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Half Round Tube Shield for LTSH Tube

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are engineered to protect boiler tubes, superheaters, and heat exchanger coils from erosion, corrosion, scaling, and ash deposition. These shields are widely used in thermal power stations, steam generation units, and waste heat recovery systems to prolong tube life and maintain energy efficiency. Their semi-cylindrical shape enables secure coverage of curved or straight tube surfaces, particularly in high-wear and abrasive flow regions. SS 316L Half Round Tube Shield for LTSH Tube The SS 316L Half Round Tube Shield is manufactured using low-carbon austenitic stainless steel grade 316L, known for its excellent resistance to chloride-induced corrosion, pitting, and crevice attack. Its lower carbon content minimizes the risk of carbide precipitation during welding, making it highly suitable for environments with frequent thermal cycling and corrosive gas exposure. Specifically designed for Low Temperature Superheater (LTSH) applications, this shield safeguards boiler tubes from soot erosion, acidic flue gases, and surface degradation. The Low Temperature Superheater (LTSH) is a section in a boiler where saturated steam from the steam drum is superheated to a moderately higher temperature before entering the high-temperature superheater stages. Positioned in areas with relatively lower flue gas temperatures, the LTSH helps improve thermal efficiency and reduces moisture content in steam. Due to constant exposure to abrasive flue gases and ash, LTSH tubes are prone to wear and require protective shielding, such as half round tube shields, to extend service life. Ladhani Metal Corporation is a leading manufacturer, supplier, and exporter of SS 316L Half Round Tube Shields for LTSH systems, delivering corrosion-resistant, durable, and performance-oriented solutions tailored to thermal protection needs. Chemical Composition of SS 316L – Low Carbon Austenitic Stainless Steel • Carbon (C): ≤ 0.035% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 16.0 – 18.0% • Nickel (Ni): 10.0 – 14.0% • Molybdenum (Mo): 2.0 – 3.0% • Iron (Fe): Balance Applications: Designed for LTSH and low-temperature convection zones exposed to acidic gas environments, moisture, or chlorides, where enhanced corrosion resistance is required. Uses • Installed on LTSH tube surfaces in utility boilers to guard against flue gas corrosion and thermal wear • Shields tubes in HRSGs, economizers, and convection coil banks exposed to ash-laden gas flow • Used in waste heat recovery units operating with corrosive fuel byproducts • Ideal for process boilers in coastal, marine, or high-humidity environments • Protects tube surfaces in low to moderate heat applications where weldability is a concern Features • Excellent corrosion resistance – Resists chloride, acidic gas, and flue-induced degradation • Enhanced weldability – Low carbon content minimizes sensitization during installation • Precision fabrication – Custom-sized to match LTSH tube geometry and coil configuration • Quick installation – Compatible with clamp-on, tack weld, or banding methods • Reduced maintenance – Extends tube service life in flue gas zones, minimizing replacement costs • Available in varied thicknesses and lengths per system specifications Applications • thermal power plants – Shields LTSH tubes from moisture corrosion and fly ash erosion • chemical and refinery boilers – Protects superheater coils exposed to process gases and acidic residues • waste heat recovery – Installed in WHRBs to protect low-temperature return bends and convection sections • steam generation systems – Guards against corrosion in zones with flue gas condensation • marine and coastal facilities – Effective in chloride-laden environments requiring enhanced protection Conclusion The SS 316L Half Round Tube Shield for LTSH Tube by Ladhani Metal Corporation – manufacturer, supplier, and exporter – offers high-quality protection for boiler and superheater tubes in corrosive, low-temperature applications. With outstanding corrosion resistance and excellent performance under thermal stress, it ensures long-term durability and minimal maintenance in critical energy systems. For custom sizes, material consultation, or pricing details, please contact Ladhani Metal Corporation.

