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Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-fabricated components used to protect the external surfaces of tubes in boilers, heat exchangers, and high-temperature industrial equipment. These shields are critical for reducing erosion, oxidation, and thermal degradation, particularly in high-temperature zones where process gases, flames, or particulate matter can damage tube integrity over time. 1Cr20Ni14Si2 Half Round Tube Shield The 1Cr20Ni14Si2 Half Round Tube Shield is a semi-cylindrical protective sleeve manufactured from a high-performance austenitic stainless steel alloy consisting of approximately 20% chromium, 14% nickel, and 2% silicon. This alloy is designed for excellent oxidation resistance, carburization resistance, and high-temperature structural stability. The inclusion of silicon significantly enhances the formation of a protective oxide film, making it suitable for use in severe thermal environments such as industrial furnaces, superheaters, and reformers. The shield’s half-round profile is engineered for easy installation over the tube surface, ensuring a tight, durable fit and long-term protection. Chemical Composition of 1Cr20Ni14Si2 – Austenitic Heat-Resistant Stainless Steel • Carbon (C): ≤ 0.15% • Silicon (Si): 1.50 – 2.50% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.030% • Chromium (Cr): 19.0 – 21.0% • Nickel (Ni): 13.0 – 15.0% • Iron (Fe): Balance Uses • Boiler Tube Protection – Shields critical areas of superheater and reheater tubes from oxidation and scale formation under high flue gas temperatures. • Furnace Tube Shielding – Guards against flame impingement, high-temperature corrosion, and mechanical erosion in radiant and convection zones. • Heat Exchanger Cladding – Offers external protection for tubes subjected to thermal shock and corrosive process gases. • Steam Reforming Equipment – Prevents surface degradation of tubes in syngas and hydrogen production systems operating under carburizing conditions. • Waste Heat Boilers and Incinerators – Provides a thermal barrier for tubes exposed to particulate-laden gas flows and fluctuating temperatures. Features • Excellent Oxidation Resistance – High chromium and silicon content form a dense, protective oxide layer for long service in oxidizing environments. • Carburization and Thermal Fatigue Resistance – Suitable for prolonged use in atmospheres containing hydrocarbons, CO, and high radiant heat. • High-Temperature Durability – Retains strength and resists creep deformation at service temperatures up to 1000°C. • Austenitic Microstructure – Offers superior ductility, resistance to cracking under thermal cycling, and excellent metallurgical stability. • Easy Installation – Half-round configuration allows for fast on-site fitment using mechanical clamping or welding, with minimal tube disruption. • Surface Finishing Options – Available in pickled, passivated, or bright annealed finishes for improved corrosion and heat resistance. • Custom Built – Manufactured to meet specific size, thickness, and design requirements for varied industrial applications. Applications • Thermal Power Plants – Used to protect boiler tubes in high-temperature zones like superheaters, economizers, and air preheaters. • Petrochemical and Refining Plants – Deployed in furnace tubes, reformer systems, and transfer line exchangers where oxidation and carburization are concerns. • Waste-to-Energy Systems – Protects boiler and heat recovery tubes from corrosive gas attack and ash erosion in incinerators. • Metallurgical Furnaces – Applied in annealing, forging, and reheating furnaces for protecting tube walls exposed to high heat and corrosive gases. • Cement and Lime Kilns – Shields heat recovery piping and cooler tubes from abrasion and elevated thermal conditions. • Chemical Process Equipment – Guards steam and process tubes in reactors, condensers, and exchangers from scaling and thermal damage. Conclusion The 1Cr20Ni14Si2 Half Round Tube Shield by Ladhani Metal Corporation is engineered to perform reliably in high-temperature, high-corrosion industrial environments. With excellent resistance to oxidation, carburization, and thermal fatigue, this alloy-based shield offers superior performance and longevity for boiler and furnace applications. Its austenitic structure ensures mechanical stability and ductility under extreme conditions, while its precise half-round design enables convenient installation and durable coverage. Custom-built to your project’s specifications, Ladhani Metal Corporation’s tube shields represent a smart investment in system protection, reliability, and long-term efficiency. For technical details, customization options, or a quotation, please contact Ladhani Metal Corporation.

