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Half Round Tube Shield for LTSH Tube

Half Round Tube Shield Half Round Tube Shields from Ladhani Metal Corporation are durable, precisely fabricated components used to protect boiler tubes from erosion, scaling, and corrosion caused by flue gas flow and particulate impact. Their half-round, semi-cylindrical structure is designed to conform closely to tube surfaces, especially in areas subjected to repeated thermal cycling or mechanical wear. These shields are extensively applied in boilers, heat exchangers, and waste heat recovery systems. 1Cr25Ni20Si2 Half Round Tube Shield for LTSH Tube The 1Cr25Ni20Si2 Half Round Tube Shield is manufactured from a high-performance chromium-nickel-silicon alloy designed for elevated-temperature service. With approximately 25% chromium, 20% nickel, and added silicon content, this alloy exhibits superior resistance to oxidation, thermal fatigue, and carburization. Its mechanical stability under high-temperature operation makes it a preferred material for protective applications in Low Temperature Superheater (LTSH) zones. The Low Temperature Superheater (LTSH) is a section in a boiler where saturated steam from the steam drum is superheated to a moderately higher temperature before entering the high-temperature superheater stages. Positioned in areas with relatively lower flue gas temperatures, the LTSH helps improve thermal efficiency and reduces moisture content in steam. Due to constant exposure to abrasive flue gases and ash, LTSH tubes are prone to wear and require protective shielding, such as half round tube shields, to extend service life. Ladhani Metal Corporation is a trusted manufacturer, supplier, and exporter of 1Cr25Ni20Si2 Half Round Tube Shields, offering high-performance shielding solutions tailored for harsh, heat-intensive industrial environments. Chemical Composition of 1Cr25Ni20Si2 – Chromium-Nickel-Silicon Heat-Resistant Steel • Carbon (C): ≤ 0.10% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.030% • Silicon (Si): 1.5 – 2.5% • Chromium (Cr): 24.0 – 27.0% • Nickel (Ni): 19.0 – 22.0% • Iron (Fe): Balance Applications: Suitable for high-temperature steam systems, where resistance to flue gas corrosion, thermal oxidation, and mechanical fatigue is essential. Uses • Protects LTSH tubes in thermal power plants from scaling and soot-induced wear • Shields heat exchanger tubes from low-temperature corrosive gases and ash deposition • Used in boilers and HRSGs exposed to fluctuating temperature and combustion by-products • Suitable for high-wear areas in biomass boilers and incineration systems • Enhances operational life of reheater and superheater coil sections Features • High thermal stability – Withstands temperature fluctuations without structural deformation • Excellent oxidation and carburization resistance – Ideal for extended high-temperature exposure • Custom fit – Designed according to specific tube radii and coil geometries for accurate alignment • Reduced maintenance – Shields tubes from damage, minimizing downtime and repair costs • Versatile installation – Compatible with weld-on, clamp-on, and banding installation techniques • Long service life – Resistant to scaling and degradation in heat-intensive environments Applications • power generation boilers – Provides long-term protection for LTSH coils in flue gas zones • WHRBs and HRSGs – Used in low-temperature convection sections to counteract erosive gas flow • chemical and refining industries – Prevents corrosion in heat exchangers handling acidic media • marine steam systems – Protects low-temperature sections exposed to salt-laden air and gases • waste-to-energy plants – Shields boiler tubing from high-volume particulate streams Conclusion The 1Cr25Ni20Si2 Half Round Tube Shield for LTSH Tube by Ladhani Metal Corporation – manufacturer, supplier, and exporter – is a high-performance component designed for superior protection of boiler tubes in corrosive and thermally aggressive environments. It ensures durability, thermal resistance, and long-term reliability in LTSH and similar service applications. For specifications, custom fabrication, or bulk orders, contact Ladhani Metal Corporation.