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Half Round Tube Shield for LTSH Tube

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are protective components engineered to shield boiler tubes, superheaters, and heat exchangers from erosion, scaling, and ash impact. These shields are widely used in thermal power plants, industrial steam systems, and waste heat recovery units to prolong tube life and enhance operational reliability. Their semi-cylindrical shape allows for easy installation over exposed tube surfaces, especially in zones exposed to abrasive flue gases and thermal stress. SS 310S Half Round Tube Shield for LTSH Tube The SS 310S Half Round Tube Shield is manufactured from low-carbon austenitic stainless steel grade 310S. With high chromium and nickel content, it offers excellent resistance to oxidation and scaling at elevated temperatures, while its reduced carbon level enhances weldability and reduces the risk of sensitization. This makes it ideal for Low Temperature Superheater (LTSH) applications, where tubes are exposed to flue gas streams, ash particles, and moderate thermal cycling. The Low Temperature Superheater (LTSH) is a section in a boiler where saturated steam from the steam drum is superheated to a moderately higher temperature before entering the high-temperature superheater stages. Positioned in areas with relatively lower flue gas temperatures, the LTSH helps improve thermal efficiency and reduces moisture content in steam. Due to constant exposure to abrasive flue gases and ash, LTSH tubes are prone to wear and require protective shielding, such as half round tube shields, to extend service life. Ladhani Metal Corporation is a trusted manufacturer, supplier, and exporter of SS 310S Half Round Tube Shields for LTSH tubes, offering high-performance shielding solutions for long-term service in boiler and heat recovery systems. Chemical Composition of SS 310S – Low Carbon Austenitic Stainless Steel • Carbon (C): ≤ 0.08% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.50% • Chromium (Cr): 24.0 – 26.0% • Nickel (Ni): 19.0 – 22.0% • Iron (Fe): Balance Applications: Suitable for areas with exposure to moderate temperatures, oxidizing gases, and ash deposition where high-temperature strength and corrosion resistance are critical. Uses • Protects LTSH tubes in power boilers from ash erosion, soot impact, and flue gas corrosion • Used in convection zones of HRSGs, economizers, and waste heat recovery units • Shields tube surfaces in steam generation systems exposed to gas turbulence and thermal cycling • Effective in industrial heating systems and chemical boilers facing scale formation and heat stress • Enhances durability of tubes in coal-fired and biomass-fired boilers with fly ash carryover Features • Excellent oxidation and scaling resistance – Performs in oxidizing environments and thermal zones • Superior weldability – Low carbon content minimizes risk of intergranular corrosion during welding • Tailored protection – Custom-fabricated to match tube diameter, bend radius, and system layout • Simple installation – Compatible with clamping, banding, or welding methods for quick setup • Extended tube life – Minimizes erosion and surface degradation, reducing maintenance downtime • Available in various lengths and thicknesses per system requirements Applications • thermal power plants – Installed on LTSH tube banks for long-term protection against erosion and corrosion • waste heat recovery boilers – Shields curved tubes in return flow zones with ash-laden flue gas • petrochemical units – Applied on steam coils and heat exchanger tubes operating under oxidizing gas exposure • utility boilers – Protects superheater tubes from scaling and particulate impact in low-temperature sections • industrial boiler systems – Enhances performance and service life of steam tubes in energy recovery zones Conclusion The SS 310S Half Round Tube Shield for LTSH Tube by Ladhani Metal Corporation – manufacturer, supplier, and exporter – offers reliable protection for superheater tubes operating in low-temperature, oxidizing, and abrasive flue gas environments. With enhanced weldability, high-temperature resistance, and custom-fit fabrication, this shield ensures dependable performance across a wide range of thermal and industrial applications. For technical assistance, tailored designs, or quotation requests, please contact Ladhani Metal Corporation.