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Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-engineered components used to protect tubes in boilers, heat exchangers, and high-temperature process systems. Designed to reduce tube erosion, oxidation, and thermal fatigue, these shields play a critical role in maintaining the longevity and reliability of industrial equipment in thermally aggressive and corrosive environments. Cr23Ni13 Half Round Tube Shield The Cr23Ni13 Half Round Tube Shield is a semi-cylindrical protective sleeve manufactured from high-alloy stainless steel containing approximately 23% chromium and 13% nickel. This alloy provides excellent resistance to high-temperature oxidation, scaling, and corrosion, particularly in systems operating up to 1000°C. With an austenitic microstructure, Cr23Ni13 exhibits good strength, ductility, and resistance to thermal shock, making it ideal for use in heat-intensive industrial processes. The half-round shape allows for easy installation over existing tubes, creating a strong and secure shield against gas flow, flame impingement, and particulate erosion. Chemical Composition of Cr23Ni13 – Austenitic Heat-Resistant Stainless Steel • Carbon (C): ≤ 0.12% • Silicon (Si): ≤ 1.50% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.040% • Sulfur (S): ≤ 0.030% • Chromium (Cr): 22.0 – 24.0% • Nickel (Ni): 12.0 – 14.0% • Iron (Fe): Balance Uses • Superheater and Reheater Tube Protection – Prevents scaling and oxidation on boiler tubes exposed to high flue gas temperatures in thermal power stations. • Furnace Tube Shielding – Shields radiant and convection tubes from flame impingement, heat distortion, and thermal fatigue in process furnaces. • Heat Exchanger Tubes – Offers external protection against erosion and scaling in petrochemical and refining systems operating with hot gases. • Power and Steam Generation Systems – Used to protect steam tubing from oxidation and surface wear in continuous service at elevated temperatures. • Industrial Kilns and Incinerators – Guards exposed piping in rotary kilns and combustion chambers against corrosive deposits and heat damage. Features • High-Temperature Resistance – Performs reliably in continuous service up to 1000°C, maintaining strength and dimensional stability. • Oxidation and Scaling Protection – Chromium-rich composition creates a protective oxide layer that resists corrosion in oxidizing environments. • Austenitic Microstructure – Provides good mechanical strength, thermal expansion resistance, and excellent ductility under heat cycling. • Precision Half-Round Form – Designed for fast, secure installation over round tubes using welding or clamping techniques. • Durable Construction – Withstands vibration, thermal shock, and erosive gas flow common in industrial boilers and furnaces. • Custom Manufacturing – Offered in various diameters, wall thicknesses, and lengths to match specific application demands. • Optional Finishes – Available in pickled, passivated, or bright annealed surface finishes based on environmental and operational needs. Applications • Thermal and Utility Boilers – Shields superheater and economizer tubes from high-temperature corrosion and ash erosion. • Petrochemical Plants – Used in process heaters and reactors where external tube surfaces are exposed to oxidizing or carburizing atmospheres. • Refineries – Protects tubes in fired heaters and reformers against oxidation and mechanical degradation. • Waste-to-Energy Facilities – Guards boiler tubes from hot flue gas erosion and acidic gas corrosion in incineration systems. • Metallurgical Furnaces – Applied in steel and non-ferrous heat treatment plants to prevent oxidation and scale accumulation. • Cement and Lime Plants – Protects gas ducting and tube banks in preheaters, coolers, and flue recovery systems from abrasive dust and heat exposure. Conclusion The Cr23Ni13 Half Round Tube Shield by Ladhani Metal Corporation offers a reliable and efficient solution for tube protection in high-temperature and oxidizing environments. Its austenitic stainless steel composition ensures superior oxidation resistance, structural integrity, and longevity under continuous thermal stress. Whether used in boilers, furnaces, or reformers, these shields effectively reduce downtime, maintenance costs, and the risk of unexpected tube failures. With flexible customization, quality-controlled fabrication, and proven material performance, Ladhani Metal Corporation remains a trusted supplier of advanced shielding solutions for critical industrial applications. For detailed specifications, customization requests, or to obtain a quote, please contact Ladhani Metal Corporation.

