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Boiler Half Round Tube Shield

Ladhani Metal Corporation offers SS 430 Boiler Half Round Tube Shields designed to protect straight boiler and heat exchanger tubes from erosion, oxidation, and high-temperature wear. Manufactured from ferritic stainless steel grade SS 430, these shields provide good corrosion resistance, excellent formability, and reliable thermal stability in moderately aggressive service environments. The shields are precision-formed into a half-round profile to match the curvature of standard boiler tubes, ensuring a secure fit and effective coverage. This design provides a physical barrier against soot blower impact, abrasive flue gas, and particulate erosion, extending the operational life of tubes and reducing maintenance costs. Ladhani Metal Corporation manufactures, supplies, and exports SS 430 Boiler Half Round Tube Shields in a wide range of lengths, diameters, and thicknesses, catering to both domestic and international markets. SS 430 Grade Chemical Composition – Ferritic Stainless Steel • Carbon (C): ≤ 0.12% • Manganese (Mn): ≤ 1.00% • Phosphorus (P): ≤ 0.040% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 16.0 – 18.0% • Nickel (Ni): ≤ 0.75% • Iron (Fe): Balance Applications: Ideal for power plants, WHRBs, HRSGs, and industrial boiler systems requiring protection in dry heat and oxidizing environments. Uses • Shields straight tubes in utility boilers and superheaters • Protects against flue gas erosion and surface scaling • Applied in WHRBs and HRSGs operating with clean or mildly corrosive gases • Suitable for industrial furnaces and heat recovery systems Features • Cost-effective protection – Combines durability with economic material choice • Oxidation resistance – Performs well in clean flue gas and dry heat conditions • Thermal reliability – Withstands repeated heating cycles without deformation • Precision fit – Formed to match tube diameter for secure installation • Flexible mounting – Can be clamped, banded, or tack welded • Export quality – Manufactured to meet international standards Applications • Thermal power stations – Guards steam and boiler tubes from scaling • Waste heat recovery boilers – Shields tubes in clean gas environments • Process heaters – Effective in less corrosive gas heating systems • Food and cement industries – Protects tubes from oxidation and moderate wear Conclusion The SS 430 Boiler Half Round Tube Shield from Ladhani Metal Corporation delivers cost-efficient and reliable protection for boiler tubes in dry heat and oxidizing service conditions. With good formability, corrosion resistance, and thermal performance, these shields are a practical solution for extending tube life and reducing operational downtime. Available in custom dimensions and export-ready specifications, they serve a wide range of industrial boiler applications worldwide. For detailed sizing, technical support, or export inquiries, contact Ladhani Metal Corporation. #Mumbai #Pune #Ahmedabad #Vadodara #Surat #Rajkot #Jamnagar #Bharuch #Ankleshwar #Vapi #Delhi #Faridabad #Ghaziabad #Noida #Gurugram #Chennai #Coimbatore #Tiruchirappalli #Hyderabad #Visakhapatnam #Vijayawada #Bangalore #Mangalore #Mysore #Kolkata #Durgapur #Asansol #Bhubaneswar #Rourkela #Raipur #Bhilai #Bilaspur #Nagpur #Nashik #Aurangabad #Indore #Bhopal #Jabalpur #Kanpur #Lucknow #Varanasi #Jaipur #Kota #Udaipur #Jodhpur #Chandigarh #Ludhiana #Jalandhar #Haridwar #Dehradun #Agra #Meerut #Aligarh #Moradabad #Bareilly #Mathura #Gwalior #Rewa #Satna #Sagar #Ujjain #Ratlam #Solapur #Kolhapur #Amravati #Akola #Jalgaon #Latur #Sangli #Nanded #Gandhinagar #Bhavnagar #Mehsana #Surendranagar #Junagadh #Nadiad #Nizamabad #Karimnagar #Warangal #Kurnool #Nellore #Tirupati #Salem #Erode #Madurai #Tirunelveli #Thoothukudi #Belgaum #Hubli #Tumkur #Hassan #Cuttack #Sambalpur #Jamshedpur #Ranchi #Dhanbad #Patna #Gaya #Muzaffarpur#halftubeshield #utypehalftubeshield #tubeshieldexporter #TubeShield #HalfTubeShield #SSHalfRoundShield #BoilerTubeShield #BoilerShield #TubeProtection #Tubeshieldmanufacturer #BoilerTubeProtection #SSTubeShield #MetalIndustry #SteelFabrication #IndustrialShielding #SS304Shield #SS316Shield #StainlessSteelShield #WeldOnShield #WeldedTubeShield #TubeCladding #BoilerTubeSleeve #TubeSleeve #MetalFabrication #PowerPlantSupplies #RefineryEquipment #ProcessIndustry #MetalComponent #TubeShieldForBoilers #BoilerParts #SteelSolutions #TubeShieldManufacturer #TubeShieldSupplier #SSShielding #IndustrialTubeShield #BoilerTubeGuard #CustomMetalParts #SteelIndustryIndia #MetalEngineering #HeavyIndustrySupply #StainlessSteelIndia #SteelExporters #MetalComponentExport #FabricatedProducts #SteelDealer #IndustrialSupplyIndia #BoilerTubeFittings #TubeShieldingSolutions #HalfTubeCover #HeatExchangerShield