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U Type Inner Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are designed to protect heat exchanger, boiler, and superheater tubes from erosion, scaling, slag deposition, and corrosion under high-temperature operating conditions. These shields are widely used in industries such as power generation, petrochemical processing, waste heat recovery, and chemical manufacturing. Their half-round structure allows for quick installation over curved or straight tube sections, providing dependable protection and extending equipment lifespan without requiring major disassembly. SS 316L U Type Inner Half Round Tube Shield The SS 316L U Type Inner Half Round Tube Shield is fabricated from low-carbon austenitic stainless steel grade 316L. It offers superior corrosion resistance, particularly in chloride-rich or acidic environments, and improved weldability with reduced risk of intergranular corrosion after welding. The inner U-type configuration is specifically engineered to shield the inner arc of U-bend tubes—an area highly vulnerable to turbulence-induced erosion, scaling, and thermal fatigue. • Inner U Type Half Round Tube Shield – Designed to protect the inner curvature of U-bend tubes from flue gas turbulence, localized corrosion, and heat-induced scaling. Ladhani Metal Corporation is a trusted manufacturer, supplier, and exporter of SS 316L U Type Inner Half Round Tube Shields, providing durable and customizable shielding solutions for demanding thermal and corrosive applications. Chemical Composition of SS 316L – Low Carbon Austenitic Stainless Steel • Carbon (C): ≤ 0.035% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 16.0 – 18.0% • Nickel (Ni): 10.0 – 14.0% • Molybdenum (Mo): 2.0 – 3.0% • Iron (Fe): Balance Applications: Ideal for welded systems and high-temperature environments exposed to chlorides, acidic gases, or steam, where resistance to corrosion and thermal degradation is essential. Uses • Shields inner arcs of U-bend tubes in boilers, superheaters, and reheaters operating in corrosive and high-heat zones • Installed in return bends of waste heat recovery boilers (WHRBs) and HRSGs subjected to scaling and slag formation • Used in curved tube sections of steam reformers, condensers, and marine heat exchangers • Applied in chemical and fertilizer plants with exposure to acidic, chloride-rich, or humid gases • Suitable for welded assemblies where protection against intergranular corrosion is necessary Features • Excellent corrosion resistance – Enhanced performance in acidic, chloride-laden, and high-moisture environments • Low carbon content – Minimizes risk of intergranular corrosion after welding or high-temperature service • Inner bend protection – Shields areas affected by turbulence, localized heat, and erosion • High-temperature durability – Performs reliably in oxidizing environments up to 870°C • Custom fabrication – Tailored to match specific tube diameters and bend radii for a secure, gap-free fit • Easy installation – Suitable for clamp-on, banding, or weld-on mounting without requiring full system disassembly Applications • power generation – Inner U-type shields for protecting boiler and economizer bends in thermal power stations • petrochemical facilities – Guards internal tube bends exposed to chlorides and hot process gases in reformers • waste heat recovery systems – Applied to WHRBs and HRSGs for inner arc protection from flue gas scaling • chemical processing units – Used in reactors and exchanger coils to resist chemical and thermal corrosion • marine and offshore systems – Ensures long-term durability of U-bends exposed to saltwater-laden environments Conclusion The SS 316L U Type Inner Half Round Tube Shield by Ladhani Metal Corporation – manufacturer, supplier, and exporter – is a reliable and corrosion-resistant protective component designed for inner arc shielding in U-bend tubes operating under harsh thermal and chemical conditions. With its superior weldability, resistance to pitting, and high-temperature strength, it is ideal for critical service in energy, chemical, and marine applications. For technical support, custom specifications, or quotations, please contact Ladhani Metal Corporation.

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U Type Inner Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are engineered to protect heat exchanger, boiler, and superheater tubes from erosion, thermal scaling, and high-temperature corrosion. These shields are widely used in power plants, petrochemical systems, and high-temperature industrial equipment where tubes are exposed to direct flame, turbulent gas flow, and particulate matter. Their half-round shape ensures easy installation over curved or straight tube surfaces, providing an effective layer of protection without the need for equipment disassembly. SS 310S U Type Inner Half Round Tube Shield The SS 310S U Type Inner Half Round Tube Shield is made from stainless steel grade 310S, a low-carbon variant of SS 310. It offers excellent resistance to oxidation and high-temperature corrosion while providing improved weldability and reduced risk of sensitization during thermal cycling. This inner U-type shield is specifically designed to cover the inside arc of U-bend tubes, an area commonly affected by accelerated wear due to turbulence, heat concentration, and gas flow deflection. • Inner U Type Half Round Tube Shield – Designed to protect the inner curvature of U-bend tubes from erosion, slag buildup, and oxidation caused by high-velocity gas flow and thermal cycling. Ladhani Metal Corporation is a recognized manufacturer, supplier, and exporter of SS 310S U Type Inner Half Round Tube