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half round tube shields

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are high-precision protective elements designed to safeguard boiler and heat exchanger tubes against mechanical wear, erosion, and high-temperature gas attack. These shields are essential in industrial systems where exposure to thermal cycling, high-velocity gases, and abrasive particles can rapidly degrade unprotected tubing. SS 410 Half Round Tube Shield The SS 410 Half Round Tube Shield is a semi-cylindrical tube protector manufactured using stainless steel grade 410. As a martensitic stainless steel, SS 410 offers a unique combination of good corrosion resistance, high mechanical strength, and excellent wear resistance. It is particularly suitable for environments with moderate corrosion exposure and significant mechanical stress. The half-round shape is precisely formed to ensure a tight fit over exposed tubes, providing a durable and reliable barrier that extends tube service life in industrial boilers, heat exchangers, and process equipment. Chemical Composition of SS 410 – Martensitic Stainless Steel • Carbon (C): 0.08 – 0.15% • Manganese (Mn): ≤ 1.00% • Phosphorus (P): ≤ 0.040% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 11.5 – 13.5% • Nickel (Ni): ≤ 0.75% • Iron (Fe): Balance Uses • Boiler Tube Protection – Provides abrasion and erosion resistance in utility and industrial boilers where tubes face harsh combustion environments. • Heat Exchanger Shielding – Reduces mechanical wear caused by high flow velocities and particulate impact in condensers and evaporators. • Furnace Tube Safeguarding – Protects radiant and convection tubes from scale buildup and flame impingement in high-temperature furnace applications. • Steam and Process Line Protection – Extends the life of piping systems in moderately corrosive environments with mechanical stress. • Air Preheater and Economizer Units – Shields tubes from dust-laden gas erosion in flue gas recovery systems. Features • Excellent Wear Resistance – High hardness and toughness of SS 410 make it ideal for shielding tubes exposed to abrasive flows or soot-blowing operations. • Good Oxidation Resistance – Performs reliably in mildly corrosive and oxidizing environments up to 650°C (1200°F). • High Strength – Provides superior mechanical durability under vibration, pressure, and impact loading conditions. • Easy to Fabricate and Install – Half-round design allows for quick field installation and secure clamping or welding without altering system layout. • Economical Option – Offers a cost-effective tube protection solution where severe corrosion resistance is not critical. • Customization – Available in different thicknesses, diameters, lengths, and surface finishes (pickled or bright annealed). Applications • Thermal Power Plants – Used in boiler and superheater tubes to resist wear from flue gas erosion and thermal fluctuations. • Cement and Steel Industries – Protects tubes in high-wear areas exposed to dust, ash, and scale in kilns, coolers, and furnaces. • Oil Refineries – Applied in areas where high strength is required along with moderate corrosion resistance, such as preheaters or tube bundles. • Chemical Plants – Suitable for process tubes in mildly corrosive environments with strong flow dynamics or steam load cycling. • Pulp and Paper Industry – Shields tubes in recovery and power boilers exposed to high-pressure steam and abrasive residues. • Biomass and Waste-to-Energy Plants – Guards against erosion from fly ash and combustion residues in environmentally demanding systems. Conclusion The SS 410 Half Round Tube Shield from Ladhani Metal Corporation is a robust and reliable solution for protecting critical tube systems subjected to mechanical wear and thermal stress. Its excellent hardness and strength make it especially effective in applications involving high-velocity gas flow, abrasive particles, and fluctuating temperatures. While not suited for highly corrosive environments, SS 410 excels in systems where durability, cost-efficiency, and resistance to erosion are key priorities. With customizable sizing and expert engineering support, Ladhani Metal Corporation ensures dependable, application-specific shielding solutions for a wide range of industries. For technical specifications, fabrication assistance, or pricing inquiries, please contact Ladhani Metal Corporation.

