Chennai
+919029362692

'thermal damage refineries'

Items tagged with 'thermal damage refineries'

product image
Boiler Half Round Tube Shield

Ladhani Metal Corporation offers SS 316 Boiler Half Round Tube Shields designed to protect straight boiler and heat exchanger tubes from corrosion, erosion, and high-temperature damage in aggressive service environments. Manufactured from austenitic stainless steel grade SS 316, these shields provide superior corrosion resistance, especially against chlorides and acidic flue gases. SS 316 is ideal for applications where moisture, chemical vapors, and thermal stress are present, including marine boilers, waste heat recovery systems, and chemical processing units. Each shield is precision-formed into a half-round profile for a close and secure fit over the outer surface of boiler tubes. This design provides a robust barrier against soot blower impact, abrasive ash particles, and corrosive condensates. The mechanical protection offered by SS 316 shields significantly extends tube service life and reduces maintenance downtime. Ladhani Metal Corporation manufactures, supplies, and exports SS 316 Boiler Half Round Tube Shields in multiple diameters, lengths, and thicknesses to meet the exact specifications of domestic and international projects. SS 316 Grade Chemical Composition – Austenitic Stainless Steel • Carbon (C): ≤ 0.08% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 16.0 – 18.0% • Nickel (Ni): 10.0 – 14.0% • Molybdenum (Mo): 2.0 – 3.0% • Iron (Fe): Balance Applications: Suitable for corrosive and high-moisture environments such as power plants, waste heat boilers, refineries, and process heaters. Uses • Protection of straight boiler tubes in moist or acidic gas streams • Used in marine boilers and off-shore heating systems • Shields against corrosion, scaling, and thermal erosion • Installed in chemical and petrochemical flue gas lines • Suitable for food, pharmaceutical, and pulp industry boilers Features • Excellent corrosion resistance – Especially effective against chlorides and chemicals • High thermal stability – Performs under prolonged heat and steam exposure • Durable and long-lasting – Reduces tube wear and replacement frequency • Precision fit – Half-round shape conforms to tube curvature for full coverage • Easy to install – Can be clamped, banded, or tack welded as needed • Export quality – Manufactured to meet global boiler protection standards Applications • Power generation and utility boilers – For flue gas and steam tube protection • Chemical and fertilizer industries – Withstands corrosive vapors and condensates • Pulp and paper mills – Used in high-moisture heating environments • Waste heat recovery systems – Effective in corrosive flue gas streams Conclusion The SS 316 Boiler Half Round Tube Shield from Ladhani Metal Corporation offers robust, corrosion-resistant protection for boiler tubes exposed to chemically aggressive and high-moisture conditions. With added molybdenum content for enhanced durability and precise half-round design, these shields are ideal for a wide range of industrial and marine boiler applications. For customized specifications, export orders, or technical assistance, contact Ladhani Metal Corporation. #Mumbai #Pune #Ahmedabad #Vadodara #Surat #Rajkot #Jamnagar #Bharuch #Ankleshwar #Vapi #Delhi #Faridabad #Ghaziabad #Noida #Gurugram #Chennai #Coimbatore #Tiruchirappalli #Hyderabad #Visakhapatnam #Vijayawada #Bangalore #Mangalore #Mysore #Kolkata #Durgapur #Asansol #Bhubaneswar #Rourkela #Raipur #Bhilai #Bilaspur #Nagpur #Nashik #Aurangabad #Indore #Bhopal #Jabalpur #Kanpur #Lucknow #Varanasi #Jaipur #Kota #Udaipur #Jodhpur #Chandigarh #Ludhiana #Jalandhar #Haridwar #Dehradun #Agra #Meerut #Aligarh #Moradabad #Bareilly #Mathura #Gwalior #Rewa #Satna #Sagar #Ujjain #Ratlam #Solapur #Kolhapur #Amravati #Akola #Jalgaon #Latur #Sangli #Nanded #Gandhinagar #Bhavnagar #Mehsana #Surendranagar #Junagadh #Nadiad #Nizamabad #Karimnagar #Warangal #Kurnool #Nellore #Tirupati #Salem #Erode #Madurai #Tirunelveli #Thoothukudi #Belgaum #Hubli #Tumkur #Hassan #Cuttack #Sambalpur #Jamshedpur #Ranchi #Dhanbad #Patna #Gaya #Muzaffarpur #TubeShield #HalfTubeShield #SSHalfRoundShield #BoilerTubeShield #BoilerShield #TubeProtection #Tubeshieldmanufacturer #BoilerTubeProtection #SSTubeShield #MetalIndustry #SteelFabrication #IndustrialShielding #SS304Shield #SS316Shield #StainlessSteelShield #WeldOnShield #WeldedTubeShield #TubeCladding #BoilerTubeSleeve #TubeSleeve #MetalFabrication #PowerPlantSupplies #RefineryEquipment #ProcessIndustry #MetalComponent #TubeShieldForBoilers #BoilerParts #SteelSolutions #TubeShieldManufacturer #TubeShieldSupplier #SSShielding #IndustrialTubeShield #BoilerTubeGuard #CustomMetalParts #SteelIndustryIndia #MetalEngineering #HeavyIndustrySupply #StainlessSteelIndia #SteelExporters #MetalComponentExport #FabricatedProducts #SteelDealer #IndustrialSupplyIndia #BoilerTubeFittings #TubeShieldingSolutions #HalfTubeCover #HeatExchangerShield #halftubeshield #utypehalftubeshield