Shields, providing tailored solutions for heat-exposed systems in demanding industrial environments. Chemical Composition of SS 310S – Low Carbon Austenitic Stainless Steel • Carbon (C): ≤ 0.08% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.50% • Chromium (Cr): 24.0 – 26.0% • Nickel (Ni): 19.0 – 22.0% • Iron (Fe): Balance Applications: Best suited for oxidizing and high-temperature environments where welded structures are used and resistance to thermal fatigue is critical. Uses • Inner arc shielding for U-bend tubes in high-temperature boilers and superheaters • Installed in the return bends of HRSGs and waste heat recovery boilers (WHRBs) • Used in curved sections of heat exchangers exposed to combustion gases and fluctuating heat • Protects tube bends in petrochemical reactors, reformers, and process furnaces • Ideal for inner arc protection in high-temperature flue gas zones and incinerator coils Features • Excellent high-temperature oxidation resistance – Effective performance in environments up to 1050°C • Low carbon content – Reduces risk of intergranular corrosion after welding or extended service • Focused protection – Shields the inner bend surface most prone to gas turbulence and scaling • Accurate fitment – Custom-fabricated to match specific tube sizes and radii for optimal coverage • Fast installation – Can be securely mounted using stainless steel clamps, bands, or welds • Reliable performance – Enhances the lifespan of U-bend tubes and minimizes maintenance in heat-affected areas Applications • power plants – Used on U-bend inner surfaces in superheaters and reheaters to resist scale and corrosion • petrochemical industry – Shields inside tube arcs in reformers and exchangers exposed to hot process gases • waste heat systems – Protects internal tube bends in WHRBs and HRSGs from slag and thermal fatigue • chemical plants – Provides corrosion protection for return bends in reactors and condensers • high-temperature industrial units – Installed in curved tube coils subjected to flame exposure and oxidizing gases Conclusion The SS 310S U Type Inner Half Round Tube Shield by Ladhani Metal Corporation – manufacturer, supplier, and exporter – is a dependable, high-temperature protective solution for shielding the inner arc of U-bend tubes. With its excellent oxidation resistance, low carbon content, and suitability for welded environments, this shield is ideal for critical systems operating under thermal stress and corrosive gas flow. For technical consultation, custom fabrication, or quotations, please contact Ladhani Metal Corporation.

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U Type Outer Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-engineered protective components designed to guard boiler and heat exchanger tubes from erosion, slag buildup, scaling, and high-temperature corrosion. These shields are widely used in power plants, petrochemical units, and thermal systems where tubes are exposed to hot gases, mechanical wear, and corrosive media. Their half-round structure ensures a secure fit over straight or curved tube sections, extending operational life and reducing tube failure. 1Cr18Ni9Ti U Type Outer Half Round Tube Shield The 1Cr18Ni9Ti U Type Outer Half Round Tube Shield is manufactured using a titanium-stabilized austenitic stainless steel known for its excellent corrosion resistance, high-temperature performance, and resistance to intergranular corrosion. This outer U-type shield is specifically designed to protect the external arc of U-bend tubes in boilers, heat exchangers, and superheaters where surface exposure to oxidizing gases and abrasive particles is common. Titanium stabilization improves weldability and structural integrity in high-temperature environments. • Outer U Type Half Round Tube Shield – Shields the outer curve of U-bend tubes from direct flame impingement, gas flow erosion, slag accumulation, and high-heat oxidation. Ladhani Metal Corporation is a reputable manufacturer, supplier, and exporter of 1Cr18Ni9Ti U Type Outer Half Round Tube Shields, offering durable and thermally stable solutions for critical industrial systems. Chemical Composition of 1Cr18Ni9Ti – Titanium-Stabilized Austenitic Stainless Steel • Carbon (C): ≤ 0.12% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 17.0 – 19.0% • Nickel (Ni): 8.0 – 11.0% • Titanium (Ti): ≥ 5 × C content • Iron (Fe): Balance Applications: Suitable for high-temperature, oxidizing, and corrosive environments where intergranular corrosion resistance and weldability are critical. Uses • Protection of outer U-bend surfaces in superheaters and reheaters of thermal and nuclear power plants • Shielding external arcs in waste heat recovery boilers (WHRBs) and HRSGs exposed to hot flue gases and ash particles • Applied in return bends of heat exchangers and reformers handling oxidizing and sulfur-bearing gases • Suitable for marine, petrochemical, and high-pressure steam systems requiring resistance to heat-induced corrosion • Used in welded applications where post-weld corrosion resistance and long-term structural stability are necessary Features • Excellent intergranular corrosion resistance – Titanium addition stabilizes carbon, preventing carbide precipitation during welding • High-temperature strength – Maintains structural integrity and oxidation resistance up to 850–900°C • Outer U-bend protection – Shields the most exposed and vulnerable arc from flame, thermal stress, and erosion • Precision engineering – Manufactured to exact tube radii and dimensions for a secure, movement-free installation • Easy to install – Can be mounted with clamps, stainless steel bands, or tack welds without dismantling the system • Long