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Items tagged with 'ss 316l half round tube shields'

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Half Round Shield for Boiler Tube

Ladhani Metal Corporation offers SS 316L Half Round Tube Shields designed to protect boiler tubes in thermal power plants, HRSGs, WHRBs, and industrial steam systems. Boiler tubes face severe service conditions such as high-temperature flue gas erosion, oxidation, and soot blower impact, which significantly reduce operational life. Manufactured from low-carbon molybdenum-bearing austenitic stainless steel grade SS 316L, these shields provide excellent corrosion resistance, superior scaling resistance, and improved weldability by minimizing the risk of carbide precipitation during welding. Function of Boiler Tubes • Carry water or steam through heating sections of the boiler • Continuously exposed to high-temperature flue gases, ash, and corrosive particles • Require Half Round Tube Shields in high-erosion, corrosive, and soot blower zones Ladhani Metal Corporation manufactures, supplies, and exports SS 316L Half Round Tube Shields in various lengths, diameters, and thicknesses to cater to both domestic and international requirements. SS 316L Grade Chemical Composition – Austenitic Stainless Steel • Carbon (C): ≤ 0.03% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 16.00 – 18.00% • Nickel (Ni): 10.00 – 14.00% • Molybdenum (Mo): 2.00 – 3.00% • Iron (Fe): Balance Applications: Suitable for superheater and reheater tubes in power generation boilers, petrochemical heaters, HRSGs, and waste heat recovery boilers operating in corrosive and high-temperature conditions. Uses • Protects boiler tubes from erosion, oxidation, and flue gas corrosion • Shields tubes against soot blower impact and abrasive ash particles • Extends service life of superheater and reheater components in steam circuits • Applicable in WHRBs, HRSGs, utility boilers, and process steam plants Features • Superior corrosion resistance in oxidizing and chloride-rich atmospheres • Low carbon content reduces sensitization and enhances weldability • Excellent resistance to pitting and crevice corrosion due to molybdenum content • Precision-engineered for exact tube curvature and easy installation Applications • Power generation boilers – Long-lasting protection for reheater and superheater tubes • Waste heat recovery boilers – Reliable against particle erosion and scaling • Industrial steam plants – Performs well under fluctuating high-temperature cycles • Petrochemical and chemical heaters – Ensures durability in corrosive environments Conclusion The SS 316L Half Round Tube Shield for Boiler Tubes by Ladhani Metal Corporation provides long-term, corrosion-resistant protection under demanding boiler conditions. With enhanced weldability, excellent pitting resistance, and reliable high-temperature stability, these shields extend tube service life and reduce maintenance needs. Available in a wide range of export-ready specifications, they are trusted solutions for global power, petrochemical, and industrial sectors. For supply and technical inquiries, contact Ladhani Metal Corporation.

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Boiler Half Round Tube Shield