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U Type Inner Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precisely engineered components used to safeguard boiler tubes, superheaters, and heat exchanger coils from erosion, scaling, thermal stress, and high-temperature corrosion. Their half-round construction enables quick and secure installation over straight or curved tube surfaces, offering long-term protection and minimizing maintenance in industrial heating systems, power plants, and petrochemical facilities. 1Cr18Ni9Ti U Type Inner Half Round Tube Shield The 1Cr18Ni9Ti U Type Inner Half Round Tube Shield is manufactured from a titanium-stabilized austenitic stainless steel grade, offering superior resistance to intergranular corrosion and oxidation at elevated temperatures. This grade is particularly effective in welded applications and thermal systems subjected to cycling and corrosive media. The inner U-type configuration is designed to shield the inside curvature of U-bend tubes, where turbulent gas flow, slag, and thermal concentration often cause accelerated wear and scaling. • Inner U Type Half Round Tube Shield – Designed to protect the internal arc of U-bend tubes from high-temperature scaling, slag impact, and turbulent gas erosion. Ladhani Metal Corporation is a trusted manufacturer, supplier, and exporter of 1Cr18Ni9Ti U Type Inner Half Round Tube Shields, offering durable, high-performance shielding solutions for critical thermal systems. Chemical Composition of 1Cr18Ni9Ti – Titanium-Stabilized Austenitic Stainless Steel • Carbon (C): ≤ 0.12% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 17.0 – 19.0% • Nickel (Ni): 8.0 – 11.0% • Titanium (Ti): Stabilized as required • Iron (Fe): Balance Applications: Ideal for welded and high-temperature systems exposed to oxidation, intergranular corrosion, and chloride-bearing flue gases. Uses • Protects inner arcs of U-bend tubes in superheaters and reheaters of thermal power plants • Installed in return bends of waste heat recovery boilers (WHRBs) and HRSGs facing slag and scale accumulation • Applied in curved tube sections in chemical reactors and heat exchangers exposed to acidic or oxidizing gases • Suitable for marine and coastal heating systems where chlorides and moisture are present • Used in food processing, metallurgical furnaces, and process plants requiring stable, high-temperature performance Features • Excellent intergranular corrosion resistance – Stabilized with titanium to prevent carbide precipitation • Inner arc protection – Shields high-stress areas from gas turbulence and heat-induced damage • High-temperature performance – Reliable up to 870°C in oxidizing environments • Custom fit – Fabricated to match specific tube diameters and bend radii for precise installation • Easy to install – Suitable for clamp-on, weld-on, or banding methods • Long service life – Reduces frequency of tube replacement and supports consistent thermal performance Applications • thermal power generation – Inner arc protection in U-bend tubes exposed to combustion gases and temperature fluctuations • petrochemical and fertilizer plants – Shields tube bends in reactors and reformers exposed to acidic gases • waste heat recovery – Guards inner surfaces of tube coils in WHRBs and HRSGs from scaling and corrosion • marine heat exchangers – Suitable for use in systems exposed to saltwater vapors and high humidity • industrial furnaces and incinerators – Provides internal bend protection under severe thermal cycling Conclusion The 1Cr18Ni9Ti U Type Inner Half Round Tube Shield by Ladhani Metal Corporation – manufacturer, supplier, and exporter – delivers robust and reliable protection for U-bend tubes operating in corrosive and high-temperature environments. With titanium stabilization and a custom-engineered fit, this shield ensures extended tube life, reduced wear, and optimized performance in industrial heating systems. For technical assistance, custom specifications, or quotations, please contact Ladhani Metal Corporation.