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Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are expertly engineered components designed to extend the life of boiler and heat exchanger tubes by protecting them against high-temperature oxidation, flue gas erosion, and mechanical damage. These shields are essential in power generation, petrochemical, and process industries where tube integrity is critical for system reliability and operational safety. 1Cr18Ni9Ti Half Round Tube Shield The 1Cr18Ni9Ti Half Round Tube Shield is a semi-cylindrical protective cover manufactured from titanium-stabilized stainless steel grade 1Cr18Ni9Ti. This material is equivalent to AISI 321 and is known for its excellent resistance to intergranular corrosion, especially after welding or prolonged high-temperature exposure. The addition of titanium in the alloy stabilizes the microstructure and prevents chromium carbide precipitation, making it ideal for thermal systems operating between 400°C and 900°C. The shield’s half-round design allows for quick and secure installation over existing tubes, providing durable protection in aggressive industrial environments. Chemical Composition of 1Cr18Ni9Ti – Titanium-Stabilized Austenitic Stainless Steel • Carbon (C): ≤ 0.08% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 17.0 – 19.0% • Nickel (Ni): 8.0 – 11.0% • Titanium (Ti): ≥ 5 × C content • Iron (Fe): Balance Uses • Boiler Tube Protection – Guards tubes from high-temperature scaling and corrosion in superheater and reheater sections exposed to combustion gases. • Heat Exchanger Tubing – Reduces risk of thermal fatigue and corrosion in steam or process exchangers operating in elevated temperature zones. • Furnace Tube Shielding – Ideal for protecting radiant and convection zone tubes from oxidation and mechanical wear in refinery and chemical furnaces. • Petrochemical Piping – Prevents tube degradation in reformers, heaters, and gas coolers exposed to carburizing and oxidizing atmospheres. • Power Plant Steam Systems – Shields tubing in HRSGs and utility boilers operating under high-temperature and fluctuating load conditions. Features • Excellent Intergranular Corrosion Resistance – Titanium addition prevents carbide precipitation, making the shield ideal for welded and heat-cycled environments. • High-Temperature Stability – Performs effectively up to 850°C with consistent mechanical strength and oxidation resistance. • Austenitic Structure – Offers good ductility, toughness, and resistance to thermal shock and creep deformation. • Half-Round Precision Fit – Custom-formed to match tube diameters, ensuring tight coverage and easy field installation with clamps or welds. • Corrosion Protection – Withstands acidic flue gases, steam condensates, and other corrosive industrial byproducts. • Finishing Options – Supplied in bright annealed, pickled, or passivated finishes to suit operational and aesthetic needs. • Custom Dimensions – Available in various wall thicknesses, lengths, and diameters to suit different system designs and operating conditions. Applications • Thermal and Nuclear Power Plants – Protects boiler and superheater tubes from high-temperature stress and oxidation in base-load and cyclic operations. • Oil Refineries – Applied in fired heaters and reformers where tube protection from scale and corrosion is essential for system longevity. • Chemical Process Plants – Guards steam and fluid tubes in reactors and exchangers handling acidic or oxidizing media at high heat. • Fertilizer Industry – Shields ammonia converter and steam reforming tubes subjected to repeated thermal cycling. • Waste-to-Energy and Biomass Plants – Prevents erosion and degradation of tubes in flue gas zones with corrosive combustion byproducts. • Heat Recovery Steam Generators – Used in combined-cycle plants to extend the life of high-temperature steam tubing systems. Conclusion The 1Cr18Ni9Ti Half Round Tube Shield by Ladhani Metal Corporation is a superior-grade solution for tube protection in high-temperature, high-pressure, and corrosive industrial environments. Its titanium-stabilized austenitic structure offers outstanding resistance to intergranular corrosion, making it especially effective in welded applications and thermal systems exposed to fluctuating service conditions. Engineered for durability and precision, these shields help reduce maintenance costs, prevent tube failures, and ensure continuous, efficient system performance. With customizable sizes, expert fabrication, and reliable material traceability, Ladhani Metal Corporation is a trusted partner for advanced tube shielding solutions. For technical consultation, application support, or quotation requests, please contact Ladhani Metal Corporation.