Ladhani Metal Corporation offers SS 316L Boiler Half Round Tube Shields designed to provide reliable protection for straight boiler and heat exchanger tubes operating in corrosive, high-moisture, and high-temperature environments. SS 316L is particularly suited for marine, chemical, and pharmaceutical boiler systems where both corrosion resistance and cleanliness are critical. The shields are precision-formed into a half-round profile to ensure a secure fit over the tube surface, creating a strong barrier against soot blower impact, abrasive ash particles, and corrosive condensates. This design not only extends the operational life of boiler tubes but also reduces maintenance and downtime. Ladhani Metal Corporation manufactures, supplies, and exports SS 316L Boiler Half Round Tube Shields in a wide range of diameters, lengths, and thicknesses to meet both domestic and international standards. SS 316L Grade Chemical Composition – Austenitic Stainless Steel • Carbon (C): ≤ 0.03% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 16.0 – 18.0% • Nickel (Ni): 10.0 – 14.0% • Molybdenum (Mo): 2.0 – 3.0% • Iron (Fe): Balance Uses • Protection of straight boiler tubes in corrosive marine and coastal environments • Shields against chemical attack in refineries and petrochemical boilers • Prevents tube wear and scaling in moist flue gas areas • Suitable for heat recovery systems in chemical, food, and pharmaceutical plants • Effective in boilers handling chloride-containing fuels or feedwater Features • Excellent corrosion resistance – Withstands chloride-rich and acidic conditions • Low carbon content – Minimizes risk of sensitization during welding • Long service life – Protects against erosion, scaling, and pitting corrosion • Precision fit – Half-round profile ensures complete tube surface coverage • Flexible installation – Can be clamped, welded, or banded • Export quality – Produced to meet global performance and dimensional standards Applications • Marine and offshore boilers – Resistance to seawater-induced corrosion • Food and beverage processing – Meets hygiene and durability requirements • Chemical and pharmaceutical boilers – Withstands aggressive process vapors • Waste heat boilers – Protection against moist and corrosive flue gas exposure Conclusion The SS 316L Boiler Half Round Tube Shield from Ladhani Metal Corporation combines superior corrosion resistance, low-carbon weldability, and precise fit to ensure long-lasting boiler tube protection in challenging environments. Designed for both domestic and export applications, these shields are an ideal choice for industries requiring durability, hygiene, and resistance to aggressive operating conditions. For technical details, sizing options, or international supply inquiries, contact Ladhani Metal Corporation. #Mumbai #Pune #Ahmedabad #Vadodara #Surat #Rajkot #Jamnagar #Bharuch #Ankleshwar #Vapi #Delhi #Faridabad #Ghaziabad #Noida #Gurugram #Chennai #Coimbatore #Tiruchirappalli #Hyderabad #Visakhapatnam #Vijayawada #Bangalore #Mangalore #Mysore #Kolkata #Durgapur #Asansol #Bhubaneswar #Rourkela #Raipur #Bhilai #Bilaspur #Nagpur #Nashik #Aurangabad #Indore #Bhopal #Jabalpur #Kanpur #Lucknow #Varanasi #Jaipur #Kota #Udaipur #Jodhpur #Chandigarh #Ludhiana #Jalandhar #Haridwar #Dehradun #Agra #Meerut #Aligarh #Moradabad #Bareilly #Mathura #Gwalior #Rewa #Satna #Sagar #Ujjain #Ratlam #Solapur #Kolhapur #Amravati #Akola #Jalgaon #Latur #Sangli #Nanded #Gandhinagar #Bhavnagar #Mehsana #Surendranagar #Junagadh #Nadiad #Nizamabad #Karimnagar #Warangal #Kurnool #Nellore #Tirupati #Salem #Erode #Madurai #Tirunelveli #Thoothukudi #Belgaum #Hubli #Tumkur #Hassan #Cuttack #Sambalpur #Jamshedpur #Ranchi #Dhanbad #Patna #Gaya #Muzaffarpur#halftubeshield #utypehalftubeshield #tubeshieldexporter #TubeShield #HalfTubeShield #SSHalfRoundShield #BoilerTubeShield #BoilerShield #TubeProtection #Tubeshieldmanufacturer #BoilerTubeProtection #SSTubeShield #MetalIndustry #SteelFabrication #IndustrialShielding #SS304Shield #SS316Shield #StainlessSteelShield #WeldOnShield #WeldedTubeShield #TubeCladding #BoilerTubeSleeve #TubeSleeve #MetalFabrication #PowerPlantSupplies #RefineryEquipment #ProcessIndustry #MetalComponent #TubeShieldForBoilers #BoilerParts #SteelSolutions #TubeShieldManufacturer #TubeShieldSupplier #SSShielding #IndustrialTubeShield #BoilerTubeGuard #CustomMetalParts #SteelIndustryIndia #MetalEngineering #HeavyIndustrySupply #StainlessSteelIndia #SteelExporters #MetalComponentExport #FabricatedProducts #SteelDealer #IndustrialSupplyIndia #BoilerTubeFittings #TubeShieldingSolutions #HalfTubeCover #HeatExchangerShield

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Outer Half Round 90 Degree Bend Tube Shield

