QUALITU STANDARD MATERIAL NO. OLD DESIGNATION DC03 DIN EN 10130 1.0347 St 13-03 The deep drawing grade DC03 is specified according to the standard DIN EN 10130, which focuses on cold-rolled flat products made of soft steels for cold forming. This standard defines the technical requirements and test methods for cold-rolled products used in various industrial applications, particularly where high demands are placed on surface quality and mechanical properties. DC03 is a low-carbon steel characterized by excellent cold formability. The chemical composition of DC03 is precisely defined to ensure that the material has the required mechanical properties. Typically, DC03 contains a maximum of 0.10% carbon, a maximum of 0.45% manganese and traces of phosphorus and sulphur. This small amount of alloying elements contributes to the good formability and weldability of the steel. The mechanical properties of DC03 are also clearly defined. The material has a yield strength of at least 140 MPa and a tensile strength of between 270 and 370 MPa. In addition, DC03 has an elongation at break of at least 34%, which underlines its excellent formability. These properties make DC03 particularly suitable for the production of complex components that require high precision and surface quality, such as body parts in the automotive industry or household appliances. The DIN EN 10130 standard also specifies the tolerances for dimensions, shape and surface finish. These tolerances are crucial to ensure consistently high product quality and to meet the requirements of end users. The surface of the cold-rolled flat products can be supplied in various qualities, from matt to glossy, to meet the specific requirements of different applications. The DIN EN 10152 standard specifies electrolytically galvanized, cold-rolled flat steel products for cold forming, including the deep-drawing grade DC03. This standard defines the requirements for the zinc coating and the basic mechanical properties of the base material. DC03, when electrolytically galvanized in accordance with DIN EN 10152, is given an additional corrosion protection layer of zinc. This layer protects the material from oxidative influences and significantly increases the service life of the components made from it. The zinc coating can be applied in various thicknesses, depending on the specific requirements of the application. Typical coating thicknesses range from 5 to 20 µm. The chemical composition and mechanical properties of the base material DC03 remain unchanged after galvanizing and meet the requirements of DIN EN 10130. DC03 therefore retains its excellent cold formability and mechanical performance. The yield strength, tensile strength and elongation at break also remain in the same range as for ungalvanized DC03. In addition to mechanical performance, the quality of the zinc coating is of central importance. The DIN EN 10152 standard specifies the requirements for the uniformity of the coating, the adhesive strength of the zinc and the surface quality. These requirements ensure that the galvanized products offer high corrosion resistance and an aesthetically pleasing surface. The use of DC03 in accordance with DIN EN 10152 is widespread in the automotive industry, in the construction industry and in the manufacture of household appliances, where improved corrosion resistance is required in addition to high formability. Electrolytic galvanizing offers optimum protection here without impairing the excellent mechanical properties of the base material. In summary, it can be said that the deep-drawing grade DC03 offers a wide range of applications in accordance with both DIN EN 10130 and DIN EN 10152. While DIN EN 10130 focuses on high formability and surface quality, DIN EN 10152 supplements these properties with improved corrosion resistance thanks to the zinc coating. Both standards ensure that DC03 is a reliable and high-quality material for numerous industrial applications. Cold-rolled flat steel DC03, produced in accordance with the DIN EN 10130 and DIN EN 10152 standards, offers a number of advantages for applications in the cold forming process. While DIN EN 10130 defines the basic requirements for chemical composition, mechanical properties and surface quality, DIN EN 10152 extends these specifications to include specific conditions for electrolytically galvanized products that offer additional corrosion protection. Both standards together ensure that DC03 is a versatile material with high quality and durability.

