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Introduction
JIS G 3119 specifies
hot-rolled manganese-molybdenum and manganese-molybdenum-nickel alloy steel
plates intended for boilers and pressure vessels operating at intermediate and
elevated temperatures. These alloy steel plates are designed to provide
suitable strength, heat resistance, and mechanical properties for demanding
pressure-containing applications.
Ladhani Metal Corporation
supplies alloy steel plates according to customer requirements, with
availability depending on grade, dimensions, quantity, and delivery
specifications.
Applicable Standard
·
Standard:
JIS G 3119:2026
·
Standard
title: Manganese-Molybdenum and Manganese-Molybdenum-Nickel Alloy Steel Plates
for Boilers and Pressure Vessels
·
Product
form: Hot-rolled alloy steel plates
·
Service
conditions: Intermediate- and elevated-temperature applications
JIS G 3119:2026 was published
on 20 May 2026 and is listed as valid by the Japanese Standards Association.
Material Type
·
Alloy
Steel (AS)
·
Manganese-Molybdenum
Steel
·
Manganese-Molybdenum-Nickel
Steel
·
Boiler
Quality Alloy Steel
·
Pressure
Vessel Alloy Steel
·
Hot-Rolled
Alloy Steel Plate
Scope
JIS G 3119 covers alloy steel
plates used in boilers and pressure vessels where strength and material
performance at elevated temperatures are important.
Typical applications include:
·
Boiler
pressure parts
·
Pressure
vessel shells and heads
·
Steam-generating
equipment
·
Heat
exchangers
·
Industrial
process vessels
·
High-temperature
pressure-containing equipment
·
Power
generation and petrochemical equipment
Steel Grades Covered
The established JIS G 3119 grade
designations include SBV1A, SBV1B, SBV2, and SBV3. These grades differ in alloy
composition and specified mechanical properties. Confirm the precise grade
designation and requirements against the current JIS G 3119:2026 edition when
ordering.
|
Grade |
Material
Classification |
Typical
Alloy System |
|
SBV1A |
Alloy Steel Plate |
Manganese-Molybdenum |
|
SBV1B |
Alloy Steel Plate |
Manganese-Molybdenum |
|
SBV2 |
Alloy Steel Plate |
Manganese-Molybdenum-Nickel |
|
SBV3 |
Alloy Steel Plate |
Manganese-Molybdenum-Nickel |
Chemical Composition
The chemical composition of
JIS G 3119 plates includes controlled amounts of carbon, manganese, molybdenum,
and, for nickel-alloyed grades, nickel. The values below are general reference
limits from published information for the 2019 edition; the current 2026
edition and the applicable plate thickness must be checked before confirming a
specification.
|
Element |
SBV1A |
SBV1B |
SBV2 |
SBV3 |
|
Carbon (C), up to
25 mm (%) |
Max. 0.20 |
Max. 0.20 |
Max. 0.20 |
Max. 0.20 |
|
Carbon (C), over
25–50 mm (%) |
Max. 0.23 |
Max. 0.23 |
Max. 0.23 |
Max. 0.23 |
|
Carbon (C), over
50–150 mm (%) |
Max. 0.25 |
Max. 0.25 |
Max. 0.25 |
Max. 0.25 |
|
Silicon (Si) (%) |
0.15–0.40 |
0.15–0.40 |
0.15–0.40 |
0.15–0.40 |
|
Manganese (Mn)
(%) |
0.95–1.30 |
1.15–1.50 |
1.15–1.50 |
1.15–1.50 |
|
Phosphorus (P)
(%) |
Max. 0.020 |
Max. 0.020 |
Max. 0.020 |
Max. 0.020 |
|
Sulfur (S) (%) |
Max. 0.020 |
Max. 0.020 |
Max. 0.020 |
Max. 0.020 |
|
Molybdenum (Mo)
(%) |
0.45–0.60 |
0.45–0.60 |
0.45–0.60 |
0.45–0.60 |
|
Nickel (Ni) (%) |
— |
— |
0.40–0.70 |
0.70–1.00 |
Note: The table is a general
guide based on published data for an earlier edition and is not a substitute
for the current standard or a certified heat analysis. Other residual and
optional alloying-element limits may apply.
Mechanical Properties
Mechanical properties depend
on grade, thickness, heat treatment, and the applicable test conditions. The
following figures are general reference values published for these grade
designations.
|
Grade |
Tensile Strength (MPa) |
Minimum Yield Strength (MPa) |
Minimum Elongation (%) |
|
SBV1A |
520–660 |
315 |
15 |
|
SBV1B |
550–690 |
345 |
15 |
|
SBV2 |
550–690 |
345 |
17 |
|
SBV3 |
550–690 |
345 |
17 |
The exact acceptance values
must be confirmed against JIS G 3119:2026, including the applicable thickness
range, specimen type, and heat-treatment condition.