Ladhani Metal Corporation delivers high-performance SS 316L Outer Half Round 90 Degree Bend Tube Shields designed to protect the outer curvature of 90-degree bends and U-bend tubes in boilers, heat exchangers, HRSGs, and steam systems. Fabricated from low-carbon austenitic stainless steel grade SS 316L, these shields provide superior resistance to corrosion, particularly in chloride-rich and acidic environments, while minimizing the risk of sensitization during welding or high-temperature service. The semi-cylindrical geometry ensures a precise fit over the outer arc of curved tubes, creating a durable shield against erosion, thermal shock, and corrosive flue gases. SS 316L shields are particularly effective in coastal, marine, and chemical plant applications where high corrosion resistance and mechanical integrity are essential. Ladhani Metal Corporation is a trusted manufacturer, supplier, and exporter of SS 316L Outer Half Round 90 Degree Bend Tube Shields, offering tailored shielding solutions to match your plant's design and performance specifications. SS 316L Grade Chemical Composition – Austenitic Stainless Steel • Carbon (C): ≤ 0.035% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 16.0 – 18.0% • Nickel (Ni): 10.0 – 14.0% • Molybdenum (Mo): 2.0 – 3.0% • Iron (Fe): Balance Applications: Designed for use in corrosive, high-temperature environments including power plants, refineries, WHRBs, and coastal industrial boilers. Uses • Shields 90-degree return bends in superheaters, reheaters, and marine boilers • Protection of U-bend tubes in HRSGs and flue gas ducting systems • Applied in chemical processing units exposed to chloride vapors or acidic media • Guards against ash abrasion, scaling, and soot-blower erosion Features • Enhanced corrosion resistance – Molybdenum addition improves performance in chloride and acidic environments • Low carbon content – Reduces risk of intergranular corrosion during welding • High thermal endurance – Withstands fluctuating heat loads in boiler systems • Precision fit – Custom-bent to exact tube radius for secure, gap-free installation • Flexible installation – Clamp-on, weld-on, or banded options available • Available in custom lengths, thicknesses, and bend geometries Applications • Thermal and captive power plants – Protects critical tube curves in flue gas zones • Desalination and offshore facilities – Ideal for salt-laden and humid environments • Refineries and chemical industries – Ensures durability in corrosive atmospheres • WHRBs and HRSGs – Maintains performance in cyclic temperature operations Conclusion The SS 316L Outer Half Round 90 Degree Bend Tube Shield by Ladhani Metal Corporation is an advanced protection solution for curved tubes exposed to corrosive and high-temperature conditions. With its low-carbon formulation, excellent chloride resistance, and custom fitment, this shield enhances boiler reliability, minimizes downtime, and extends tube service life. For custom sizing, material selection, or technical specifications, contact Ladhani Metal Corporation.

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Half Round Straight Tube Shield

