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Porduct name : Titanium Clad Steel Tube plates
Material: Titanium +steel,Titanium+stainless steel etc.
Size &Standard: As per client drawing
Production Method: Forging,annealing and machining
Advantage: Excellent corrosion resistance ability
Packing: Plywood case
Application: Heat Exchanger, chemical equipment, Pressure Vessel, filter devices, etc.
Titanium Clad Steel Tube plates
Titanium clad metal can reduce equipment costs exponentially and avoid many defects. The equipment made of titanium steel plate is well resistant to corrosion due to its inner titanium layer and also has strong strength due to its outer steel layer. Two layers of bonding, with good thermal conductivity, overcome thermal stress, thermal fatigue resistance, so that it can work in more severe conditions.
Titanium steel clad tube sheet / plate is widely used in storage tanks, towers, heat exchangers and pipelines in petrochemical industry due to its good corrosion resistance and high temperature resistance, which improves the service life of equipment.
Compared with the traditional welding method, the heat exchanger made of titanium steel composite tube plate and titanium tube has incomparable advantages.
Product name Titanium Clad Steel Tube plates
Size Customized
Cladding metal: AISI 405,410,410S,429,430,304,309,316 ,321,06Cr13,06Cr13A1, 022Cr17Ti, 06Cr19Ni10, 06Cr18Ni11Ti etc.
Base metal: Titanium Gr1 Gr2 Gr3 Gr7 Gr12
Production code ASTM B898, ASME SB898
Edge Treatment Waterjet cutting
Applications Petro-chemical, Vacuum Salt Industry, Chlor-alkali, Metallurgical, Food, Light Industry, Medicine, Auto Industry, Electrolytic Aluminum, Fertilizer, Power Industry, Building Materials, Electrolysis Industry, Hydrometallurgy etc.
Packing Standard export packing
Porduct name : Titanium clad stainless steel tube sheet
Material: Titanium +steel,Titanium+stainless steel etc.
Size &Standard: As per client drawing
Production Method: Forging,annealing and machining
Advantage: Excellent corrosion resistance ability
Packing: Plywood case
Application: Heat Exchanger, chemical equipment, Pressure Vessel, filter devices, etc.
Titanium clad stainless steel tube sheet
Titanium composite steel plate tube-sheet is a single or double-sided composite plate made of ordinary grade TA1 or TA2 (composite metal) and carbon steel or alloy steel by explosion, explosion + rolling or hot rolling. Titanium metal has excellent corrosion resistance, widely used in flue gas desulfurization equipment, power plant chimneys, chemical reactors, heat exchangers, pressure vessels, etc. But its disadvantage is high cost, titanium composite steel plate tubesheet has the corrosion resistance of titanium metal and the structural strength of steel, can greatly reduce the project cost.
At present, the production method of titanium composite steel tubesheet is as follows:
1. Weld compound 2. Rolling compound 3. Explosive welding 4. Explosive welding + rolling
Baoji Lihua uses explosive welding and rolling and combines the two processes. This method can overcome the disadvantages of small area and complex rolling process of explosive composite plate, give full play to their respective advantages, and produce titanium steel composite plate with large area and small thickness. It is more efficient and cheaper.
Technological parameters and shear strength of explosive welding of Titanium clad stainless steel plate tube sheet 1
Cladding materials Base materials h0/ mm Wg/ (g.cm-2) Bond strength/MPa 1 2 3 4 Average Remark
Metal δ1/ mm Metal δ2/ mm
Titanium 3 5 Stainless steel 18 5 6.5 1.4 1.6 σt 293 200 392 179 266 The substrate is generally polished.
σf 247 208 113 92 165
σt 447 530 460 441 444 The substrate is polished.
σf 403 200 363
322
σt 139 105 203 205 163 The substrate is generally polished.
σf 231 345 286 287 285
σt 407 410 263 407 372 The substrate is polished.