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Duplex Flanges

DIN 2627 Duplex Steel flanges PN 400 are high-integrity blind flanges engineered for ultra-high-pressure systems where enhanced corrosion resistance, mechanical strength, and stress corrosion cracking resistance are crucial. These flanges are manufactured in compliance with the DIN 2627 standard and are used to seal the ends of piping systems operating under extreme conditions involving high pressure, temperature fluctuations, and aggressive media such as chlorides or acidic compounds. The PN 400 rating (400 bar / 5800 psi) ensures these flanges are suitable for the most demanding environments. Made from Duplex and Super Duplex stainless steels—such as Duplex 2205 (UNS S31803/S32205) and Super Duplex 2507 (UNS S32750)—they offer a unique combination of austenitic and ferritic microstructures, providing exceptional resistance to pitting, crevice corrosion, and stress corrosion cracking. Pressure Rating: • PN 400 (400 bar / 5800 psi): Designed for use in high-pressure systems where superior strength and corrosion resistance are required. Flange Type: • Blind Flanges Flat, solid flanges without a bore, used to seal off pipeline ends or nozzles for isolation, pressure testing, or future expansion. • Flat Face (FF) Flanges Feature a flat sealing surface suitable for use with full-face gaskets and flat-faced mating components to ensure uniform sealing under high-pressure conditions. Duplex Steel Grades and Composition: Duplex 2205 (UNS S31803 / S32205) • Chromium (Cr): 21 – 23% • Nickel (Ni): 4.5 – 6.5% • Molybdenum (Mo): 2.5 – 3.5% • Nitrogen (N): 0.08 – 0.2% • Iron (Fe): Balance Applications: High strength and excellent resistance to chloride-induced stress corrosion and pitting. Commonly used in chemical tanks, pipelines, and pressure vessels. Applications of DIN 2627 Duplex Steel Flanges PN 400: • Offshore and Subsea Oil & Gas Installations Withstand high pressure, chloride-rich environments, and dynamic loading in risers, manifolds, and subsea pipelines. • Desalination Plants and Seawater Systems Exceptional resistance to chloride-induced corrosion makes them ideal for seawater intake and brine discharge lines. • Chemical and Petrochemical Plants Used in corrosive process lines involving acids, solvents, and high-temperature hydrocarbons. • Pulp and Paper Industry Ideal for chemical recovery systems and chlorine dioxide bleaching where both corrosion and strength are essential. • Heat Exchangers and Pressure Vessels High strength and thermal fatigue resistance under cyclic temperature and pressure changes. • Power Generation and Nuclear Systems Effective in high-pressure steam and cooling systems where corrosion resistance and mechanical integrity are mandatory. Key Features: • Compliant with DIN 2627 specifications • PN 400 pressure rating for ultra-high-pressure applications • Blind flange configuration ensures secure system isolation • Flat face design supports full-face gasket usage for optimal sealing • Available in Duplex 2205 and Super Duplex 2507 • Excellent resistance to pitting, crevice corrosion, and stress corrosion cracking • High mechanical strength with good weldability and fatigue resistance • Used across offshore, petrochemical, desalination, and energy sectors • Custom dimensions, materials, and finishes available upon request Conclusion: DIN 2627 Duplex Steel Flanges PN 400 from Ladhani Metal Corporation deliver unmatched reliability and performance in the harshest operating conditions. Whether used in high-pressure offshore pipelines or corrosive chemical systems, these flanges offer long-term sealing, structural integrity, and corrosion resistance. Reach out to Ladhani Metal Corporation for technical assistance, material selection, or customized Duplex flange solutions tailored to your operational demands.