Half Round Tube Shield Ladhani Metal Corporation manufactures SS 316L Half Round Straight Tube Shields to provide corrosion-resistant protection for straight tubes in boilers, economizers, heat exchangers, and steam systems. SS 316L is a low-carbon version of SS 316, offering excellent resistance to intergranular corrosion, particularly after welding. These shields are suitable for use in chemical plants, marine environments, and flue gas systems with high chloride or acidic content. SS 316L Half Round Straight Tube Shield The SS 316L Half Round Straight Tube Shield is designed to fit securely over the outer surface of straight tubes, shielding them from erosive gas flow, thermal fatigue, and corrosive deposits. Its low carbon content ensures minimal carbide precipitation during welding, making it ideal for systems requiring extensive fabrication or exposure to corrosive condensates. SS 316L shields are used in high-humidity areas and aggressive service conditions to extend the life and performance of pressure tubes. Ladhani Metal Corporation is a leading manufacturer, supplier, and exporter of SS 316L Half Round Straight Tube Shields, offering precision-engineered solutions for industrial thermal protection. Material Grade SS 316L – Austenitic stainless steel with low carbon for superior corrosion resistance and post-weld performance. Chemical Composition of SS 316L • Carbon (C): ≤ 0.03% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 16.0 – 18.0% • Nickel (Ni): 10.0 – 14.0% • Molybdenum (Mo): 2.0 – 3.0% • Iron (Fe): Balance Applications: Designed for welded and corrosion-sensitive systems such as boilers operating with acidic flue gas or chloride-laden environments. Uses • Protection of straight tubes in superheaters, economizers, and marine boilers • Suitable for chemical processing and desulfurization units • Used in wet flue gas paths of waste heat boilers • Shields steam lines and heat exchangers exposed to brine or acidic residues • Installed in paper, pulp, and food processing equipment with steam applications Features • Superior corrosion resistance – Especially in acidic and chloride-rich environments • Low carbon content – Prevents sensitization and supports post-weld integrity • High durability – Withstands thermal cycling, oxidation, and chemical attack • Precise fit – Manufactured to match specific tube diameters and wall clearances • Quick installation – Clamp-on, weld-on, and banding options available • Improves tube longevity – Reduces wear and the need for premature replacement Applications • power generation – Protects straight tubes in low-temperature and high-moisture flue zones • marine and offshore – Ideal for steam systems exposed to saltwater vapor • petrochemical and fertilizer plants – Prevents corrosion in chemical-laden environments • WHRBs and gas turbines – Shields tube surfaces from acidic or condensate-rich exhaust gases • food and pharmaceutical – Used where corrosion resistance and cleanliness are critical Conclusion The SS 316L Half Round Straight Tube Shield from Ladhani Metal Corporation provides enhanced resistance to corrosion, particularly in welded or moisture-prone areas. Its low carbon chemistry and molybdenum-enhanced durability make it a dependable choice for long-term tube protection in harsh thermal and chemical conditions. For tailored dimensions, technical support, or bulk supply inquiries, contact Ladhani Metal Corporation. #Mumbai #Pune #Ahmedabad #Vadodara #Surat #Rajkot #Jamnagar #Bharuch #Ankleshwar #Vapi #Delhi #Faridabad #Ghaziabad #Noida #Gurugram #Chennai #Coimbatore #Tiruchirappalli #Hyderabad #Visakhapatnam #Vijayawada #Bangalore #Mangalore #Mysore #Kolkata #Durgapur #Asansol #Bhubaneswar #Rourkela #Raipur #Bhilai #Bilaspur #Nagpur #Nashik #Aurangabad #Indore #Bhopal #Jabalpur #Kanpur #Lucknow #Varanasi #Jaipur #Kota #Udaipur #Jodhpur #Chandigarh #Ludhiana #Jalandhar #Haridwar #Dehradun #Agra #Meerut #Aligarh #Moradabad #Bareilly #Mathura #Gwalior #Rewa #Satna #Sagar #Ujjain #Ratlam #Solapur #Kolhapur #Amravati #Akola #Jalgaon #Latur #Sangli #Nanded #Gandhinagar #Bhavnagar #Mehsana #Surendranagar #Junagadh #Nadiad #Nizamabad #Karimnagar #Warangal #Kurnool #Nellore #Tirupati #Salem #Erode #Madurai #Tirunelveli #Thoothukudi #Belgaum #Hubli #Tumkur #Hassan #Cuttack #Sambalpur #Jamshedpur #Ranchi #Dhanbad #Patna #Gaya #Muzaffarpur #TubeShield #HalfTubeShield #SSHalfRoundShield #BoilerTubeShield #BoilerShield #TubeProtection #Tubeshieldmanufacturer #BoilerTubeProtection #SSTubeShield #MetalIndustry #SteelFabrication #IndustrialShielding #SS304Shield #SS316Shield #StainlessSteelShield #WeldOnShield #WeldedTubeShield #TubeCladding #BoilerTubeSleeve #TubeSleeve #MetalFabrication #PowerPlantSupplies #RefineryEquipment #ProcessIndustry #MetalComponent #TubeShieldForBoilers #BoilerParts #SteelSolutions #TubeShieldManufacturer #TubeShieldSupplier #SSShielding #IndustrialTubeShield

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Half Round Tube Shield for LTSH Tube