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half round tube shields

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-engineered protective devices used to safeguard exposed tubes in boilers, heat exchangers, steam generators, and industrial process lines. These shields are designed to reduce wear, corrosion, and thermal damage, extending tube life and optimizing system performance in harsh operational environments. SS 316L Half Round Tube Shield The SS 316L Half Round Tube Shield is a semi-cylindrical protective sleeve manufactured using stainless steel grade 316L. Known for its excellent corrosion resistance and low carbon content, SS 316L is particularly suited for welded applications and environments involving chlorides or acidic compounds. The reduced carbon level minimizes the risk of carbide precipitation during welding, making the shield ideal for continuous high-temperature service and corrosive process systems. Its half-round geometry allows for quick installation, offering a tight, secure fit over existing tubes without compromising system function. Chemical Composition of SS 316L – Austenitic Stainless Steel • Carbon (C): ≤ 0.03% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 16.0 – 18.0% • Nickel (Ni): 10.0 – 14.0% • Molybdenum (Mo): 2.0 – 3.0% • Iron (Fe): Balance Uses • Boiler Tube Protection – Shields boiler tubes from corrosive flue gases and thermal cycling, preventing premature failure and improving operational efficiency. • Heat Exchanger Tube Guarding – Prevents erosion, pitting, and surface scaling in systems exposed to high-velocity fluids and temperature fluctuations. • Marine and Coastal Installations – Used in salt-laden environments to resist chloride-induced corrosion in shipboard and offshore piping systems. • Process Tube Protection – Ideal for chemical and pharmaceutical industries where tubing is exposed to acidic, caustic, or reactive compounds. • Clean Steam and Sanitary Systems – Protects tubes in hygienic environments, offering corrosion resistance without contamination risks. Features • Low Carbon Content – Enhances weldability and prevents intergranular corrosion after welding, suitable for high-temperature welded assemblies. • Excellent Corrosion Resistance – Superior resistance to chlorides, acids, and oxidizing agents, making it ideal for aggressive environments. • High Durability – Withstands mechanical wear, pressure, and thermal fatigue without deformation or loss of performance. • Precision Formed – Half-round design ensures consistent tube coverage and easy field installation with welding or clamping. • Versatile Finishes – Available in pickled, passivated, or bright annealed finishes to meet both technical and aesthetic requirements. • Custom Sizing – Fabricated in various diameters, thicknesses, and lengths to match specific project dimensions and system layouts. Applications • Power and Utility Boilers – Used to protect superheater, reheater, and economizer tubes from oxidation and thermal damage. • Refineries and Chemical Plants – Shields high-temperature process tubes from corrosive gases and fluctuating chemical exposure. • Desalination and Water Treatment – Applied in brine heaters and evaporators to guard against saltwater corrosion. • Pharmaceutical Manufacturing – Suitable for steam and utility lines in cleanrooms and sterile process environments. • Food and Beverage Industry – Protects steam and pasteurization tubes in CIP systems, ensuring hygiene and corrosion resistance. • Pulp and Paper Mills – Guards recovery boiler tubes from corrosive byproducts and erosive steam flows. Conclusion The SS 316L Half Round Tube Shield from Ladhani Metal Corporation is a high-performance solution designed to enhance the reliability and service life of tubes in corrosive and high-temperature applications. Its low carbon content provides superior weldability and protection against intergranular attack, making it ideal for welded systems and continuous exposure to harsh conditions. Whether in power generation, food processing, marine, or chemical industries, these shields deliver consistent performance, reduced downtime, and long-term value. With customizable options, premium material sourcing, and expert craftsmanship, Ladhani Metal Corporation remains a trusted manufacturer of precision-engineered tube shielding products. For technical details, quotation requests, or custom fabrication inquiries, please contact Ladhani Metal Corporation.

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Stainless Steel Flanges

DIN 2634 stainless steel flanges PN 25 are precision-engineered weld neck flanges designed and manufactured in accordance with the DIN 2634 standard. These flanges are suitable for high-pressure pipeline systems operating up to 25 bar (362 psi), providing robust and secure connections for a variety of critical industrial applications. Constructed from high-quality stainless steel grades such as 304, 316, and 321, these flanges offer excellent mechanical properties, enhanced corrosion resistance, and dependable performance in aggressive service conditions. Ladhani Metal Corporation is a globally recognized manufacturer and supplier of stainless steel flanges, known for delivering high-precision products that meet stringent international quality and dimensional standards. Each flange undergoes rigorous testing and quality checks to ensure optimal performance, safety, and longevity under high-pressure conditions. Pressure Rating: • PN 25 (25 bar / 362 psi): Engineered for high-pressure environments requiring reinforced flange connections with reliable resistance to corrosion and mechanical stress. Flange Type: • Weld Neck Flanges Incorporating a long tapered hub, weld neck flanges help maintain pipe alignment, reduce stress concentration at the weld joint, and enable smooth fluid flow with minimal turbulence. • Flat Face (FF) Flanges Ideal for systems utilizing soft gaskets or cast components, flat face flanges promote consistent gasket compression and sealing integrity. Stainless Steel Grades and Typical Composition: Stainless Steel 304 • Chromium (Cr): 18.0 – 20.0% • Nickel (Ni): 8.0 – 10.5% • Carbon (C): ≤ 0.08% (304), ≤ 0.03% (304L) • Manganese (Mn): ≤ 2.0% • Silicon (Si): ≤ 1.0% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.03% • Iron (Fe): Balance Applications: Suitable for general-purpose piping systems in environments with moderate corrosion exposure, including potable water and light-duty process lines. Stainless Steel 316 • Chromium (Cr): 16.0 – 18.0% • Nickel (Ni): 10.0 – 14.0% • Molybdenum (Mo): 2.0 – 3.0% • Carbon (C): ≤ 0.08% (316), ≤ 0.03% (316L) • Manganese (Mn): ≤ 2.0% • Silicon (Si): ≤ 1.0% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.03% • Iron (Fe): Balance Applications: Ideal for systems exposed to chlorides, cleaning agents, or other corrosive substances such as in chemical processing, pharmaceuticals, and marine environments. Stainless Steel 321 • Chromium (Cr): 17.0 – 19.0% • Nickel (Ni): 9.0 – 12.0% • Titanium (Ti): ≥ 5 × C (typically 0.20 – 0.70%) • Carbon (C): ≤ 0.08% • Manganese (Mn): ≤ 2.0% • Silicon (Si): ≤ 1.0% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.03% • Iron (Fe): Balance Applications: Frequently used in high-temperature services such as thermal processing equipment, exhaust systems, and heat exchangers due to its stability against intergranular corrosion. Applications of DIN 2634 Stainless Steel Flanges PN 25: • Chemical Processing Units Handles higher operating pressures in systems transporting acids, alkalis, and solvents. • Marine and Offshore Installations Resistant to pressure fluctuations and saltwater corrosion in offshore piping networks. • Pharmaceutical and Biotech Plants Used in clean process environments where both pressure integrity and corrosion resistance are critical. • Industrial Steam and Thermal Systems Suitable for steam distribution and thermal expansion pipelines operating under high pressure. • Power Generation Facilities Applied in turbine piping, heat recovery systems, and pressurized cooling water circuits. Key Features: • Manufactured to DIN 2634 dimensional and pressure specifications • PN 25 pressure rating supports high-pressure operation • Weld neck design ensures leak-tight, stress-resistant connections • Available in stainless steel grades 304, 316, 321 and their low-carbon variants • Superior resistance to high-temperature corrosion and chemical attack • Long-term mechanical strength and fatigue resistance • Custom sizes, finishes, and pressure ratings available upon request Conclusion: DIN 2634 stainless steel flanges PN 25 from Ladhani Metal Corporation are engineered for high-performance use in high-pressure industrial environments where safety, corrosion resistance, and durability are paramount. These flanges are ideal for chemical, marine, thermal, and high-purity applications requiring strong, leak-resistant, and corrosion-resistant connections. For technical support, customized solutions, or pricing details, contact Ladhani Metal Corporation today.

