zinc coating to ensure optimum protection. Mechanical properties Even with galvanized products, the mechanical properties of the base material are largely retained. The standard ensures that the cold formability and strength of the steel are not impaired despite the additional coating. Corrosion resistance and surface quality One of the main advantages of products manufactured in accordance with DIN EN 10152 is their improved corrosion resistance. Electrolytic galvanizing protects the steel from rust and thus increases the service life of the end product. The surface quality also plays a decisive role here and can be supplied in various finishes, such as smooth or textured. Conclusion Cold-rolled flat steel DC01, produced in accordance with the DIN EN 10130 and DIN EN 10152 standards, offers a number of advantages for applications in the cold forming process. While DIN EN 10130 defines the basic requirements for chemical composition, mechanical properties and surface quality, DIN EN 10152 extends these specifications to include specific conditions for electrolytically galvanized products that offer additional corrosion protection. Both standards together ensure that DC01 is a versatile material with high quality and durability. FOR EN 10130 DC01 CHEMICAL , MECHANICAL DATA SHEET KINDLY VISIT https://www.ladhanimetal.in/page/en-10130-2006-chemical-and-mechanical-composition/689c322d2e585e299cb43798 https://www.ladhanimetal.in/page/en-10130-cold-rolled-flat-sheet-plate-coil-data-sheet-equivalent-grade-and-chemical-and-mechanical-properties/68a45503fc14472bb274df32

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COLD ROLLED SHEET

QUALITY STANDARD MATERIAL NO. OLD DESIGNATION DC03 DIN EN 10130 1.0347 St 13-03 The deep drawing grade DC03 is specified according to the standard DIN EN 10130, which focuses on cold-rolled flat products made of soft steels for cold forming. This standard defines the technical requirements and test methods for cold-rolled products used in various industrial applications, particularly where high demands are placed on surface quality and mechanical properties. DC03 is a low-carbon steel characterized by excellent cold formability. The chemical composition of DC03 is precisely defined to ensure that the material has the required mechanical properties. Typically, DC03 contains a maximum of 0.10% carbon, a maximum of 0.45% manganese and traces of phosphorus and sulphur. This small amount of alloying elements contributes to the good formability and weldability of the steel. The mechanical properties of DC03 are also clearly defined. The material has a yield strength of at least 140 MPa and a tensile strength of between 270 and 370 MPa. In addition, DC03 has an elongation at break of at least 34%, which underlines its excellent formability. These properties make DC03 particularly suitable for the production of complex components that require high precision and surface quality, such as body parts in the automotive industry or household appliances. The DIN EN 10130 standard also specifies the tolerances for dimensions, shape and surface finish. These tolerances are crucial to ensure consistently high product quality and to meet the requirements of end users. The surface of the cold-rolled flat products can be supplied in various qualities, from matt to glossy, to meet the specific requirements of different applications. The DIN EN 10152 standard specifies electrolytically galvanized, cold-rolled flat steel products for cold forming, including the deep-drawing grade DC03. This standard defines the requirements for the zinc coating and the basic mechanical properties of the base material. DC03, when electrolytically galvanized in accordance with DIN EN 10152, is given an additional corrosion protection layer of zinc. This layer protects the material from oxidative influences and significantly increases the service life of the components made from it. The zinc coating can be applied in various thicknesses, depending on the specific requirements of the application. Typical coating thicknesses range from 5 to 20 µm. The chemical composition and mechanical properties of the base material DC03 remain unchanged after galvanizing and meet the requirements of DIN EN 10130. DC03 therefore retains its excellent cold formability and mechanical performance. The yield strength, tensile strength and elongation at break also remain in the same range as for ungalvanized DC03. In addition to mechanical performance, the quality of the zinc coating is of central importance. The DIN EN 10152 standard specifies the requirements for the uniformity of the coating, the adhesive strength of the zinc and the surface quality. These requirements ensure that the galvanized products offer high corrosion resistance and an aesthetically pleasing surface. The use of DC03 in accordance with DIN EN 10152 is widespread in the automotive industry, in the construction industry and in the manufacture of household appliances, where improved corrosion resistance is required in addition to high formability. Electrolytic galvanizing offers optimum protection here without impairing the excellent mechanical properties of the base material. In summary, it can be said that the deep-drawing grade DC03 offers a wide range of applications in accordance with both DIN EN 10130 and DIN EN 10152. While DIN EN 10130 focuses on high formability and surface quality, DIN EN 10152 supplements these properties with improved corrosion resistance thanks to the zinc coating. Both standards ensure that DC03 is a reliable and high-quality material for numerous industrial applications. Cold-rolled flat steel DC03, produced in accordance with the DIN EN 10130 and DIN EN 10152 standards, offers a number of advantages for applications in the cold forming process. While DIN EN 10130 defines the basic requirements for chemical composition, mechanical properties and surface quality, DIN EN 10152 extends these specifications to include specific conditions for electrolytically galvanized products that offer additional corrosion protection. Both standards together ensure that DC03 is a versatile material with high quality and durability.

