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half round tube shields

What is a Half Round Tube Shield? A Half Round Tube Shield is a specially designed metal cover that fits over the external curvature of tubes or pipes. It is commonly used in boilers, heat exchangers, and various high-temperature piping systems to prevent damage caused by erosion, corrosion, high-velocity gas flow, and thermal fatigue. These shields serve as a first line of defense by absorbing mechanical and chemical wear, thereby significantly extending the life of the underlying tubes. Tube shields are essential in high-stress areas where exposure to combustion gases, ash particles, or high-velocity steam can quickly degrade unprotected surfaces. By preventing direct impact on the base metal, they help reduce operational downtime, lower maintenance costs, and prevent unexpected system failures. In boiler systems, tube shields are especially important to avoid tube thinning and ruptures, ensuring safer and more efficient operation. Product Overview At Ladhani Metal Corporation, we manufacture and supply premium-quality Half Round Tube Shields for a wide range of industrial applications. Our products are known for their dimensional accuracy, durability, and superior resistance to wear and corrosion. Designed for harsh operating environments, our tube shields can be customized in terms of thickness, radius, length, and grade to suit specific operating requirements. Whether you require protection for straight tubes, bends, or special boiler tube configurations, we have a solution tailored for you. Available Grades We manufacture Half Round Tube Shields using high-performance stainless steel and alloy steel grades that are selected based on their mechanical strength, temperature tolerance, and corrosion resistance. Stainless Steel Grades: • SS 304, SS 304L • SS 316, SS 316L • SS 310, SS 310S • SS 410, SS 420, SS 430 Heat-Resistant & Alloy Steel Grades: • 1Cr18Ni9Ti • Cr25Ni20 • 1Cr25Ni20Si2 • Cr23Ni13 • 1Cr20Ni14Si2 • 1Cr13 These materials ensure the shields can withstand aggressive media, thermal cycling, and high-velocity particulate flow without cracking or deforming over time. Types of Half Round Tube Shields We offer various forms of Half Round Tube Shields to match different tube geometries and boiler configurations: • U-Type Half Round Tube Shield Designed to cover both the top and sides of the tube, offering extended protection in U-bend areas where wear is most common. • U-Type Outer Half Round Tube Shield Specifically shaped to shield the outer curvature of U-bend tubes, ideal for areas exposed to direct flame or gas flow. • U-Type Inner Half Round Tube Shield Fits the inner curvature of U-bend tubes to protect against erosion caused by high-velocity media turning around the bend. • Half Round Tube Shield for LTSH Type Custom-made to fit tubes in Low Temperature Super Heater (LTSH) sections, providing protection from ash and flue gases. • Half Round Straight Tube Shield Standard half-round shields used for straight tube sections, offering easy installation and effective protection. • Half Round Tube Shield for R/H Tube Designed for Reheater (R/H) tubes, typically found in high-temperature zones; made from heat-resistant materials. • Half Round Shield for Tube A general-purpose shield suitable for various industrial tubes requiring surface protection. • Half Round Tube Shield for WW Screen Engineered to fit water wall screen tubes, protecting against slagging and high radiant heat. • Half Round Tube Shield for Boiler Tube Specifically designed for boiler applications, these shields reduce wear cau Each type is designed for easy integration into existing boiler or piping systems, whether for repair, reinforcement, or preventive maintenance. Key Features ✔ High Durability – Effectively resists erosion, mechanical abrasion, scaling, and chemical attack ✔ Accurate Half-Round Fit – Custom-formed to ensure close contact and full protection of tube surface ✔ Weld-On or Clip-On Installation – Offers flexibility based on site requirements and installation methods ✔ Custom Sizes Available – Tailored to meet specific pipe diameters, wall thicknesses, and operating conditions ✔ Corrosion & Heat Resistance – Performs reliably under prolonged exposure to high temperatures and corrosive flue gases Conclusion Half Round Tube Shields by Ladhani Metal Corporation provide robust protection for critical tubing in boilers, heat exchangers, and high-temperature piping systems. Manufactured with a focus on performance, longevity, and ease of installation, these shields are a dependable solution for industrial operators aiming to enhance system reliability and reduce unplanned maintenance. 📩 Get in touch with us today for customized solutions, bulk order pricing, or technical consultations tailored to your specific industry requirements.