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inconel flanges

DIN 2628 Inconel flanges PN 250 are high-strength weld neck flanges manufactured in accordance with the DIN 2628 standard. Designed to operate in high-pressure systems up to 250 bar (3625 psi), these flanges offer outstanding performance in extreme environments involving high temperatures, corrosive chemicals, and mechanical stress. Made from Inconel superalloys, they provide excellent resistance to oxidation, thermal fatigue, and pitting, making them ideal for critical applications in demanding industries. Ladhani Metal Corporation is a globally trusted manufacturer and exporter of premium Inconel flanges. Our DIN 2628 PN 250 Inconel weld neck flanges are widely used in sectors such as chemical processing, offshore drilling, aerospace, power generation, and marine engineering. Known for precision engineering, reliability, and resistance to harsh service conditions, these flanges are a preferred choice in pressure-intensive and corrosion-prone systems. Pressure Rating: • PN 250 (250 bar / 3625 psi): Suitable for high-pressure pipelines requiring superior sealing, thermal resistance, and structural integrity. Flange Type: • Weld Neck Flanges Designed with a tapered hub to reduce stress concentration at the weld point. Ideal for high-pressure and high-temperature environments. • Flat Face (FF) Flanges Flat face design ensures even gasket compression, preventing flange warping and providing secure sealing, especially when used with cast or brittle materials. Inconel Grades and Composition: Inconel 600 (UNS N06600) • Nickel (Ni): ≥ 72.0% • Chromium (Cr): 14.0 – 17.0% • Iron (Fe): 6.0 – 10.0% • Carbon (C): ≤ 0.15% • Manganese (Mn): ≤ 1.0% • Silicon (Si): ≤ 0.5% Applications: Excellent resistance to heat and corrosion by acids and chlorides. Commonly used in heat exchangers, reactors, and high-temperature furnace parts. Inconel 625 (UNS N06625) • Nickel (Ni): ≥ 58.0% • Chromium (Cr): 20.0 – 23.0% • Molybdenum (Mo): 8.0 – 10.0% • Niobium (Nb) + Tantalum (Ta): 3.15 – 4.15% • Iron (Fe): ≤ 5.0% • Carbon (C): ≤ 0.10% • Manganese (Mn): ≤ 0.50% • Silicon (Si): ≤ 0.50% Applications: Exceptional corrosion resistance in chloride-bearing environments. Ideal for offshore oil and gas, marine exhaust systems, and chemical plants. Inconel 718 (UNS N07718) • Nickel (Ni): 50.0 – 55.0% • Chromium (Cr): 17.0 – 21.0% • Iron (Fe): Balance • Niobium (Nb) + Tantalum (Ta): 4.75 – 5.50% • Molybdenum (Mo): 2.80 – 3.30% • Titanium (Ti): 0.65 – 1.15% • Aluminum (Al): 0.20 – 0.80% • Carbon (C): ≤ 0.08% Applications: A precipitation-hardened superalloy with outstanding strength, creep resistance, and corrosion resistance at temperatures up to 700°C. Widely used in aerospace turbine engines, nuclear reactors, and high-pressure chemical systems. Applications of DIN 2628 Inconel Flanges PN 250: • Chemical and Petrochemical Plants Ideal for piping systems exposed to aggressive chemicals, high pressures, and temperature fluctuations. • Power Generation Used in nuclear, thermal, and gas-fired power plants where heat and pressure resistance are critical. • Aerospace and Jet Engine Systems 718-grade flanges are suitable for turbine casings, fuel lines, and other high-temperature aircraft components. • Marine and Offshore Engineering Highly corrosion-resistant in saltwater environments, suitable for subsea manifolds, pipelines, and ballast systems. • Heat Treatment and Thermal Processing Used in furnaces, reactors, and pressure vessels subjected to rapid thermal cycling and oxidation. Key Features: • Manufactured according to DIN 2628 standards • PN 250 pressure rating for high-pressure system integrity • Weld neck design ensures optimal strength and flow performance • Available in Inconel 600, 625, and 718 grades • Flat face option for uniform sealing and safety in brittle systems • Excellent resistance to high temperatures, oxidation, and chlorides • Suitable for extreme chemical, thermal, and marine environments • Custom sizes, pressure classes, and finishes available upon request Conclusion: DIN 2628 Inconel Flanges PN 250 from Ladhani Metal Corporation offer the ideal solution for industries demanding high-performance materials under extreme conditions. With options in Inconel 600, 625, and 718, these weld neck flanges combine corrosion resistance, strength, and thermal stability for reliable operation across a wide range of high-pressure applications. Contact Ladhani Metal Corporation for detailed specifications, technical assistance, or to request a tailored quotation.