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Carbon Steel Flanges

DIN 2627 Carbon Steel flanges PN 400 are high-strength blind flanges designed for use in high-pressure applications across a wide range of industrial systems. Manufactured in accordance with the DIN 2627 standard, these flanges are primarily used to isolate piping systems by sealing off the end of a pipeline or vessel opening. The PN 400 pressure rating (400 bar / 5800 psi) ensures reliable performance under intense pressure and mechanical stress. Carbon steel flanges offer excellent tensile strength, impact resistance, and structural integrity, making them a cost-effective solution for systems where corrosion resistance is not the primary concern. Typically used in applications involving water, steam, oil, and gas, DIN 2627 carbon steel blind flanges are well-suited for power plants, refineries, petrochemical facilities, and general industrial systems. Ladhani Metal Corporation is a trusted global manufacturer and exporter of carbon steel flanges, producing components that meet rigorous international standards for material quality, dimensional accuracy, and pressure containment. Pressure Rating: • PN 400 (400 bar / 5800 psi): Suitable for extremely high-pressure systems in industrial pipelines and mechanical installations. Flange Type: • Blind Flanges Solid, non-bored flanges used to terminate flow or provide system isolation. Commonly used for pressure testing, maintenance access, and future expansion. • Flat Face (FF) Flanges Flat sealing surfaces designed for use with full-face gaskets and flat-faced mating flanges. Promotes even bolt loading and effective sealing under high-pressure conditions. Carbon Steel Grades and Composition: ASTM A105 (Forged Carbon Steel) • Carbon (C): ≤ 0.35% • Manganese (Mn): 0.60 – 1.05% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.040% • Silicon (Si): 0.10 – 0.35% Applications: Commonly used for high-temperature and high-pressure systems. Ideal for oil and gas, steam, and hydraulic systems. ASTM A350 LF2 (Low-Temperature Carbon Steel) • Carbon (C): ≤ 0.30% • Manganese (Mn): 0.60 – 1.35% • Silicon (Si): 0.15 – 0.30% • Nickel (Ni): ≤ 1.0% Applications: Suitable for sub-zero temperature services such as cryogenic systems, LNG processing, and cold-weather pipelines. Applications of DIN 2627 Carbon Steel Flanges PN 400: • Oil and Gas Transmission Lines Used in pipeline systems and refineries handling hydrocarbons under high pressure. • Steam and Power Generation Plants Ideal for high-pressure steam lines, condensate systems, and boiler feedwater applications. • Petrochemical and Chemical Industries Suitable for handling neutral and non-aggressive chemical fluids and process gases. • Water Treatment and Pumping Stations Used in high-pressure water systems, including pumping stations, pressure regulators, and testing units. • Heating, Ventilation, and Air Conditioning (HVAC) Employed in high-pressure chilled water and steam systems for industrial facilities. • General Manufacturing and Engineering Systems Reliable for structural piping systems in factories and mechanical installations. Key Features: • Compliant with DIN 2627 specifications • PN 400 pressure rating for ultra-high-pressure systems • Blind flange design allows for system isolation and pressure containment • Flat face design compatible with full-face gaskets and flat mating surfaces • Manufactured from forged carbon steels like ASTM A105 and A350 LF2 • Excellent strength, ductility, and impact resistance • Economical and durable for non-corrosive environments • Widely used across oil and gas, power, chemical, and water treatment sectors • Custom sizes, pressure classes, surface coatings, and face types available upon request Conclusion: DIN 2627 Carbon Steel Flanges PN 400 from Ladhani Metal Corporation are engineered for high-performance applications requiring strength, pressure retention, and reliability in demanding industrial environments. Whether used in power plants, oil pipelines, or steam systems, these flanges provide durable and cost-effective sealing for critical operations. Contact Ladhani Metal Corporation for product specifications, technical support, or custom solutions tailored to your piping system requirements.