operational life – Reduces tube wear and thermal damage, improving overall system reliability Applications • power generation – Installed in superheater and reheater return bends exposed to thermal cycling and flue gas erosion • petrochemical plants – Protects U-bend tubes in reformers and exchangers from high-temperature and chemical degradation • waste heat recovery – Used in WHRBs and HRSGs to shield against slag buildup, scale formation, and high-velocity gas impact • marine and offshore systems – Suitable for condensers and heat exchangers exposed to salt-laden, oxidizing environments • industrial furnaces – Applied to radiant coils and return bends exposed to sustained heat and direct flame Conclusion The 1Cr18Ni9Ti U Type Outer Half Round Tube Shield by Ladhani Metal Corporation—manufacturer, supplier, and exporter—is a robust and thermally stable solution for protecting U-bend tube outer arcs in high-temperature and corrosive environments. With superior resistance to intergranular corrosion, oxidation, and thermal fatigue, this shield is ideal for boilers, heat exchangers, and petrochemical equipment requiring long-term protection and reliable performance. For technical consultation, custom orders, or quotations, please contact Ladhani Metal Corporation.

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U Type Outer Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-engineered components used to protect boiler and heat exchanger tubes from erosion, scaling, and high-temperature corrosion. These shields are widely applied in industrial systems exposed to thermal cycling, aggressive gases, and particulate flow. Their half-round shape allows for simple and secure installation over straight or curved tube surfaces, extending tube life and reducing maintenance needs. SS 316L U Type Outer Half Round Tube Shield The SS 316L U Type Outer Half Round Tube Shield is manufactured from SS 316L, a low-carbon molybdenum-bearing austenitic stainless steel known for its superior corrosion resistance and excellent weldability. This outer U-type configuration is designed to protect the external arc of U-bend tubes in boilers, superheaters, heat exchangers, and waste heat recovery systems. The low carbon content of SS 316L reduces the risk of sensitization and intergranular corrosion, making it ideal for welded systems exposed to chlorides, acidic gases, and steam. • Outer U Type Half Round Tube Shield – Offers full coverage to the outer curvature of U-bend tubes, shielding against erosion, slag buildup, high-temperature oxidation, and chemical attack. Ladhani Metal Corporation is a leading manufacturer, supplier, and exporter of SS 316L U Type Outer Half Round Tube Shields, delivering precision-built, long-lasting solutions for demanding industrial applications. Chemical Composition of SS 316L – Low-Carbon Austenitic Stainless Steel • Carbon (C): ≤ 0.03% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 16.0 – 18.0% • Nickel (Ni): 10.0 – 14.0% • Molybdenum (Mo): 2.0 – 3.0% • Iron (Fe): Balance Applications: Suited for high-temperature and corrosive environments requiring superior resistance to chlorides, acids, and weld-induced corrosion. Uses • Protection of U-bend outer arcs in superheaters and reheaters in thermal and nuclear power stations • Shielding tube bends in chemical heat exchangers and steam reformers exposed to chlorides and acidic gases • Outer bend coverage for WHRB and HRSG tubes subjected to flue gas flow, scaling, and erosion • Applied to return bends in condensers and evaporators in marine and coastal facilities • Ideal for pharmaceutical, food processing, and clean energy systems requiring low carbon stainless steel Features • Exceptional corrosion resistance – Molybdenum addition enhances resistance to pitting, crevice corrosion, and chlorides • Low carbon content – Minimizes the risk of sensitization and intergranular corrosion after welding or high-heat exposure • High-temperature capability – Maintains performance under cyclic heating and thermal stress conditions • Precision fitment – Custom-fabricated to match tube diameter and radius, ensuring tight, vibration-free installation • Easy installation – Mountable with clamps, banding, or tack welds without requiring shutdown or disassembly • Long-term durability – Withstands corrosive gases, scaling, and erosion, extending tube life and reducing downtime Applications • thermal power plants – Protects outer arcs of U-bend tubes from flue gas erosion and scaling in high-temperature zones • chemical and petrochemical plants – Shields return bends in reformers and exchangers operating with corrosive process media • waste heat recovery systems – Provides protection in WHRBs and HRSGs from thermal fatigue and particulate-laden flue gases • marine and offshore facilities – Suitable for chloride-rich environments such as desalination plants and coastal condensers • process and pharmaceutical industries – Ensures corrosion-resistant performance in systems with stringent cleanliness and durability requirements Conclusion The SS 316L U Type Outer Half Round Tube Shield by Ladhani Metal Corporation—manufacturer, supplier, and exporter—is a corrosion-resistant, precision-engineered solution for protecting U-bend tube outer surfaces in boilers and heat exchangers. Its low carbon content, molybdenum-enhanced alloy composition, and excellent weldability make it ideal for harsh industrial environments requiring high performance and reliability. Designed for easy installation and long service life, it is a trusted choice for power, petrochemical, marine, and process applications. For technical consultation, custom orders, or quotations, please contact Ladhani Metal Corporation.