Quality Standard Material No. Old designation DC01 DIN EN 10130 1.0330 ST 12-03 Cold-rolled flat steel DC01, according to the standards DIN EN 10130 and DIN EN 10152 Cold-rolled flat steel DC01 is a widely used material in the industrial sector, which is used for various applications in the cold forming process due to its excellent properties. The standards DIN EN 10130 and DIN EN 10152 are decisive for ensuring the quality and requirements of this material. DC01 according to the DIN EN 10130 standard The DIN EN 10130 standard defines the requirements for cold-rolled flat products made of unalloyed quality steels that are used in the cold forming process. Technical delivery conditions DIN EN 10130 specifies the technical delivery conditions for cold-rolled flat steel. These include the chemical composition, mechanical properties and surface quality. The standard ensures that the products supplied meet the required standards in order to guarantee workability and final quality. Chemical composition The chemical composition of the steel is decisive for its properties and is described in detail in DIN EN 10130. For DC01, the maximum carbon content is 0.12%, while the manganese and phosphorus content is also subject to specific limits. This composition ensures good cold formability and a high surface quality. Mechanical properties DC01 in accordance with DIN EN 10130 has specific mechanical properties that make it ideal for cold forming. These include a minimum tensile strength of 270-410 MPa and a minimum elongation of 28%. These properties allow the steel to be processed into complex shapes without cracking or breaking. Surface quality The surface quality is another aspect of DIN EN 10130. DC01 can be supplied in different surface finishes, such as smooth or matt. These variations allow adaptation to specific requirements of the end application, be it for decorative purposes or further coating processes. DC01+ZE according to the DIN EN 10152 standard The DIN EN 10152 standard extends the requirements of DIN EN 10130 to include specific conditions for electrolytically galvanized products. This standard is crucial for applications in which corrosion protection plays an important role. Technical delivery conditions DIN EN 10152 specifies the technical delivery conditions for electrolytically galvanized, cold-rolled flat products. In addition to the chemical composition and mechanical properties, these conditions also include the specific requirements for the zinc coating. Chemical composition and zinc coating The chemical composition of the base material DC01 generally remains unchanged, but an additional electrolytic zinc coating is applied. This coating is used for corrosion protection and varies in thickness depending on the specific requirements of the application. The standard provides detailed specifications for the thickness and uniformity of the zinc coating to ensure optimum protection. Mechanical properties Even with galvanized products, the mechanical properties of the base material are largely retained. The standard ensures that the cold formability and strength of the steel are not impaired despite the additional coating. Corrosion resistance and surface quality One of the main advantages of products manufactured in accordance with DIN EN 10152 is their improved corrosion resistance. Electrolytic galvanizing protects the steel from rust and thus increases the service life of the end product. The surface quality also plays a decisive role here and can be supplied in various finishes, such as smooth or textured. Conclusion Cold-rolled flat steel DC01, produced in accordance with the DIN EN 10130 and DIN EN 10152 standards, offers a number of advantages for applications in the cold forming process. While DIN EN 10130 defines the basic requirements for chemical composition, mechanical properties and surface quality, DIN EN 10152 extends these specifications to include specific conditions for electrolytically galvanized products that offer additional corrosion protection. Both standards together ensure that DC01 is a versatile material with high quality and durability. FOR EN 10130 DC01 CHEMICAL , MECHANICAL DATA SHEET KINDLY VISIT https://www.ladhanimetal.in/page/en-10130-2006-chemical-and-mechanical-composition/689c322d2e585e299cb43798 https://www.ladhanimetal.in/page/en-10130-cold-rolled-flat-sheet-plate-coil-data-sheet-equivalent-grade-and-chemical-and-mechanical-properties/68a45503fc14472bb274df32

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-engineered protective sleeves designed to prevent wear, oxidation, and erosion of boiler and heat exchanger tubes. These shields enhance the durability and reliability of tubing systems exposed to high temperatures, flue gases, and mechanical abrasion. Their half-round structure allows easy installation and targeted protection without disrupting the tube layout. SS 310S U Type Half Round Tube Shield The SS 310S U Type Half Round Tube Shield is specifically designed for protecting curved (U-bend) and adjoining straight sections of tubes in boilers, superheaters, and heat exchangers. Made from SS 310S, a low-carbon variation of stainless steel 310, this shield offers superior resistance to high-temperature oxidation and intergranular corrosion, especially in welded structures. The U-shaped profile ensures a snug fit over return bends, where thermal fatigue and erosion are most severe. Shields are available in both inner and outer U configurations to provide full protection. • Outer U Type Half Round Tube Shield – Covers the external curvature of