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Duplex Flanges

DIN 2630 Duplex flanges PN 2.5 are high-performance weld neck flanges manufactured to DIN 2630 standards, specifically designed for low-pressure applications up to 2.5 bar (36.25 psi). These flanges are made from Duplex stainless steels such as Duplex 2205 and Super Duplex 2507, which offer a balanced combination of high strength and excellent resistance to corrosion, stress corrosion cracking, and pitting. Engineered for demanding environments, these flanges provide long-lasting reliability in low-pressure systems exposed to aggressive chemicals and high temperatures. Ladhani Metal Corporation is a trusted global supplier and manufacturer of Duplex flanges, known for consistent quality and technical expertise. Our DIN 2630 PN 2.5 Duplex weld neck flanges are widely used in offshore, chemical, petrochemical, and marine industries where both mechanical performance and corrosion resistance are essential. Each flange undergoes rigorous quality control to ensure conformance with international standards and application-specific requirements. Pressure Rating: • PN 2.5 (2.5 bar / 36.25 psi): Designed for low-pressure operations requiring enhanced strength and superior corrosion resistance. Flange Type: • Weld Neck Flanges Designed with a tapered hub to evenly distribute stress and minimize erosion and turbulence in the flow path, making them suitable for high-integrity piping connections. • Flat Face (FF) Flanges Flat face flanges ensure even gasket compression and are ideal for use with cast equipment or non-metallic gasket materials in low-pressure systems. Duplex Grades and Full Composition: Duplex 2205 (UNS S32205 / S31803) • Chromium (Cr): 21.0 – 23.0% • Nickel (Ni): 4.5 – 6.5% • Molybdenum (Mo): 2.5 – 3.5% • Nitrogen (N): 0.08 – 0.20% • Manganese (Mn): ≤ 2.0% • Silicon (Si): ≤ 1.0% • Carbon (C): ≤ 0.03% • Iron (Fe): Balance Applications: Combines high strength with excellent resistance to pitting and crevice corrosion. Common in chemical process plants, desalination systems, and marine structures. Applications of DIN 2630 Duplex Flanges PN 2.5: • Offshore and Marine Engineering Used in piping systems exposed to seawater and harsh marine environments where strength and corrosion resistance are vital. • Chemical and Petrochemical Industry Ideal for handling corrosive process fluids, acids, and chloride-rich environments at low pressure. • Desalination Plants Used in brine systems and piping exposed to high chloride levels and fluctuating temperatures. • Oil and Gas Industry Applied in low-pressure sections of oil rigs, refineries, and gas processing systems where reliability and resistance to sulfide stress cracking are critical. Key Features: • Compliant with DIN 2630 specifications • PN 2.5 rating suitable for low-pressure service • Weld neck design provides high-integrity and stress-distributed connections • Flat face option for soft gasket compatibility and uniform sealing • Manufactured from Duplex and Super Duplex stainless steels for enhanced performance • High strength-to-weight ratio and excellent corrosion resistance • Custom sizes, pressure classes, and surface finishes available upon request Conclusion: DIN 2630 Duplex Flanges PN 2.5 from Ladhani Metal Corporation are engineered for performance in corrosive, high-stress environments where low-pressure service demands superior materials. Combining the strength and corrosion resistance of Duplex and Super Duplex alloys, these flanges ensure long-term durability and safety across a variety of critical applications. Contact Ladhani Metal Corporation for detailed specifications, customization options, or pricing information.