σf 498 571 513
527
Losive welding of Titanium clad stainless steel plate tube sheet 2
Cladding materials Base materials h0/ mm Wg/ (g.cm-2) Bond strength/MPa 1 2 3 4 Average Remark
Metal δ1/ mm Metal δ2/ mm
Titanium 3 5 Stainless steel 18 5 6.5 1.4 1.6 σt 392 87 240 18 The substrate is generally polished.
σf 345 92 157 12
σt 530 279 402 5 The substrate is polished.
σf 403 200 321 3
σt 339 60 230 18 The substrate is generally polished.
σf 287 149 233 11
σt 571 513 541 2 The substrate is polished.
Porduct name : Titanium Clad Steel Tube plates
Material: Titanium +steel,Titanium+stainless steel etc.
Size &Standard: As per client drawing
Production Method: Forging,annealing and machining
Advantage: Excellent corrosion resistance ability
Packing: Plywood case
Application: Heat Exchanger, chemical equipment, Pressure Vessel, filter devices, etc.
Titanium Clad Steel Tube plates
Titanium clad metal can reduce equipment costs exponentially and avoid many defects. The equipment made of titanium steel plate is well resistant to corrosion due to its inner titanium layer and also has strong strength due to its outer steel layer. Two layers of bonding, with good thermal conductivity, overcome thermal stress, thermal fatigue resistance, so that it can work in more severe conditions.
Titanium steel clad tube sheet / plate is widely used in storage tanks, towers, heat exchangers and pipelines in petrochemical industry due to its good corrosion resistance and high temperature resistance, which improves the service life of equipment.
Compared with the traditional welding method, the heat exchanger made of titanium steel composite tube plate and titanium tube has incomparable advantages.
Product name Titanium Clad Steel Tube plates
Size Customized
Cladding metal: AISI 405,410,410S,429,430,304,309,316 ,321,06Cr13,06Cr13A1, 022Cr17Ti, 06Cr19Ni10, 06Cr18Ni11Ti etc.
Base metal: Titanium Gr1 Gr2 Gr3 Gr7 Gr12
Production code ASTM B898, ASME SB898
Edge Treatment Waterjet cutting
Applications Petro-chemical, Vacuum Salt Industry, Chlor-alkali, Metallurgical, Food, Light Industry, Medicine, Auto Industry, Electrolytic Aluminum, Fertilizer, Power Industry, Building Materials, Electrolysis Industry, Hydrometallurgy etc.
Packing Standard export packing
WE LADHANI METAL CORPORATION ARE THE EXPORTER OF EN 10152 DC04 SHEET, PLATE AND COIL
QUALITY- DC04 STANDARD- DIN EN 10152 MATERIAL NO.- 1.0338 OLD DESIGNATION- ST 14-03
Special deep-drawing grade DC04 according to DIN EN 10152
The DIN EN 10152 standard specifies electrolytically galvanized, cold-rolled flat steel products for cold forming, including the special deep-drawing grade DC04. This standard defines the requirements for the zinc coating and the basic mechanical properties of the base material.
DC04, when electrolytically galvanized in accordance with DIN EN 10152, is given an additional corrosion protection layer of zinc. This layer protects the material from oxidative influences and significantly increases the service life of the components made from it. The zinc coating can be applied in various thicknesses, depending on the specific requirements of the application. Typical coating thicknesses range from 5 to 20 µm.
The chemical composition and mechanical properties of the base material DC04 remain unchanged even after galvanizing and meet the requirements of DIN EN 10130. DC04 therefore retains its excellent cold formability and mechanical performance.
In addition to mechanical performance, the quality of the zinc coating is of central importance. The DIN EN 10152 standard specifies the requirements for the uniformity of the coating, the adhesive strength of the zinc and the surface quality. These requirements ensure that the galvanized products offer high corrosion resistance and an aesthetically pleasing surface.