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are designed to protect heat exchange surfaces such as boiler tubes, superheaters, and economizer coils from erosion, scaling, impact from ash particles, and flue gas corrosion. These shields are commonly applied in power plants, waste heat recovery boilers, and industrial heating systems to increase the service life of tubes and improve overall system reliability. Their semi-cylindrical shape ensures a snug fit over tube surfaces, especially in zones exposed to high-velocity gas flow or particulate matter. SS 410 Half Round Tube Shield for LTSH Tube The SS 410 Half Round Tube Shield is manufactured from martensitic stainless steel grade 410. This material offers high mechanical strength, moderate corrosion resistance, and excellent resistance to wear and oxidation in mildly corrosive and thermal environments. Specifically developed for Low Temperature Superheater (LTSH) applications, the SS 410 shield provides effective surface protection against soot, fly ash, and erosive gas streams where thermal and mechanical stresses are present. The Low Temperature Superheater (LTSH) is a section in a boiler where saturated steam from the steam drum is superheated to a moderately higher temperature before entering the high-temperature superheater stages. Positioned in areas with relatively lower flue gas temperatures, the LTSH helps improve thermal efficiency and reduces moisture content in steam. Due to constant exposure to abrasive flue gases and ash, LTSH tubes are prone to wear and require protective shielding, such as half round tube shields, to extend service life. Ladhani Metal Corporation is a trusted manufacturer, supplier, and exporter of SS 410 Half Round Tube Shields for LTSH applications, offering durable, cost-effective protection in thermal and industrial systems. Chemical Composition of SS 410 – Martensitic Stainless Steel • Carbon (C): 0.08 – 0.15% • Manganese (Mn): ≤ 1.00% • Phosphorus (P): ≤ 0.040% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 11.5 – 13.5% • Nickel (Ni): ≤ 0.75% • Iron (Fe): Balance Applications: Suitable for low-temperature superheater zones exposed to fly ash erosion, oxidation, mechanical abrasion, and light corrosion. Uses • Installed on LTSH tube surfaces in power boilers to protect against particulate erosion and flue gas impact • Shields return bends and convection coils in HRSGs and WHRBs exposed to fluctuating gas temperatures • Used in process boilers and steam generators handling slightly corrosive or abrasive flue gases • Effective for dry ash and solid particulate protection in coal and biomass-fired units • Ideal for applications where wear resistance and moderate corrosion protection are critical Features • High mechanical strength – Withstands erosion, abrasion, and mechanical stress in high-flow zones • Moderate corrosion and oxidation resistance – Suitable for dry and mildly corrosive flue gas streams • Custom-fit – Fabricated to match the diameter, curvature, and layout of LTSH tubes • Easy installation – Compatible with weld-on, clamp-on, or banding installation methods • Cost-effective protection – Durable performance at an economical price point • Available in multiple lengths, thicknesses, and tube radii as per application needs Applications • thermal power plants – Protects LTSH tubes from fly ash impact and erosion in dry flue gas paths • waste heat recovery boilers – Applied in low-temperature return sections vulnerable to mechanical wear • steam generation systems – Shields superheater tubes operating in abrasive flue gas conditions • coal-fired boilers – Guards against slag and ash erosion in lower convection zones • process and utility boilers – Extends tube life in units operating with solid fuel combustion Conclusion The SS 410 Half Round Tube Shield for LTSH Tube by Ladhani Metal Corporation – manufacturer, supplier, and exporter – offers reliable, abrasion-resistant protection for superheater and boiler tubes in low-temperature flue gas environments. With its excellent wear resistance and mechanical durability, it is a practical choice for enhancing system performance and reducing downtime in power and industrial boilers. For custom sizing, technical guidance, or quotations, please contact Ladhani Metal Corporation.

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U Type Inner Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are designed to protect heat exchanger, boiler, and superheater tubes from erosion, scaling, slag deposition, and corrosion under high-temperature operating conditions. These shields are widely used in industries such as power generation, petrochemical processing, waste heat recovery, and chemical manufacturing. Their half-round structure allows for quick installation over curved or straight tube sections, providing dependable protection and extending equipment lifespan without requiring major disassembly. SS 316L U Type Inner Half Round Tube Shield The SS 316L U Type Inner Half Round Tube Shield is fabricated from low-carbon austenitic stainless steel grade 316L. It offers superior corrosion resistance, particularly in chloride-rich or acidic environments, and improved weldability with reduced risk of intergranular corrosion after welding. The inner U-type configuration is specifically engineered to shield the inner arc of U-bend tubes—an area highly vulnerable to turbulence-induced erosion, scaling, and thermal fatigue. • Inner U Type Half Round Tube Shield – Designed to protect the inner curvature of U-bend tubes from flue gas turbulence, localized corrosion, and heat-induced scaling. Ladhani Metal Corporation is a trusted manufacturer, supplier, and exporter of SS 316L U Type Inner Half Round Tube Shields, providing durable and customizable shielding solutions for demanding thermal and corrosive applications. Chemical Composition of SS 316L – Low Carbon Austenitic Stainless Steel • Carbon (C): ≤ 0.035% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 16.0 – 18.0% • Nickel (Ni): 10.0 – 14.0% • Molybdenum (Mo): 2.0 – 3.0% • Iron (Fe): Balance Applications: Ideal for welded systems and high-temperature environments exposed to chlorides, acidic gases, or steam, where resistance to corrosion and thermal degradation is essential. Uses • Shields inner arcs of U-bend tubes in boilers, superheaters, and reheaters operating in corrosive and high-heat zones • Installed in return bends of waste heat recovery boilers (WHRBs) and HRSGs subjected to scaling and slag formation • Used in curved tube sections of steam reformers, condensers, and marine heat exchangers • Applied in chemical and fertilizer plants with exposure to acidic, chloride-rich, or humid gases • Suitable for welded assemblies where protection against intergranular corrosion is necessary Features • Excellent corrosion resistance – Enhanced performance in acidic, chloride-laden, and high-moisture environments • Low carbon content – Minimizes risk of intergranular corrosion after welding or high-temperature service • Inner bend protection – Shields areas affected by turbulence, localized heat, and erosion • High-temperature durability – Performs reliably in oxidizing environments up to 870°C • Custom fabrication – Tailored to match specific tube diameters and bend radii for a secure, gap-free fit • Easy installation – Suitable for clamp-on, banding, or weld-on mounting without requiring full system disassembly Applications • power generation – Inner U-type shields for protecting boiler and economizer bends in thermal power stations • petrochemical facilities – Guards internal tube bends exposed to chlorides and hot process gases in reformers • waste heat recovery systems – Applied to WHRBs and HRSGs for inner arc protection from flue gas scaling • chemical processing units – Used in reactors and exchanger coils to resist chemical and thermal corrosion • marine and offshore systems – Ensures long-term durability of U-bends exposed to saltwater-laden environments Conclusion The SS 316L U Type Inner Half Round Tube Shield by Ladhani Metal Corporation – manufacturer, supplier, and exporter – is a reliable and corrosion-resistant protective component designed for inner arc shielding in U-bend tubes operating under harsh thermal and chemical conditions. With its superior weldability, resistance to pitting, and high-temperature strength, it is ideal for critical service in energy, chemical, and marine applications. For technical support, custom specifications, or quotations, please contact Ladhani Metal Corporation.