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Super Duplex Flange

DIN 2573 Super Duplex Flanges PN 6 are high-performance, low-pressure flanges engineered from Super Duplex stainless steels, specifically designed for highly corrosive and mechanically demanding environments. These flanges conform to DIN 2573 standards and offer a superior combination of corrosion resistance and tensile strength, making them suitable for critical applications exposed to aggressive chemicals, seawater, and high-pressure fluids. With enhanced resistance to pitting, crevice corrosion, and stress corrosion cracking, Super Duplex flanges are the material of choice for industries requiring durability under extreme service conditions. Ladhani Metal Corporation is a dependable manufacturer and global supplier of Super Duplex flanges, delivering components that meet international quality and performance standards. The DIN 2573 flat flange design ensures ease of installation and reliable sealing in low-pressure systems, even when operating in harsh chemical or marine environments. Pressure Rating: • PN 6 (6 bar / 87 psi): Designed for low-pressure systems where both exceptional corrosion resistance and superior mechanical strength are critical for long-term reliability and safety. Flange Types: • Plate Flanges Flat disc-type flanges used to join piping systems with bolted connections and gasket seals, ensuring tight, leak-free joints in low-pressure operations. • Flat Face (FF) Flanges Provide even load distribution across the sealing surface, ideal for applications involving non-metallic or cast components where flat gaskets are used. • Slip-On Flanges These flanges slip over the pipe and are welded on both the inside and outside, offering simple alignment and reduced fabrication cost for moderate-stress systems. • Custom-Machined Flanges Engineered to specific client requirements, available in a range of Super Duplex grades, with optional face types, dimensions, and surface finishes. Super Duplex Grades and Composition: Super Duplex 2507 (UNS S32750) Composition: • Chromium (Cr): 24.0 – 26.0% • Nickel (Ni): 6.0 – 8.0% • Molybdenum (Mo): 3.0 – 5.0% • Nitrogen (N): 0.24 – 0.32% • Iron (Fe): Balance Applications: Super Duplex 2507 is used in highly corrosive applications requiring high strength and fatigue resistance. Common industries include offshore oil and gas, marine systems, desalination plants, and chemical processing where exposure to chloride-rich and high-pressure environments is prevalent. Super Duplex 32760 (UNS S32760) Composition: • Chromium (Cr): 24.0 – 26.0% • Nickel (Ni): 6.0 – 8.0% • Molybdenum (Mo): 3.0 – 4.0% • Tungsten (W): 0.5 – 1.0% • Copper (Cu): 0.5 – 1.0% • Nitrogen (N): 0.2 – 0.3% • Iron (Fe): Balance Applications: This grade is widely used in oil and gas platforms, subsea pipelines, pressure vessels, and pump components, offering excellent corrosion resistance under fluctuating pressures and temperatures, particularly in seawater and acidic environments. Applications of DIN 2573 Super Duplex Flanges: • Offshore and Subsea Engineering: Ideal for pipelines, risers, and manifolds exposed to saltwater, high pressure, and dynamic stresses. • Chemical Processing Plants: Used in systems handling aggressive chemical media like chlorides, sulfides, and acids, where high corrosion resistance is required. • Oil and Gas Industry: Common in wellhead systems, separators, and refinery units where high mechanical strength and resistance to sulfide stress corrosion are essential. • Power Generation: Used in high-pressure steam systems, flue gas scrubbers, and cooling water systems for their strength and corrosion resistance at elevated temperatures. Key Features: • Compliant with DIN 2573 standard for low-pressure flange systems • Superior resistance to pitting, crevice corrosion, and chloride stress corrosion cracking • Excellent mechanical strength, fatigue resistance, and weldability • Available in Super Duplex 2507, 32760, and other high-alloy grades • Long-lasting performance in aggressive and marine service conditions • Custom sizes, face types, and surface finishes available upon request • Ideal for offshore, oil and gas, power, and chemical process industries Conclusion: DIN 2573 Super Duplex Flanges PN 6 from Ladhani Metal Corporation combine superior corrosion resistance with high mechanical integrity, providing a dependable solution for critical systems operating in aggressive and corrosive environments. Designed in accordance with international standards and backed by expert manufacturing, these flanges offer long-term, leak-free performance in demanding industrial sectors. For customized flange solutions, material selection, or technical assistance, reach out to Ladhani Metal Corporation today. 📞 Contact Ladhani Metal Corporation Website: https://www.ladhanimetal.in/ https://www.ladhanimetal.com/ Email: info@ladhanimetals.com Request a Quote: Custom dimensions, materials, and finishes available upon request.