Send Message
product image
Boiler Half Round Tube Shield

Ladhani Metal Corporation offers SS 304 Boiler Tube Shields engineered to protect straight boiler and heat exchanger tubes from erosion, oxidation, and impact damage in aggressive thermal environments. Manufactured from austenitic stainless steel grade SS 304, these shields provide excellent corrosion resistance, good mechanical strength, and thermal stability at high operating temperatures. SS 304 is widely used in applications where exposure to flue gases, steam, and particulate matter demands reliable, long-term protection. The half-round design is precision-formed to match the curvature of straight boiler tubes, ensuring a snug and secure fit. This close contact minimizes tube exposure to abrasive particles, high-velocity gases, and soot blower impact. The shields serve as a durable physical barrier, extending tube life and reducing the frequency of costly maintenance and replacements. Ladhani Metal Corporation manufactures, supplies, and exports SS 304 Boiler Tube Shields in a variety of lengths, diameters, and thicknesses to suit specific application requirements across domestic and international markets. SS 304 Grade Chemical Composition – Austenitic Stainless Steel • Carbon (C): ≤ 0.08% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 18.0 – 20.0% • Nickel (Ni): 8.0 – 10.5% • Iron (Fe): Balance Applications: Suitable for thermal power stations, process heaters, WHRBs, HRSGs, and chemical industries operating under corrosive and high-heat environments. Uses • Protection of straight boiler tubes from erosion and oxidation • Installed in radiant and convection zones of boilers • Shields against soot blower damage in utility boilers • Used in HRSG and WHRB systems exposed to flue gases • Ideal for chemical, food, and textile processing boilers Features • Excellent corrosion resistance – Performs in oxidizing and mildly acidic environments • High thermal durability – Maintains strength at elevated temperatures • Long service life – Minimizes wear and reduces maintenance intervals • Easy to install – Can be clamped, tack welded, or banded • Custom-built – Available in varied lengths, thicknesses, and diameters • Export-ready – Manufactured to meet international standards Applications • Power plants – Steam generator tube protection from scale and erosion • Refineries and petrochemical units – For tube shielding in process heaters • Waste heat recovery systems – In cement, steel, and glass industries • Industrial boilers – Where high temperature and flue gas exposure are present Conclusion The SS 304 Boiler Tube Shield from Ladhani Metal Corporation delivers robust and corrosion-resistant protection for straight tubes exposed to harsh thermal and gaseous environments. With high-grade austenitic stainless steel construction, precise fit, and customizable dimensions, these shields are ideal for domestic and global boiler systems. For technical consultation, material selection, or custom orders, contact Ladhani Metal Corporation. #Mumbai #Pune #Ahmedabad #Vadodara #Surat #Rajkot #Jamnagar #Bharuch #Ankleshwar #Vapi #Delhi #Faridabad #Ghaziabad #Noida #Gurugram #Chennai #Coimbatore #Tiruchirappalli #Hyderabad #Visakhapatnam #Vijayawada #Bangalore #Mangalore #Mysore #Kolkata #Durgapur #Asansol #Bhubaneswar #Rourkela #Raipur #Bhilai #Bilaspur #Nagpur #Nashik #Aurangabad #Indore #Bhopal #Jabalpur #Kanpur #Lucknow #Varanasi #Jaipur #Kota #Udaipur #Jodhpur #Chandigarh #Ludhiana #Jalandhar #Haridwar #Dehradun #Agra #Meerut #Aligarh #Moradabad #Bareilly #Mathura #Gwalior #Rewa #Satna #Sagar #Ujjain #Ratlam #Solapur #Kolhapur #Amravati #Akola #Jalgaon #Latur #Sangli #Nanded #Gandhinagar #Bhavnagar #Mehsana #Surendranagar #Junagadh #Nadiad #Nizamabad #Karimnagar #Warangal #Kurnool #Nellore #Tirupati #Salem #Erode #Madurai #Tirunelveli #Thoothukudi #Belgaum #Hubli #Tumkur #Hassan #Cuttack #Sambalpur #Jamshedpur #Ranchi #Dhanbad #Patna #Gaya #Muzaffarpur #TubeShield #HalfTubeShield #SSHalfRoundShield #BoilerTubeShield #BoilerShield #TubeProtection #Tubeshieldmanufacturer #BoilerTubeProtection #SSTubeShield #MetalIndustry #SteelFabrication #IndustrialShielding #SS304Shield #SS316Shield #StainlessSteelShield #WeldOnShield #WeldedTubeShield #TubeCladding #BoilerTubeSleeve #TubeSleeve #MetalFabrication #PowerPlantSupplies #RefineryEquipment #ProcessIndustry #MetalComponent #TubeShieldForBoilers #BoilerParts #SteelSolutions #TubeShieldManufacturer #TubeShieldSupplier #SSShielding #IndustrialTubeShield #BoilerTubeGuard #CustomMetalParts #SteelIndustryIndia #MetalEngineering #HeavyIndustrySupply #StainlessSteelIndia #SteelExporters #MetalComponentExport #FabricatedProducts #SteelDealer #IndustrialSupplyIndia #BoilerTubeFittings #TubeShieldingSolutions #HalfTubeCover #HeatExchangerShield #halftubeshield #utypehalftubeshield #tubeshieldexporter