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Duplex Flange

DIN 2545 duplex flanges are designed to provide exceptional strength and corrosion resistance in demanding industrial applications. Ladhani Metal Corporation offers these high-quality flanges made from duplex stainless steel, which combines the best features of both austenitic and ferritic structures. This unique material provides superior resistance to pitting, crevice corrosion, and stress corrosion cracking, making it ideal for use in harsh environments. With a pressure rating of PN 40, these flanges are capable of handling pressures up to 40 bar, ensuring safe and reliable performance in industries such as chemical processing, oil and gas, marine, and offshore platforms. Types of DIN 2545 Duplex Flanges: Flat Face Flanges (FF) – These flanges have a flat surface that facilitates a uniform distribution of the sealing force, making them ideal for low-pressure applications or systems where a secure seal is essential. Raised Face Flanges (RF) – Featuring a raised face around the bolt holes, these flanges provide a higher sealing pressure, ensuring a more reliable seal, especially in higher-pressure environments. Ring-Type Joint (RTJ) Flanges – Designed with a groove for a metal sealing ring, these flanges are suitable for use in applications requiring high pressure and high temperature resistance. Grades and Chemical Composition: -Duplex 2205 (UNS S32205) Chemical Composition: Cr: 22%, Ni: 5-6%, Mo: 3%, N: 0.14-0.2%, Fe: balance Duplex 2205 is the most common duplex stainless steel grade. It offers excellent corrosion resistance in chloride environments, making it suitable for applications like seawater, chemical, and petrochemical processing. The combination of austenitic and ferritic phases gives Duplex 2205 higher strength compared to austenitic stainless steels, along with improved resistance to pitting and stress corrosion cracking. Super Duplex 2507 (UNS S32750) Chemical Composition: Cr: 25%, Ni: 7%, Mo: 4%, N: 0.27%, Fe: balance Super Duplex 2507 is a higher alloy version of Duplex 2205, offering superior resistance to chloride stress corrosion cracking, pitting, and crevice corrosion. It is used in more aggressive environments, such as offshore oil and gas applications, where the material must withstand high pressures and corrosive conditions. Its higher molybdenum and nitrogen content enhances its performance in severe environments. PN 40 Pressure Rating: The "PN" in DIN 2545 refers to the pressure rating, and PN 40 indicates that the flange is designed to handle pressures up to 40 bar. This ensures that the flange is robust and reliable under high-pressure conditions, maintaining secure and leak-proof connections in critical applications. Applications: Oil and Gas Industry: These flanges are widely used in offshore and onshore pipelines, pressure vessels, and other critical infrastructure in oil and gas exploration, extraction, and transportation. Chemical and Petrochemical Industry: Due to their excellent resistance to corrosion, especially in acidic or chloride-rich environments, they are ideal for use in reactors, heat exchangers, and pipelines handling chemicals and petrochemicals. Marine and Offshore Applications: Duplex flanges are highly resistant to seawater corrosion, making them ideal for use in marine environments, such as shipbuilding, offshore rigs, and seawater cooling systems. Water Treatment Plants: These flanges are used in systems that handle aggressive water environments, ensuring durability and long service life in water and wastewater treatment applications. Power Generation: In power plants, these flanges are used in steam lines, cooling systems, and heat exchangers, where strength, corrosion resistance, and high-pressure capabilities are critical. Pharmaceutical Industry: These flanges are used in systems requiring sanitary conditions and resistance to aggressive cleaning solutions, such as in the transportation of chemicals or in reaction vessels. Key Benefits of Duplex Flanges (PN 40): Exceptional strength and corrosion resistance. Resistance to pitting and crevice corrosion. Excellent performance in harsh environments. Cost-effective compared to higher-grade materials for similar applications. DIN 2545 Duplex Flanges (PN 40) are a reliable choice for high-pressure applications in industries that demand both high performance and durability. #din2545 #din2545flanges #din2545duplexflanges #flanges

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Super Duplex Flanges

DIN 2543 Super Duplex Flanges refer to flanges made from Super Duplex Stainless Steel, which combines both austenitic and ferritic microstructures. Super duplex stainless steel grades, such as Grade 2507, offer superior strength and exceptional corrosion resistance compared to standard duplex or austenitic stainless steels. These flanges are used in environments where high strength and resistance to aggressive corrosion are required. Key Features of DIN 2543 Super Duplex Flanges: Corrosion Resistance: Super Duplex Stainless Steel (Grade 2507) offers outstanding resistance to pitting, crevice corrosion, and stress corrosion cracking. Strength: Super duplex steels have higher strength than both standard duplex and austenitic steels. This makes them suitable for high-pressure systems where both strength and resistance to corrosion are critical. Durability: These flanges are designed to withstand harsh environments and extreme conditions, ensuring long-term durability and reliability. Weldability: While super duplex materials are highly weldable, the welding process must be carefully controlled to avoid issues like sensitization and the formation of brittle phases. Types of Super Duplex Flanges (DIN 2543): Weld Neck Flanges (WN): These have a tapered neck and are welded to the pipe. They provide strength and are ideal for high-pressure applications. Slip-On Flanges (SO): These flanges slip over the pipe and are welded both inside and outside. They are easy to install and are used for general-purpose applications. Blind Flanges (BL): Used to close off the end of a pipeline or system, preventing fluid flow. They do not have a central hole. Socket Weld Flanges (SW): These flanges feature a socket into which the pipe is inserted and then welded. Used for smaller bore systems where high pressure is involved. Lap Joint Flanges (LJ): These flanges are used with a lap joint stub end. They allow for easy alignment and disassembly, often used in systems that need frequent maintenance. Common Super Duplex Stainless Steel Grades for DIN 2543 Flanges: Grade 2507 (Super Duplex Stainless Steel): Composition: Contains 25% chromium, 7% nickel, and 4% molybdenum. Properties: Superior corrosion resistance, particularly in highly aggressive environments like seawater, sulfuric acid, and other chloride-rich conditions. Also offers high strength and excellent resistance to pitting and stress corrosion cracking. Grade 2906 (Super Duplex Stainless Steel): Composition: Contains 29% chromium, 6% nickel, and 3% molybdenum. Properties: Offers even higher resistance to corrosion and better strength compared to Grade 2507, making it suitable for more extreme environments. Pressure Rating (PN16): PN16 refers to the flange's pressure rating of 16 bar (approximately 232 psi) at 20°C (68°F). Applications: Super duplex flanges rated PN16 are suitable for medium-pressure systems in environments like offshore oil rigs, chemical refineries, seawater systems, and other industries that require both high strength and exceptional corrosion resistance. Conclusion: DIN 2543 Super Duplex flanges are designed for high-performance applications where both corrosion resistance and strength are essential. #flanges #din2543