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Super Duplex Flanges

DIN 2566 super duplex flanges PN 16 are engineered for superior mechanical strength and excellent corrosion resistance in medium-pressure threaded piping systems. These flanges are manufactured in accordance with DIN 2566 standards and are designed for use in harsh environments where conventional stainless steel flanges may not perform reliably. With a threaded, non-welded design, they are ideal for systems that require ease of installation and frequent maintenance access. Ladhani Metal Corporation is a reputed manufacturer and exporter of super duplex stainless steel flanges, offering high-performance products with excellent dimensional accuracy, strength, and resistance to pitting, crevice corrosion, and stress corrosion cracking. These flanges are well-suited for demanding industries such as oil and gas, desalination, chemical processing, and offshore engineering. Flange Types: • Threaded (Screwed) Flanges: Quick and easy to install without welding; ideal for systems that require regular disassembly or adjustments. • Raised Face (RF) Flanges: Enhances gasket compression by focusing pressure on a smaller surface area for improved sealing. • Flat Face (FF) Flanges: Used in systems with flat-sealing surfaces, especially in low-pressure or brittle material connections. • Forged Threaded Flanges: Manufactured through precision forging to achieve superior strength, tight tolerances, and impact resistance. • Custom-Machined Flanges: Available in custom sizes, pressure ratings, and face types as per project specifications. Available Super Duplex Grade and Composition: 1. Super Duplex 2507 (UNS S32750) • Chromium (Cr): 24.0 – 26.0% • Nickel (Ni): 6.0 – 8.0% • Molybdenum (Mo): 3.0 – 5.0% • Nitrogen (N): 0.24 – 0.32% • Carbon (C): ≤ 0.030% • Manganese (Mn): ≤ 1.2% • Silicon (Si): ≤ 0.80% Applications: Super Duplex 2507 is used in highly corrosive environments where strength and corrosion resistance are paramount. Typical applications include subsea and offshore structures, chemical process systems, high-salinity water handling, pressure vessels, and marine components. Applications of DIN 2566 Super Duplex Flanges: • Offshore Oil & Gas: Withstands harsh subsea conditions and sour service • Desalination and Water Treatment: Excellent in brine and chlorinated environments • Chemical and Petrochemical Industries: Handles aggressive process chemicals with ease • Marine and Shipbuilding: High durability in saltwater and humid environments • Structural and High-Pressure Piping: Suitable for critical load-bearing and high-stress systems Key Features: • Manufactured to DIN 2566 standard with PN 16 pressure rating • Exceptional corrosion resistance, especially against chlorides and sulfides • Very high tensile and yield strength • Threaded connection for fast and weld-free installation • Outstanding resistance to stress corrosion cracking and erosion • Supplied with material test certificates, third-party inspection (if required), and traceability documentation Conclusion: DIN 2566 super duplex flanges PN 16 from Ladhani Metal Corporation provide unmatched performance in extreme environments where both high strength and superior corrosion resistance are essential. Engineered for long service life with minimal maintenance, these flanges are the preferred solution for the most demanding industrial and marine applications. For inquiries, technical specifications, or project-based customization, contact Ladhani Metal Corporation today.

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Duplex Flanges

Ladhani Metal Corporation is a leading manufacturer and exporter of DIN 2565 duplex flanges, designed for reliable, high-strength connections in low-pressure piping systems. Manufactured in accordance with DIN 2565 standards and typically offered with a PN 6 pressure rating, these flanges are ideal for threaded pipe joints where welding is not required. Duplex flanges are crafted from duplex stainless steel, known for its dual-phase microstructure that combines the strength of ferritic steel with the corrosion resistance of austenitic steel. This makes them an excellent choice for applications where both mechanical performance and resistance to harsh environments are critical. Flange Types: • Threaded (Screwed) Flanges: Designed for easy installation and disassembly without welding, suitable for systems requiring frequent maintenance. • Raised Face (RF) Flanges: Enhances gasket sealing capabilities, ensuring leak-proof performance in pressurized systems. • Flat Face (FF) Flanges: Commonly used in low-pressure piping systems, especially with non-metallic gaskets. • Forged Threaded Flanges: Manufactured through forging for improved toughness, impact resistance, and pressure-handling capabilities. Duplex Steel Grades and Composition: Duplex 2205 (UNS S31803 / S32205) o Chromium (Cr): 22.0 – 23.0% o Nickel (Ni): 4.5 – 6.5% o Molybdenum (Mo): 3.0 – 3.5% o Nitrogen (N): 0.14 – 0.20% o Iron (Fe): Balance Applications: Ideal for chemical processing, marine applications, and high-chloride environments due to excellent pitting and crevice corrosion resistance. Applications of DIN 2565 Duplex Flanges: • Chemical and Petrochemical Industries: Withstand acidic and chloride-rich environments. • Marine and Offshore Structures: Resistant to seawater corrosion and stress corrosion cracking. • Oil & Gas Industry: Used in pressure vessels, heat exchangers, and subsea pipelines. • Pulp and Paper Industry: Excellent resistance to sulfide and chloride attack. • Desalination Plants: Long-lasting performance in salt-heavy environments. Key Features: • Compliant with DIN 2565 standard and PN 6 pressure rating • Superior strength and stress resistance compared to standard stainless steels • Excellent resistance to pitting, crevice, and stress corrosion cracking • Available in Duplex 2205 and Super Duplex 2507 grades • Delivered with full traceability and third-party inspection certificates Conclusion: DIN 2565 duplex flanges from Ladhani Metal Corporation are engineered for optimal performance in environments demanding both strength and corrosion resistance. Their robust construction, advanced metallurgy, and precise engineering make them ideal for industries where reliability and safety are paramount. For technical specifications, pricing, or bulk order inquiries, reach out to Ladhani Metal Corporation today.