Send Message
product image
Outer Half Round 90 Degree Bend Tube Shield

Ladhani Metal Corporation offers high-quality SS 304 Outer Half Round 90 Degree Bend Tube Shields designed to protect the outer curvature of 90-degree bends and U-bend tubes in boilers, superheaters, reheaters, and heat exchangers. Manufactured from austenitic stainless steel grade SS 304, these shields combine corrosion resistance, mechanical strength, and thermal stability. The shields are ideal for high-temperature service where abrasive gas flow, fly ash erosion, and flue gas corrosion frequently damage external tube bends. The half-round semi-cylindrical geometry is engineered to conform precisely to the outer radius of curved tubes, forming a protective barrier that prevents tube thinning, cracking, and premature failure—ensuring long-term operational efficiency and equipment longevity. Ladhani Metal Corporation is a reliable manufacturer, supplier, and exporter of SS 304 Outer Half Round 90 Degree Bend Tube Shields, offering tailored solutions based on client specifications and boiler coil geometry. SS 304 Grade Chemical Composition – Austenitic Stainless steel • Carbon (C): ≤ 0.08% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 18.0 – 20.0% • Nickel (Ni): 8.0 – 10.5% • Iron (Fe): Balance Applications: Designed for use in power plants, heat exchangers, WHRBs, and industrial steam systems where U-bends and return bends require outer surface protection from erosion and corrosion. Uses • External protection of 90-degree return bends in boilers and superheaters • Shields for curved tube sections in petrochemical reformers and HRSGs • Ideal for tube bends in WHRBs, process heaters, and power plant steam circuits • Protects high-risk bend areas from gas impingement and soot-blower erosion Features • Excellent corrosion resistance – SS 304 withstands general oxidation and chemical attack in flue gas environments • Durable construction – Fabricated from high-strength stainless steel for long service life • Thermal resilience – Maintains structural integrity under cyclic thermal loads • Precision fit – Custom-formed to match the outer radius of 90-degree bends • Versatile installation – Clamp-on, weld-on, or banded as per application needs • Customization available – Length, thickness, and radius can be tailored to project specifications Applications • thermal power stations – Provides wear protection for curved superheater and reheater tubes • WHRBs and HRSGs – Shields return bends in exhaust heat recovery systems • refineries – Used in process heater tubes and convection section bends • chemical and pulp industries – Resists ash and gas corrosion in corrosive atmospheres Conclusion The SS 304 Outer Half Round 90 Degree Bend Tube Shield by Ladhani Metal Corporation delivers dependable protection to curved tube surfaces in boiler and heat recovery applications. Its corrosion-resistant material, form-fitting geometry, and high-temperature capability make it a practical solution for reducing tube failure and improving plant reliability. For technical assistance, material availability, or custom sizing, contact Ladhani Metal Corporation. #Mumbai #Pune #Ahmedabad #Vadodara #Surat #Rajkot #Jamnagar #Bharuch #Ankleshwar #Vapi #Delhi #Faridabad #Ghaziabad #Noida #Gurugram #Chennai #Coimbatore #Tiruchirappalli #Hyderabad #Visakhapatnam #Vijayawada #Bangalore #Mangalore #Mysore #Kolkata #Durgapur #Asansol #Bhubaneswar #Rourkela #Raipur #Bhilai #Bilaspur #Nagpur #Nashik #Aurangabad #Indore #Bhopal #Jabalpur #Kanpur #Lucknow #Varanasi #Jaipur #Kota #Udaipur #Jodhpur #Chandigarh #Ludhiana #Jalandhar #Haridwar #Dehradun #Agra #Meerut #Aligarh #Moradabad #Bareilly #Mathura #Gwalior #Rewa #Satna #Sagar #Ujjain #Ratlam #Solapur #Kolhapur #Amravati #Akola #Jalgaon #Latur #Sangli #Nanded #Gandhinagar #Bhavnagar #Mehsana #Surendranagar #Junagadh #Nadiad #Nizamabad #Karimnagar #Warangal #Kurnool #Nellore #Tirupati #Salem #Erode #Madurai #Tirunelveli #Thoothukudi #Belgaum #Hubli #Tumkur #Hassan #Cuttack #Sambalpur #Jamshedpur #Ranchi #Dhanbad #Patna #Gaya #Muzaffarpur #TubeShield #HalfTubeShield #SSHalfRoundShield #BoilerTubeShield #BoilerShield #TubeProtection #Tubeshieldmanufacturer #BoilerTubeProtection #SSTubeShield #MetalIndustry #SteelFabrication #IndustrialShielding #SS304Shield #SS316Shield #StainlessSteelShield #WeldOnShield #WeldedTubeShield #TubeCladding #BoilerTubeSleeve #TubeSleeve #MetalFabrication #PowerPlantSupplies #RefineryEquipment #ProcessIndustry #MetalComponent #TubeShieldForBoilers #BoilerParts #SteelSolutions #TubeShieldManufacturer #TubeShieldSupplier #SSShielding #IndustrialTubeShield #BoilerTubeGuard #CustomMetalParts #SteelIndustryIndia #MetalEngineering #HeavyIndustrySupply #StainlessSteelIndia #SteelExporters #MetalComponentExport #FabricatedProducts #SteelDealer #IndustrialSupplyIndia #BoilerTubeFittings #TubeShieldingSolutions #HalfTubeCover #HeatExchangerShield #halftubeshield #utypehalftubeshield #tubeshieldexporter