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Outer Half Round 90 Degree Bend Tube Shield

Ladhani Metal Corporation offers high-quality SS 304 Outer Half Round 90 Degree Bend Tube Shields designed to protect the outer curvature of 90-degree bends and U-bend tubes in boilers, superheaters, reheaters, and heat exchangers. Manufactured from austenitic stainless steel grade SS 304, these shields combine corrosion resistance, mechanical strength, and thermal stability. The shields are ideal for high-temperature service where abrasive gas flow, fly ash erosion, and flue gas corrosion frequently damage external tube bends. The half-round semi-cylindrical geometry is engineered to conform precisely to the outer radius of curved tubes, forming a protective barrier that prevents tube thinning, cracking, and premature failure—ensuring long-term operational efficiency and equipment longevity. Ladhani Metal Corporation is a reliable manufacturer, supplier, and exporter of SS 304 Outer Half Round 90 Degree Bend Tube Shields, offering tailored solutions based on client specifications and boiler coil geometry. SS 304 Grade Chemical Composition – Austenitic Stainless steel • Carbon (C): ≤ 0.08% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 18.0 – 20.0% • Nickel (Ni): 8.0 – 10.5% • Iron (Fe): Balance Applications: Designed for use in power plants, heat exchangers, WHRBs, and industrial steam systems where U-bends and return bends require outer surface protection from erosion and corrosion. Uses • External protection of 90-degree return bends in boilers and superheaters • Shields for curved tube sections in petrochemical reformers and HRSGs • Ideal for tube bends in WHRBs, process heaters, and power plant steam circuits • Protects high-risk bend areas from gas impingement and soot-blower erosion Features • Excellent corrosion resistance – SS 304 withstands general oxidation and chemical attack in flue gas environments • Durable construction – Fabricated from high-strength stainless steel for long service life • Thermal resilience – Maintains structural integrity under cyclic thermal loads • Precision fit – Custom-formed to match the outer radius of 90-degree bends • Versatile installation – Clamp-on, weld-on, or banded as per application needs • Customization available – Length, thickness, and radius can be tailored to project specifications Applications • thermal power stations – Provides wear protection for curved superheater and reheater tubes • WHRBs and HRSGs – Shields return bends in exhaust heat recovery systems • refineries – Used in process heater tubes and convection section bends • chemical and pulp industries – Resists ash and gas corrosion in corrosive atmospheres Conclusion The SS 304 Outer Half Round 90 Degree Bend Tube Shield by Ladhani Metal Corporation delivers dependable protection to curved tube surfaces in boiler and heat recovery applications. Its corrosion-resistant material, form-fitting geometry, and high-temperature capability make it a practical solution for reducing tube failure and improving plant reliability. For technical assistance, material availability, or custom sizing, contact Ladhani Metal Corporation. #Mumbai #Pune #Ahmedabad #Vadodara #Surat #Rajkot #Jamnagar #Bharuch #Ankleshwar #Vapi #Delhi #Faridabad #Ghaziabad #Noida #Gurugram #Chennai #Coimbatore #Tiruchirappalli #Hyderabad #Visakhapatnam #Vijayawada #Bangalore #Mangalore #Mysore #Kolkata #Durgapur #Asansol #Bhubaneswar #Rourkela #Raipur #Bhilai #Bilaspur #Nagpur #Nashik #Aurangabad #Indore #Bhopal #Jabalpur #Kanpur #Lucknow #Varanasi #Jaipur #Kota #Udaipur #Jodhpur #Chandigarh #Ludhiana #Jalandhar #Haridwar #Dehradun #Agra #Meerut #Aligarh #Moradabad #Bareilly #Mathura #Gwalior #Rewa #Satna #Sagar #Ujjain #Ratlam #Solapur #Kolhapur #Amravati #Akola #Jalgaon #Latur #Sangli #Nanded #Gandhinagar #Bhavnagar #Mehsana #Surendranagar #Junagadh #Nadiad #Nizamabad #Karimnagar #Warangal #Kurnool #Nellore #Tirupati #Salem #Erode #Madurai #Tirunelveli #Thoothukudi #Belgaum #Hubli #Tumkur #Hassan #Cuttack #Sambalpur #Jamshedpur #Ranchi #Dhanbad #Patna #Gaya #Muzaffarpur #TubeShield #HalfTubeShield #SSHalfRoundShield #BoilerTubeShield #BoilerShield #TubeProtection #Tubeshieldmanufacturer #BoilerTubeProtection #SSTubeShield #MetalIndustry #SteelFabrication #IndustrialShielding #SS304Shield #SS316Shield #StainlessSteelShield #WeldOnShield #WeldedTubeShield #TubeCladding #BoilerTubeSleeve #TubeSleeve #MetalFabrication #PowerPlantSupplies #RefineryEquipment #ProcessIndustry #MetalComponent #TubeShieldForBoilers #BoilerParts #SteelSolutions #TubeShieldManufacturer #TubeShieldSupplier #SSShielding #IndustrialTubeShield #BoilerTubeGuard #CustomMetalParts #SteelIndustryIndia #MetalEngineering #HeavyIndustrySupply #StainlessSteelIndia #SteelExporters #MetalComponentExport #FabricatedProducts #SteelDealer #IndustrialSupplyIndia #BoilerTubeFittings #TubeShieldingSolutions #HalfTubeCover #HeatExchangerShield #halftubeshield #utypehalftubeshield #tubeshieldexporter