U-bend tubes, shielding against heat, slag, and gas erosion. • Inner U Type Half Round Tube Shield – Protects the internal arc of the bend from turbulence, hot spots, and corrosive attack. Ladhani Metal Corporation is a reputed manufacturer and exporter of SS 310S U Type Half Round Tube Shields, offering reliable tube protection solutions tailored to industry-specific needs. Chemical Composition of SS 310S – Low Carbon Austenitic Stainless Steel • Carbon (C): ≤ 0.08% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.50% • Chromium (Cr): 24.0 – 26.0% • Nickel (Ni): 19.0 – 22.0% • Iron (Fe): Balance Applications: Well-suited for high-temperature operations involving welding or thermal cycling where resistance to oxidation and intergranular corrosion is critical. Uses • U-bend protection in superheater and reheater coil loops • Furnace coil shielding in petrochemical and refining systems • High-temperature tube bend coverage in WHRBs and HRSGs • Erosion protection for tube bends in steam reformers and reactors • Surface preservation in boilers, incinerators, and cement kilns Features • High-temperature performance – Made from SS 310S, offering excellent resistance to oxidation, scaling, and thermal corrosion in environments up to 1100°C. • Low carbon advantage – Reduced carbon content minimizes the risk of intergranular corrosion after welding, ideal for high-temperature welded structures. • Complete U-bend protection – Available in inner and outer U-type configurations to shield both sides of the tube bend from erosion and heat damage. • Accurate fitment – Custom-formed to the exact tube radius and diameter for a snug, secure fit that resists vibration and thermal stress. • Durable under thermal cycling – Maintains shape and mechanical strength under repeated heating and cooling, reducing the chance of failure. • Multiple finish options – Supplied in pickled, passivated, or bright annealed finishes to enhance surface resistance and service life. • Easy installation – Designed for simple on-site clamping, welding, or banding without disassembling existing tube arrangements. • Fully customizable – Available in various thicknesses, lengths, and radii to match specific boiler, exchanger, or furnace system requirements. Applications • thermal power plants – Used to protect U-bend tubes in superheaters and reheaters. Ensures resistance to scaling, oxidation, and high flue gas temperatures. • petrochemical refineries – Shields return bends in reformers and heat exchangers. Maintains performance under carburizing and oxidizing conditions. • waste heat recovery systems (WHRBs) – Guards curved tubes against ash, slag, and gas turbulence. Increases tube life in high-temperature waste gas environments. • chemical and fertilizer plants – Used in high-temperature reactors and ammonia processing lines. Prevents tube damage from corrosive gases and thermal fatigue. • HRSGs and boilers – Installed on coil bends in steam generator systems. Enhances system reliability under rapid heating and cooling cycles. Conclusion The SS 310S U Type Half Round Tube Shield by Ladhani Metal Corporation is engineered for long-term performance in high-temperature, corrosive, and welded environments. With its low carbon content and excellent resistance to oxidation, it is ideal for protecting curved tube sections in critical systems. Designed for easy installation and custom fit, these shields extend the service life of boiler and exchanger tubes while minimizing maintenance. As a trusted manufacturer and exporter, Ladhani Metal Corporation delivers tube protection solutions tailored to your application. For specifications, material selection, or custom inquiries, please contact Ladhani Metal Corporation.

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-engineered protective components designed to safeguard boiler and heat exchanger tubes from thermal fatigue, oxidation, and mechanical erosion. These shields improve system reliability and extend tube service life in harsh industrial environments. The half-round form enables simple installation and effective protection of exposed tube surfaces. SS 310 U Type Half Round Tube Shield The SS 310 U Type Half Round Tube Shield is a high-temperature protective sleeve designed to cover U-bend and straight sections of tubes in boilers, superheaters, and heat exchangers. Made from stainless steel grade 310, it offers outstanding resistance to oxidation, carburization, and thermal stress at elevated temperatures. The U-type design ensures complete protection of return bends, where tube degradation is most common. Available in both inner and outer U configurations, these shields are custom-bent to match tube radius and diameter. • Outer U Type Half Round Tube Shield – Protects the external arc of the U-bend from radiant heat, slag buildup, and erosion. • Inner U Type Half Round Tube Shield – Shields the internal curve of the bend from gas turbulence, scaling, and corrosion. Ladhani Metal Corporation is a leading manufacturer and exporter of SS 310 U Type Half Round Tube Shields, offering durable and tailored solutions for global heat transfer systems. Chemical Composition of SS 310 – High Temperature Austenitic Stainless Steel • Carbon (C): ≤ 0.25% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.50% • Chromium (Cr): 24.0 – 26.0% • Nickel (Ni): 19.0 – 22.0% • Iron (Fe): Balance Applications: Preferred in high-temperature operations where oxidation resistance, heat stability, and carburization resistance are essential. Uses • U-bend protection in superheater and reheater coils • Shielding