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Titanium Flanges

DIN 2630 titanium flanges PN 2.5 are low-pressure weld neck flanges manufactured in accordance with the DIN 2630 standard. Designed to handle pressure ratings up to 2.5 bar (36.25 psi), these flanges are ideal for applications that demand lightweight, corrosion-resistant, and high-performance materials in non-critical or low-pressure environments. Made from high-grade titanium alloys such as Grade 2 and Grade 5 (Ti-6Al-4V), these flanges offer outstanding resistance to corrosion, especially in seawater, chlorine-rich, and oxidizing environments. Ladhani Metal Corporation is a leading global manufacturer and supplier of titanium flanges, recognized for engineering excellence and quality assurance. Our DIN 2630 PN 2.5 titanium weld neck flanges are widely used in sectors including marine, desalination, medical equipment, aerospace, and low-pressure chemical processing. With a focus on longevity and material efficiency, Ladhani Metal Corporation delivers flanges that meet stringent international standards for performance and safety. Pressure Rating: • PN 2.5 (2.5 bar / 36.25 psi): Suitable for lightweight, low-pressure systems requiring exceptional corrosion resistance and long service life. Flange Type: • Weld Neck Flanges Designed with a long tapered hub that provides stress reinforcement and reduces turbulence at the pipe connection. Ideal for ensuring structural integrity in precision-engineered piping systems. • Flat Face (FF) Flanges Flat face design allows for even gasket compression and is ideal for mating with cast or softer materials in low-pressure setups. Titanium Grades and Full Composition: Titanium Grade 2 (UNS R50400) • Titanium (Ti): ≥ 98.9% • Iron (Fe): ≤ 0.30% • Oxygen (O): ≤ 0.25% • Carbon (C): ≤ 0.08% • Nitrogen (N): ≤ 0.03% • Hydrogen (H): ≤ 0.015% Applications: Unalloyed titanium with excellent corrosion resistance in oxidizing and mildly reducing environments. Common in marine piping, desalination plants, and chemical systems. Titanium Grade 5 (Ti-6Al-4V / UNS R56400) • Titanium (Ti): Balance • Aluminum (Al): 5.5 – 6.75% • Vanadium (V): 3.5 – 4.5% • Iron (Fe): ≤ 0.40% • Oxygen (O): ≤ 0.20% • Carbon (C): ≤ 0.08% • Nitrogen (N): ≤ 0.05% • Hydrogen (H): ≤ 0.015% Applications: High-strength alloy with superior corrosion resistance. Used in aerospace, offshore equipment, and high-performance medical devices. Applications of DIN 2630 Titanium Flanges PN 2.5: • Marine and Offshore Systems Ideal for saltwater environments and seawater cooling lines due to superior corrosion resistance. • Chemical and Pharmaceutical Equipment Used in low-pressure, high-purity chemical handling systems. • Aerospace and Defense Applied in lightweight structural components where corrosion resistance and strength-to-weight ratio are critical. • Medical and Biomedical Devices Used in non-pressurized piping for medical processing and cleanroom environments. Key Features: • Manufactured according to DIN 2630 standards • PN 2.5 pressure class for non-critical, low-pressure applications • Lightweight and strong titanium construction • Weld neck design for superior mechanical performance • Exceptional corrosion resistance in aggressive environments • Available in titanium Grade 2 and Grade 5 • Flat face option for uniform sealing in sensitive applications • Custom sizes, finishes, and material options available upon request Conclusion: DIN 2630 Titanium Flanges PN 2.5 from Ladhani Metal Corporation offer a premium solution for industries requiring superior corrosion resistance, lightweight performance, and precision-engineered flange components for low-pressure service. Whether for marine, chemical, or high-tech applications, these titanium weld neck flanges deliver long-term reliability and material integrity. Contact Ladhani Metal Corporation for customized specifications, technical support, or detailed pricing.