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Titanium Flanges

DIN 2627 Titanium Flanges PN 400 are high-integrity blind flanges manufactured from corrosion-resistant titanium alloys, engineered for extreme pressure applications. These flanges conform to the DIN 2627 standard and are specifically designed to close the end of a piping system, providing a reliable, leak-tight seal. With a pressure rating of PN 400 (400 bar / 5800 psi), these titanium blind flanges are ideal for high-pressure systems operating in chemically aggressive or high-temperature environments. Ladhani Metal Corporation is a globally recognized manufacturer and exporter of titanium flanges, offering top-quality components that comply with stringent international specifications. The DIN 2627 PN 400 titanium flanges are especially suited for high-demand sectors where superior material performance is essential under extreme mechanical and corrosive conditions. Pressure Rating: • PN 400 (400 bar / 5800 psi): Designed for ultra-high-pressure systems requiring secure isolation and sealing. These flanges ensure operational safety and long-term durability in critical gas, fluid, or chemical applications. Flange Type: • Blind Flanges These solid disk flanges are used to terminate the flow in a pipeline or vessel and can be easily removed for inspection or system modification. They are essential in high-pressure systems for ensuring tight sealing without any flow path. • Flat Face (FF) Flanges Utilized with full-face gaskets and flat mating surfaces, flat face blind flanges distribute bolt load evenly to prevent flange deformation, particularly when paired with brittle or non-metallic components. Titanium Grades and Composition: Titanium Grade 2 (UNS R50400) Composition: • Titanium (Ti): ≥ 98.5% • Trace Elements: Iron (Fe), Oxygen (O), Carbon (C), Nitrogen (N), Hydrogen (H) Applications: Grade 2 titanium offers excellent corrosion resistance, good ductility, and weldability, making it suitable for high-pressure chemical processing, marine systems, and water treatment environments. Titanium Grade 5 (Ti-6Al-4V, UNS R56400) Composition: • Titanium (Ti): Balance • Aluminum (Al): 5.5 – 6.75% • Vanadium (V): 3.5 – 4.5% Applications: Grade 5 titanium delivers superior tensile strength and resistance to fatigue, high temperatures, and corrosion. It is the preferred material for aerospace, defense, offshore drilling, and pressurized chemical applications requiring durability under extreme conditions. Applications of DIN 2627 Titanium Flanges PN 400: • High-Pressure Chemical and Petrochemical Systems Used to terminate pipelines in systems transporting reactive or corrosive chemicals under high pressure. • Offshore Oil and Gas Platforms Ideal for sealing high-pressure flowlines and isolation points exposed to seawater and mechanical stress. • Aerospace Hydraulic and Fuel Systems Applied in high-performance systems requiring lightweight, pressure-resistant sealing. • Marine Engineering and Subsea Installations Deployed in subsea structures and marine piping where both high pressure and chloride-induced corrosion are concerns. • Nuclear and Power Generation Suited for extreme environments involving radioactive, corrosive, or high-temperature media. • Industrial Process Systems Used in closed-loop systems, autoclaves, reactors, and high-pressure vessels. Key Features: • Manufactured according to DIN 2627 specifications • PN 400 pressure rating for ultra-high-pressure environments • Exceptional corrosion resistance in seawater and chemical exposure • Titanium Grade 2 and Grade 5 options for specific strength and application needs • Blind flange design for secure system termination • Flat face flanges ensure optimal gasket compatibility and load balance • High strength-to-weight ratio and long service life • Suitable for offshore, aerospace, chemical, and power industries • Custom configurations, sizes, and finishes available upon request Conclusion: DIN 2627 Titanium Flanges PN 400 by Ladhani Metal Corporation are engineered to meet the highest standards of performance in ultra-high-pressure systems. Whether in offshore drilling, aerospace, or advanced chemical processes, these flanges offer unmatched reliability, corrosion resistance, and structural integrity. Contact Ladhani Metal Corporation for technical guidance, material selection, or customized solutions for your specific project needs.