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U Type Outer Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-designed components used to protect boiler, superheater, and heat exchanger tubes from erosion, slag accumulation, scaling, and high-temperature oxidation. These shields are essential for industrial systems exposed to intense thermal cycling, high-velocity flue gases, and corrosive atmospheres. Their half-round form ensures quick and secure installation over curved or straight tube surfaces, significantly enhancing tube durability and reducing downtime. 1Cr20Ni14Si2 U Type Outer Half Round Tube Shield The 1Cr20Ni14Si2 U Type Outer Half Round Tube Shield is made from a high-performance austenitic stainless steel alloy containing 20% chromium, 14% nickel, and approximately 2% silicon. This alloy provides excellent resistance to oxidation, high-temperature corrosion, and thermal fatigue, especially in oxidizing and carburizing environments. The outer U-type design is specifically intended to protect the outer arc of U-bend tubes in boilers, reformers, and heat exchangers, where flame, gas flow, and slag buildup cause the most wear. • Outer U Type Half Round Tube Shield – Shields the outer curvature of U-bend tubes from flame impingement, gas erosion, slag attack, and thermal scaling. Ladhani Metal Corporation is a leading manufacturer, supplier, and exporter of 1Cr20Ni14Si2 U Type Outer Half Round Tube Shields, offering custom-built shielding solutions for critical high-temperature and industrial systems. Chemical Composition of 1Cr20Ni14Si2 – Austenitic Heat-Resistant Stainless Steel • Carbon (C): ≤ 0.10% • Manganese (Mn): ≤ 1.50% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.030% • Silicon (Si): 1.50 – 2.50% • Chromium (Cr): 19.0 – 21.0% • Nickel (Ni): 13.0 – 15.0% • Iron (Fe): Balance Applications: Best suited for high-temperature, oxidizing environments in power generation, chemical processing, and furnace systems where excellent thermal and scaling resistance are required. Uses • Outer arc protection for U-bend tubes in superheaters and reheaters in thermal power plants • Shields return bends in heat exchangers and steam reformers exposed to hot gases and flame • Used in waste heat recovery boilers (WHRBs) and HRSGs to prevent surface oxidation and slag damage • Suitable for petrochemical and chemical reactors operating under oxidizing or mildly carburizing conditions • Applied in high-temperature industrial furnaces, incinerators, and reforming equipment Features • Excellent high-temperature resistance – Withstands service temperatures up to 1100°C with minimal deformation or scaling • Oxidation and corrosion resistance – High Cr-Ni-Si composition forms a stable oxide layer for prolonged exposure protection • Outer bend coverage – Provides critical protection for the most exposed and erosion-prone section of U-bend tubes • Custom fabrication – Manufactured to match exact tube radius and diameter, ensuring a precise and stable fit • Easy installation – Secured with clamps, tack welds, or stainless steel banding without disassembly • Long-lasting performance – Enhances operational life and minimizes costly tube replacements in aggressive environments Applications • thermal and power generation – Protects outer U-bend tube surfaces from slag, soot, and flue gas corrosion • petrochemical and refining – Shields return bends in reformers and heaters exposed to oxidizing and sulfur-rich gases • waste heat recovery – Guards outer tube arcs in WHRBs and HRSGs against scaling and erosion • metallurgy and cement processing – Used in high-temperature pipelines and ducts in furnaces and kilns • process heating systems – Ideal for environments involving intense flame exposure and cyclic thermal loads Conclusion The 1Cr20Ni14Si2 U Type Outer Half Round Tube Shield by Ladhani Metal Corporation—manufacturer, supplier, and exporter—is a highly durable, heat-resistant shielding solution for protecting U-bend tube outer surfaces in extreme industrial environments. With superior resistance to oxidation, scaling, and thermal fatigue, it ensures long-term reliability and efficiency in power plants, reformers, and furnace systems. For technical consultation, custom orders, or quotations, please contact Ladhani Metal Corporation