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Monel Flanges

DIN 2573 Monel Flanges PN 6 are premium-quality, low-pressure plate flanges crafted from Monel alloys, specifically engineered for systems that operate in highly corrosive and aggressive environments. Manufactured in accordance with DIN 2573 standards, these flanges offer excellent resistance to seawater, acids, and high-temperature conditions, making them an ideal choice for industries such as marine engineering, chemical processing, oil and gas, and power generation. The exceptional properties of Monel alloys ensure durability and reliability in applications requiring strong resistance to pitting, crevice corrosion, and stress corrosion cracking. Ladhani Metal Corporation is a trusted manufacturer and global supplier of Monel alloy flanges, delivering high-quality products that meet rigorous international standards. The DIN 2573 flange design ensures easy installation and provides a secure, leak-free connection, even in low-pressure, harsh environments. Pressure Rating: • PN 6 (6 bar / 87 psi): Designed for low-pressure applications in corrosive and high-temperature environments where Monel’s strength and resistance to corrosion are critical for long-term performance. Flange Types: • Plate Flanges Flat flanges ideal for bolted connections in piping systems where gasket sealing is required, providing secure, leak-free operation in low-pressure systems. • Flat Face (FF) Flanges Used with flat gaskets and mating surfaces, ensuring uniform contact and load distribution, particularly when joining with non-metallic components or cast iron systems. • Slip-On Flanges These flanges slip over the pipe, providing easy alignment and easy-to-weld connections, ideal for low-pressure applications with moderate pressure fluctuations. • Custom-Machined Flanges Tailored to meet specific dimensional and material requirements, available in various sizes, grades, and face finishes to suit the needs of custom applications. Monel Grades and Composition: Monel 400 (UNS N04400) Composition: • Nickel (Ni): 63.0 – 70.0% • Copper (Cu): 28.0 – 34.0% • Iron (Fe): ≤ 2.5% • Manganese (Mn), Silicon (Si), Carbon (C): Trace amounts Applications: Monel 400 is widely used in marine environments, chemical processing, and heat exchangers, where it is subjected to both high temperatures and exposure to saltwater or acids. Its superior resistance to corrosion and oxidation makes it a preferred material in demanding applications like pumps, valves, and marine piping systems. Monel K-500 (UNS N05500) Composition: • Nickel (Ni): 63.0 – 70.0% • Copper (Cu): 27.0 – 33.0% • Aluminum (Al): 2.3 – 3.2% • Titanium (Ti): 0.35 – 0.85% • Iron (Fe): ≤ 2.5% Applications: Monel K-500 offers higher strength and hardness compared to Monel 400, making it suitable for applications in oil and gas extraction, marine industries, and aerospace systems, where both corrosion resistance and high mechanical properties are required. Applications of DIN 2573 Monel Flanges: • Chemical and Petrochemical Plants: Monel flanges are ideal for use in chemical reactors, exchangers, and pipelines handling aggressive chemicals like sulfuric acid, hydrochloric acid, and caustics. • Marine and Offshore Engineering: Highly resistant to seawater corrosion, Monel flanges are used extensively in marine piping systems, offshore oil rigs, and shipbuilding applications where exposure to saltwater and harsh weather conditions is frequent. • Oil and Gas Industry: Monel flanges are often used in production platforms, refineries, and pipelines exposed to brine and acidic substances, offering both strength and resistance to corrosion under high-stress conditions. • Power Generation: Used in systems handling high-temperature steam and corrosive environments, Monel flanges provide reliable service for high-performance power plant components. • Desalination and Water Treatment: With their corrosion resistance to saline environments, Monel flanges are also ideal for seawater desalination plants and water treatment facilities. Key Features: • Manufactured according to DIN 2573 standards • Rated for PN 6 low-pressure systems, with exceptional resistance to corrosion • Outstanding performance in highly corrosive, high-temperature environments • Available in Monel 400, Monel K-500, and other Monel alloys • High strength-to-weight ratio for reliable long-term performance • Suitable for marine, offshore, chemical, and power generation applications • Available with custom drilling, surface finishes, and flange faces Conclusion: DIN 2573 Monel Flanges PN 6 from Ladhani Metal Corporation provide unmatched durability, corrosion resistance, and performance in low-pressure applications exposed to challenging chemical, thermal, and environmental conditions. For custom dimensions, material selections, or technical support, contact Ladhani Metal Corporation today.