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Monel Flanges

DIN 2568 Monel Flanges PN 64 are high-integrity threaded flanges manufactured from corrosion-resistant Monel alloys, designed to perform reliably under high pressure and in highly corrosive environments. Built in accordance with DIN 2568 standards, these flanges offer outstanding resistance to seawater, acids, and alkalis, while maintaining high mechanical strength and thermal stability. They are ideally suited for use in marine, chemical, oil and gas, and offshore applications where both durability and corrosion performance are critical. Ladhani Metal Corporation is a recognized manufacturer and exporter of Monel flanges, offering components that conform to global industry specifications. The threaded design facilitates easy, weld-free installation and disassembly, making them ideal for systems requiring frequent maintenance or rapid assembly in corrosive environments. Pressure Rating: • PN 64 (64 bar / 928 psi): Specially engineered for high-pressure systems exposed to aggressive chemical environments, ensuring mechanical integrity and long service life. Flange Types: • Threaded (Screwed) Flanges Enable efficient, non-welded installation and maintenance in high-corrosion environments. • Raised Face (RF) Flanges Improve gasket sealing performance in systems with pressure and temperature variations. • Flat Face (FF) Flanges Suited for connections with flat-faced components, ensuring uniform gasket load distribution. • Forged Threaded Flanges Provide enhanced strength, dimensional precision, and resistance to corrosion. • Custom-Machined Flanges Available in a variety of sizes, pressure ratings, and Monel grades to suit specific application needs. Available Monel Grades and Composition: 1. Monel 400 (UNS N04400) Composition: • Nickel (Ni): ≥ 63.0% • Copper (Cu): 28.0 – 34.0% • Iron (Fe): 2.0 – 2.5% • Manganese (Mn): ≤ 2.0% Applications: Commonly used in marine engineering, chemical processing, and hydrocarbon systems for its excellent resistance to saltwater, hydrofluoric acid, and stress corrosion cracking. 2. Monel K500 (UNS N05500) Composition: • Nickel (Ni): ≥ 63.0% • Copper (Cu): 27.0 – 33.0% • Aluminum (Al): 2.3 – 3.15% • Titanium (Ti): 0.35 – 0.85% Applications: Ideal for high-strength applications such as pump shafts, marine fasteners, and heat exchangers, combining the corrosion resistance of Monel 400 with increased hardness and tensile strength. Applications of DIN 2568 Monel Flanges: • Marine and Offshore Systems Used in seawater piping, ballast systems, and marine heat exchangers. • Chemical and Petrochemical Plants Resistant to acidic and alkaline media in processing plants and reactors. • Oil and Gas Industry Applied in sour gas service, separators, and wellhead systems. • Power Generation Installed in condensers, boilers, and cooling systems exposed to aggressive fluids. • Aerospace and Heat Treatment Suitable for exhaust systems, fixtures, and salt bath environments. Key Features: • Conforms to DIN 2568 standard • Rated for PN 64 high-pressure service • Exceptional resistance to seawater, acids, and alkalis • High strength, ductility, and fatigue resistance • Threaded design allows for fast, weld-free installation and disassembly • Supplied with test certificates, material traceability, and quality documentation • Available with custom machining, finishing, and dimensional options Conclusion: DIN 2568 Monel Flanges PN 64 from Ladhani Metal Corporation offer an optimal solution for high-pressure systems operating in chemically aggressive or marine environments. With superior mechanical performance and corrosion resistance, Monel 400 and K500 flanges provide long-lasting service life in demanding applications. For technical support, grade selection, or custom orders, contact Ladhani Metal Corporation today