The use of DC04 in accordance with DIN EN 10152 is widespread in the automotive industry, the construction industry and in the manufacture of household appliances, where improved corrosion resistance is required in addition to high formability. Electrolytic galvanizing offers optimum protection here without impairing the excellent mechanical properties of the base material.
Comparison: Cold-rolled steel DC04 vs. DC01
DC04 and DC01 are both cold-rolled, unalloyed quality steels that are used for various industrial applications. While DC01 serves as the standard grade for general cold forming processes, DC04 is characterized by improved deep-drawing properties and higher ductility. This comparison highlights the differences between the two materials in terms of chemical composition, mechanical properties and typical applications.
Chemical composition
The chemical composition influences the formability and weldability of the steel. Both steels are made of carbon steel, but DC04 has a lower carbon content, which supports its improved cold formability. Thanks to the lower carbon and sulphur content, DC04 offers improved deep-drawing capability as less intergranular embrittlement occurs.
AVAILABLE AT FOLLOWING LOCATION :-
Mumbai,Delhi,Bangalore,Hyderabad,Ahmedabad,Chennai,Kolkata,SuraT,Pune,Jaipur,Lucknow,Kanpur,Nagpur,Indore,Thane,Bhopal,Visakhapatnam,Patna,Vadodara,Ghaziabad,Ludhiana, Agra,Nashik,Faridabad,Meerut,Rajkot,Kalyan,Vasai,Varanasi,Srinagar,Aurangabad,Dhanbad,Amritsar,Allahabad,Ranchi,Haora,Coimbatore,Jabalpur,Gwalior,Vijayawada,Jodhpur,Madurai,Raipur,Kota,Guwahati,Chandigarh,Solapur,Hubli,Bareilly,Moradabad,Gurgaon,Aligarh,Jalandhar,Tiruchirappalli,Bhubaneswar ,Thiruvananthapuram,Bhiwandi,Saharanpur,Gorakhpur,
Guntur,Bikaner,Amravati,Noida,Jamshedpur,Bhilai,Warangal,Cuttack,Firozabad,Kochi,Bhavnagar,Dehradun,Durgapur,Asansol,Nanded,Kolapur,Ajmer,Gulbarga,Jamnagar,Ujjain,Loni,Siliguri,Jhansi,Ulhasnagar,Nellore,Jammu,Sangli,Belgaum,Mangalore, Ambattur,Tirunelveli,Malegoan,Gaya,Jalgaon,Udaipur
WE EXPORT TO FOLLOWING COUTRIES
Switzerland , Afghanistan , Albania , Algeria , Angola , AntiguaandBarbuda , Argentina , Armenia , Aruba , Australia , Austria , Azerbaijan , Bahrain , Bangladesh , Barbados , Belarus , Belgium , Belize , Benin , Bhutan , Bolivia , BosniaandHerzegovina , Botswana , Brazil , Brunei , Bulgaria , BurkinaFaso , Burundi , CaboVerde , Cambodia , Cameroon , Canada , CentralAfricanRepublic , Chad , Chile , China , Colombia , Comoros , Congo , CostaRica , Côted'Ivoire , Croatia , Cyprus , CzechRepublic , Denmark , Djibouti , Dominica , DominicanRepublic , Ecuador , Egypt , ElSalvador , EquatorialGuinea , Eritrea , Eswatini , Ethiopia , Fiji , Finland , France , Gabon , Georgia , Germany , Ghana , Greece , Grenada , Guatemala , Guinea , Guinea-Bissau , Guyana , Haiti , Honduras , HongKong , Hungary , Iceland , Indonesia , Iran , Iraq , Ireland , Israel , Italy , Jamaica , Japan , Jordan , Kazakhstan , Kenya , Kiribati , Kosovo , Kuwait , Kyrgyzstan , Laos , Latvia , Lebanon , Lesotho , Liberia , Libya , Lithuania , Luxembourg , Macau , Madagascar , Malawi , Malaysia , Maldives , Mali , Malta , MarshallIslands , Mauritania , Mauritius , Mexico , Micronesia,FederatedStatesof , Moldova , Mongolia , Montenegro , Morocco , Mozambique , Myanmar , Namibia , Nauru , Netherlands , NewZealand , Nicaragua , Niger , Nigeria , NorthMacedonia , Norway , Oman , Palau , Panama
QUALITY STANDARD MATERIAL NO. OLD DESIGNATION
DC04 DIN EN 10130 1.0338 St 14-03
The special deep-drawing grade DC04 is specified in accordance with the standard DIN EN 10130, which focuses on cold-rolled flat products made of soft steels for cold forming. This standard specifies the technical requirements and test methods for cold-rolled products that are important in numerous industrial applications, especially where high formability and excellent surface quality are required.