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U Type Outer Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-engineered components used to protect boiler and heat exchanger tubes from erosion, scaling, and high-temperature corrosion. These shields are widely applied in industrial systems exposed to thermal cycling, aggressive gases, and particulate flow. Their half-round shape allows for simple and secure installation over straight or curved tube surfaces, extending tube life and reducing maintenance needs. SS 316L U Type Outer Half Round Tube Shield The SS 316L U Type Outer Half Round Tube Shield is manufactured from SS 316L, a low-carbon molybdenum-bearing austenitic stainless steel known for its superior corrosion resistance and excellent weldability. This outer U-type configuration is designed to protect the external arc of U-bend tubes in boilers, superheaters, heat exchangers, and waste heat recovery systems. The low carbon content of SS 316L reduces the risk of sensitization and intergranular corrosion, making it ideal for welded systems exposed to chlorides, acidic gases, and steam. • Outer U Type Half Round Tube Shield – Offers full coverage to the outer curvature of U-bend tubes, shielding against erosion, slag buildup, high-temperature oxidation, and chemical attack. Ladhani Metal Corporation is a leading manufacturer, supplier, and exporter of SS 316L U Type Outer Half Round Tube Shields, delivering precision-built, long-lasting solutions for demanding industrial applications. Chemical Composition of SS 316L – Low-Carbon Austenitic Stainless Steel • Carbon (C): ≤ 0.03% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 16.0 – 18.0% • Nickel (Ni): 10.0 – 14.0% • Molybdenum (Mo): 2.0 – 3.0% • Iron (Fe): Balance Applications: Suited for high-temperature and corrosive environments requiring superior resistance to chlorides, acids, and weld-induced corrosion. Uses • Protection of U-bend outer arcs in superheaters and reheaters in thermal and nuclear power stations • Shielding tube bends in chemical heat exchangers and steam reformers exposed to chlorides and acidic gases • Outer bend coverage for WHRB and HRSG tubes subjected to flue gas flow, scaling, and erosion • Applied to return bends in condensers and evaporators in marine and coastal facilities • Ideal for pharmaceutical, food processing, and clean energy systems requiring low carbon stainless steel Features • Exceptional corrosion resistance – Molybdenum addition enhances resistance to pitting, crevice corrosion, and chlorides • Low carbon content – Minimizes the risk of sensitization and intergranular corrosion after welding or high-heat exposure • High-temperature capability – Maintains performance under cyclic heating and thermal stress conditions • Precision fitment – Custom-fabricated to match tube diameter and radius, ensuring tight, vibration-free installation • Easy installation – Mountable with clamps, banding, or tack welds without requiring shutdown or disassembly • Long-term durability – Withstands corrosive gases, scaling, and erosion, extending tube life and reducing downtime Applications • thermal power plants – Protects outer arcs of U-bend tubes from flue gas erosion and scaling in high-temperature zones • chemical and petrochemical plants – Shields return bends in reformers and exchangers operating with corrosive process media • waste heat recovery systems – Provides protection in WHRBs and HRSGs from thermal fatigue and particulate-laden flue gases • marine and offshore facilities – Suitable for chloride-rich environments such as desalination plants and coastal condensers • process and pharmaceutical industries – Ensures corrosion-resistant performance in systems with stringent cleanliness and durability requirements Conclusion The SS 316L U Type Outer Half Round Tube Shield by Ladhani Metal Corporation—manufacturer, supplier, and exporter—is a corrosion-resistant, precision-engineered solution for protecting U-bend tube outer surfaces in boilers and heat exchangers. Its low carbon content, molybdenum-enhanced alloy composition, and excellent weldability make it ideal for harsh industrial environments requiring high performance and reliability. Designed for easy installation and long service life, it is a trusted choice for power, petrochemical, marine, and process applications. For technical consultation, custom orders, or quotations, please contact Ladhani Metal Corporation.