Manufacturing Process
JIS G 3119 alloy steel plates
are produced through controlled steelmaking and hot-rolling processes.
Typical manufacturing stages
include:
·
Steelmaking
and refining
·
Production
of killed steel
·
Slab
casting
·
Reheating
and hot rolling
·
Controlled
cooling
·
Heat
treatment according to the required grade and plate thickness
·
Plate
levelling, dimensional finishing, and preparation for dispatch
Manufacturing Conditions
Manufacturing conditions are
selected according to the specified grade, thickness, mechanical properties,
and customer requirements.
Common considerations
include:
·
Controlled
steelmaking and alloy addition
·
Hot
rolling to the specified dimensions
·
Heat
treatment as required by the standard
·
Dimensional
control and surface preparation
·
Compliance
with the agreed purchase specification
Heat Treatment
Heat treatment is an
important part of producing JIS G 3119 alloy steel plates with the required
strength and performance.
Depending on plate thickness
and the agreed delivery condition, applicable treatments may include:
·
Normalizing
·
Stress-relief
annealing
·
Normalizing
followed by stress relief
·
Accelerated
cooling followed by tempering where permitted
·
Other
conditions specifically agreed between the purchaser and supplier
The exact treatment and
designation should be specified in the purchase order and verified against the
current standard.
Surface Finish
Available surface finishes
may include:
·
Hot-rolled
mill finish
·
Descaled
surface
·
Shot-blasted
surface
·
Pickled
surface, where available
·
Primer-coated
surface, subject to agreement
Surface preparation depends
on plate dimensions, intended application, and customer requirements.
Delivery Condition
Plates can be arranged in
suitable delivery conditions according to the applicable specification and
order requirements.
·
Normalized
condition
·
Stress-relieved
condition, where specified
·
Normalized
and stress-relieved condition
·
As-rolled
condition where permitted by the specification and agreed requirements
·
Cut-to-length
plates
·
Customized
surface preparation
The required delivery
condition must be confirmed before ordering.
Dimensions and Tolerances
JIS G 3119 plates can be
sourced according to the required dimensions and applicable standard
tolerances.
·
Thickness:
as specified by the customer
·
Width
and length: according to order requirements
·
Cut-to-size
plates: subject to availability and processing feasibility
·
Dimensional
tolerances: according to the applicable standard and purchase specification
Pressure Vessel Alloy Steel Characteristics
JIS G 3119 plates are
intended for pressure-containing equipment operating under demanding
temperature and pressure conditions.
Key characteristics include:
·
Manganese-molybdenum
or manganese-molybdenum-nickel alloy composition
·
Specified
tensile and yield strength
·
Suitability
for elevated-temperature pressure vessel applications
·
Controlled
heat-treatment requirements
·
Fabrication
and welding suitability when appropriate procedures are followed
·
Availability
in different alloy grades for specified service requirements
Forms of Supply
Ladhani Metal Corporation can
arrange supply in the following forms, subject to availability:
·
Manganese-molybdenum
alloy steel plates
·
Manganese-molybdenum-nickel
alloy steel plates
·
Boiler
quality alloy steel plates
·
Pressure
vessel plates
·
Hot-rolled
heavy plates
·
Cut-to-size
plates
·
Plates
in customized dimensions
Applications
JIS G 3119 alloy steel plates
are used in various industrial sectors, including:
·
Boilers
and steam-generating equipment
·
Pressure
vessels
·
Heat
exchangers
·
Power
generation plants
·
Petrochemical
processing equipment
·
Chemical
process vessels
·
Industrial
thermal equipment
·
High-temperature
pressure-containing structures
Key Features
·
Designed
for boiler and pressure vessel applications
·
Manganese-molybdenum
and manganese-molybdenum-nickel alloy systems
·
Suitable
for specified intermediate- and elevated-temperature services
·
Defined
chemical composition and mechanical properties
·
Heat-treatment
options according to grade and requirements
·
Available
in various plate dimensions, subject to order specifications
·
Suitable
for industrial pressure equipment when correctly specified and fabricated
Availability
JIS G 3119
manganese-molybdenum and manganese-molybdenum-nickel alloy steel plates are
available on an order basis.
Availability depends on:
·
Required
grade
·
Plate
thickness, width, and length
·
Order
quantity
·
Heat-treatment
and delivery conditions
Please confirm the exact
grade and applicable JIS G 3119:2026 requirements at the time of enquiry.
Conclusion
JIS G 3119
manganese-molybdenum and manganese-molybdenum-nickel alloy steel plates are
used for boilers and pressure vessels requiring specified strength and
performance at intermediate and elevated temperatures. Grades such as SBV1A,
SBV1B, SBV2, and SBV3 offer different alloy compositions and
mechanical-property requirements.
Ladhani Metal Corporation can
arrange supply according to the required grade, dimensions, heat-treatment
condition, and project specifications.
To place an order or make an
enquiry, contact Ladhani Metal Corporation.
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