curved tubes in furnace coils and process heat exchangers • Prevention of high-temperature erosion in WHRB and HRSG systems • Surface protection in reformers and chemical reactors • Safeguarding heat transfer tubes in incinerators and kilns Features • Made from high-quality SS 310, the shield offers superior resistance to oxidation, scaling, and high-temperature corrosion, making it suitable for continuous exposure up to 1100°C. • The inner and outer U-type configurations provide complete protection for both sides of curved tube bends, ensuring uniform shielding in the most erosion-prone areas. • Precision-formed to match the tube’s bend radius and diameter, ensuring a tight, vibration-free fit that enhances durability and minimizes tube wall exposure. • Retains mechanical strength and dimensional stability under cyclic thermal loading, preventing deformation, cracking, or failure in high-heat environments. • Offered in various finishes such as pickled, passivated, or bright annealed to suit different service conditions and enhance surface corrosion resistance. • Easily installed using welding, clamping, or banding methods without requiring tube removal, enabling quick field installation and minimal system downtime. • Fully customizable in terms of thickness, length, and radius, allowing seamless integration with existing boiler, furnace, or heat exchanger systems. Applications • thermal power plants – Protects U-bend coils in superheaters and reheaters. Resists scale formation and creep at high flue gas temperatures. • petrochemical refineries – Shields curved exchanger tubes in reformers and heaters. Maintains integrity under carburizing and oxidizing atmospheres. • waste heat recovery systems (WHRBs) – Guards return bends against ash and slag attack. Enhances tube durability in high-flow, abrasive environments. • chemical and fertilizer plants – Used in U-tube reactors and ammonia converters. Prevents corrosion and surface damage under cyclic thermal loads. • HRSGs and boilers – Applied to curved tube sections in heat recovery units. Ensures stability under rapid heating and cooling cycles. Conclusion The SS 310 U Type Half Round Tube Shield by Ladhani Metal Corporation offers superior protection for curved tube sections operating in high-temperature and corrosive service conditions. Its exceptional resistance to oxidation and carburization makes it ideal for thermal, chemical, and energy-intensive industries. Manufactured with precision, these shields are available in custom sizes and finishes, ensuring a tight fit and long-term durability. For reliable and cost-effective tube protection, Ladhani Metal Corporation provides trusted solutions tailored to your operational demands. For design assistance, material selection, or quotation inquiries, please contact Ladhani Metal Corporation.

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-formed protective sleeves designed to guard heat exchanger and boiler tubes from high-temperature corrosion, erosion, and mechanical wear. These shields are used extensively across thermal power, petrochemical, and process industries to improve tube longevity and reduce maintenance costs. Their half-round design allows easy installation without dismantling the tube system. SS 304L U Type Half Round Tube Shield The SS 304L U Type Half Round Tube Shield is designed to protect both straight and curved (U-bend) tube sections in heat exchangers, superheaters, and boilers. Made from low-carbon stainless steel 304L, this shield provides excellent corrosion resistance and is particularly suitable for applications where post-weld heat treatment is not feasible. Its U-shaped profile ensures secure coverage of return bends, which are often the most vulnerable to thermal stress and flue gas attack. This shield is available in both inner and outer configurations to ensure full tube coverage. This shield is available in two key configurations to provide complete protection around the bend radius: • Outer U Type Half Round Tube Shield – Covers the external curvature of U-bend tubes exposed to radiant heat, slag, and gas flow. • Inner U Type Half Round Tube Shield – Protects the internal arc of bends from turbulence, scaling, and localized heat buildup. Ladhani Metal Corporation is a trusted manufacturer and exporter of SS 304L U Type Half Round Tube Shields, delivering durable and customized protection solutions for global industrial applications. Chemical Composition of SS 304L – Austenitic Stainless Steel • Carbon (C): ≤ 0.035% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 18.0 – 20.0% • Nickel (Ni): 8.0 – 12.0% • Iron (Fe): Balance Applications: Ideal for high-temperature and corrosive environments where low carbon content is preferred to minimize carbide precipitation during welding. Uses • U-bend tube shielding in superheaters and heat exchangers • Return bend protection in boilers and WHRBs • Shielding of curved coils in steam reforming and process plants • Corrosion prevention in waste-to-energy and flue gas-exposed systems • Surface protection in ammonia plants, HRSGs, and incinerators Features • corrosion resistant – SS 304L offers excellent resistance to oxidation, scaling, and chemical attack in high-temperature environments • low carbon content – minimizes risk of carbide precipitation during welding, improving post-weld corrosion resistance • precise fit – custom-formed to match U-bend radius for secure installation and effective shielding • high durability – retains mechanical strength under thermal cycling and flue gas exposure • easy installation – designed