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U Type Outer Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-engineered components used to protect boiler and heat exchanger tubes from erosion, scaling, and high-temperature corrosion. These shields are widely applied in industrial systems exposed to thermal cycling, aggressive gases, and particulate flow. Their half-round shape allows for simple and secure installation over straight or curved tube surfaces, extending tube life and reducing maintenance needs. SS 310S U Type Outer Half Round Tube Shield The SS 310S U Type Outer Half Round Tube Shield is designed using SS 310S, a low-carbon austenitic stainless steel known for its excellent resistance to oxidation, high-temperature strength, and enhanced weldability. This outer U-type shield is specifically engineered to cover and protect the outer arc of U-bend tube sections in superheaters, reheaters, waste heat recovery systems, and high-temperature heat exchangers. With its high chromium and nickel content, SS 310S provides superior performance in oxidizing and carburizing environments while maintaining structural stability during prolonged thermal cycling. • Outer U Type Half Round Tube Shield – Shields the external curvature of U-bend tubes from slag deposition, hot gas erosion, scale formation, and high-temperature fatigue. Ladhani Metal Corporation is a leading manufacturer, supplier, and exporter of SS 310S U Type Outer Half Round Tube Shields, offering high-performance solutions for critical thermal and process applications across industries. Chemical Composition of SS 310S – Low-Carbon Austenitic Stainless Steel • Carbon (C): ≤ 0.08% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.50% • Chromium (Cr): 24.0 – 26.0% • Nickel (Ni): 19.0 – 22.0% • Iron (Fe): Balance Applications: Best suited for high-temperature, oxidizing, and carburizing environments where thermal stability, scale resistance, and corrosion protection are essential. Uses • Outer surface protection of U-bend tubes in superheaters and reheaters of thermal and industrial power plants • Shielding of return bends in petrochemical reformers, process heaters, and high-temperature exchangers • Applied to outer arcs in WHRBs and HRSGs subjected to thermal cycling, slag erosion, and hot flue gas exposure • Suitable for use in chemical and gas processing units handling oxidizing or acidic exhausts at elevated temperatures • Ideal for incinerator tubes, radiant coils, and furnace bends operating under continuous or cyclic heat conditions Features • Outstanding high-temperature strength – Performs effectively up to 1150°C with excellent resistance to scaling and oxidation • Enhanced weldability – Low carbon content minimizes the risk of sensitization and intergranular corrosion after welding • Outer U-bend coverage – Designed for targeted protection where erosion and thermal impact are most severe • Precision fitment – Manufactured to exact tube radius and diameter specifications for tight, vibration-free installation • Quick installation – Easily mounted using clamps, tack welds, or stainless steel banding without system disassembly • Long-term durability – Resistant to cracking, scaling, and corrosion under thermal fatigue, reducing maintenance and downtime Applications • thermal power plants – Installed on U-bend tube outer curves in superheaters and reheaters for oxidation and erosion protection • petrochemical plants – Used in reformers and cracking furnaces exposed to high-temperature and oxidizing environments • waste heat recovery systems – Protects return bends in WHRBs and HRSGs from hot gas flow, slag buildup, and scaling • chemical and gas processing – Shields bends in high-temperature exchangers and preheaters from corrosive and oxidizing media • furnaces and industrial incinerators – Applied to radiant tubes and burner bends subjected to direct flame and thermal cycling Conclusion The SS 310S U Type Outer Half Round Tube Shield by Ladhani Metal Corporation—manufacturer, supplier, and exporter—is a premium solution for protecting U-bend tube outer arcs in boilers and heat exchangers exposed to severe heat and gas flow conditions. With excellent oxidation resistance, low carbon content for improved weldability, and precision design for long-lasting performance, this shield enhances the lifespan and reliability of thermal systems across a wide range of industrial sectors. For technical consultation, custom orders, or quotations, please contact Ladhani Metal Corporation.