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industrial ring

A pure tungsten industrial ring is a heavy-duty ring made from 99.95% pure tungsten metal, designed primarily for use in industrial settings or for specialized applications. These rings combine the exceptional physical properties of tungsten—such as its strength, heat resistance, and durability—with a rugged, functional design suited for demanding environments. Key Characteristics of a Pure Tungsten Industrial Ring: 99.95% Pure Tungsten (W): The industrial ring is made from pure tungsten, meaning it contains no alloys or impurities. This ensures the ring has the full range of tungsten's natural advantages, such as superior strength and resilience. High Strength and Durability: Tungsten is one of the hardest metals, with a high hardness rating on the Mohs scale (around 8.5-9). This gives the industrial ring exceptional wear resistance and helps it withstand abrasions, impacts, and stresses over extended periods, even in the toughest conditions. Heat Resistance: Tungsten has an extremely high melting point of 3,422°C (6,192°F), making it ideal for high-temperature environments. A pure tungsten industrial ring will retain its shape and integrity even under intense heat, making it useful for industries where high heat exposure is common, such as manufacturing, aerospace, and welding. Corrosion and Oxidation Resistance: Pure tungsten is highly resistant to corrosion and oxidation, which means the industrial ring will not rust or degrade even when exposed to moisture, chemicals, or harsh environmental conditions, ensuring long-term reliability in a variety of industrial settings. Density and Weight: Tungsten is a dense material (around 19.25 g/cm³), making the ring relatively heavy compared to rings made from other materials. This weight not only gives it a substantial, solid feel but also contributes to its durability, ensuring that the ring remains functional and robust even under heavy use. Applications of Pure Tungsten Industrial Rings: Manufacturing and Machinery: Tungsten industrial rings are used in machinery, equipment, and tooling systems where components need to endure extreme wear and stress. The high strength and resistance to abrasion make tungsten an excellent material for parts subjected to constant friction or high pressure. Aerospace and Defense: Due to tungsten's strength and high heat resistance, industrial rings made from pure tungsten are used in aerospace and military applications, such as rocket nozzles, defense components, and aircraft engines, where durability and high-temperature resistance are critical. Mining and Construction: In the mining and construction industries, where equipment and tools are subjected to heavy wear and rough handling, tungsten rings are used for parts that require exceptional hardness and resilience. Heavy-Duty Industrial Use: Pure tungsten industrial rings are also used in industrial applications such as drill bits, cutting tools, counterweights, and other components where the material's density and strength are crucial to performance.

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Gr5 Titanium Spring Lock Washer

Standard: DIN127 Material: Gr5 Size: M2-M52 Surface: Polished Gr5 Titanium Spring Lock Washer DIN127 Titanium spring lock washer is the most commonly used part to prevent assembly components from loosening. They apply greater bolt tension per unit of applied torque, and provide protection against loosening resulting from vibration and corrosion. Product Information of Gr5 Titanium Spring Lock Washer DIN127 Material: GR2 GR5 Standard: DIN127 Technique: CNC/Forged Surface: Polished Size: M2-M52 Titanium grade 5 is the commonly used titanium alloy that is accounting about 50% of usage throughout the globe. This material is covering 6% aluminum and 4% of vanadium. This material is a good combination of various properties like corrosion-resistant, lightweight, high strength. This alloy is stronger in addition to having thermal properties and stiffness. Among its advantages, this alloy is heat treatable. Also, this grade possesses good weldability and fabricability.