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U Type Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-engineered components used to protect boiler and heat exchanger tubes from erosion, scaling, and high-temperature corrosion. These shields are widely applied in industrial systems exposed to thermal cycling, aggressive gases, and particulate flow. Their half-round shape allows for simple and secure installation over straight or curved tube surfaces, extending tube life and reducing maintenance needs. 1Cr13 U Type Half Round Tube Shield The 1Cr13 U Type Half Round Tube Shield is fabricated from 1Cr13, a martensitic stainless steel known for its excellent hardness, wear resistance, and moderate corrosion resistance. This U-type shield is ideal for protecting U-bend tube sections in systems where mechanical wear, steam erosion, and intermittent high temperatures are a concern. The U-shaped design offers precise coverage of both the inner and outer arcs of tube bends, especially in boiler coils, superheaters, and heat exchangers where localized wear and thermal impact are concentrated. • Outer U Type Half Round Tube Shield – Shields the outer curvature of the U-bend from gas flow abrasion, impact from slag particles, and heat-induced surface degradation. • Inner U Type Half Round Tube Shield – Protects the inner radius against turbulence-induced erosion, scaling, and mechanical fatigue. Ladhani Metal Corporation supplies 1Cr13 U Type Half Round Tube Shields for industrial applications where strength, hardness, and moderate corrosion protection are required at an economical cost. Chemical Composition of 1Cr13 – Martensitic Stainless Steel • Carbon (C): 0.15 – 0.20% • Manganese (Mn): ≤ 1.00% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 12.0 – 14.0% • Nickel (Ni): ≤ 0.60% • Iron (Fe): Balance Applications: Well-suited for mildly corrosive and abrasive environments involving steam, flue gases, or mechanical impact at moderate to high temperatures. Uses • Protection of U-bend tubes in superheaters, reheaters, and boiler coils • Shielding curved tubes in industrial furnaces, economizers, and condensers • Coverage for return bends in WHRBs and HRSGs subject to mechanical and thermal wear • Application in process gas heaters and utility boilers in petrochemical and power sectors • Ideal for systems where hardness and erosion resistance are more critical than high corrosion resistance Features • Good oxidation and scaling resistance – Chromium content offers adequate protection in dry, high-temperature environments. • High mechanical strength – Martensitic structure provides superior wear resistance and hardness, reducing erosion damage in turbulent flow areas. • Dual-bend protection – Available in both inner and outer U-type configurations for complete shielding of tube bends. • Custom fitment – Precisely manufactured to match specific tube radii and diameters, ensuring stable and secure installation. • Fast installation – Easily attached using clamps, banding, or tack welding without requiring system disassembly. • Economical solution – Provides effective protection in harsh environments with a cost-efficient stainless steel alloy. Applications • thermal power plants – Used on U-bend tubes in superheaters and reheaters where flue gas erosion and steam wear are present. Enhances system life and performance. • waste heat recovery boilers – Shields tube bends in WHRBs from slag, scale, and high-velocity gas streams, improving long-term reliability. • petrochemical industries – Suitable for curved tubes in heaters, exchangers, and gas furnaces exposed to heat and particulate flow. • general industrial boilers – Applied to return bends in utility boilers and process heaters for erosion and oxidation control. • chemical and refining sectors – Ideal for non-aggressive environments requiring mechanical protection more than extreme corrosion resistance. Conclusion The 1Cr13 U Type Half Round Tube Shield by Ladhani Metal Corporation offers strong mechanical protection and moderate corrosion resistance for U-bend tube sections in boilers, heat exchangers, and industrial heating systems. Its martensitic stainless steel composition provides superior wear resistance, making it well-suited for environments with steam erosion, thermal stress, and mechanical impact. Designed for easy installation and long-term durability, this shield is a practical solution for a wide range of thermal and utility applications. For technical consultation, custom orders, or quotations, please contact Ladhani Metal Corporation.

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U Type Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-engineered components used to protect boiler and heat exchanger tubes from erosion, scaling, and high-temperature corrosion. These shields are widely applied in industrial systems exposed to thermal cycling, aggressive gases, and particulate flow. Their half-round shape allows for simple and secure installation over straight or curved tube surfaces, extending tube life and reducing maintenance needs. 1Cr20Ni14Si2 U Type Half Round Tube Shield The 1Cr20Ni14Si2 U Type Half Round Tube Shield is manufactured from a high-temperature austenitic stainless steel alloy designed for demanding thermal environments. Composed primarily of chromium and nickel with enhanced silicon content, this alloy provides outstanding resistance to oxidation, scaling, carburization, and thermal fatigue. It is particularly effective in shielding U-bend tube sections within boilers, reformers, and heat recovery systems where prolonged exposure to high heat and reactive gases can degrade performance. The U-type configuration ensures full coverage of the inner and outer arcs of curved tubes, delivering comprehensive protection against mechanical and thermal damage. • Outer U Type Half Round Tube Shield – Protects the outer curvature of U-bends from high-temperature flue gas erosion, slag deposits, and oxidizing environments. • Inner U Type Half Round Tube Shield – Shields the inner bend arc from thermal stress cracking, scale formation, and turbulence-induced wear. Ladhani Metal Corporation provides 1Cr20Ni14Si2 U Type Half Round Tube Shields for industries requiring reliable, long-term protection in aggressive high-temperature service conditions. Chemical Composition of 1Cr20Ni14Si2 – Heat-Resistant Austenitic Stainless Steel • Carbon (C): ≤ 0.15% • Manganese (Mn): ≤ 1.50% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.030% • Silicon (Si): 1.50 – 2.50% • Chromium (Cr): 19.0 – 21.0% • Nickel (Ni): 13.0 – 15.0% • Iron (Fe): Balance Applications: Ideal for continuous and cyclic high-temperature systems where resistance to oxidation, thermal fatigue, and carburization is critical. Uses • Protection of U-bend tubes in superheaters and reheaters in power generation systems • Shielding of return bends in waste heat recovery boilers and HRSGs operating under high flue gas flow • Coverage for curved tube sections in reformers, cracking furnaces, and thermal oxidizers • Safeguarding tube bends in heat exchangers, condensers, and process gas heating systems • Applicable in chemical, metallurgical, and energy industries where extreme thermal cycling and gas exposure occur Features • Excellent oxidation resistance – Chromium and silicon-rich composition provides strong protection against scaling in high-temperature, oxidizing atmospheres. • Superior thermal fatigue performance – Maintains mechanical strength and dimensional stability under rapid temperature fluctuations. • Dual-arc shielding – Available in inner and outer U-type configurations for total protection of return bends in heat exchanger systems. • Precision engineered – Manufactured to match tube diameter and bend radius, ensuring tight, secure installation without vibration or misalignment. • Easy to install – Can be quickly mounted using banding, clamps, or tack welds without the need to disassemble tube bundles. • Long service life – Designed for demanding environments, reducing maintenance frequency and enhancing overall system efficiency. Applications • thermal power plants – Installed in U-bends of superheaters and reheaters to prevent heat-induced scaling, erosion, and fatigue cracking. Improves reliability and heat transfer efficiency. • petrochemical and refinery units – Used in process heaters, reformers, and thermal units where high-temperature gas exposure is constant. Provides stable, long-term protection. • waste heat recovery units – Shields U-shaped tubes in WHRBs and HRSGs from slag deposits, oxidizing gases, and temperature cycling stress. • chemical industries – Ideal for ammonia synthesis, methanol production, and gas reforming systems exposed to thermal shock and oxidizing media. • metal and glass manufacturing – Protects curved tubes in furnaces and preheaters exposed to abrasive and high-heat environments. Conclusion The 1Cr20Ni14Si2 U Type Half Round Tube Shield by Ladhani Metal Corporation is a high-performance solution for protecting U-bend tube sections in the most demanding thermal and chemical environments. With excellent resistance to oxidation, carburization, and thermal fatigue, this shield is ideal for use in power plants, refineries, chemical processing units, and high-temperature industrial systems. Designed for precision fit and easy installation, it provides dependable, long-lasting protection that reduces maintenance and extends equipment service life. For technical consultation, custom orders, or quotations, please contact Ladhani Metal Corporation.

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U Type Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-engineered components used to protect boiler and heat exchanger tubes from erosion, scaling, and high-temperature corrosion. These shields are widely applied in industrial systems exposed to thermal cycling, aggressive gases, and particulate flow. Their half-round shape allows for simple and secure installation over straight or curved tube surfaces, extending tube life and reducing maintenance needs. 1Cr18Ni9Ti U Type Half Round Tube Shield The 1Cr18Ni9Ti U Type Half Round Tube Shield is specifically designed for protection of U-bend tube sections in high-temperature heat exchangers, boilers, and superheaters. Manufactured from 1Cr18Ni9Ti, a titanium-stabilized austenitic stainless steel equivalent to AISI 321, this shield delivers excellent resistance to intergranular corrosion, high-temperature oxidation, and thermal fatigue. The titanium addition prevents chromium carbide precipitation during welding or long-term heat exposure, making it ideal for use in welded structures subjected to continuous heating cycles. • Outer U Type Half Round Tube Shield – Provides robust protection to the outer curve of U-bends against hot gas erosion, flame impingement, and scaling. • Inner U Type Half Round Tube Shield – Safeguards the inner arc of the bend from localized wear, slag buildup, and thermal degradation. Ladhani Metal Corporation manufactures and exports 1Cr18Ni9Ti U Type Half Round Tube Shields to industries requiring high-performance shielding in aggressive thermal and chemical service environments, particularly where welding is involved. Chemical Composition of 1Cr18Ni9Ti – Titanium-Stabilized Austenitic Stainless Steel • Carbon (C): ≤ 0.08% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 17.0 – 19.0% • Nickel (Ni): 8.0 – 11.0% • Titanium (Ti): ≥ 5 × C content • Iron (Fe): Balance Applications: Suitable for high-temperature environments where welded tube systems are exposed to flue gases, thermal cycling, and corrosive atmospheres. Uses • Protection of U-bend tubes in reheaters and superheaters in thermal power plants • Shielding tube bends in waste heat recovery boilers and steam reformers • Coverage for curved tubes in high-temperature chemical process equipment • Guarding return bends in condensers and evaporators subject to scaling and oxidation • Ideal for systems requiring welded tube shields with resistance to intergranular corrosion Features • Titanium stabilization – Prevents sensitization and intergranular corrosion in welded or heat-affected zones, ensuring long-term structural reliability. • Excellent high-temperature resistance – Performs reliably under continuous thermal exposure, resisting scaling and surface degradation. • Complete bend protection – Available in both inner and outer U-type configurations for full shielding of curved tube areas. • Tight fit and customization – Manufactured to precise dimensions matching tube radius and diameter for secure, stable installation. • Easy to mount – Designed for hassle-free installation using clamps, tack welding, or