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Duplex Flange

The DIN 2558 Duplex Flange PN 6 is a high-quality, precision-engineered piping component designed to deliver exceptional mechanical strength and corrosion resistance in harsh industrial environments. Manufactured to DIN (Deutsches Institut für Normung) standards, these flanges are produced using premium duplex stainless steels, which combine the benefits of both austenitic and ferritic stainless steels. Ladhani Metal Corporation supplies these flanges with a strong focus on durability, reliability, and performance under challenging operating conditions. Duplex flanges are widely used in industries such as oil and gas, petrochemical, marine, desalination, pulp and paper, and chemical processing—where resistance to stress corrosion cracking, pitting, and crevice corrosion is essential. The PN 6 pressure rating (6 bar or approximately 87 psi) makes these flanges suitable for medium-pressure systems that demand both structural integrity and long service life. Types: Weld Neck Flange – Provides a robust, welded connection ideal for high-stress, high-temperature applications. Slip-On Flange – Offers ease of installation and is welded on both the inner and outer surfaces for a secure fit. Blind Flange – Used to close the end of a pipe system, ensuring leak-tight sealing. Threaded Flange – Allows for easy, non-welded connection to piping systems with threaded ends. Socket Weld Flange – Ideal for smaller-diameter high-pressure lines, offering smooth flow and strong connections. Grades & Chemical Composition: Duplex 2205 (UNS S31803/S32205): Chromium (Cr): 21.0 – 23.0% Nickel (Ni): 4.5 – 6.5% Molybdenum (Mo): 2.5 – 3.5% Manganese (Mn): ≤ 2.0% Silicon (Si): ≤ 1.0% Nitrogen (N): 0.14 – 0.20% Carbon (C): ≤ 0.03% Iron (Fe): Balance Key Features: Excellent resistance to pitting, crevice corrosion, and chloride-induced stress corrosion cracking. Superior strength compared to standard stainless steels PN 6 Rating: The PN 6 rating signifies a nominal pressure capacity of 6 bar (approximately 87 psi), making these flanges suitable for medium-pressure applications in both industrial and marine systems where enhanced corrosion resistance and mechanical strength are required. Features: Corrosion Resistance: Excellent resistance to a wide range of corrosive environments, especially chlorides and sulfides. High Strength: Duplex steel offers nearly twice the strength of conventional austenitic stainless steel, reducing wall thickness and weight. Stress Corrosion Resistance: Ideal for applications involving aggressive media and fluctuating temperatures. Longevity: Designed to offer extended service life with minimal maintenance in severe environments. Versatile Use: Applicable in offshore platforms, chemical plants, desalination systems, and high-performance piping networks . Cost-Efficient: Combines strength and corrosion resistance, often allowing for reduced material thickness and overall system weight. Ladhani Metal Corporation ensures that each DIN 2558 Duplex Flange is precision-machined and rigorously tested to meet or exceed international standards. These flanges offer a reliable, leak-proof solution for critical piping systems, balancing performance, safety, and long-term value.