for quick on-site mounting via clamping, welding, or banding • versatile finish – available in pickled, passivated, or bright annealed surface treatments • customizable – produced in various lengths, thicknesses, and diameters as per customer requirements Applications • Thermal power plants – Protects U-bend tubes in superheaters, reheaters, and economizers. Prevents oxidation, scaling, and thermal damage from flue gases. • Petrochemical refineries – Shields curved furnace and exchanger tubes. Resists heat, carburizing gases, and corrosive media. • Waste heat recovery systems (WHRBs) – Guards return bends from ash erosion and gas turbulence. Enhances tube life in incinerators, engines, and kilns. • Chemical and fertilizer plants – Used on U-bends in reactors and reformers. Prevents stress corrosion and thermal fatigue. • HRSGs and boilers – Installed on return coils exposed to high-temperature flue gases. Ensures reliable operation under cyclic heating conditions. Conclusion The SS 304L U Type Half Round Tube Shield by Ladhani Metal Corporation provides comprehensive and long-lasting protection for U-bend tube sections operating in aggressive thermal and corrosive environments. Manufactured with high-precision forming and superior materials, these shields offer reliable coverage, excellent weldability, and extended service life. As a leading manufacturer and exporter, Ladhani Metal Corporation offers customized shielding solutions that match your project’s specifications and environmental demands. For detailed specifications, technical support, or to request a quotation, please contact Ladhani Metal Corporation.

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are specially designed components used to protect boiler and heat exchanger tubes from erosion, wear, and high-temperature damage. Manufactured with precision and expertise, these shields enhance tube life, reduce maintenance requirements, and support efficient operation in high-performance industrial systems. The half-round design enables quick installation and provides effective coverage for vulnerable tube surfaces. SS 304 U Type Half Round Tube Shield The SS 304 U Type Half Round Tube Shield is a specially fabricated, semi-circular tube protection device designed to fit around both the curved (U-bend) and straight sections of heat exchanger and boiler tubes. Constructed from premium-grade stainless steel 304, it offers exceptional resistance to corrosion, oxidation, and mechanical wear. Its U-shaped configuration ensures continuous protection along the bend radius, where erosion, thermal stress, and ash impingement are most intense. This shield is available in both inner and outer configurations to ensure full tube coverage. • Outer U Type Half Round Tube Shield – Shields the external curve of U-bend tubes from flame impingement, heat radiation, and gas flow abrasion. • Inner U Type Half Round Tube Shield – Protects the internal arc of the U-bend from turbulence, corrosion, and localized thermal impact. Ladhani Metal Corporation is a leading manufacturer and exporter of SS 304 U Type Half Round Tube Shields, offering high-quality and custom-engineered solutions to meet the demanding requirements of global industries. Chemical Composition of SS 304 – Austenitic Stainless Steel • Carbon (C): ≤ 0.08% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 18.0 – 20.0% • Nickel (Ni): 8.0 – 10.5% • Iron (Fe): Balance Applications: Ideal for use in thermal power systems, steam generation units, and petrochemical processing where tube bends are subject to extreme heat, corrosion, or flow-related erosion. Uses • Protection of U-bend sections in superheaters, reheaters, and economizers • Shielding of return bends in heat exchangers exposed to flue gas or high-velocity media • Enhancement of tube durability in HRSG systems and boilers • Erosion prevention in waste heat recovery boilers and furnace zones • Corrosion mitigation in chemical process plant U-tube bundles Features • Material: Manufactured from high-grade SS 304 for superior heat and corrosion resistance • Configuration: Inner and outer U-type shields available for full bend coverage • Design: Formed precisely to match U-bend tube radius for secure, vibration-free fitment • Finish: Bright annealed, pickled, or passivated finishes available (custom finishes on request) • Durability: High mechanical strength and long service life under thermal cycling • Customization: Available in various lengths, thicknesses, and diameters as per project requirements • Easy Installation: Designed for clamping, welding, or banding with minimal tube interference Applications • Thermal power stations and utility boilers • Waste-to-energy systems and HRSGs • Petrochemical refineries and furnace systems • Chemical processing and ammonia plants • Steam-based heat recovery units • Pulp and paper mills with superheater tube networks Conclusion The SS 304 U Type Half Round Tube Shield by Ladhani Metal Corporation offers a reliable and efficient solution for protecting U-bend tube sections in demanding high-temperature and corrosive environments. As a trusted manufacturer and exporter, Ladhani Metal Corporation delivers products that combine durability, precision, and performance. Designed for longevity and ease of installation, these shields help extend tube life and reduce unplanned maintenance. Custom-built to your specifications, our tube shields are a dependable solution for critical tube protection. For technical specifications, customized sizes, or quotation requests, please contact Ladhani Metal Corporation.