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COLD ROLLED SHEET

QUALITY STANDARD MATERIAL NO. OLD DESIGNATION DC03 DIN EN 10130 1.0347 St 13-03 The deep drawing grade DC03 is specified according to the standard DIN EN 10130, which focuses on cold-rolled flat products made of soft steels for cold forming. This standard defines the technical requirements and test methods for cold-rolled products used in various industrial applications, particularly where high demands are placed on surface quality and mechanical properties. DC03 is a low-carbon steel characterized by excellent cold formability. The chemical composition of DC03 is precisely defined to ensure that the material has the required mechanical properties. Typically, DC03 contains a maximum of 0.10% carbon, a maximum of 0.45% manganese and traces of phosphorus and sulphur. This small amount of alloying elements contributes to the good formability and weldability of the steel. The mechanical properties of DC03 are also clearly defined. The material has a yield strength of at least 140 MPa and a tensile strength of between 270 and 370 MPa. In addition, DC03 has an elongation at break of at least 34%, which underlines its excellent formability. These properties make DC03 particularly suitable for the production of complex components that require high precision and surface quality, such as body parts in the automotive industry or household appliances. The DIN EN 10130 standard also specifies the tolerances for dimensions, shape and surface finish. These tolerances are crucial to ensure consistently high product quality and to meet the requirements of end users. The surface of the cold-rolled flat products can be supplied in various qualities, from matt to glossy, to meet the specific requirements of different applications. The DIN EN 10152 standard specifies electrolytically galvanized, cold-rolled flat steel products for cold forming, including the deep-drawing grade DC03. This standard defines the requirements for the zinc coating and the basic mechanical properties of the base material. DC03, when electrolytically galvanized in accordance with DIN EN 10152, is given an additional corrosion protection layer of zinc. This layer protects the material from oxidative influences and significantly increases the service life of the components made from it. The zinc coating can be applied in various thicknesses, depending on the specific requirements of the application. Typical coating thicknesses range from 5 to 20 µm. The chemical composition and mechanical properties of the base material DC03 remain unchanged after galvanizing and meet the requirements of DIN EN 10130. DC03 therefore retains its excellent cold formability and mechanical performance. The yield strength, tensile strength and elongation at break also remain in the same range as for ungalvanized DC03. In addition to mechanical performance, the quality of the zinc coating is of central importance. The DIN EN 10152 standard specifies the requirements for the uniformity of the coating, the adhesive strength of the zinc and the surface quality. These requirements ensure that the galvanized products offer high corrosion resistance and an aesthetically pleasing surface. The use of DC03 in accordance with DIN EN 10152 is widespread in the automotive industry, in the construction industry and in the manufacture of household appliances, where improved corrosion resistance is required in addition to high formability. Electrolytic galvanizing offers optimum protection here without impairing the excellent mechanical properties of the base material. In summary, it can be said that the deep-drawing grade DC03 offers a wide range of applications in accordance with both DIN EN 10130 and DIN EN 10152. While DIN EN 10130 focuses on high formability and surface quality, DIN EN 10152 supplements these properties with improved corrosion resistance thanks to the zinc coating. Both standards ensure that DC03 is a reliable and high-quality material for numerous industrial applications. Cold-rolled flat steel DC03, produced in accordance with the DIN EN 10130 and DIN EN 10152 standards, offers a number of advantages for applications in the cold forming process. While DIN EN 10130 defines the basic requirements for chemical composition, mechanical properties and surface quality, DIN EN 10152 extends these specifications to include specific conditions for electrolytically galvanized products that offer additional corrosion protection. Both standards together ensure that DC03 is a versatile material with high quality and durability.