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U Type Outer Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-engineered components designed to safeguard boiler and heat exchanger tubes from erosion, scaling, and thermal degradation. These shields are essential for industrial systems subjected to high-temperature flue gases, particulate abrasion, and corrosive atmospheres. The half-round design allows for simple installation over both straight and curved tube surfaces, enhancing tube longevity and reducing unplanned maintenance. SS 420 U Type Outer Half Round Tube Shield The SS 420 U Type Outer Half Round Tube Shield is manufactured from SS 420, a high-carbon martensitic stainless steel offering excellent hardness, strength, and moderate corrosion resistance. This outer U-type shield is designed specifically to protect the outer arc of U-bend tubes, where direct exposure to flame, slag, and abrasive gas streams accelerates wear. SS 420’s heat resistance and hard surface make it well-suited for shielding critical tube areas in high-wear, high-temperature applications. • Outer U Type Half Round Tube Shield – Provides robust coverage for the external curve of U-bend tubes, defending against mechanical erosion, scaling, and thermal fatigue. Ladhani Metal Corporation is a prominent manufacturer, supplier, and exporter of SS 420 U Type Outer Half Round Tube Shields, delivering reliable protection in harsh industrial operating environments. Chemical Composition of SS 420 – High-Carbon Martensitic Stainless Steel • Carbon (C): 0.15 – 0.40% • Manganese (Mn): ≤ 1.00% • Phosphorus (P): ≤ 0.040% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 12.0 – 14.0% • Iron (Fe): Balance Applications: Best suited for high-temperature, abrasive environments where mechanical strength and surface durability are critical, with moderate corrosion exposure. Uses • Protection of U-bend outer surfaces in superheaters, reheaters, and economizers in thermal power plants • Shielding external curves in gas heaters, exhaust systems, and flue ducts prone to slag or particulate erosion • Applied in return bends of waste heat recovery systems and HRSGs to guard against high-velocity gas wear • Ideal for industrial furnaces, incinerators, and heat exchangers operating in high-heat and abrasive zones • Suitable for applications where resistance to scaling, mechanical stress, and oxidation is required Features • High hardness and wear resistance – Martensitic steel structure offers excellent protection against abrasion and mechanical impact • Thermal durability – Performs well under high-temperature conditions with good resistance to scaling and thermal fatigue • Outer arc shielding – Specifically designed to guard the most exposed curvature of U-bend tubes from direct flame and gas stream contact • Precision-engineered – Fabricated to exact tube radius and diameter for secure, vibration-resistant installation • Simple installation – Easily mounted using clamps, tack welds, or stainless banding without system disassembly • Cost-efficient protection – Provides a durable solution with a balance of strength and corrosion resistance at an economical price Applications • thermal power stations – Used to shield outer curves of U-bend tubes from flame impingement and gas erosion • industrial boilers and furnaces – Protects return bends in high-heat, high-wear zones prone to slag accumulation and scale formation • waste heat recovery boilers – Installed in WHRB and HRSG systems to extend tube life under hot gas and particulate exposure • chemical and petrochemical industries – Suitable for heaters and exchangers where thermal stress and gas impact degrade surfaces • process heating systems – Applied in equipment handling high-velocity gas or steam that contributes to tube wear and surface damage Conclusion The SS 420 U Type Outer Half Round Tube Shield by Ladhani Metal Corporation—manufacturer, supplier, and exporter—is a dependable and rugged solution for protecting the outer arcs of U-bend tubes in boilers, heat exchangers, and high-temperature processing systems. Its high strength, excellent wear resistance, and thermal durability make it ideal for applications where erosion and mechanical damage are frequent. Customizable and easy to install, it supports long-term reliability and reduced operational downtime in demanding industrial conditions. For technical consultation, custom orders, or quotations, please contact Ladhani Metal Corporation.