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are robust, precision-fabricated protective sleeves designed to guard the outer surfaces of tubes in boilers, heat exchangers, incinerators, and high-temperature processing equipment. Engineered to extend the service life of tubes exposed to corrosive gases, abrasive particulates, and elevated temperatures, these shields provide a reliable barrier against mechanical and chemical degradation. The half-round design facilitates easy installation while ensuring a secure, form-fitting layer of defense. 1Cr13 Half Round Tube Shield The 1Cr13 Half Round Tube Shield is a semi-cylindrical component manufactured from martensitic stainless steel containing approximately 13% chromium. Classified under the 1Cr13 grade, this alloy delivers good corrosion resistance, excellent wear performance, and moderate strength at elevated temperatures. It is especially suited for thermal environments that are not extremely oxidizing or carburizing but where erosion and mechanical wear are a concern. With a higher hardness potential through heat treatment and moderate thermal resistance, 1Cr13 shields are ideal for applications involving flue gas exposure, soot-laden atmospheres, and temperature cycling. The shield’s half-round configuration is precision-engineered for optimal tube coverage and long-term durability. It offers a balance of strength, corrosion resistance, and cost-effectiveness, making it suitable for a wide range of industrial processes. Chemical Composition of 1Cr13 – Martensitic Stainless Steel • Carbon (C): 0.15 – 0.20% • Silicon (Si): ≤ 1.00% • Manganese (Mn): ≤ 1.00% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.030% • Chromium (Cr): 12.0 – 14.0% • Nickel (Ni): ≤ 0.60% • Iron (Fe): Balance Uses • Boiler Tube Protection – Shields tube surfaces from flue gas erosion, ash particle abrasion, and soot buildup in economizers and waterwalls. • Heat Exchanger Tubes – Provides an extra layer of wear resistance in zones prone to mechanical stress and fluid turbulence. • Incinerator and Waste Heat Units – Guards tubes exposed to fluctuating temperatures, slag, and particulate deposits. • Cement Plant Piping – Protects tubing and ducts in kiln exhaust systems from abrasive dust and high flow velocity. • Air Preheaters and Recuperators – Enhances the durability of components subjected to temperature variations and corrosive gases. Features • Moderate Oxidation Resistance – Chromium content enables good performance in mildly oxidizing environments and intermittent exposure to high temperatures. • Wear and Abrasion Resistance – Martensitic structure offers high surface hardness and resistance to mechanical wear. • Heat Treatable – Can be hardened to increase durability and resistance to deformation. • Cost-Effective – Provides a lower-cost alternative to austenitic and superalloy shields for moderate service conditions. • High Dimensional Accuracy – Manufactured with tight tolerances to ensure secure fitment and uniform tube coverage. • Convenient Installation – Half-round shape enables quick mounting through welding or clamping techniques. • Versatile Finishing Options – Supplied with pickled or mechanically polished surfaces to improve corrosion resistance and adhesion. Applications • Power Generation – Used in economizer, preheater, and convection sections of boilers to prevent erosion and fouling. • Chemical and Fertilizer Plants – Protects exposed tube surfaces in systems with moderate chemical exposure. • Metallurgical Furnaces – Shields mechanical and flue components exposed to particulate movement and temperature cycling. • Pulp and Paper Industry – Used in recovery boilers and heat exchangers where corrosion resistance and mechanical strength are both required. • Petrochemical Plants – Applied in lower-temperature zones where scaling and erosion are primary concerns. Conclusion The 1Cr13 Half Round Tube Shield by Ladhani Metal Corporation provides an optimal solution for industrial tube protection in moderate temperature and corrosion environments. Its martensitic stainless steel composition ensures excellent wear resistance, good oxidation stability, and structural strength at a competitive cost. Designed for easy installation and reliable performance, these shields are ideal for various applications in power, process, and heat recovery systems. Custom-built to meet specific dimensions, material thicknesses, and finishing preferences, 1Cr13 tube shields offer dependable service life extension for critical heat transfer equipment. For technical specifications, pricing, or customization inquiries, please contact Ladhani Metal Corporation.