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Titanium Rod

Product Name: Titanium rod grade 23 Standard: ASTM F136 Material: Gr23 (Gr5 ELI) Unit Price: $30.5 usd/kg- $52.5 usd/kg Application: Medical use Shape: Round Diameter: 3mm, 4mm, 5mm, 6mm, 8mm, 10mm, 12mm, 16mm, 20mm etc. Length: 1000mm, 3000mm, 6000mm or as per your request Surface: Bright Product Introduction Product name:Titanium rod grade 23 Material: GR23 Standard: ASTM F136 Diameter: 3mm, 4mm, 5mm, 6mm, 8mm, 10mm, 12mm, 16mm, 20mm etc. Length: 1000mm, 3000mm, 6000mm or as per your request Surface: Polishing,Bright Third-Party Tests: BV, SGS, TUV etc. Grade 23 is a higher purity version of Ti 6Al-4V. It can be made into coils, strands, wires or flat wires and is the first choice for any occasion that requires a combination of high strength, light weight, good corrosion resistance and high toughness. It has excellenct damage resistance superior to other alloys. These advantages make Ti 6AL-4V ELI the final dental and medical titanium grade product. Due to its biocompatibility, good fatigue strength and lo mdulus, it can be used in biomedical applications such as implantable parts. Grade 23 can also be used in detailed surgical procedures, such as: • Orthopedic pins and screws • Orthopedic cables • Ligation needles • Surgical staples • Springs • Orthodontic appliances • Joint replacements • Cryogenic containers • Bone fixators Mechanical Properties: Grade Tensile strength, MPa (min) Yield strength, MPa (min) Elongation, %(min) Reduction of Area, %(min) Gr23 828 759 10 15 Chemical Component (ASTM B348) Grade Ti Al V N, max C, max H, max Fe, max O, max Residuals Max each Max total Gr23 Main 5.5-6.5 3.5-4.5 0.03 0.08 0.0125 0.25 0.13 0.1 0.4

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Grade 2 Titanium Wire

Standard: ASTM B863 Material: Gr2 Unit Price: $25usd/kg-$60usd/kg Shape: Straight, Spool, Coil Diameter: 0.1-7.0mm Surface: Bright Titanium wire has low density but high strength-to-weight ratio. In addition, it is non-toxic, non-magnetic and corrosion resistant. All these unique properties make titanium wire widely used in titanium woven and knitted mesh, electroplating, titanium fastener forming, welding, medical equipment manufacturing, spectacle frames, jewelry design and many other key industries. Generally, users pay more attention to the chemical elements or impurities of titanium welding wire. For other applications, customer concerns will include surface condition, tolerance precision, tempering (hardness), continuous coil weight/dimensions, tensile strength/yield strength, etc. Our engineers will find you the most suitable solution for your specific job here. Product name Titanium Wire Grade Gr1, Gr2, Gr3, Gr4, Gr5, Gr7, Gr9, Gr12, Gr23, Ti-15V-3Al-3Cr-3Sn (Ti-15333), Nitinol (Ni-Ti) Size 0.1-7.0mm Shape Straight, Spool, Coil Surface Polishing, Pickling Standard ASTM B863 (for general industry) AWS A5.16 (for welding) ASTM F67, F136 (for medical) Customized specification Certificates EN 10204 3.1 Third parts inspection - SGS, TUV, BV etc.

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Titanium Round Bar

Product Name: Titanium Bar Standard: ASTM B348 Material: GR1, GR2, GR5, GR7, GR12 Shape: Round, Square, Flat, Hex Diameter: 6-350mm Length: Max 6000mm Surface: Bright Product Information Our machined titanium round bar is in accordance with ASTM B348. Such as Ti-6Al-4V, Ti-0.2PD grade 7, Ti-15V-3Cr-3Sn-3Al bar. Titanium is a synonym for titanium alloy products with high tensile strength, lightweight and excellent corrosion resistance. Our machined titanium round bar used in a variety of high-tech and high-performance applications. Chemical, aerospace, racing and automobile all benefit from the unique chemical and mechanical properties provided by titanium. We provide a comprehensive rod blanking service internally. We cut your titanium rod products to precise lengths or into manageable blanks. Standard: ASTM B348, AMS 4928, ASTM F67,ASTM F136 Grade: GR1, GR2, GR4, GR5, GR7, GR12, GR23, TC11, TC21 Russian Grade: BT1-00,BT1-0,BT1-2, BT9, BT22 Shape: Round, Square, Flat, Hex Diameter: 3-350mm Length: up to 6000mm, random length is also ok and the price is lower Tolerance: H8, H9, H10, H11, H12, H13K9, K10, K11, K12 or as per your requirements Surface: Polishing, Pickling Condition: Annealed Features: 1. Not any defects free from cracks no pitting. 2. Two ends flatting making sure length tolerance and good looking.

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