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Duplex Steel Flanges

DIN 2569 Duplex Steel Flanges PN 100 are precision-engineered welding neck flanges manufactured from high-performance duplex stainless steel, designed to ensure superior strength, corrosion resistance, and reliability in high-pressure and aggressive industrial environments. Built to DIN 2569 standards, these flanges offer excellent mechanical strength, stress corrosion cracking resistance, and thermal stability, making them ideal for use in industries such as oil and gas, offshore platforms, petrochemical, chemical processing, and marine engineering. Ladhani Metal Corporation is a reputable manufacturer and exporter of duplex steel flanges, providing products that conform to stringent global standards. The welding neck design allows for permanent and high-integrity pipe connections, making these flanges particularly suitable for applications subject to pressure fluctuations, corrosive media, and thermal cycling. Pressure Rating: • PN 100 (100 bar / 1450 psi): Specifically designed for high-pressure systems that demand robust sealing, mechanical resilience, and corrosion resistance in chemically aggressive environments. Flange Types: • Welding Neck Flanges Provide a tapered hub for stress distribution, ideal for high-pressure and corrosive piping systems. • Raised Face (RF) Flanges Facilitates effective gasket compression and sealing under elevated pressure and temperature. • Flat Face (FF) Flanges Used for connections with flat-faced components or non-metallic sealing materials. • Forged Welding Neck Flanges Offer enhanced strength, dimensional precision, and pressure resistance. • Custom-Machined Flanges Available in a wide range of sizes, pressure classes, and duplex steel grades to meet specific project requirements. Duplex Steel Grades and Composition: 1. ASTM A182 F51 (UNS S31803) Composition: • Chromium (Cr): 21.0–23.0% • Nickel (Ni): 4.5–6.5% • Molybdenum (Mo): 2.5–3.5% • Nitrogen (N): 0.10–0.22% • Manganese (Mn): ≤ 2.00% • Carbon (C): ≤ 0.030% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.020% Applications: Widely used in chemical plants, desalination equipment, marine structures, and oil and gas platforms due to its excellent pitting and crevice corrosion resistance. 2. ASTM A182 F53 (UNS S32750) Composition: • Chromium (Cr): 24.0–26.0% • Nickel (Ni): 6.0–8.0% • Molybdenum (Mo): 3.0–5.0% • Nitrogen (N): 0.24–0.32% • Manganese (Mn): ≤ 1.20% • Carbon (C): ≤ 0.030% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.020% Applications: Ideal for applications in offshore platforms, chemical tankers, and seawater systems, where high chloride resistance and strength are essential. 3. ASTM A182 F55 (UNS S32760) Composition: • Chromium (Cr): 24.0–26.0% • Nickel (Ni): 6.0–8.0% • Molybdenum (Mo): 3.0–4.0% • Copper (Cu): 0.5–1.0% • Tungsten (W): 0.5–1.0% • Nitrogen (N): 0.20–0.30% • Carbon (C): ≤ 0.030% • Manganese (Mn): ≤ 1.00% Applications: Used in demanding environments such as chemical processing, seawater handling systems, pulp and paper industries, and aggressive brine systems. Applications of DIN 2569 Duplex Steel Flanges: • Oil and Gas Pipelines: Used in high-pressure and corrosive media transport systems such as offshore and subsea pipelines. • Offshore and Marine Engineering: Installed in seawater cooling, ballast, and firefighting systems due to chloride resistance. • Petrochemical and Chemical Plants: Applied in aggressive media handling, reactors, and process lines. • Desalination and Water Treatment: Used in brine concentrators, high-pressure RO systems, and intake piping. • Pulp and Paper Industry: Employed in bleach plant and digester systems under high stress and chemical exposure. Key Features: • Manufactured to DIN 2569 standard • Available in PN 100 pressure rating • Excellent corrosion resistance and mechanical performance • High strength-to-weight ratio • Resistant to pitting, crevice corrosion, and stress corrosion cracking • Supplied with test certificates, quality assurance documents, and traceability • Optional surface finishes available, including pickling, passivation, and shot blasting Conclusion: DIN 2569 Duplex Steel Flanges PN 100 from Ladhani Metal Corporation are engineered to deliver superior strength, durability, and corrosion resistance in challenging industrial environments. Suitable for a wide range of applications across offshore, petrochemical, and marine sectors, these flanges are available in customizable sizes and duplex material grades. For detailed specifications, bulk inquiries, or technical support, contact Ladhani Metal Corporation today.