Send Message
product image
Half Round Straight Tube Shield

SS 310S Half Round Straight Tube Shield Half Round Tube Shield Ladhani Metal Corporation manufactures SS 310S Half Round Straight Tube Shields designed to protect straight boiler and heat exchanger tubes from high-temperature oxidation, corrosion, and mechanical erosion. SS 310S is a low-carbon version of SS 310, offering enhanced weldability and resistance to sensitization during thermal exposure. These shields are especially suited for harsh environments involving continuous or cyclic high heat, making them ideal for industrial boilers, fired heaters, and heat recovery systems. SS 310S Half Round Straight Tube Shield The SS 310S Half Round Straight Tube Shield is fabricated to tightly fit over straight tube surfaces, offering durable protection in thermal processing units. Its resistance to scaling at temperatures up to 1100°C and excellent mechanical strength under elevated temperatures makes it reliable for shielding heat-affected tubes. With easy installation methods such as tack welding, clamping, or banding, these shields minimize downtime and maintenance in critical operations. Ladhani Metal Corporation is a leading manufacturer, supplier, and exporter of SS 310S Half Round Straight Tube Shields, offering custom solutions to meet the demanding conditions of thermal power plants, petrochemical facilities, and steam reformers. Material Grade SS 310S – Austenitic stainless steel with low carbon content and superior heat and oxidation resistance. Chemical Composition of SS 310S • Carbon (C): ≤ 0.08% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.50% • Chromium (Cr): 24.0 – 26.0% • Nickel (Ni): 19.0 – 22.0% • Iron (Fe): Balance Applications: Recommended for continuous high-temperature service in aggressive gas environments, especially where welding and corrosion resistance are key. Uses • Shielding straight tubes in superheaters, reheaters, and steam coil systems • Protection against flue gas erosion in waste heat boilers • Heat shielding in fired process heaters and refinery furnaces • Lining straight tube segments in chemical and fertilizer heat exchangers • Defending against scaling and surface degradation in steam reformers Features • Low carbon for better weldability – Prevents sensitization and intergranular corrosion • High resistance to scaling – Maintains integrity under continuous exposure to extreme heat • Durable and long-lasting – Withstands mechanical and thermal fatigue • Available in custom sizes – Fabricated to match exact tube diameters and operating conditions • Quick installation – Compatible with standard weld-on, clamp-on, or banded attachment methods • High service life – Reduces tube wear and lowers maintenance frequency Applications • power generation – Installed on straight boiler tubes in areas with high thermal load and flue gas flow • refineries – Protects tubes in process heaters from oxidation and heat-related damage • petrochemical plants – Used in straight sections of heat exchangers and reformer coils • WHRB systems – Improves durability of tubes in gas turbine exhaust recovery units • fertilizer industry – Extends lifespan of tube sections exposed to acidic and high-temperature gas streams Conclusion The SS 310S Half Round Straight Tube Shield from Ladhani Metal Corporation provides superior protection in high-temperature environments, offering excellent oxidation resistance, long-term structural performance, and easy adaptability. Its low carbon content makes it suitable for welded applications where corrosion resistance must be preserved. Engineered for precision and performance, this shield is a reliable choice for heavy-duty thermal systems. For technical assistance, custom orders, or quotes, contact Ladhani Metal Corporation.