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Half Round Shield for Boiler Tube

Ladhani Metal Corporation offers SS 310 Half Round Tube Shields designed to protect boiler tubes in power plants, HRSGs, WHRBs, and industrial steam plants. Boiler tubes are subjected to extreme service conditions including high-temperature oxidation, erosive flue gases, and soot blower impact, which can reduce tube thickness and service life. Manufactured from austenitic stainless steel grade SS 310, these shields provide outstanding resistance to high-temperature oxidation, superior strength, and excellent durability under prolonged exposure to elevated temperatures. Function of Boiler Tubes • Transport water or steam through various heating sections of the boiler • Exposed to continuous flue gas erosion, oxidation, and abrasive particles • Require Half Round Tube Shields in soot blower zones and erosion-prone areas Ladhani Metal Corporation manufactures, supplies, and exports SS 310 Half Round Tube Shields in a wide range of sizes, diameters, and thicknesses to meet domestic and international industry requirements. SS 310 Grade Chemical Composition – Austenitic Stainless Steel • Carbon (C): ≤ 0.25% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.50% • Chromium (Cr): 24.00 – 26.00% • Nickel (Ni): 19.00 – 22.00% • Iron (Fe): Balance Applications: Suitable for boiler tubes in thermal power plants, waste heat recovery boilers, HRSGs, and steam systems where tubes are exposed to severe high-temperature conditions and oxidizing atmospheres. Uses • Protects boiler tubes from oxidation, erosion, and thermal stress • Shields against soot blower erosion and high-velocity flue gas streams • Enhances service life of steam circuits and boiler components • Widely used in HRSGs, WHRBs, and industrial boilers operating under extreme thermal cycles Features • Exceptional oxidation resistance up to 1100°C • Excellent mechanical strength at high temperatures • Long-lasting durability in oxidizing and carburizing atmospheres • Engineered for precise fit and ease of installation Applications • Power generation boilers – Protection for superheater and reheater tubes in extreme thermal zones • Waste heat recovery systems – Guards tubes from erosive gas streams and ash deposits • Industrial steam plants – Reliable performance under fluctuating temperature cycles • Petrochemical and refinery heaters – Suitable for high-efficiency and high-temperature sections Conclusion The SS 310 Half Round Tube Shield for Boiler Tubes by Ladhani Metal Corporation ensures long-lasting protection under extreme boiler operating conditions. With high oxidation resistance, mechanical strength, and durability, these shields reduce wear, extend tube service life, and minimize maintenance downtime. Available in export-ready specifications, they are the preferred choice for global power, steam, and process industries. For technical details and supply inquiries, contact Ladhani Metal Corporation. #Mumbai #Pune #Ahmedabad #Vadodara #Surat #Rajkot #Jamnagar #Bharuch #Ankleshwar #Vapi #Delhi #Faridabad #Ghaziabad #Noida #Gurugram #Chennai #Coimbatore #Tiruchirappalli #Hyderabad #Visakhapatnam #Vijayawada #Bangalore #Mangalore #Mysore #Kolkata #Durgapur #Asansol #Bhubaneswar #Rourkela #Raipur #Bhilai #Bilaspur #Nagpur #Nashik #Aurangabad #Indore #Bhopal #Jabalpur #Kanpur #Lucknow #Varanasi #Jaipur #Kota #Udaipur #Jodhpur #Chandigarh #Ludhiana #Jalandhar #Haridwar #Dehradun #Agra #Meerut #Aligarh #Moradabad #Bareilly #Mathura #Gwalior #Rewa #Satna #Sagar #Ujjain #Ratlam #Solapur #Kolhapur #Amravati #Akola #Jalgaon #Latur #Sangli #Nanded #Gandhinagar #Bhavnagar #Mehsana #Surendranagar #Junagadh #Nadiad #Nizamabad #Karimnagar #Warangal #Kurnool #Nellore #Tirupati #Madurai #Tirunelveli #Thoothukudi #Belgaum #Hubli #Tumkur #Sambalpur #Jamshedpur #Ranchi #Dhanbad #Patna #Muzaffarpur#halftubeshield #utypehalftubeshield #tubeshieldexporter #TubeShield #HalfTubeShield #SSHalfRoundShield #BoilerTubeShield #BoilerShield #TubeProtection #Tubeshieldmanufacturer #BoilerTubeProtection #SSTubeShield #MetalIndustry #SteelFabrication #IndustrialShielding #SS304Shield #SS316Shield #StainlessSteelShield #WeldOnShield #WeldedTubeShield #TubeCladding #BoilerTubeSleeve #TubeSleeve #MetalFabrication #PowerPlantSupplies #RefineryEquipment #ProcessIndustry #MetalComponent #TubeShieldForBoilers #BoilerParts #SteelSolutions #TubeShieldManufacturer #TubeShieldSupplier #SSShielding #IndustrialTubeShield #BoilerTubeGuard #CustomMetalParts #SteelIndustryIndia #MetalEngineering #HeavyIndustrySupply #StainlessSteelIndia #SteelExporters #MetalComponentExport #FabricatedProducts #SteelDealer #IndustrialSupplyIndia #BoilerTubeFittings #TubeShieldingSolutions #HalfTubeCover #HeatExchangerShield #HalfRoundReheaterShield #ReheaterTubeShield #BoilerReheaterProtection #PowerPlantTubeShield #BoilerErosionShield #SteamBoilerTubeShield #HighTempTubeShield #BoilerWearProtection