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Stainless Steel Flanges

DIN 2569 Stainless Steel Flanges PN 100 are precision-engineered welding neck flanges manufactured from high-quality stainless steel, designed for reliable performance in high-pressure industrial applications. Built to DIN 2569 standards, these flanges offer superior corrosion resistance, mechanical strength, and thermal stability, making them suitable for use in critical systems across industries such as chemical processing, pharmaceuticals, marine engineering, food and beverage, and water treatment. Ladhani Metal Corporation is a trusted manufacturer and exporter of stainless steel flanges, providing products that meet rigorous international standards. The welding neck design allows for strong, permanent connections, making these flanges particularly valuable in systems requiring high structural integrity and resistance to pressure and temperature fluctuations. Pressure Rating: • PN 100 (100 bar / 1450 psi): Specifically designed for high-pressure systems requiring excellent sealing performance, mechanical reliability, and corrosion resistance in aggressive or demanding environments. Flange Types: • Welding Neck Flanges Ensure high-strength, welded connections ideal for systems with continuous pressure and thermal cycling. • Raised Face (RF) Flanges Enhances sealing capability in elevated pressure and temperature conditions. • Flat Face (FF) Flanges Used in systems with flat mating surfaces, particularly where non-metallic or brittle materials are involved. • Forged Welding Neck Flanges Provide enhanced strength, impact resistance, and dimensional precision. • Custom-Machined Flanges Available in a range of sizes, pressure classes, and stainless steel grades tailored to customer requirements. Stainless Steel Grades and Composition: 1. 304 (Austenitic Stainless Steel) Composition: • Carbon (C): ≤ 0.08% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 18.0 – 20.0% • Nickel (Ni): 8.0 – 11.0% Applications: Commonly used in food processing, water treatment, and mild chemical applications due to its excellent corrosion resistance and weldability. 2. 316 (Molybdenum-Alloyed Stainless Steel) Composition: • Carbon (C): ≤ 0.08% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 16.0 – 18.0% • Nickel (Ni): 10.0 – 14.0% • Molybdenum (Mo): 2.0 – 3.0% Applications: Ideal for corrosive environments such as marine, chemical, and offshore industries due to its enhanced resistance to chlorides and acids. 3. 321 (Titanium-Stabilized Stainless Steel) Composition: • Carbon (C): ≤ 0.08% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 17.0 – 19.0% • Nickel (Ni): 9.0 – 12.0% • Titanium (Ti): ≥ 5x(C+N) Applications: Suitable for high-temperature applications, including exhaust systems and thermal processing equipment, offering improved resistance to intergranular corrosion. Applications of DIN 2569 Stainless Steel Flanges: • Chemical and Petrochemical Plants: Used in corrosive process environments where stainless steel’s durability is essential. • Marine and Offshore Engineering: Ideal for saltwater exposure and harsh weather conditions. • Pharmaceutical and Food Processing: Used in hygienic systems that require corrosion resistance and easy cleaning. • Water and Wastewater Systems: Employed in potable and industrial water lines, offering rust-free performance. Key Features: • Manufactured to DIN 2569 standard • Available in PN 100 pressure rating • Superior corrosion resistance and mechanical integrity • Strong welded neck design for permanent, high-pressure connections • Compatible with various sealing surfaces and pipe connections • Available with test certifications, quality documentation, and traceability • Suitable for polishing, pickling, passivation, and custom surface treatments Conclusion: DIN 2569 Stainless Steel Flanges PN 100 from Ladhani Metal Corporation are engineered for high-pressure performance, long-term durability, and structural strength. Designed for a variety of demanding industrial and mechanical applications, these flanges offer reliable service and are available in customizable specifications. For custom sizes, material grades, or technical consultations, contact Ladhani Metal Corporation today