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COLD ROLLED SHEET

QUALITY STANDARD MATERIAL NO. OLD DESIGNATION DC04 DIN EN 10130 1.0338 St 14-03 The special deep-drawing grade DC04 is specified in accordance with the standard DIN EN 10130, which focuses on cold-rolled flat products made of soft steels for cold forming. This standard specifies the technical requirements and test methods for cold-rolled products that are important in numerous industrial applications, especially where high formability and excellent surface quality are required. DC04 is a low-carbon steel that impresses with its exceptional cold formability. The chemical composition of DC04 is precisely balanced to ensure that the material has the desired mechanical properties. The carbon content in DC04 is typically a maximum of 0.08 %, while the manganese content is a maximum of 0.40 %. This composition supports the high formability and weldability of the steel, making it ideal for demanding forming processes. The mechanical properties of DC04 are characterized by a low yield strength of maximum 210 MPa and a tensile strength between 270 and 350 MPa. Particularly noteworthy is the high elongation at break of at least 38%, which illustrates the excellent formability of the material. These properties make DC04 a preferred choice for the production of complex components that require high precision and surface quality, such as car body components in the automotive industry or filigree parts in the electronics industry. The DIN EN 10130 standard also specifies the tolerances for dimensions, shape and surface finish. These tolerances are crucial to ensure consistently high product quality and to meet the requirements of end users. The surface of the cold-rolled flat products can be supplied in various qualities, from matt to high-gloss, to meet the specific requirements of different applications. The DIN EN 10152 standard specifies electrolytically galvanized, cold-rolled flat steel products for cold forming, including the special deep-drawing grade DC04. This standard defines the requirements for the zinc coating and the basic mechanical properties of the base material. DC04, when electrolytically galvanized in accordance with DIN EN 10152, is given an additional corrosion protection layer of zinc. This layer protects the material from oxidative influences and significantly increases the service life of the components made from it. The zinc coating can be applied in various thicknesses, depending on the specific requirements of the application. Typical coating thicknesses range from 5 to 20 µm. The chemical composition and mechanical properties of the base material DC04 remain unchanged even after galvanizing and meet the requirements of DIN EN 10130. DC04 therefore retains its excellent cold formability and mechanical performance. In addition to mechanical performance, the quality of the zinc coating is of central importance. The DIN EN 10152 standard specifies the requirements for the uniformity of the coating, the adhesive strength of the zinc and the surface quality. These requirements ensure that the galvanized products offer high corrosion resistance and an aesthetically pleasing surface. The use of DC04 in accordance with DIN EN 10152 is widespread in the automotive industry, the construction industry and in the manufacture of household appliances, where improved corrosion resistance is required in addition to high formability. Electrolytic galvanizing offers optimum protection here without impairing the excellent mechanical properties of the base material. DC04 and DC01 are both cold-rolled, unalloyed quality steels that are used for various industrial applications. While DC01 serves as the standard grade for general cold forming processes, DC04 is characterized by improved deep-drawing properties and higher ductility. This comparison highlights the differences between the two materials in terms of chemical composition, mechanical properties and typical applications. Chemical composition The chemical composition influences the formability and weldability of the steel. Both steels are made of carbon steel, but DC04 has a lower carbon content, which supports its improved cold formability. Thanks to the lower carbon and Sulphur content, DC04 offers improved deep-drawing capability as less intergranular embrittlement occurs. Mechanical properties The mechanical properties are decisive for the forming processes and the behavior of the steel under load. DC04 has a lower yield strength and higher elongation, which makes the material easier to form. The lower yield strength and increased minimum elongation of DC04 make this material ideal for demanding forming processes such as deep drawing.