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Half Round Straight Tube Shield

1Cr20Ni14Si2 Half Round Straight Tube Shield The 1Cr20Ni14Si2 Half Round Straight Tube Shield is formed in a semi-cylindrical shape to shield the outer surface of straight tubes from ash erosion, thermal scaling, and high-velocity gas flow. These shields are crucial for preventing tube wall thinning, cracking, and performance deterioration in systems operating under frequent temperature fluctuations or corrosive gas atmospheres. Ladhani Metal Corporation is a trusted manufacturer, supplier, and exporter of 1Cr20Ni14Si2 Half Round Straight Tube Shields, delivering dimensionally accurate and corrosion-resistant solutions for demanding industrial operations. Material Grade 1Cr20Ni14Si2 – A heat-resistant stainless steel alloy with high chromium and nickel content, enhanced with silicon for improved oxidation resistance and thermal strength. Chemical Composition of 1Cr20Ni14Si2 • Carbon (C): ≤ 0.10% • Silicon (Si): 1.50 – 2.50% • Manganese (Mn): ≤ 1.50% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.030% • Chromium (Cr): 19.0 – 21.0% • Nickel (Ni): 13.0 – 15.0% • Iron (Fe): Balance Uses • Straight tube shielding in waste heat recovery boilers and reformers • Surface protection in convection zones of fired heaters and steam boilers • Tube erosion control in thermal oxidizers and flue gas paths • High-temperature corrosion resistance in petrochemical reactors • Applied in furnace chambers, radiant coils, and syngas coolers Features • Outstanding oxidation and scaling resistance at elevated temperatures • High strength under thermal cycling and mechanical stress • Protects against ash and gas erosion in boiler and furnace systems • Custom-fit shields available in various lengths and thicknesses • Suitable for banding, welding, or clamping installation methods • Enhances tube life and reduces maintenance frequency Applications • power generation – Boilers, WHRBs, and economizers in thermal plants • chemical and fertilizer industry – Reformers, converters, and synthesis gas lines • metallurgy – Furnace tube protection in steel and heat treatment facilities • refineries – Process heater protection in crude and catalytic reformers • incineration – Combustion tube protection in waste-to-energy plants Conclusion 1Cr20Ni14Si2 Half Round Straight Tube Shields from Ladhani Metal Corporation are engineered to perform under high thermal loads and corrosive conditions. Their robust design and material strength make them ideal for protecting straight tubes in critical heat transfer systems, extending service life and maintaining operational efficiency. For detailed specifications, custom orders, or inquiries, contact Ladhani Metal Corporation. #TubeShield #HalfTubeShield #SSHalfRoundShield #BoilerTubeShield #BoilerShield #TubeProtection #Tubeshieldmanufacturer #BoilerTubeProtection #SSTubeShield #MetalIndustry #SteelFabrication #IndustrialShielding #SS304Shield #SS316Shield #StainlessSteelShield #WeldOnShield #WeldedTubeShield #TubeCladding #BoilerTubeSleeve #TubeSleeve #MetalFabrication #PowerPlantSupplies #RefineryEquipment #ProcessIndustry #MetalComponent #TubeShieldForBoilers #BoilerParts #SteelSolutions #TubeShieldManufacturer #TubeShieldSupplier #SSShielding #IndustrialTubeShield #BoilerTubeGuard #CustomMetalParts #SteelIndustryIndia #MetalEngineering #HeavyIndustrySupply #StainlessSteelIndia #SteelExporters #MetalComponentExport #FabricatedProducts #SteelDealer #IndustrialSupplyIndia #BoilerTubeFittings #TubeShieldingSolutions #HalfTubeCover #HeatExchangerShield #halftubeshield #utypehalftubeshield #tubeshieldexporter #Mumbai #Pune #Ahmedabad #Vadodara #Surat #Rajkot #Jamnagar #Bharuch #Ankleshwar #Vapi #Delhi #Faridabad #Ghaziabad #Noida #Gurugram #Chennai #Coimbatore #Tiruchirappalli #Hyderabad #Visakhapatnam #Vijayawada #Bangalore #Mangalore #Mysore #Kolkata #Durgapur #Asansol #Bhubaneswar #Rourkela #Raipur #Bhilai #Bilaspur #Nagpur #Nashik #Aurangabad #Indore #Bhopal #Jabalpur #Kanpur #Lucknow #Varanasi #Jaipur #Kota #Udaipur #Jodhpur #Chandigarh #Ludhiana #Jalandhar #Haridwar #Dehradun #Agra #Meerut #Aligarh #Moradabad #Bareilly #Mathura #Gwalior #Rewa #Satna #Sagar #Ujjain #Ratlam #Solapur #Kolhapur #Amravati #Akola #Jalgaon #Latur #Sangli #Nanded #Gandhinagar #Bhavnagar #Mehsana #Surendranagar #Junagadh #Nadiad #Nizamabad #Karimnagar #Warangal #Kurnool #Nellore #Tirupati #Salem #Erode #Madurai #Tirunelveli #Thoothukudi #Belgaum #Hubli #Tumkur #Hassan #Cuttack #Sambalpur #Jamshedpur #Ranchi #Dhanbad #Patna #Gaya #Muzaffarpur