Send Message
product image
Half Round Tube Shield for LTSH Tube

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are specially engineered components used to safeguard boiler and heat exchanger tubes from damage due to high-temperature flue gases, particulate abrasion, and chemical scaling. Designed to fit over curved or straight tube surfaces, these shields are extensively used in power generation and industrial heating systems. The half-round design ensures streamlined installation and effective surface protection in high-wear regions. Cr25Ni20 Half Round Tube Shield for LTSH Tube The Cr25Ni20 Half Round Tube Shield is made from a high-temperature, high-chromium nickel alloy (containing approximately 25% chromium and 20% nickel) that offers superior resistance to oxidation, carburization, and sulfidation at elevated temperatures. This grade provides excellent mechanical stability and corrosion resistance, making it suitable for demanding environments such as Low Temperature Superheater (LTSH) zones in boilers. The Low Temperature Superheater (LTSH) is a section in a boiler where saturated steam from the steam drum is superheated to a moderately higher temperature before entering the high-temperature superheater stages. Positioned in areas with relatively lower flue gas temperatures, the LTSH helps improve thermal efficiency and reduces moisture content in steam. Due to constant exposure to abrasive flue gases and ash, LTSH tubes are prone to wear and require protective shielding, such as half round tube shields, to extend service life. Ladhani Metal Corporation is a reliable manufacturer, supplier, and exporter of Cr25Ni20 Half Round Tube Shields for LTSH systems, delivering heat- and corrosion-resistant solutions to enhance the durability of superheater tubes. Chemical Composition of Cr25Ni20 – High-Temperature Chromium-Nickel Alloy • Carbon (C): ≤ 0.08% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.50% • Chromium (Cr): 24.0 – 26.0% • Nickel (Ni): 19.0 – 22.0% • Iron (Fe): Balance Applications: Ideal for LTSH tubes in environments where protection against thermal fatigue, ash erosion, and high-temperature oxidation is critical. Uses • Shields LTSH tubes in coal-fired boilers and HRSGs from ash particle abrasion and flue gas scaling • Protects tube bends and convection sections in waste heat recovery boilers (WHRBs) • Suitable for industrial boilers in petrochemical plants and refineries • Extends the life of tubes in steam generators used in corrosive and high-heat zones • Effective in biomass plants, waste incineration boilers, and marine heating systems Features • Exceptional heat resistance – High chromium and nickel content ensures reliable performance in high-temperature boiler zones • Superior oxidation and corrosion resistance – Suitable for flue gas streams with corrosive components • Custom fabrication – Manufactured to match exact tube diameter, length, and curvature requirements • Easy to install – Supports weld-on, clamp-on, or banding installation methods • Enhances tube longevity – Reduces wear from fly ash, soot, and gas flow • Low maintenance – Helps reduce downtime and operational costs in heat exchanger and boiler systems Applications • thermal power plants – Protects LTSH tube surfaces from thermal degradation and ash erosion • chemical processing units – Shields process heater tubes from acidic and oxidizing gases • WHRBs and HRSGs – Used in tube bends and lower convection sections for abrasion and heat protection • petrochemical refineries – Ensures long service life of tubes under cyclic temperature exposure • waste-to-energy plants – Minimizes scaling and wear from contaminated flue gases Conclusion The Cr25Ni20 Half Round Tube Shield for LTSH Tube by Ladhani Metal Corporation – manufacturer, supplier, and exporter – is a robust shielding solution for high-temperature, corrosion-prone environments in thermal and industrial boilers. Offering outstanding oxidation resistance, thermal stability, and structural integrity, these shields are designed to protect LTSH tubes and improve system efficiency and longevity. For technical support, sizing options, or order inquiries, contact Ladhani Metal Corporation.