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COLD ROLLED SHEET

QUALITY STANDARD MATERIAL NO. OLD DESIGNATION DC04 DIN EN 10130 1.0338 St 14-03 The special deep-drawing grade DC04 is specified in accordance with the standard DIN EN 10130, which focuses on cold-rolled flat products made of soft steels for cold forming. This standard specifies the technical requirements and test methods for cold-rolled products that are important in numerous industrial applications, especially where high formability and excellent surface quality are required. DC04 is a low-carbon steel that impresses with its exceptional cold formability. The chemical composition of DC04 is precisely balanced to ensure that the material has the desired mechanical properties. The carbon content in DC04 is typically a maximum of 0.08 %, while the manganese content is a maximum of 0.40 %. This composition supports the high formability and weldability of the steel, making it ideal for demanding forming processes. The mechanical properties of DC04 are characterized by a low yield strength of maximum 210 MPa and a tensile strength between 270 and 350 MPa. Particularly noteworthy is the high elongation at break of at least 38%, which illustrates the excellent formability of the material. These properties make DC04 a preferred choice for the production of complex components that require high precision and surface quality, such as car body components in the automotive industry or filigree parts in the electronics industry. The DIN EN 10130 standard also specifies the tolerances for dimensions, shape and surface finish. These tolerances are crucial to ensure consistently high product quality and to meet the requirements of end users. The surface of the cold-rolled flat products can be supplied in various qualities, from matt to high-gloss, to meet the specific requirements of different applications. The DIN EN 10152 standard specifies electrolytically galvanized, cold-rolled flat steel products for cold forming, including the special deep-drawing grade DC04. This standard defines the requirements for the zinc coating and the basic mechanical properties of the base material. DC04, when electrolytically galvanized in accordance with DIN EN 10152, is given an additional corrosion protection layer of zinc. This layer protects the material from oxidative influences and significantly increases the service life of the components made from it. The zinc coating can be applied in various thicknesses, depending on the specific requirements of the application. Typical coating thicknesses range from 5 to 20 µm. The chemical composition and mechanical properties of the base material DC04 remain unchanged even after galvanizing and meet the requirements of DIN EN 10130. DC04 therefore retains its excellent cold formability and mechanical performance. In addition to mechanical performance, the quality of the zinc coating is of central importance. The DIN EN 10152 standard specifies the requirements for the uniformity of the coating, the adhesive strength of the zinc and the surface quality. These requirements ensure that the galvanized products offer high corrosion resistance and an aesthetically pleasing surface. The use of DC04 in accordance with DIN EN 10152 is widespread in the automotive industry, the construction industry and in the manufacture of household appliances, where improved corrosion resistance is required in addition to high formability. Electrolytic galvanizing offers optimum protection here without impairing the excellent mechanical properties of the base material. DC04 and DC01 are both cold-rolled, unalloyed quality steels that are used for various industrial applications. While DC01 serves as the standard grade for general cold forming processes, DC04 is characterized by improved deep-drawing properties and higher ductility. This comparison highlights the differences between the two materials in terms of chemical composition, mechanical properties and typical applications. Chemical composition The chemical composition influences the formability and weldability of the steel. Both steels are made of carbon steel, but DC04 has a lower carbon content, which supports its improved cold formability. Thanks to the lower carbon and Sulphur content, DC04 offers improved deep-drawing capability as less intergranular embrittlement occurs. Mechanical properties The mechanical properties are decisive for the forming processes and the behavior of the steel under load. DC04 has a lower yield strength and higher elongation, which makes the material easier to form. The lower yield strength and increased minimum elongation of DC04 make this material ideal for demanding forming processes such as deep drawing.

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COLD ROLLED SHEET

QUALITY STANDARD MATERIAL NO. OLD DESIGNATION DC05 DIN EN 10130 1.0312 St 15-03 The special deep-drawing grade DC05 is specified in accordance with the DIN EN 10130 standard, which focuses on cold-rolled flat products made of soft steels for cold forming. This standard specifies the technical requirements and test methods for cold-rolled products used in numerous industrial applications, particularly where exceptional formability and excellent surface quality are required. DC05 is a low-carbon steel that is characterized by its excellent cold formability. The chemical composition of DC05 is strictly controlled to ensure that the material has the desired mechanical properties. The carbon content in DC05 is typically a maximum of 0.02 %, while the manganese content is a maximum of 0.25 %. This composition promotes the high formability and weldability of the steel. The mechanical properties of DC05 are characterized by a low yield strength of maximum 150 MPa and a tensile strength between 270 and 350 MPa. An outstanding feature of DC05 is its high elongation at break of at least 38 %, which illustrates its excellent formability. These properties make DC05 ideal for the production of complex components that require high precision and surface quality, such as body parts in the automotive industry or sophisticated components in the electrical industry. The DIN EN 10130 standard also specifies the tolerances for dimensions, shape and surface finish. These tolerances are crucial to ensure consistently high product quality and to meet the requirements of end users. The surface of the cold-rolled flat products can be supplied in various qualities, from matt to glossy, to meet the specific requirements of different applications. The DIN EN 10152 standard specifies electrolytically galvanized, cold-rolled flat steel products for cold forming, including the special deep-drawing grade DC05. This standard defines the requirements for the zinc coating and the basic mechanical properties of the base material. DC05, when electrolytically galvanized in accordance with DIN EN 10152, is given an additional corrosion protection layer of zinc. This layer protects the material from oxidative influences and significantly increases the service life of the components made from it. The zinc coating can be applied in various thicknesses, depending on the specific requirements of the application. Typical coating thicknesses range from 5 to 20 µm. The chemical composition and mechanical properties of the base material DC05 remain unchanged after galvanizing and meet the requirements of DIN EN 10130. DC05 therefore retains its excellent cold formability and mechanical performance. The yield strength, tensile strength and elongation at break also remain in the same range as for ungalvanized DC05. In addition to mechanical performance, the quality of the zinc coating is of central importance. The DIN EN 10152 standard specifies the requirements for the uniformity of the coating, the adhesive strength of the zinc and the surface quality. These requirements ensure that the galvanized products offer high corrosion resistance and an aesthetically pleasing surface. The use of DC05 in accordance with DIN EN 10152 is widespread in the automotive industry, in the construction industry and in the manufacture of household appliances, where improved corrosion resistance is required in addition to high formability. Electrolytic galvanizing offers optimum protection here without impairing the excellent mechanical properties of the base material. In summary, it can be said that the special deep-drawing grade DC05 offers a wide range of applications in accordance with both DIN EN 10130 and DIN EN 10152. While DIN EN 10130 focuses on high formability and surface quality, DIN EN 10152 supplements these properties with improved corrosion resistance thanks to the zinc coating. Both standards ensure that DC05 is a reliable and high-quality material for numerous industrial applications.