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Half Round Straight Tube Shield

Half Round Tube Shield Ladhani Metal Corporation manufactures Cr25Ni20 Half Round Straight Tube Shields for use in high-temperature industrial environments where resistance to oxidation, carburization, and thermal fatigue is critical. Cr25Ni20 is a heat-resistant alloy with a high chromium (25%) and nickel (20%) content, offering excellent stability under prolonged exposure to high heat and corrosive flue gases. This alloy is widely used in boilers, reformers, waste heat recovery systems, and thermal process units. Cr25Ni20 Half Round Straight Tube Shield The Cr25Ni20 Half Round Straight Tube Shield is precisely shaped to fit the outer surface of straight heat exchanger or boiler tubes. It forms a durable, semi-cylindrical layer of protection against high-temperature scaling, tube thinning, and erosion caused by particulate-laden flue gas. The shield enhances tube longevity in radiation zones and areas prone to direct flame or high-velocity gas flow. Its excellent thermal shock resistance also makes it suitable for cyclic heating and cooling conditions. Ladhani Metal Corporation is a leading manufacturer, supplier, and exporter of Cr25Ni20 Half Round Straight Tube Shields, delivering robust thermal shielding solutions for critical tube protection. Material Grade Cr25Ni20 – High chromium-nickel heat-resistant alloy Chemical Composition of Cr25Ni20 • Carbon (C): ≤ 0.08% • Silicon (Si): ≤ 1.5% • Manganese (Mn): ≤ 2.0% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.030% • Chromium (Cr): 24.0 – 26.0% • Nickel (Ni): 19.0 – 22.0% • Iron (Fe): Balance Uses • Protection of boiler tubes in radiant and convection zones • Straight tube shielding in reformers and furnace outlets • High-temperature air and gas heater shielding • Application in coal gasification and petrochemical furnaces • Tube erosion prevention in thermal incineration units Features • Excellent high-temperature performance – Operates reliably above 1000°C • Resistant to oxidation and scale – Maintains surface integrity in oxidizing environments • Superior creep strength – Suitable for long-term service under thermal stress • Effective in carburizing atmospheres – Ideal for furnaces and gas reactors • Thermal fatigue resistance – Withstands repeated heating and cooling cycles • Custom fabrication – Available in multiple lengths, thicknesses, and diameters Applications • power generation boilers – Radiant zone tube protection • thermal cracking units – Resistant to flame impingement and high gas velocity • waste heat recovery boilers – Prolongs tube life in high-ash flue gas areas • fertilizer plants – Used in ammonia reformer tube protection • metallurgical furnaces – Shields exposed tubes in extreme temperature cycles Conclusion Cr25Ni20 Half Round Straight Tube Shields from Ladhani Metal Corporation offer outstanding durability and heat resistance, making them ideal for straight tubes operating in the most demanding high-temperature applications. Their high chromium and nickel content ensures reliable service where oxidation, erosion, and thermal cycling are a concern. For custom sizes, specifications, or technical consultations, contact Ladhani Metal Corporation. #Mumbai #Pune #Ahmedabad #Vadodara #Surat #Rajkot #Jamnagar #Bharuch #Ankleshwar #Vapi #Delhi #Faridabad #Ghaziabad #Noida #Gurugram #Chennai #Coimbatore #Tiruchirappalli #Hyderabad #Visakhapatnam #Vijayawada #Bangalore #Mangalore #Mysore #Kolkata #Durgapur #Asansol #Bhubaneswar #Rourkela #Raipur #Bhilai #Bilaspur #Nagpur #Nashik #Aurangabad #Indore #Bhopal #Jabalpur #Kanpur #Lucknow #Varanasi #Jaipur #Kota #Udaipur #Jodhpur #Chandigarh #Ludhiana #Jalandhar #Haridwar #Dehradun #Agra #Meerut #Aligarh #Moradabad #Bareilly #Mathura #Gwalior #Rewa #Satna #Sagar #Ujjain #Ratlam #Solapur #Kolhapur #Amravati #Akola #Jalgaon #Latur #Sangli #Nanded #Gandhinagar #Bhavnagar #Mehsana #Surendranagar #Junagadh #Nadiad #Nizamabad #Karimnagar #Warangal #Kurnool #Nellore #Tirupati #Salem #Erode #Madurai #Tirunelveli #Thoothukudi #Belgaum #Hubli #Tumkur #Hassan #Cuttack #Sambalpur #Jamshedpur #Ranchi #Dhanbad #Patna #Gaya #Muzaffarpur #TubeShield #HalfTubeShield #SSHalfRoundShield #BoilerTubeShield #BoilerShield #TubeProtection #Tubeshieldmanufacturer #BoilerTubeProtection #SSTubeShield #MetalIndustry #SteelFabrication #IndustrialShielding #SS304Shield #SS316Shield #StainlessSteelShield #WeldOnShield #WeldedTubeShield #TubeCladding #BoilerTubeSleeve #TubeSleeve #MetalFabrication #PowerPlantSupplies #RefineryEquipment #ProcessIndustry #MetalComponent #TubeShieldForBoilers #BoilerParts #SteelSolutions #TubeShieldManufacturer #TubeShieldSupplier #SSShielding #IndustrialTubeShield #BoilerTubeGuard #CustomMetalParts #SteelIndustryIndia #MetalEngineering #HeavyIndustrySupply #StainlessSteelIndia #SteelExporters #MetalComponentExport #FabricatedProducts #SteelDealer #IndustrialSupplyIndia #BoilerTubeFittings #TubeShieldingSolutions #HalfTubeCover #HeatExchangerShield #halftubeshield #utypehalftubeshield

