Thank you for writing to us. One of our executive will reach back to you through your submitted medium. In case there’s an urgency, feel free to connect over WhatsApp for faster response.
Prefer calling? Dial +919029362692 (International callers) or +919029362692 (Indian callers).
Product Name: Titanium Anodizing Rack jigs
Material: Gr2
Application: Electroplating, anodizing etc.
Size: Customized
Surface: Polished
Titanium Anodizing Rack jigs
Titanium rack/jig, used for electroplating process, for electroplating products and introducing current into the product frame. Electroplating rack/jig can be divided into many types according to product shape, electroplating process requirements, electroplating process and equipment size. With years of experience and expertise, we are able to customize different style titanium racks to meet customer specific parts, while always providing fast turnaround.
Product Name: Titanium Finger Jigs
Material: Gr1, Gr2
Application: Electroplating, anodizing etc.
Size: Customized
Surface: Polished
Plating Jigs or Racks are useful where the output is large and even for distribution of electric current. Other advantage uses are · a good deal of saving in labor, time and ensures speedy loading · increasing productivity · reducing production costs. Jigs are to be used for Electroplating, Electro polishing, Painting and Anodizing. Jigs made of Titanium are to be used for anodizing/ electro polishing. Jigs can be designed, fabricated and insulated according to customers’ requirements.
Product Name: Titanium Finger Jigs
Material: Gr1, Gr2
Application: Electroplating, anodizing etc.
Size: Customized
Surface: Polished
Plating Jigs or Racks are useful where the output is large and even for distribution of electric current. Other advantage uses are · a good deal of saving in labor, time and ensures speedy loading · increasing productivity · reducing production costs. Jigs are to be used for Electroplating, Electro polishing, Painting and Anodizing. Jigs made of Titanium are to be used for anodizing/ electro polishing. Jigs can be designed, fabricated and insulated according to customers’ requirements.
Product Name: Titanium Rack
Material: Gr1, Gr2
Application: Anodizing
Size: Customized
Surface: Bright
Generally, titanium jigs/racks have a long life because they do not consume chemicals and they do not need to be stripped after anodizing. They can specially design all kinds of fingers, clips and other contact points and be sized to maximize the volume of parts. Titanium jigs can also be designed to keep parts superior to rinsing and drainage, and protect parts from damage during travel. Therefore, a well-designed shelf is an effective way to improve the processing capacity (i.e. better quality). The finishing cost is reduced by increasing the utilization rate of the tank and avoiding the stripping requirements. When designing the fast shelf and disassembly tools, the load is increased to the greatest extent, so as to produce faster turnover time. The problem is that these titanium racks for anodizing can be very expensive considering the cost of materials and the special cutting and welding processes used to build them. Generally speaking, the recovery period of titanium stent is about [500 uses]. The delivery time of titanium alloy rack is usually about 8 weeks after the design is completed, so the use of titanium rack also needs some planning.
The design of titanium anodising jigs should consider the shape of the part, the nature of the plating solution, the production method, the distance and position between the anodes, and the number of workpieces, to ensure that the power lines of the parts in the bath are evenly distributed, the thickness of the coating is uniform, and the process requirements are met. The function of titanium anodising jigs is to suspend or fix various parts to connect them with the cathode. During anodizing and electroplating, they are connected with the anode to conduct current to the parts to achieve plating or other processing purposes. Titanium anodising jigs are of great significance for improving product quality, reducing manufacturing costs, reducing labor intensity and safe operation.
Product name:Gr12 Titanium Hemispherical Head
Standard: ASME VIII-I, DIN28013
Material: GR1, GR2, GR7, GR12
Size: Customized
Gr12 Titanium Hemispherical Head
Hemispherical head refers to the head composed of half spherical shell and straight edge (cylindrical short joint). The radius of curvature of the spherical shell is equal everywhere and the force is uniform. Compared with other heads, hemispherical heads require the smallest wall thickness under the same internal pressure. At the connection between the spherical shell and the cylinder with the same thickness, the edge stress caused by the change of curvature radius is only 3.1% of the overall membrane stress of the cylinder, which can be ignored. Therefore, the mechanical properties of hemispherical head are the best and the materials used are the most economical.
Product name:Gr12 Titanium Hemispherical Head
Standard: ASME VIII-I, DIN28013
Material: GR12
Size: Customized
MOQ:1PC
Spherical head, also known as spherical crown head, is a head formed by the spherical crown part of the spherical shell, including hemispherical head and non folded spherical head.
The spherical head has excellent forging, smooth surface, acid and alkali resistance, high temperature resistance, beautiful appearance and strong texture performance.
The applicable medium of spherical head is gas, liquid and steam.
Spherical heads are used in petroleum, electronics, chemical industry, medicine, textile, food, machinery, construction, nuclear power, aerospace, military and other industries.
Precautions for use of spherical head:
1. Carbon steel spherical head will crack in nitrate, ammonia, alkaline sodium and other environments. Explain to eliminate residual stress when ordering head.
2. Stress corrosion cracking of austenitic stainless steel will occur in the specific environment with chloride ions. Select appropriate materials when designing spherical head.