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-fabricated components used to protect the external surfaces of tubes in boilers, heat exchangers, and high-temperature industrial equipment. These shields are critical for reducing erosion, oxidation, and thermal degradation, particularly in high-temperature zones where process gases, flames, or particulate matter can damage tube integrity over time. 1Cr20Ni14Si2 Half Round Tube Shield The 1Cr20Ni14Si2 Half Round Tube Shield is a semi-cylindrical protective sleeve manufactured from a high-performance austenitic stainless steel alloy consisting of approximately 20% chromium, 14% nickel, and 2% silicon. This alloy is designed for excellent oxidation resistance, carburization resistance, and high-temperature structural stability. The inclusion of silicon significantly enhances the formation of a protective oxide film, making it suitable for use in severe thermal environments such as industrial furnaces, superheaters, and reformers. The shield’s half-round profile is engineered for easy installation over the tube surface, ensuring a tight, durable fit and long-term protection. Chemical Composition of 1Cr20Ni14Si2 – Austenitic Heat-Resistant Stainless Steel • Carbon (C): ≤ 0.15% • Silicon (Si): 1.50 – 2.50% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.030% • Chromium (Cr): 19.0 – 21.0% • Nickel (Ni): 13.0 – 15.0% • Iron (Fe): Balance Uses • Boiler Tube Protection – Shields critical areas of superheater and reheater tubes from oxidation and scale formation under high flue gas temperatures. • Furnace Tube Shielding – Guards against flame impingement, high-temperature corrosion, and mechanical erosion in radiant and convection zones. • Heat Exchanger Cladding – Offers external protection for tubes subjected to thermal shock and corrosive process gases. • Steam Reforming Equipment – Prevents surface degradation of tubes in syngas and hydrogen production systems operating under carburizing conditions. • Waste Heat Boilers and Incinerators – Provides a thermal barrier for tubes exposed to particulate-laden gas flows and fluctuating temperatures. Features • Excellent Oxidation Resistance – High chromium and silicon content form a dense, protective oxide layer for long service in oxidizing environments. • Carburization and Thermal Fatigue Resistance – Suitable for prolonged use in atmospheres containing hydrocarbons, CO, and high radiant heat. • High-Temperature Durability – Retains strength and resists creep deformation at service temperatures up to 1000°C. • Austenitic Microstructure – Offers superior ductility, resistance to cracking under thermal cycling, and excellent metallurgical stability. • Easy Installation – Half-round configuration allows for fast on-site fitment using mechanical clamping or welding, with minimal tube disruption. • Surface Finishing Options – Available in pickled, passivated, or bright annealed finishes for improved corrosion and heat resistance. • Custom Built – Manufactured to meet specific size, thickness, and design requirements for varied industrial applications. Applications • Thermal Power Plants – Used to protect boiler tubes in high-temperature zones like superheaters, economizers, and air preheaters. • Petrochemical and Refining Plants – Deployed in furnace tubes, reformer systems, and transfer line exchangers where oxidation and carburization are concerns. • Waste-to-Energy Systems – Protects boiler and heat recovery tubes from corrosive gas attack and ash erosion in incinerators. • Metallurgical Furnaces – Applied in annealing, forging, and reheating furnaces for protecting tube walls exposed to high heat and corrosive gases. • Cement and Lime Kilns – Shields heat recovery piping and cooler tubes from abrasion and elevated thermal conditions. • Chemical Process Equipment – Guards steam and process tubes in reactors, condensers, and exchangers from scaling and thermal damage. Conclusion The 1Cr20Ni14Si2 Half Round Tube Shield by Ladhani Metal Corporation is engineered to perform reliably in high-temperature, high-corrosion industrial environments. With excellent resistance to oxidation, carburization, and thermal fatigue, this alloy-based shield offers superior performance and longevity for boiler and furnace applications. Its austenitic structure ensures mechanical stability and ductility under extreme conditions, while its precise half-round design enables convenient installation and durable coverage. Custom-built to your project’s specifications, Ladhani Metal Corporation’s tube shields represent a smart investment in system protection, reliability, and long-term efficiency. For technical details, customization options, or a quotation, please contact Ladhani Metal Corporation.