banding without requiring tube removal. • Versatile performance – Suitable for oxidizing and mildly corrosive environments involving high heat and mechanical stress. Applications • thermal power stations – Protects U-bend tubes in critical heat transfer sections against heat-induced wear and gas corrosion. Enhances operational lifespan and safety. • petrochemical and refinery plants – Used in process heaters, reformers, and exchangers exposed to flue gases and thermal cycling. Maintains performance under continuous operation. • waste heat recovery systems – Shields curved tubes from erosion and scaling in gas recovery units and economizers. Improves durability in high-velocity environments. • chemical industries – Applied to tube bends in reactors, steam heaters, and evaporators where corrosion and temperature resistance are essential. • boiler systems and HRSGs – Provides reliable protection against fatigue, oxidation, and slag accumulation in high-temperature return bends. Conclusion The 1Cr18Ni9Ti U Type Half Round Tube Shield from Ladhani Metal Corporation is an advanced solution for protecting U-bend tube sections in thermally aggressive and welded environments. Its titanium-stabilized composition offers superior resistance to intergranular corrosion, oxidation, and thermal stress. Custom-engineered for precision fit and available in dual-sided configurations, this tube shield enhances system reliability and reduces maintenance needs in power, chemical, and industrial heating systems. For technical consultation, custom orders, or quotations, please contact Ladhani Metal Corporation.

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U Type Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-engineered protective components designed to safeguard boiler and heat exchanger tubes from thermal fatigue, oxidation, and mechanical erosion. These shields improve system reliability and extend tube service life in harsh industrial environments. The half-round form enables simple installation and effective protection of exposed tube surfaces. SS 310 U Type Half Round Tube Shield The SS 310 U Type Half Round Tube Shield is a high-temperature protective sleeve designed to cover U-bend and straight sections of tubes in boilers, superheaters, and heat exchangers. Made from stainless steel grade 310, it offers outstanding resistance to oxidation, carburization, and thermal stress at elevated temperatures. The U-type design ensures complete protection of return bends, where tube degradation is most common. Available in both inner and outer U configurations, these shields are custom-bent to match tube radius and diameter. • Outer U Type Half Round Tube Shield – Protects the external arc of the U-bend from radiant heat, slag buildup, and erosion. • Inner U Type Half Round Tube Shield – Shields the internal curve of the bend from gas turbulence, scaling, and corrosion. Ladhani Metal Corporation is a leading manufacturer and exporter of SS 310 U Type Half Round Tube Shields, offering durable and tailored solutions for global heat transfer systems. Chemical Composition of SS 310 – High Temperature Austenitic Stainless Steel • Carbon (C): ≤ 0.25% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.50% • Chromium (Cr): 24.0 – 26.0% • Nickel (Ni): 19.0 – 22.0% • Iron (Fe): Balance Applications: Preferred in high-temperature operations where oxidation resistance, heat stability, and carburization resistance are essential. Uses • U-bend protection in superheater and reheater coils • Shielding curved tubes in furnace coils and process heat exchangers • Prevention of high-temperature erosion in WHRB and HRSG systems • Surface protection in reformers and chemical reactors • Safeguarding heat transfer tubes in incinerators and kilns Features • Made from high-quality SS 310, the shield offers superior resistance to oxidation, scaling, and high-temperature corrosion, making it suitable for continuous exposure up to 1100°C. • The inner and outer U-type configurations provide complete protection for both sides of curved tube bends, ensuring uniform shielding in the most erosion-prone areas. • Precision-formed to match the tube’s bend radius and diameter, ensuring a tight, vibration-free fit that enhances durability and minimizes tube wall exposure. • Retains mechanical strength and dimensional stability under cyclic thermal loading, preventing deformation, cracking, or failure in high-heat environments. • Offered in various finishes such as pickled, passivated, or bright annealed to suit different service conditions and enhance surface corrosion resistance. • Easily installed using welding, clamping, or banding methods without requiring tube removal, enabling quick field installation and minimal system downtime. • Fully customizable in terms of thickness, length, and radius, allowing seamless integration with existing boiler, furnace, or heat exchanger systems. Applications • thermal power plants – Protects U-bend coils in superheaters and reheaters. Resists scale formation and creep at high flue gas temperatures. • petrochemical refineries – Shields curved exchanger tubes in reformers and heaters. Maintains integrity under carburizing and oxidizing atmospheres. • waste heat recovery systems (WHRBs) – Guards return bends against ash and slag attack. Enhances tube durability in high-flow, abrasive environments. • chemical and fertilizer plants – Used in U-tube reactors and ammonia converters. Prevents corrosion and surface damage under cyclic thermal loads. • HRSGs and boilers – Applied to curved tube sections in heat recovery units. Ensures stability under rapid heating and cooling cycles. Conclusion The SS 310 U Type Half Round Tube Shield by Ladhani Metal Corporation offers superior protection for curved tube sections operating in high-temperature and corrosive service conditions. Its exceptional resistance to oxidation and carburization makes it ideal for thermal, chemical, and energy-intensive industries. Manufactured with precision, these shields are available in custom sizes and finishes, ensuring a tight fit and long-term durability. For reliable and cost-effective tube protection, Ladhani Metal Corporation provides trusted solutions tailored to your operational demands. For design assistance, material selection, or quotation inquiries, please contact Ladhani Metal Corporation.