Send Message
product image
U Type Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are protective components designed to guard heat exchanger coils, boiler tubes, and superheater assemblies from erosion, high-temperature scaling, slag accumulation, and corrosion. These shields are vital in high-performance industrial systems, including power plants, refineries, and chemical process units. Their half-round shape allows easy installation on both straight and curved tubes, improving system longevity while minimizing downtime and maintenance frequency. 1Cr20Ni14Si2 U Type Inner Half Round Tube Shield The 1Cr20Ni14Si2 U Type Inner Half Round Tube Shield is manufactured using a high-temperature austenitic stainless steel alloy with enhanced chromium, nickel, and silicon content. This alloy delivers excellent oxidation resistance, thermal fatigue resistance, and structural stability at elevated temperatures. The inner U-type configuration is tailored to cover the inner arc of U-bend tubes, offering critical protection where high-velocity gas, turbulence, and slag deposits can rapidly wear or degrade tube surfaces. • Inner U Type Half Round Tube Shield – Designed to protect the inner curvature of U-bend tubes from scaling, erosion, and heat-related damage in thermal systems. Ladhani Metal Corporation is a leading manufacturer, supplier, and exporter of 1Cr20Ni14Si2 U Type Inner Half Round Tube Shields, delivering high-performance shielding solutions for demanding high-temperature environments. Chemical Composition of 1Cr20Ni14Si2 – High Chromium-Nickel-Silicon Heat-Resistant Alloy • Carbon (C): ≤ 0.20% • Manganese (Mn): ≤ 1.50% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.030% • Silicon (Si): 1.80 – 2.50% • Chromium (Cr): 19.0 – 21.0% • Nickel (Ni): 13.0 – 15.0% • Iron (Fe): Balance Applications: Ideal for continuous high-temperature operations involving oxidizing or sulfur-containing gases. Well-suited for applications requiring excellent heat resistance and minimal thermal deformation. Uses • Shields inner arcs of U-bend tubes in boilers and superheaters operating at elevated temperatures • Installed in WHRBs and HRSGs to prevent scaling, slag, and erosion in internal tube bends • Used in curved coils in reformers and process heaters exposed to hot gas and thermal cycling • Protects tube bends in chemical reactors, incinerators, and industrial furnaces from oxidation and surface degradation • Effective in systems where stability at high temperatures and resistance to carburizing and sulfidizing environments are essential Features • Excellent high-temperature performance – Withstands long-term exposure to temperatures exceeding 1000°C • Inner arc coverage – Precisely shields erosion-prone internal tube bends in critical heat transfer zones • Superior oxidation and scaling resistance – Resists corrosion in aggressive combustion gas atmospheres • Custom-fit design – Fabricated according to specified tube radii and diameters for optimal coverage and secure fit • Quick and secure installation – Compatible with clamping, banding, or tack welding methods • Long operational life – Reduces the frequency of tube failures, improving reliability and plant efficiency Applications • power plants – Installed on U-bend tubes in superheaters and reheaters facing continuous high-temperature service • petrochemical plants – Protects inner arcs of tubes in reformers and gas processing heat exchangers • waste heat recovery – Shields return bends in WHRBs and HRSGs exposed to hot flue gas and slag • thermal processing – Applied in furnaces and incinerators where hot combustion gases affect internal tube surfaces • chemical industry – Guards against oxidizing and corrosive gas damage in curved tube sections of reactors Conclusion The 1Cr20Ni14Si2 U Type Inner Half Round Tube Shield by Ladhani Metal Corporation – manufacturer, supplier, and exporter – is a robust and heat-resistant solution for protecting U-bend tubes in high-temperature and chemically aggressive conditions. Its high alloy composition, excellent thermal resistance, and customized fitment make it ideal for enhancing tube performance and reliability in critical thermal systems. For technical specifications, customized fabrication, or quotations, please contact Ladhani Metal Corporation.

Send Message
product image
U Type Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-engineered components used to protect boiler and heat exchanger tubes from erosion, scaling, and high-temperature corrosion. These shields are widely applied in industrial systems exposed to thermal cycling, aggressive gases, and particulate flow. Their half-round shape allows for simple and secure installation over straight or curved tube surfaces, extending tube life and reducing maintenance needs. 1Cr20Ni14Si2 U Type Half Round Tube Shield The 1Cr20Ni14Si2 U Type Half Round Tube Shield is manufactured from a high-temperature austenitic stainless steel alloy designed for demanding thermal environments. Composed primarily of chromium and nickel with enhanced silicon content, this alloy provides outstanding resistance to oxidation, scaling, carburization, and thermal fatigue. It is particularly effective in shielding U-bend tube sections within boilers, reformers, and heat recovery systems where prolonged exposure to high heat and reactive gases can degrade performance. The U-type configuration ensures full coverage of the inner and outer arcs of curved tubes, delivering comprehensive protection against mechanical and thermal damage. • Outer U Type Half Round Tube Shield – Protects the outer curvature of U-bends from high-temperature flue gas erosion, slag deposits, and oxidizing environments. • Inner U Type Half Round Tube Shield – Shields the inner bend arc from thermal stress cracking, scale formation, and turbulence-induced wear. Ladhani Metal Corporation provides 1Cr20Ni14Si2 U Type Half Round Tube Shields for industries requiring reliable, long-term protection in aggressive high-temperature service conditions. Chemical Composition of 1Cr20Ni14Si2 – Heat-Resistant Austenitic Stainless Steel • Carbon (C): ≤ 0.15% • Manganese (Mn): ≤ 1.50% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.030% • Silicon (Si): 1.50 – 2.50% • Chromium (Cr): 19.0 – 21.0% • Nickel (Ni): 13.0 – 15.0% • Iron (Fe): Balance Applications: Ideal for continuous and cyclic high-temperature systems where resistance to oxidation, thermal fatigue, and carburization is critical. Uses • Protection of U-bend tubes in superheaters and reheaters in power generation systems • Shielding of return bends in waste heat recovery boilers and HRSGs operating under high flue gas flow • Coverage for curved tube sections in reformers, cracking furnaces, and thermal oxidizers • Safeguarding tube bends in heat exchangers, condensers, and process gas heating systems • Applicable in chemical, metallurgical, and energy industries where extreme thermal cycling and gas exposure occur Features • Excellent oxidation resistance – Chromium and silicon-rich composition provides strong protection against scaling in high-temperature, oxidizing atmospheres. • Superior thermal fatigue performance – Maintains mechanical strength and dimensional stability under rapid temperature fluctuations. • Dual-arc shielding – Available in inner and outer U-type configurations for total protection of return bends in heat exchanger systems. • Precision engineered – Manufactured to match tube diameter and bend radius, ensuring tight, secure installation without vibration or misalignment. • Easy to install – Can be quickly mounted using banding, clamps, or tack welds without the need to disassemble tube bundles. • Long service life – Designed for demanding environments, reducing maintenance frequency and enhancing overall system efficiency. Applications • thermal power plants – Installed in U-bends of superheaters and reheaters to prevent heat-induced scaling, erosion, and fatigue cracking. Improves reliability and heat transfer efficiency. • petrochemical and refinery units – Used in process heaters, reformers, and thermal units where high-temperature gas exposure is constant. Provides stable, long-term protection. • waste heat recovery units – Shields U-shaped tubes in WHRBs and HRSGs from slag deposits, oxidizing gases, and temperature cycling stress. • chemical industries – Ideal for ammonia synthesis, methanol production, and gas reforming systems exposed to thermal shock and oxidizing media. • metal and glass manufacturing – Protects curved tubes in furnaces and preheaters exposed to abrasive and high-heat environments. Conclusion The 1Cr20Ni14Si2 U Type Half Round Tube Shield by Ladhani Metal Corporation is a high-performance solution for protecting U-bend tube sections in the most demanding thermal and chemical environments. With excellent resistance to oxidation, carburization, and thermal fatigue, this shield is ideal for use in power plants, refineries, chemical processing units, and high-temperature industrial systems. Designed for precision fit and easy installation, it provides dependable, long-lasting protection that reduces maintenance and extends equipment service life. For technical consultation, custom orders, or quotations, please contact Ladhani Metal Corporation.