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U Type Outer Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-engineered components used to protect boiler and heat exchanger tubes from erosion, scaling, and high-temperature corrosion. These shields are widely applied in industrial systems exposed to thermal cycling, aggressive gases, and particulate flow. Their half-round shape allows for simple and secure installation over straight or curved tube surfaces, extending tube life and reducing maintenance needs. SS 304L U Type Outer Half Round Tube Shield The SS 304L U Type Outer Half Round Tube Shield is manufactured from low-carbon austenitic stainless steel, SS 304L, offering enhanced weldability and resistance to intergranular corrosion. This shield is specifically designed to protect the outer curvature of U-bend tubes in high-temperature and moderately corrosive environments such as boilers, superheaters, and heat exchangers. The outer U-type configuration focuses on shielding the most exposed area of return bends from flue gas erosion, slag impact, and thermal oxidation. • Outer U Type Half Round Tube Shield – Provides targeted protection to the external arc of U-bend tubes, reducing surface degradation caused by hot gas streams and mechanical wear. Ladhani Metal Corporation supplies SS 304L U Type Outer Half Round Tube Shields with precision-engineered profiles to ensure long-term performance and durability in harsh industrial conditions. Chemical Composition of SS 304L – Low-Carbon Austenitic Stainless Steel • Carbon (C): ≤ 0.035% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 18.0 – 20.0% • Nickel (Ni): 8.0 – 12.0% • Iron (Fe): Balance Applications: Well-suited for moderately corrosive, high-temperature environments where resistance to weld decay and oxidation is required. Uses • Protection of outer U-bend surfaces in superheaters and reheaters in thermal power generation systems • Shielding external arcs in heat exchangers and condensers in the chemical and petrochemical industries • Outer bend coverage in waste heat recovery boilers (WHRBs) and HRSGs exposed to flue gases and particulate flow • Used in marine, food-grade, and process steam systems where chloride resistance and cleanliness are important • Ideal for systems requiring excellent weldability and post-fabrication corrosion resistance Features • Excellent corrosion resistance – Low carbon content improves resistance to intergranular corrosion after welding or high-heat exposure. • Outer U-bend protection – Specifically shaped to guard the outer surface of U-bend tubes from high-temperature gas flow and slag contact. • High-temperature performance – Performs reliably in temperatures up to 870°C, resisting scale formation and oxidation. • Custom fit – Engineered to precisely match tube diameters and bend radii for a snug and stable fit without displacement. • Easy to install – Can be quickly mounted using clamps, stainless banding, or tack welds without requiring system downtime or disassembly. • Long service life – Withstands thermal cycling and corrosive gas exposure to minimize tube damage and maintenance intervals. Applications • power plants – Used in superheaters and reheaters for protecting the outer arcs of return bends from flue gas and heat-related scaling. • chemical processing – Shields tube surfaces in exchangers and preheaters that experience moderate chemical attack and thermal fatigue. • WHRBs and HRSGs – Installed on outer curves of U-bend tubes to prevent erosion and reduce downtime in heat recovery systems. • marine and coastal facilities – Suitable for salt-laden environments where chloride resistance is essential for sustained performance. • food, beverage, and clean process industries – Provides hygienic protection for tube bends in steam and thermal processing systems. Conclusion The SS 304L U Type Outer Half Round Tube Shield by Ladhani Metal Corporation offers dependable protection for the most vulnerable outer surfaces of U-bend tubes in high-temperature and moderately corrosive applications. With its low-carbon alloy composition, it combines superior corrosion resistance with excellent weldability, making it ideal for power generation, petrochemical, marine, and process industries. Customizable to your system’s specifications, this shield ensures long-lasting performance, reduced maintenance, and improved system reliability. For technical consultation, custom orders, or quotations, please contact Ladhani Metal Corporation.