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-engineered components used to protect tubes in boilers, heat exchangers, and high-temperature process systems. Designed to reduce tube erosion, oxidation, and thermal fatigue, these shields play a critical role in maintaining the longevity and reliability of industrial equipment in thermally aggressive and corrosive environments. Cr23Ni13 Half Round Tube Shield The Cr23Ni13 Half Round Tube Shield is a semi-cylindrical protective sleeve manufactured from high-alloy stainless steel containing approximately 23% chromium and 13% nickel. This alloy provides excellent resistance to high-temperature oxidation, scaling, and corrosion, particularly in systems operating up to 1000°C. With an austenitic microstructure, Cr23Ni13 exhibits good strength, ductility, and resistance to thermal shock, making it ideal for use in heat-intensive industrial processes. The half-round shape allows for easy installation over existing tubes, creating a strong and secure shield against gas flow, flame impingement, and particulate erosion. Chemical Composition of Cr23Ni13 – Austenitic Heat-Resistant Stainless Steel • Carbon (C): ≤ 0.12% • Silicon (Si): ≤ 1.50% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.040% • Sulfur (S): ≤ 0.030% • Chromium (Cr): 22.0 – 24.0% • Nickel (Ni): 12.0 – 14.0% • Iron (Fe): Balance Uses • Superheater and Reheater Tube Protection – Prevents scaling and oxidation on boiler tubes exposed to high flue gas temperatures in thermal power stations. • Furnace Tube Shielding – Shields radiant and convection tubes from flame impingement, heat distortion, and thermal fatigue in process furnaces. • Heat Exchanger Tubes – Offers external protection against erosion and scaling in petrochemical and refining systems operating with hot gases. • Power and Steam Generation Systems – Used to protect steam tubing from oxidation and surface wear in continuous service at elevated temperatures. • Industrial Kilns and Incinerators – Guards exposed piping in rotary kilns and combustion chambers against corrosive deposits and heat damage. Features • High-Temperature Resistance – Performs reliably in continuous service up to 1000°C, maintaining strength and dimensional stability. • Oxidation and Scaling Protection – Chromium-rich composition creates a protective oxide layer that resists corrosion in oxidizing environments. • Austenitic Microstructure – Provides good mechanical strength, thermal expansion resistance, and excellent ductility under heat cycling. • Precision Half-Round Form – Designed for fast, secure installation over round tubes using welding or clamping techniques. • Durable Construction – Withstands vibration, thermal shock, and erosive gas flow common in industrial boilers and furnaces. • Custom Manufacturing – Offered in various diameters, wall thicknesses, and lengths to match specific application demands. • Optional Finishes – Available in pickled, passivated, or bright annealed surface finishes based on environmental and operational needs. Applications • Thermal and Utility Boilers – Shields superheater and economizer tubes from high-temperature corrosion and ash erosion. • Petrochemical Plants – Used in process heaters and reactors where external tube surfaces are exposed to oxidizing or carburizing atmospheres. • Refineries – Protects tubes in fired heaters and reformers against oxidation and mechanical degradation. • Waste-to-Energy Facilities – Guards boiler tubes from hot flue gas erosion and acidic gas corrosion in incineration systems. • Metallurgical Furnaces – Applied in steel and non-ferrous heat treatment plants to prevent oxidation and scale accumulation. • Cement and Lime Plants – Protects gas ducting and tube banks in preheaters, coolers, and flue recovery systems from abrasive dust and heat exposure. Conclusion The Cr23Ni13 Half Round Tube Shield by Ladhani Metal Corporation offers a reliable and efficient solution for tube protection in high-temperature and oxidizing environments. Its austenitic stainless steel composition ensures superior oxidation resistance, structural integrity, and longevity under continuous thermal stress. Whether used in boilers, furnaces, or reformers, these shields effectively reduce downtime, maintenance costs, and the risk of unexpected tube failures. With flexible customization, quality-controlled fabrication, and proven material performance, Ladhani Metal Corporation remains a trusted supplier of advanced shielding solutions for critical industrial applications. For detailed specifications, customization requests, or to obtain a quote, please contact Ladhani Metal Corporation.