Send Message
product image
U Type Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-engineered protective sleeves designed to prevent wear, oxidation, and erosion of boiler and heat exchanger tubes. These shields enhance the durability and reliability of tubing systems exposed to high temperatures, flue gases, and mechanical abrasion. Their half-round structure allows easy installation and targeted protection without disrupting the tube layout. SS 310S U Type Half Round Tube Shield The SS 310S U Type Half Round Tube Shield is specifically designed for protecting curved (U-bend) and adjoining straight sections of tubes in boilers, superheaters, and heat exchangers. Made from SS 310S, a low-carbon variation of stainless steel 310, this shield offers superior resistance to high-temperature oxidation and intergranular corrosion, especially in welded structures. The U-shaped profile ensures a snug fit over return bends, where thermal fatigue and erosion are most severe. Shields are available in both inner and outer U configurations to provide full protection. • Outer U Type Half Round Tube Shield – Covers the external curvature of U-bend tubes, shielding against heat, slag, and gas erosion. • Inner U Type Half Round Tube Shield – Protects the internal arc of the bend from turbulence, hot spots, and corrosive attack. Ladhani Metal Corporation is a reputed manufacturer and exporter of SS 310S U Type Half Round Tube Shields, offering reliable tube protection solutions tailored to industry-specific needs. Chemical Composition of SS 310S – Low Carbon Austenitic Stainless Steel • Carbon (C): ≤ 0.08% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.50% • Chromium (Cr): 24.0 – 26.0% • Nickel (Ni): 19.0 – 22.0% • Iron (Fe): Balance Applications: Well-suited for high-temperature operations involving welding or thermal cycling where resistance to oxidation and intergranular corrosion is critical. Uses • U-bend protection in superheater and reheater coil loops • Furnace coil shielding in petrochemical and refining systems • High-temperature tube bend coverage in WHRBs and HRSGs • Erosion protection for tube bends in steam reformers and reactors • Surface preservation in boilers, incinerators, and cement kilns Features • High-temperature performance – Made from SS 310S, offering excellent resistance to oxidation, scaling, and thermal corrosion in environments up to 1100°C. • Low carbon advantage – Reduced carbon content minimizes the risk of intergranular corrosion after welding, ideal for high-temperature welded structures. • Complete U-bend protection – Available in inner and outer U-type configurations to shield both sides of the tube bend from erosion and heat damage. • Accurate fitment – Custom-formed to the exact tube radius and diameter for a snug, secure fit that resists vibration and thermal stress. • Durable under thermal cycling – Maintains shape and mechanical strength under repeated heating and cooling, reducing the chance of failure. • Multiple finish options – Supplied in pickled, passivated, or bright annealed finishes to enhance surface resistance and service life. • Easy installation – Designed for simple on-site clamping, welding, or banding without disassembling existing tube arrangements. • Fully customizable – Available in various thicknesses, lengths, and radii to match specific boiler, exchanger, or furnace system requirements. Applications • thermal power plants – Used to protect U-bend tubes in superheaters and reheaters. Ensures resistance to scaling, oxidation, and high flue gas temperatures. • petrochemical refineries – Shields return bends in reformers and heat exchangers. Maintains performance under carburizing and oxidizing conditions. • waste heat recovery systems (WHRBs) – Guards curved tubes against ash, slag, and gas turbulence. Increases tube life in high-temperature waste gas environments. • chemical and fertilizer plants – Used in high-temperature reactors and ammonia processing lines. Prevents tube damage from corrosive gases and thermal fatigue. • HRSGs and boilers – Installed on coil bends in steam generator systems. Enhances system reliability under rapid heating and cooling cycles. Conclusion The SS 310S U Type Half Round Tube Shield by Ladhani Metal Corporation is engineered for long-term performance in high-temperature, corrosive, and welded environments. With its low carbon content and excellent resistance to oxidation, it is ideal for protecting curved tube sections in critical systems. Designed for easy installation and custom fit, these shields extend the service life of boiler and exchanger tubes while minimizing maintenance. As a trusted manufacturer and exporter, Ladhani Metal Corporation delivers tube protection solutions tailored to your application. For specifications, material selection, or custom inquiries, please contact Ladhani Metal Corporation.