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Half Round Straight Tube Shield

Half Round Tube Shield Ladhani Metal Corporation manufactures precision-engineered Half Round Tube Shields designed to protect straight sections of boiler and heat exchanger tubes from wear, erosion, scaling, and thermal degradation. These shields are essential in areas where tubes are exposed to high-velocity gas flow, ash impact, or corrosive atmospheres. Their half-round, semi-cylindrical structure allows secure and quick installation on straight tube surfaces without the need for disassembly or major downtime. Half Round Straight Tube Shield The Half Round Straight Tube Shield is designed specifically to protect straight runs of boiler or exchanger tubes in high-temperature, corrosive, and abrasive service environments. These shields act as a barrier between the process medium and the tube surface, reducing the risk of tube thinning, cracking, and premature failure. Fabricated from a variety of stainless steels and heat-resistant alloys, the shields are available in multiple grades to suit varying application demands . Ladhani Metal Corporation is a trusted manufacturer, supplier, and exporter of Half Round Straight Tube Shields, offering customizable shielding solutions for a wide range of thermal process equipment and conditions. Available Material Grades • Stainless Steels: SS 304, 304L, 310, 310S, 316, 316L, 410, 420, 430 • Heat-Resistant Alloys: 1Cr13, 1Cr18Ni9Ti, Cr25Ni20, 1Cr25Ni20Si2, Cr23Ni13, 1Cr20Ni14Si2, Inconel 600, and others Typical Chemical Composition (example – SS 304) • Carbon (C): ≤ 0.08% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 18.0 – 20.0% • Nickel (Ni): 8.0 – 10.5% • Iron (Fe): Balance Applications: Designed for use in systems where straight tube lengths are exposed to hot, corrosive gases, ash particles, or scaling environments. Uses • Protection of straight boiler tubes in high-temperature zones • Shielding of exchanger tubes in oil refineries and chemical plants • Surface protection in economizers, superheaters, and reheaters • Applied in Waste Heat Recovery Boilers (WHRBs) and HRSGs • Suitable for utility boilers in thermal and captive power plants Features • Corrosion-resistant – Manufactured from stainless steels and alloys suited for chemical and high-heat environments • Thermal stability – Capable of withstanding prolonged exposure to high temperatures without deformation • Wear protection – Prevents tube erosion from fly ash, flue gas, and thermal cycling • Precise fitment – Custom-bent and sized to match tube diameter and length requirements • Easy installation – Can be clamped, welded, or banded with minimal downtime • Custom options – Available in various lengths, wall thicknesses, and alloy choices Applications • thermal power plants – Protects straight tubes from scale buildup and gas impingement • petrochemical refineries – Used in process heaters and tube exchangers to combat high-temperature corrosion • WHRB systems – Applied in exhaust zones to preserve tube integrity • chemical processing units – Offers reliable protection in corrosive steam and flue environments • pulp and paper industry – Shields recovery boiler tubes from ash erosion and chemical attack Conclusion The Half Round Straight Tube Shield by Ladhani Metal Corporation – manufacturer, supplier, and exporter – provides robust protection for straight tube sections in boilers, heat exchangers, and process heaters. With a range of alloy options and custom-fit configurations, these shields enhance the durability and efficiency of heat transfer systems operating in corrosive, abrasive, or high-thermal-stress environments. For technical guidance, size customization, or pricing, contact Ladhani Metal Corporation.