3. For carbon steel vessels requiring hot galvanizing or aluminizing, heat treatment shall be carried out first to remove residual stress
Titanium grade 12 pipe (Ti-0.3Mo-0.8Ni)
Chemical compositions(weight%,<=)
Mo
Ni
Fe
C
N
0.2-0.4
0.6-0.9
0.30
0.08
0.03
H
O
Ti
Others
Total
0.015
0.25
Remainder
0.10
0.40
Physical properties(>=)
Σb
Tensile Strength
(Mpa)
σr0.2
Yield Strength
(Mpa)
δL0+50mm
Elongation
(%)
ψ
Reduction of area
(%)
440
345
18
Product Name: Titanium Rack
Material: Gr1, Gr2
Application: Anodizing
Size: Customized
Surface: Bright
Generally, titanium jigs/racks have a long life because they do not consume chemicals and they do not need to be stripped after anodizing. They can specially design all kinds of fingers, clips and other contact points and be sized to maximize the volume of parts. Titanium jigs can also be designed to keep parts superior to rinsing and drainage, and protect parts from damage during travel. Therefore, a well-designed shelf is an effective way to improve the processing capacity (i.e. better quality). The finishing cost is reduced by increasing the utilization rate of the tank and avoiding the stripping requirements. When designing the fast shelf and disassembly tools, the load is increased to the greatest extent, so as to produce faster turnover time. The problem is that these titanium racks for anodizing can be very expensive considering the cost of materials and the special cutting and welding processes used to build them. Generally speaking, the recovery period of titanium stent is about [500 uses]. The delivery time of titanium alloy rack is usually about 8 weeks after the design is completed, so the use of titanium rack also needs some planning.
The design of titanium anodising jigs should consider the shape of the part, the nature of the plating solution, the production method, the distance and position between the anodes, and the number of workpieces, to ensure that the power lines of the parts in the bath are evenly distributed, the thickness of the coating is uniform, and the process requirements are met. The function of titanium anodising jigs is to suspend or fix various parts to connect them with the cathode. During anodizing and electroplating, they are connected with the anode to conduct current to the parts to achieve plating or other processing purposes. Titanium anodising jigs are of great significance for improving product quality, reducing manufacturing costs, reducing labor intensity and safe operation.
Product name: ASTM B338 titanium Seamless Tubes for Condensers
Standard:ASTM B338 ASTM B861 ASTM B862
Material:Titanium Gr7
Diameter:5-914mm
Wall thickness:0.5-50mm
Length:Max 16000mm
Surface:Pickling surface/Polished
Type:Seamless, welded
Application:Heat Exchanger, chemical industry etc.
Technique:Rolled
ASTM B338 titanium Seamless Tubes for Condensers
ASTM B338 Seamless and Welded Titanium and Titanium Alloy Tubes for Condensers and Heat Exchangers
ASTM B338 covers 28 grades of seamless and welded titanium alloy tubes for surface condensers, evaporators, and heat exchangers.
Standard
ASTM B338, ASME SB338
Regular Grade
Grade 1 Grade 2
Outer Diameter
12.7mm 15mm 17mm 19mm 25.4mm 31mm etc.
Wall thickness
0.9mm/1.0mm/1.2mm/1.5mm
Length
3000 - 6000mm or other economical lengths
Finish
Polished, AP (Annealed & Pickled), BA (Bright & Annealed), MF
Form
Straight titanium Pipe, Coiled titanium tube
Type
Seamless, ERW, EFW, Welded, Fabricated
End
Plain End, Beveled End, Treaded
Marking
Standard, Grade, OD, Thickness, Length, Heat No. (Or as per customer's request.)
Application
Oil Tube, Gas Tube, Fluid Tube, Boiler and Heat exchanger
Value Added Service
Draw & Expansion as per required Size & Length, Polish (Electro & Commercial) Annealed & Pickled
Bending, Machining Etc.
Test Certificate
Mill Test Certificate EN 10204/3.1,TPI Report, EN10204/3.2
Precautions for titanium pipe processing:
During the deformation process, titanium pipe will gradually reduce wall and diameter with the rotation and feeding of the rolling mill. The pipe size required by the process can be obtained only after 5 ~ 10 rolling and finishing in one rolling pass. The cold rolling pipe mill can carry out large diameter reduction and wall reduction, but the dimensional accuracy is low after rolling, and the pipe end is prone to cracking, uneven concave convex and other phenomena. The cracking phenomenon can be solved mainly by grinding and leveling before pipe blank processing; For the uneven pipe end, similar to the "fish mouth" phenomenon, flat head treatment is required in the subsequent processing process, otherwise it will cause the plug stuffy accident. Therefore, this paper analyzes from the aspects of process, tooling and equipment, in order to find out the causes of uneven concave convex of pipe end and take effective measures to solve it.
Chemical composition (Wt%)
ASTM No.
Fe max
O max
N max
C max
H max
Pd
Al
Bal
Grade 1
0.2
0.18
0.03
0.1
0.015
-
-
Ti
Grade 2
0.3
0.25
0.03
0.1
0.015
-
-
Ti
Physical Properties (Min)
ASTM Grade
Alloy Composition
Tensile Strength
Yield Strength
Elongation min %
ksi
Mpa
ksi
Mpa
Grade 1
Unalloyed Ti ("Pure") 35A -CP1
35
240
25
170
30
Grade 2
Unalloyed Ti ("Pure") 50A -CP2
58
400
40
275
25