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Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-fabricated components used to protect the external surfaces of tubes in boilers, heat exchangers, and high-temperature industrial equipment. These shields are critical for reducing erosion, oxidation, and thermal degradation, particularly in high-temperature zones where process gases, flames, or particulate matter can damage tube integrity over time. 1Cr20Ni14Si2 Half Round Tube Shield The 1Cr20Ni14Si2 Half Round Tube Shield is a semi-cylindrical protective sleeve manufactured from a high-performance austenitic stainless steel alloy consisting of approximately 20% chromium, 14% nickel, and 2% silicon. This alloy is designed for excellent oxidation resistance, carburization resistance, and high-temperature structural stability. The inclusion of silicon significantly enhances the formation of a protective oxide film, making it suitable for use in severe thermal environments such as industrial furnaces, superheaters, and reformers. The shield’s half-round profile is engineered for easy installation over the tube surface, ensuring a tight, durable fit and long-term protection. Chemical Composition of 1Cr20Ni14Si2 – Austenitic Heat-Resistant Stainless Steel • Carbon (C): ≤ 0.15% • Silicon (Si): 1.50 – 2.50% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.030% • Chromium (Cr): 19.0 – 21.0% • Nickel (Ni): 13.0 – 15.0% • Iron (Fe): Balance Uses • Boiler Tube Protection – Shields critical areas of superheater and reheater tubes from oxidation and scale formation under high flue gas temperatures. • Furnace Tube Shielding – Guards against flame impingement, high-temperature corrosion, and mechanical erosion in radiant and convection zones. • Heat Exchanger Cladding – Offers external protection for tubes subjected to thermal shock and corrosive process gases. • Steam Reforming Equipment – Prevents surface degradation of tubes in syngas and hydrogen production systems operating under carburizing conditions. • Waste Heat Boilers and Incinerators – Provides a thermal barrier for tubes exposed to particulate-laden gas flows and fluctuating temperatures. Features • Excellent Oxidation Resistance – High chromium and silicon content form a dense, protective oxide layer for long service in oxidizing environments. • Carburization and Thermal Fatigue Resistance – Suitable for prolonged use in atmospheres containing hydrocarbons, CO, and high radiant heat. • High-Temperature Durability – Retains strength and resists creep deformation at service temperatures up to 1000°C. • Austenitic Microstructure – Offers superior ductility, resistance to cracking under thermal cycling, and excellent metallurgical stability. • Easy Installation – Half-round configuration allows for fast on-site fitment using mechanical clamping or welding, with minimal tube disruption. • Surface Finishing Options – Available in pickled, passivated, or bright annealed finishes for improved corrosion and heat resistance. • Custom Built – Manufactured to meet specific size, thickness, and design requirements for varied industrial applications. Applications • Thermal Power Plants – Used to protect boiler tubes in high-temperature zones like superheaters, economizers, and air preheaters. • Petrochemical and Refining Plants – Deployed in furnace tubes, reformer systems, and transfer line exchangers where oxidation and carburization are concerns. • Waste-to-Energy Systems – Protects boiler and heat recovery tubes from corrosive gas attack and ash erosion in incinerators. • Metallurgical Furnaces – Applied in annealing, forging, and reheating furnaces for protecting tube walls exposed to high heat and corrosive gases. • Cement and Lime Kilns – Shields heat recovery piping and cooler tubes from abrasion and elevated thermal conditions. • Chemical Process Equipment – Guards steam and process tubes in reactors, condensers, and exchangers from scaling and thermal damage. Conclusion The 1Cr20Ni14Si2 Half Round Tube Shield by Ladhani Metal Corporation is engineered to perform reliably in high-temperature, high-corrosion industrial environments. With excellent resistance to oxidation, carburization, and thermal fatigue, this alloy-based shield offers superior performance and longevity for boiler and furnace applications. Its austenitic structure ensures mechanical stability and ductility under extreme conditions, while its precise half-round design enables convenient installation and durable coverage. Custom-built to your project’s specifications, Ladhani Metal Corporation’s tube shields represent a smart investment in system protection, reliability, and long-term efficiency. For technical details, customization options, or a quotation, please contact Ladhani Metal Corporation.

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