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U Type Inner Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are engineered to protect the surfaces of boiler tubes, superheaters, and heat exchanger coils from high-temperature corrosion, erosion, slag deposition, and scaling. Widely used in power generation, petrochemical, and industrial processing systems, these shields are fabricated with a half-round profile that allows quick installation over curved or straight tube surfaces, extending service life and minimizing repair and replacement needs. Cr23Ni13 U Type Inner Half Round Tube Shield The Cr23Ni13 U Type Inner Half Round Tube Shield is manufactured from a chromium-nickel austenitic alloy known for its excellent high-temperature resistance, structural stability, and corrosion resistance. It performs reliably under continuous thermal exposure and is well-suited for systems exposed to oxidizing, carburizing, and sulfur-rich gases. The inner U-type configuration is designed specifically to shield the inner arc of U-bend tubes, which are more susceptible to localized turbulence, thermal fatigue, and scale formation. • Inner U Type Half Round Tube Shield – Covers the internal curvature of U-bend tubes, providing targeted protection from flue gas erosion, thermal scaling, and corrosion. Ladhani Metal Corporation is a leading manufacturer, supplier, and exporter of Cr23Ni13 U Type Inner Half Round Tube Shields, offering precision-engineered solutions for high-performance thermal and chemical systems. Chemical Composition of Cr23Ni13 – Austenitic Heat-Resistant Steel • Carbon (C): ≤ 0.12% • Manganese (Mn): ≤ 1.50% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.50% • Chromium (Cr): 22.0 – 24.0% • Nickel (Ni): 12.0 – 14.0% • Iron (Fe): Balance Applications: Suitable for continuous exposure to high temperatures in oxidizing and chemically aggressive environments. Ideal for inner bend protection in return coil systems subjected to high thermal load and corrosive gas flow. Uses • Protects inner arcs of U-bend tubes in thermal power plant superheaters, reheaters, and economizers • Installed in WHRBs and HRSGs to resist scale and slag in return bends exposed to flue gas turbulence • Applied in steam reformers, process furnaces, and heat exchangers where inner tube surfaces face corrosive and hot gas impact • Used in chemical reactors and cracking units operating under cyclic thermal and chemical stress • Suitable for long-term protection of curved tubes in industrial combustion and heating equipment Features • High-temperature oxidation resistance – Performs in continuous service above 1000°C • Inner arc shielding – Targets protection for the most erosion-prone and heat-stressed tube area • Corrosion resistance – Withstands exposure to sulfur-rich gases, acidic vapors, and flue gas byproducts • Fabricated to specification – Available in custom sizes and bend radii for a precise fit and stable coverage • Simple installation – Can be secured using clamping, banding, or welding without disrupting the system • Extended service life – Reduces risk of tube failure, minimizes maintenance downtime, and improves system efficiency Applications • thermal and power generation – Protects inner U-bend surfaces from corrosion and erosion in steam circuits • petrochemical processing – Shields return bends in reformers and exchangers from hot process gases • waste heat recovery – Used in curved tubes of WHRBs and HRSGs for inner arc scale protection • chemical industry – Applied in reactors and thermal systems subjected to chemical vapors and high heat • furnace and incineration systems – Effective in resisting slag and gas-induced wear in industrial burners Conclusion The Cr23Ni13 U Type Inner Half Round Tube Shield by Ladhani Metal Corporation – manufacturer, supplier, and exporter – offers dependable inner arc protection for U-bend tubes operating in aggressive thermal and chemical environments. Its high-temperature and corrosion-resistant properties make it ideal for safeguarding critical process tubes across a range of high-performance industrial systems. For technical consultation, customized fabrication, or quotations, please contact Ladhani Metal Corporation.

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