DC04 is a low-carbon steel that impresses with its exceptional cold formability. The chemical composition of DC04 is precisely balanced to ensure that the material has the desired mechanical properties. The carbon content in DC04 is typically a maximum of 0.08 %, while the manganese content is a maximum of 0.40 %. This composition supports the high formability and weldability of the steel, making it ideal for demanding forming processes.
The mechanical properties of DC04 are characterized by a low yield strength of maximum 210 MPa and a tensile strength between 270 and 350 MPa. Particularly noteworthy is the high elongation at break of at least 38%, which illustrates the excellent formability of the material. These properties make DC04 a preferred choice for the production of complex components that require high precision and surface quality, such as car body components in the automotive industry or filigree parts in the electronics industry.
The DIN EN 10130 standard also specifies the tolerances for dimensions, shape and surface finish. These tolerances are crucial to ensure consistently high product quality and to meet the requirements of end users. The surface of the cold-rolled flat products can be supplied in various qualities, from matt to high-gloss, to meet the specific requirements of different applications.
The DIN EN 10152 standard specifies electrolytically galvanized, cold-rolled flat steel products for cold forming, including the special deep-drawing grade DC04. This standard defines the requirements for the zinc coating and the basic mechanical properties of the base material.
DC04, when electrolytically galvanized in accordance with DIN EN 10152, is given an additional corrosion protection layer of zinc. This layer protects the material from oxidative influences and significantly increases the service life of the components made from it. The zinc coating can be applied in various thicknesses, depending on the specific requirements of the application. Typical coating thicknesses range from 5 to 20 µm.
The chemical composition and mechanical properties of the base material DC04 remain unchanged even after galvanizing and meet the requirements of DIN EN 10130. DC04 therefore retains its excellent cold formability and mechanical performance.
In addition to mechanical performance, the quality of the zinc coating is of central importance. The DIN EN 10152 standard specifies the requirements for the uniformity of the coating, the adhesive strength of the zinc and the surface quality. These requirements ensure that the galvanized products offer high corrosion resistance and an aesthetically pleasing surface.
The use of DC04 in accordance with DIN EN 10152 is widespread in the automotive industry, the construction industry and in the manufacture of household appliances, where improved corrosion resistance is required in addition to high formability. Electrolytic galvanizing offers optimum protection here without impairing the excellent mechanical properties of the base material.
DC04 and DC01 are both cold-rolled, unalloyed quality steels that are used for various industrial applications. While DC01 serves as the standard grade for general cold forming processes, DC04 is characterized by improved deep-drawing properties and higher ductility. This comparison highlights the differences between the two materials in terms of chemical composition, mechanical properties and typical applications.
Chemical composition
The chemical composition influences the formability and weldability of the steel. Both steels are made of carbon steel, but DC04 has a lower carbon content, which supports its improved cold formability. Thanks to the lower carbon and Sulphur content, DC04 offers improved deep-drawing capability as less intergranular embrittlement occurs.
Mechanical properties
The mechanical properties are decisive for the forming processes and the behavior of the steel under load. DC04 has a lower yield strength and higher elongation, which makes the material easier to form. The lower yield strength and increased minimum elongation of DC04 make this material ideal for demanding forming processes such as deep drawing.
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