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Duplex Steel Flanges

DIN 2568 Duplex Steel Flanges PN 64 are high-performance threaded flanges manufactured from premium duplex stainless steel, engineered to provide superior strength and corrosion resistance in demanding high-pressure environments. Designed in accordance with DIN 2568 standards, these flanges combine the benefits of both austenitic and ferritic stainless steels, delivering excellent mechanical properties, exceptional resistance to stress corrosion cracking, and outstanding durability in aggressive media. Ladhani Metal Corporation is a leading manufacturer and exporter of duplex flanges, supplying components that meet stringent international quality and dimensional standards. The threaded design offers efficient, weld-free assembly and disassembly, making these flanges ideal for systems that require easy maintenance access in chemically harsh or offshore environments. Pressure Rating: • PN 64 (64 bar / 928 psi): Specially designed for use in high-pressure applications involving corrosive media, temperature fluctuations, and mechanical stress. Flange Types: • Threaded (Screwed) Flanges Enable quick connection and removal, suitable for pipelines and assemblies requiring periodic inspection or replacement. • Raised Face (RF) Flanges Enhance sealing performance in high-pressure environments by focusing gasket compression. • Flat Face (FF) Flanges Used in conjunction with flat-faced valves or equipment, especially where gasket alignment and load distribution are crucial. • Forged Threaded Flanges Deliver high strength, superior pressure resistance, and dimensional precision. • Custom-Machined Flanges Offered in a wide variety of sizes, face types, and duplex steel grades to meet specific project requirements. Available Duplex Grades and Composition: 1. Standard Duplex Stainless Steel Composition: • Chromium (Cr): 21.0 – 23.0% • Nickel (Ni): 4.5 – 6.5% • Molybdenum (Mo): 2.5 – 3.5% • Nitrogen (N): 0.08 – 0.20% • Carbon (C): ≤ 0.030% Applications: Commonly used in chemical processing, marine systems, and power generation due to its excellent resistance to pitting, crevice corrosion, and chloride-induced stress corrosion cracking. Applications of DIN 2568 Duplex Flanges: • Offshore and Marine Engineering: Used in subsea equipment, pipelines, and ballast systems exposed to chloride-rich environments. • Chemical Processing Plants: Withstands corrosive acids, alkalis, and solvents commonly encountered in aggressive chemical processes. • Desalination and Water Treatment: Used in high-salinity applications, such as RO systems and brine discharge lines. • Pulp and Paper Industry: Resists acidic liquors and bleach chemicals in harsh production environments. • Oil and Gas Industry: Employed in pipelines, separators, and injection systems operating under high pressure and exposure to sour service. Key Features: • Designed to DIN 2568 standards • Rated for PN 64 high-pressure service • Combines high mechanical strength and corrosion resistance • Threaded design supports easy, non-welded installation and maintenance • Excellent resistance to pitting, crevice corrosion, and chloride stress cracking • Supplied with full material traceability, test certificates, and quality documentation • Available with custom coatings, surface finishes, and machining options Conclusion: DIN 2568 Duplex Steel Flanges PN 64 from Ladhani Metal Corporation offer a robust and reliable solution for high-pressure, corrosive, and mechanically demanding systems. Their dual-phase microstructure ensures superior performance across a wide range of industrial applications. For custom dimensions, material consultations, or technical assistance, contact Ladhani Metal Corporation today.

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