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COLD ROLLED SHEET

QUALITY STANDARD MATERIAL NO. OLD DESIGNATION DC05 DIN EN 10130 1.0312 St 15-03 The special deep-drawing grade DC05 is specified in accordance with the DIN EN 10130 standard, which focuses on cold-rolled flat products made of soft steels for cold forming. This standard specifies the technical requirements and test methods for cold-rolled products used in numerous industrial applications, particularly where exceptional formability and excellent surface quality are required. DC05 is a low-carbon steel that is characterized by its excellent cold formability. The chemical composition of DC05 is strictly controlled to ensure that the material has the desired mechanical properties. The carbon content in DC05 is typically a maximum of 0.02 %, while the manganese content is a maximum of 0.25 %. This composition promotes the high formability and weldability of the steel. The mechanical properties of DC05 are characterized by a low yield strength of maximum 150 MPa and a tensile strength between 270 and 350 MPa. An outstanding feature of DC05 is its high elongation at break of at least 38 %, which illustrates its excellent formability. These properties make DC05 ideal for the production of complex components that require high precision and surface quality, such as body parts in the automotive industry or sophisticated components in the electrical industry. The DIN EN 10130 standard also specifies the tolerances for dimensions, shape and surface finish. These tolerances are crucial to ensure consistently high product quality and to meet the requirements of end users. The surface of the cold-rolled flat products can be supplied in various qualities, from matt to glossy, to meet the specific requirements of different applications. The DIN EN 10152 standard specifies electrolytically galvanized, cold-rolled flat steel products for cold forming, including the special deep-drawing grade DC05. This standard defines the requirements for the zinc coating and the basic mechanical properties of the base material. DC05, when electrolytically galvanized in accordance with DIN EN 10152, is given an additional corrosion protection layer of zinc. This layer protects the material from oxidative influences and significantly increases the service life of the components made from it. The zinc coating can be applied in various thicknesses, depending on the specific requirements of the application. Typical coating thicknesses range from 5 to 20 µm. The chemical composition and mechanical properties of the base material DC05 remain unchanged after galvanizing and meet the requirements of DIN EN 10130. DC05 therefore retains its excellent cold formability and mechanical performance. The yield strength, tensile strength and elongation at break also remain in the same range as for ungalvanized DC05. In addition to mechanical performance, the quality of the zinc coating is of central importance. The DIN EN 10152 standard specifies the requirements for the uniformity of the coating, the adhesive strength of the zinc and the surface quality. These requirements ensure that the galvanized products offer high corrosion resistance and an aesthetically pleasing surface. The use of DC05 in accordance with DIN EN 10152 is widespread in the automotive industry, in the construction industry and in the manufacture of household appliances, where improved corrosion resistance is required in addition to high formability. Electrolytic galvanizing offers optimum protection here without impairing the excellent mechanical properties of the base material. In summary, it can be said that the special deep-drawing grade DC05 offers a wide range of applications in accordance with both DIN EN 10130 and DIN EN 10152. While DIN EN 10130 focuses on high formability and surface quality, DIN EN 10152 supplements these properties with improved corrosion resistance thanks to the zinc coating. Both standards ensure that DC05 is a reliable and high-quality material for numerous industrial applications.

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