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Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are specially designed components used to protect boiler and heat exchanger tubes from erosion, wear, and high-temperature damage. Manufactured with precision and expertise, these shields ensure enhanced tube life, reduced maintenance, and efficient operation in demanding industrial environments. SS 304L Half Round Tube Shield The SS 304L Half Round Tube Shield is a semi-circular protective cover made from high-quality stainless steel grade 304L. It is widely used in thermal and mechanical systems where tube surfaces are exposed to harsh operating conditions. The lower carbon content in SS 304L offers enhanced weldability and minimizes the risk of carbide precipitation, making it ideal for high-temperature and corrosive environments. The half-round design allows for easy installation over tubes while ensuring robust protection from flue gases, abrasives, and thermal stress. Manufactured using stainless steel grade 304L, these half-round tube shields are semi-cylindrical covers that are clamped or welded over exposed tubes. The “L” in SS 304L denotes “Low Carbon,” which offers improved resistance to sensitization during welding or prolonged exposure to elevated temperatures, making it more suitable for high-temperature and corrosive conditions compared to standard SS 304. The shields are formed with precision to ensure a snug fit over tubes and provide maximum protection without disrupting heat transfer or fluid flow. Chemical Composition of SS 304L – Austenitic Stainless Steel • Carbon (C): ≤ 0.030% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 18.0 – 20.0% • Nickel (Ni): 8.0 – 12.0% • Iron (Fe): Balance Applications: Widely used in boilers, heat exchangers, steam lines, and furnaces due to its excellent corrosion resistance, weldability, and performance in high-temperature service conditions. Uses – SS 304L Half Round Tube Shield • Boiler Tube Protection – Used to safeguard boiler tubes from high-temperature flue gases, ash erosion, and abrasive particles, ensuring extended service life and reduced downtime. • Heat Exchanger Tube Shielding – Protects heat exchanger tubes from corrosive process fluids and turbulent flow, helping to maintain performance and reduce maintenance frequency. • Furnace Gas Flow Wear Prevention – Installed in furnace environments where high-velocity gases and thermal cycling can cause severe tube wear, acting as a durable barrier. • Petrochemical & Refinery Applications – Shields critical tubing in high-temperature and chemically aggressive environments, improving resistance to oxidation and corrosion. Applications – SS 304L Half Round Tube Shield • Thermal Power Stations – Ideal for boiler systems and superheater tubes exposed to extreme thermal and flow conditions. • Refineries & Petrochemical Plants – Used in cracking units, reformers, and reactors where temperature and corrosion challenges are common. • Heat Recovery Steam Generators (HRSGs) – Enhances protection of tubes in combined cycle power plants and improves system reliability. • Chemical Processing Units – Prevents corrosion and surface degradation in harsh chemical flow environments. • Pulp and Paper Industry – Protects process tubes in digesters, recovery boilers, and steam-generating systems. • Industrial Boilers and Steam Systems – Ensures long-lasting tube integrity in high-pressure and high-temperature steam applications. Benefits • Extended Tube Life: Reduces repair frequency and tube replacement cycles. • Cost Efficiency: Minimizes downtime and maintenance-related expenses. • Reliable Performance: Maintains mechanical integrity under fluctuating temperatures and pressure conditions. • Sustainability: Enhances energy efficiency by maintaining consistent heat transfer performance. Conclusion The SS 304L Half Round Tube Shield by Ladhani Metal Corporation is an ideal solution for protecting critical tube systems in aggressive and high-temperature environments. Designed for high performance and long-lasting reliability, these shields help extend the lifespan of tubing systems while reducing downtime and maintenance costs. With customizable options, premium materials, and expert fabrication, Ladhani Metal Corporation is your trusted partner in tube protection solutions. For more details, inquiries, or to request a quote, please contact Ladhani Metal Corporation.

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