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Titanium Floating Head Heat Exchanger

Product Name: Titanium floating head heat exchanger Material:Titanium Gr2 Structure: Tube heat exchanger Types: Straight tubes, U-tube, kettle, coils etc. Size: Customized Tests: X ray, DP, UT, MT, PMI, helium leak etc. Titanium Tubular heat exchanger One tubeplate of the heat exchanger is connected to the shell with a flange, and the other tubeplate is not connected to the shell, so that the tube is free to expand when heated or cooled. But this tube-plate is connected with a top cover called a floating head. "So this heat exchanger is called a floating head heat exchanger. The advantages are: tube bundle can be pulled out for cleaning; The expansion of the tube bundle is not constrained by the shell, so when both heat transfer when the temperature difference between tube bundle and shell is large, the temperature difference stress will not occur. Its disadvantage is complex structure , high cost. Product Name Titanium floating head heat exchanger Material Titanium Color Original Color Standard GB150 & ASME Stamp Grade Titanium Gr2 Brade Rock Thread Coarse, fine Used Chemical Fluid Vessel Chemical composition (Wt%) ASTM No. Fe max O max N max C max H max Pd Al Bal Grade 2 0.3 0.25 0.03 0.1 0.015 - - Ti Physical Properties (Min) ASTM Grade Alloy Composition Tensile Strength Yield Strength Elongation min % ksi Mpa ksi Mpa Grade 2 Unalloyed Ti ("Pure") 50A -CP2 58 400 40 275 25

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Titanium Clad Steel Tube Plates

Porduct name : Titanium Clad Steel Tube plates Material: Titanium +steel,Titanium+stainless steel etc. Size &Standard: As per client drawing Production Method: Forging,annealing and machining Advantage: Excellent corrosion resistance ability Packing: Plywood case Application: Heat Exchanger, chemical equipment, Pressure Vessel, filter devices, etc. Titanium Clad Steel Tube plates Titanium clad metal can reduce equipment costs exponentially and avoid many defects. The equipment made of titanium steel plate is well resistant to corrosion due to its inner titanium layer and also has strong strength due to its outer steel layer. Two layers of bonding, with good thermal conductivity, overcome thermal stress, thermal fatigue resistance, so that it can work in more severe conditions. Titanium steel clad tube sheet / plate is widely used in storage tanks, towers, heat exchangers and pipelines in petrochemical industry due to its good corrosion resistance and high temperature resistance, which improves the service life of equipment. Compared with the traditional welding method, the heat exchanger made of titanium steel composite tube plate and titanium tube has incomparable advantages. Product name Titanium Clad Steel Tube plates Size Customized Cladding metal: AISI 405,410,410S,429,430,304,309,316 ,321,06Cr13,06Cr13A1, 022Cr17Ti, 06Cr19Ni10, 06Cr18Ni11Ti etc. Base metal: Titanium Gr1 Gr2 Gr3 Gr7 Gr12 Production code ASTM B898, ASME SB898 Edge Treatment Waterjet cutting Applications Petro-chemical, Vacuum Salt Industry, Chlor-alkali, Metallurgical, Food, Light Industry, Medicine, Auto Industry, Electrolytic Aluminum, Fertilizer, Power Industry, Building Materials, Electrolysis Industry, Hydrometallurgy etc. Packing Standard export packing