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U Type Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-engineered components used to protect boiler and heat exchanger tubes from erosion, scaling, and high-temperature corrosion. These shields are widely applied in industrial systems exposed to thermal cycling, aggressive gases, and particulate flow. Their half-round shape allows for simple and secure installation over straight or curved tube surfaces, extending tube life and reducing maintenance needs. SS 410 U Type Half Round Tube Shield The SS 410 U Type Half Round Tube Shield is engineered for protective coverage of U-bend sections in heat exchanger coils, superheaters, and boiler return bends. Manufactured from SS 410, a hardenable martensitic stainless steel, this shield provides excellent resistance to abrasion, oxidation, and moderate corrosion. The U-type design offers tailored protection to both inner and outer arcs of tube bends—critical areas vulnerable to erosion, thermal stress, and slag buildup in high-temperature environments. • Outer U Type Half Round Tube Shield – Shields the outer curvature of the bend against high-temperature oxidation, impact wear, and flue gas turbulence. • Inner U Type Half Round Tube Shield – Protects the inner radius from scaling, corrosive gas attack, and localized erosion caused by gas flow irregularities. Ladhani Metal Corporation supplies SS 410 U Type Half Round Tube Shields designed for durability and cost-effectiveness in applications where wear resistance and thermal stability are key performance requirements. Chemical Composition of SS 410 – Martensitic Stainless Steel • Carbon (C): 0.08 – 0.15% • Manganese (Mn): ≤ 1.00% • Phosphorus (P): ≤ 0.040% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 11.5 – 13.5% • Nickel (Ni): ≤ 0.75% • Iron (Fe): Balance Applications: Ideal for moderate corrosion environments and high-temperature zones where mechanical strength, scaling resistance, and surface hardness are essential. Uses • Shielding U-bend tube sections in power plant superheaters and reheaters • Protection of tube bends in industrial boilers and HRSG return loops • Coverage for high-wear tube areas in WHRBs and economizers • Safeguarding of steam reformer and heat exchanger return curves in refineries • Suitable for dry, high-temperature service conditions with limited corrosive exposure Features • High surface hardness – SS 410 can be heat-treated to improve abrasion and erosion resistance, suitable for high-wear areas. • Oxidation resistance – Performs well in dry air at elevated temperatures, offering effective scaling resistance during continuous heating cycles. • Inner and outer coverage – Available in both configurations for complete U-bend protection, reducing risk of localized tube failure. • Precision fit – Fabricated to exact bend radius and tube diameter for a stable and secure installation. • Easy to install – Can be mounted using clamps, banding, or welding methods without major system modifications. • Economical option – Offers a cost-effective solution for environments where chemical corrosion is minimal but mechanical wear is high. Applications • thermal power plants – Protects U-bend tubes in reheaters and superheaters from oxidation, slag deposits, and particulate erosion. Improves thermal zone durability. • chemical and fertilizer industries – Installed in systems where temperature resistance is more critical than corrosion protection. Helps extend tube service life under cyclic heat conditions. • waste heat recovery units – Shields return bends in WHRBs and economizers exposed to hot gas streams and turbulent flow. • refinery and process heaters – Used in units with limited corrosive exposure where surface scaling and impact wear are primary concerns. • cement and metallurgical plants – Ideal for steam and gas heating lines where wear resistance at elevated temperatures is essential. Conclusion The SS 410 U Type Half Round Tube Shield from Ladhani Metal Corporation provides reliable and economical protection for U-bend tubes in heat-intensive, erosion-prone environments. With its martensitic structure and good thermal resistance, SS 410 is well-suited for applications where mechanical wear, oxidation, and surface degradation are key operational challenges. Customizable in size and bend radius, these shields deliver cost-efficient, high-performance solutions for extending tube life and reducing unplanned maintenance. For technical consultation, custom orders, or quotations, please contact Ladhani Metal Corporation.