Send Message
product image
U Type Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-engineered protective components designed to safeguard boiler and heat exchanger tubes from thermal fatigue, oxidation, and mechanical erosion. These shields improve system reliability and extend tube service life in harsh industrial environments. The half-round form enables simple installation and effective protection of exposed tube surfaces. SS 310 U Type Half Round Tube Shield The SS 310 U Type Half Round Tube Shield is a high-temperature protective sleeve designed to cover U-bend and straight sections of tubes in boilers, superheaters, and heat exchangers. Made from stainless steel grade 310, it offers outstanding resistance to oxidation, carburization, and thermal stress at elevated temperatures. The U-type design ensures complete protection of return bends, where tube degradation is most common. Available in both inner and outer U configurations, these shields are custom-bent to match tube radius and diameter. • Outer U Type Half Round Tube Shield – Protects the external arc of the U-bend from radiant heat, slag buildup, and erosion. • Inner U Type Half Round Tube Shield – Shields the internal curve of the bend from gas turbulence, scaling, and corrosion. Ladhani Metal Corporation is a leading manufacturer and exporter of SS 310 U Type Half Round Tube Shields, offering durable and tailored solutions for global heat transfer systems. Chemical Composition of SS 310 – High Temperature Austenitic Stainless Steel • Carbon (C): ≤ 0.25% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.50% • Chromium (Cr): 24.0 – 26.0% • Nickel (Ni): 19.0 – 22.0% • Iron (Fe): Balance Applications: Preferred in high-temperature operations where oxidation resistance, heat stability, and carburization resistance are essential. Uses • U-bend protection in superheater and reheater coils • Shielding curved tubes in furnace coils and process heat exchangers • Prevention of high-temperature erosion in WHRB and HRSG systems • Surface protection in reformers and chemical reactors • Safeguarding heat transfer tubes in incinerators and kilns Features • Made from high-quality SS 310, the shield offers superior resistance to oxidation, scaling, and high-temperature corrosion, making it suitable for continuous exposure up to 1100°C. • The inner and outer U-type configurations provide complete protection for both sides of curved tube bends, ensuring uniform shielding in the most erosion-prone areas. • Precision-formed to match the tube’s bend radius and diameter, ensuring a tight, vibration-free fit that enhances durability and minimizes tube wall exposure. • Retains mechanical strength and dimensional stability under cyclic thermal loading, preventing deformation, cracking, or failure in high-heat environments. • Offered in various finishes such as pickled, passivated, or bright annealed to suit different service conditions and enhance surface corrosion resistance. • Easily installed using welding, clamping, or banding methods without requiring tube removal, enabling quick field installation and minimal system downtime. • Fully customizable in terms of thickness, length, and radius, allowing seamless integration with existing boiler, furnace, or heat exchanger systems. Applications • thermal power plants – Protects U-bend coils in superheaters and reheaters. Resists scale formation and creep at high flue gas temperatures. • petrochemical refineries – Shields curved exchanger tubes in reformers and heaters. Maintains integrity under carburizing and oxidizing atmospheres. • waste heat recovery systems (WHRBs) – Guards return bends against ash and slag attack. Enhances tube durability in high-flow, abrasive environments. • chemical and fertilizer plants – Used in U-tube reactors and ammonia converters. Prevents corrosion and surface damage under cyclic thermal loads. • HRSGs and boilers – Applied to curved tube sections in heat recovery units. Ensures stability under rapid heating and cooling cycles. Conclusion The SS 310 U Type Half Round Tube Shield by Ladhani Metal Corporation offers superior protection for curved tube sections operating in high-temperature and corrosive service conditions. Its exceptional resistance to oxidation and carburization makes it ideal for thermal, chemical, and energy-intensive industries. Manufactured with precision, these shields are available in custom sizes and finishes, ensuring a tight fit and long-term durability. For reliable and cost-effective tube protection, Ladhani Metal Corporation provides trusted solutions tailored to your operational demands. For design assistance, material selection, or quotation inquiries, please contact Ladhani Metal Corporation.

Send Message

Still searching for
thermal damage refineries?