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Titanium Elliptical Dished Head

Product name:Titanium Elliptical Dished Head Standard: ASME VIII-I, DIN28013 Material: Titanium GR1, GR2 Size: Customized Titanium Hemispherical Dish Head Brand name LHTi Product name Titanium Hemispherical Dish Head Material Titanium & titanium alloy (Grade 1 Grade 2 Grade 7 Grade 12 etc.) Size DN - 100mm : 6000mm (customized size avaliable) Wall Thickness 3mm ~ 300mm (customized thickness available) Process Type Hot pressing, cold pressing, cold spinning Connection Type Butt-welded or threaded Edge Type Bevel, Plain or as required Process of depression Once the plate is cut into a circle (using a circular cutter, laser, plasma or other methods), the resulting plate is formed under the press and will be crowned with the plate by multiple impacts on the whole surface. In order to make different types and diameters of disc ends, a disc press must be equipped with a set of molds with different radii. The serving process is quite slow. Depending on the size and material of the plate, it usually takes several hours. This process can be automated by using a CNC manipulator. It is possible to find a press with CNC, which can handle more than 10 shafts and can run automatically for several hours. In addition to automation, another important factor in the disk making process is speed. The two speed press can greatly increase the output. The punch presses the workpiece continuously. This means that the structure of disc press is easily affected by material fatigue; Therefore, the life of the press designed to save cost may be very short, showing the first crack of the structure in a very short time. The press designed with HPT has better fatigue resistance. This design consists of four main parts: upper beam, lower beam and two columns. The two beams are connected with the column through the hydraulic preload pull rod. Compared with seam welding or bolts, these tie rods can better resist continuous stress, so as to provide more elasticity to the structure. Dished multi center end A special dished end is widely used in truck can body manufacturers: multi center dished end. These disc-shaped ends are usually made of aluminum or stainless steel and are usually made of thin plates up to 6 mm. This thickness allows the formation of multi center dished ends using a technique called hydroforming.

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Gr12 Titanium Hemispherical Head

Product name:Gr12 Titanium Hemispherical Head Standard: ASME VIII-I, DIN28013 Material: GR1, GR2, GR7, GR12 Size: Customized Gr12 Titanium Hemispherical Head Hemispherical head refers to the head composed of half spherical shell and straight edge (cylindrical short joint). The radius of curvature of the spherical shell is equal everywhere and the force is uniform. Compared with other heads, hemispherical heads require the smallest wall thickness under the same internal pressure. At the connection between the spherical shell and the cylinder with the same thickness, the edge stress caused by the change of curvature radius is only 3.1% of the overall membrane stress of the cylinder, which can be ignored. Therefore, the mechanical properties of hemispherical head are the best and the materials used are the most economical. Product name:Gr12 Titanium Hemispherical Head Standard: ASME VIII-I, DIN28013 Material: GR12 Size: Customized MOQ:1PC Spherical head, also known as spherical crown head, is a head formed by the spherical crown part of the spherical shell, including hemispherical head and non folded spherical head. The spherical head has excellent forging, smooth surface, acid and alkali resistance, high temperature resistance, beautiful appearance and strong texture performance. The applicable medium of spherical head is gas, liquid and steam. Spherical heads are used in petroleum, electronics, chemical industry, medicine, textile, food, machinery, construction, nuclear power, aerospace, military and other industries. Precautions for use of spherical head: 1. Carbon steel spherical head will crack in nitrate, ammonia, alkaline sodium and other environments. Explain to eliminate residual stress when ordering head. 2. Stress corrosion cracking of austenitic stainless steel will occur in the specific environment with chloride ions. Select appropriate materials when designing spherical head. 3. For carbon steel vessels requiring hot galvanizing or aluminizing, heat treatment shall be carried out first to remove residual stress Titanium grade 12 pipe (Ti-0.3Mo-0.8Ni) Chemical compositions(weight%,<=) Mo Ni Fe C N 0.2-0.4 0.6-0.9 0.30 0.08 0.03 H O Ti Others Total 0.015 0.25 Remainder 0.10 0.40 Physical properties(>=) Σb Tensile Strength (Mpa) σr0.2 Yield Strength (Mpa) δL0+50mm Elongation (%) ψ Reduction of area (%) 440 345 18

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