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Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are purpose-built components designed to extend the life of boiler, heat exchanger, and process tubes by offering robust protection from erosion, scaling, and thermal impact. These shields are essential for maintaining system performance and reducing unscheduled downtime in industries that operate under demanding thermal and mechanical conditions. SS 420 Half Round Tube Shield The SS 420 Half Round Tube Shield is a semi-cylindrical protector fabricated from martensitic stainless steel grade 420. Known for its high hardness, wear resistance, and moderate corrosion resistance, SS 420 is ideally suited for applications where abrasion and mechanical stress are predominant concerns. The half-round configuration ensures a secure fit over existing tubes, creating a physical barrier against direct exposure to high-velocity gases, fly ash, and thermal shocks. Its ability to retain strength at elevated temperatures makes it suitable for use in utility boilers, air preheaters, and other high-wear process systems. Chemical Composition of SS 420 – Martensitic Stainless Steel • Carbon (C): 0.15 – 0.40% • Manganese (Mn): ≤ 1.00% • Phosphorus (P): ≤ 0.040% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 12.0 – 14.0% • Nickel (Ni): ≤ 0.75% • Iron (Fe): Balance Uses • Boiler Tube Protection – Provides abrasion resistance in flue gas paths, soot blower zones, and areas exposed to particulate erosion in industrial boilers. • Heat Exchanger Shielding – Minimizes mechanical damage caused by turbulent flow and particulate-laden fluids, preserving heat transfer efficiency. • Furnace Tube Guarding – Protects furnace and kiln tubes from thermal scale buildup and flame impingement in harsh operating zones. • Steam and Condensate Systems – Shields tubes from vibration, pressure cycling, and moderate steam-induced corrosion. • Ash and Gas Flow Zones – Ideal for protecting tubes in areas of fly ash impact or high-speed combustion gas flow in WTE and biomass plants. Features • High Surface Hardness – Excellent resistance to surface wear, impact, and mechanical abrasion due to its high carbon and martensitic structure. • Moderate Corrosion Resistance – Withstands oxidizing and mildly corrosive conditions up to 650°C, suitable for moderate industrial atmospheres. • Structural Integrity – Maintains strength under pressure and temperature cycling, offering long service life in mechanical protection roles. • Easy Installation – The half-round design enables fast application in the field with minimal disruption to tube layout or operation. • Finishing Options – Available in bright annealed, pickled, or passivated surfaces depending on operational requirements. • Custom Built – Offered in varied lengths, diameters, thicknesses, and attachment styles (clamp-on or weld-on) to match specific installations. Applications • Thermal and Biomass Power Stations – Used to protect boiler tubes from ash erosion and gas turbulence in high-velocity flue paths. • Cement and Steel Industries – Shields kiln and heat recovery tubes from particulate impact, slag, and high-temperature dust environments. • Waste-to-Energy Plants – Guards tubes in combustion chambers and economizers where gas stream erosion and soot buildup are persistent issues. • Oil Refineries – Applied in heat exchangers and preheater tubes exposed to abrasive flow or moderate corrosion risk. • Pulp and Paper Mills – Used in black liquor recovery boilers and steam generators handling fibrous or corrosive waste products. • Air Preheaters – Ideal for tubes located in dust-laden environments requiring protection against wear and gas abrasion. Conclusion The SS 420 Half Round Tube Shield from Ladhani Metal Corporation offers a high-performance, wear-resistant solution for tube protection in mechanically aggressive and thermally intensive environments. Its martensitic structure provides outstanding surface hardness, making it especially effective in soot blower zones, high-velocity ducts, and areas subject to abrasive particle flow. While not intended for severe chemical environments, SS 420 delivers exceptional value where mechanical durability is the top priority. With full customization options and precision manufacturing, Ladhani Metal Corporation ensures durable, reliable shielding products tailored to your plant’s exact operational needs. For technical consultations, order customization, or to request a quotation, please contact Ladhani Metal Corporation.

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