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Carbon Steel Flanges

DIN 2566 carbon steel flanges PN 16 are durable and cost-effective threaded flanges designed for medium-pressure piping systems. Manufactured according to DIN 2566 standards, these flanges offer reliable, weld-free connections suitable for a wide range of industrial applications. Their threaded design ensures easy installation and removal, especially in setups requiring frequent maintenance or modifications. Ladhani Metal Corporation is a leading manufacturer and exporter of carbon steel flanges, delivering precision-engineered components with high mechanical strength, toughness, and machinability. DIN 2566 carbon steel flanges are widely used across industries such as oil & gas, power generation, construction, and water treatment. Flange Types: • Threaded (Screwed) Flanges: Enable fast, non-welded assembly—ideal for maintenance-driven or temporary systems. • Raised Face (RF) Flanges: Improve gasket sealing by focusing pressure on a smaller contact area. • Flat Face (FF) Flanges: Commonly used with cast iron or non-metallic equipment in low-to-medium pressure systems. • Forged Threaded Flanges: Provide enhanced strength, impact resistance, and dimensional accuracy. • Custom-Machined Flanges: Made to customer specifications including pressure class, size, or material variant. Available Carbon Steel Grades and Composition: 1. ASTM A105 (Forged Carbon Steel) • Carbon (C): ≤ 0.35% • Manganese (Mn): 0.60 – 1.05% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.040% • Silicon (Si): 0.10 – 0.35% Applications: Used in ambient and high-temperature pressure systems, including pipelines, valves, and pressure vessels. 2. ASTM A350 LF2 (Low-Temperature Carbon Steel) • Designed for increased impact resistance at low temperatures. • Offers good weldability and strength retention in cryogenic or sub-zero conditions. Applications: Ideal for cold weather installations such as gas processing, refrigeration lines, and cryogenic piping systems. Applications of DIN 2566 Carbon Steel Flanges: • Oil & Gas Industry: Used in pipelines, compressor units, and flow control systems • Petrochemical Plants: Handles hydrocarbons and other industrial fluids • Power Plants: Suitable for steam, gas, and cooling water pipelines • Water & Wastewater Treatment: Cost-effective for fluid handling and filtration lines • Structural & Mechanical Systems: Common in HVAC, infrastructure, and general engineering Key Features: • Manufactured to DIN 2566 standard with PN 16 pressure rating • High tensile strength, ductility, and resistance to wear • Economical and versatile for general-purpose applications • Threaded design for quick, weld-free installation • Compatible with coatings and protective treatments • Supplied with test certificates, inspection reports, and full material traceability Conclusion: DIN 2566 carbon steel flanges PN 16 from Ladhani Metal Corporation are a dependable and budget-friendly solution for medium-pressure piping systems. Known for their mechanical strength, reliability, and ease of installation, these flanges are engineered to perform in a wide variety of industrial environments. For detailed specifications, customization, or large-volume orders, contact Ladhani Metal Corporation today.

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Carbon Steel Flanges

Ladhani Metal Corporation is a leading manufacturer and exporter of DIN 2565 carbon steel flanges, designed to provide strong, reliable, and cost-effective connections in low-pressure piping systems. Manufactured in accordance with DIN 2565 standards and available in PN 6 pressure rating, these threaded flanges are ideal for non-welded piping setups, especially in maintenance-friendly or temporary installations. Carbon steel flanges offer a combination of durability, toughness, and affordability. Their versatility makes them a widely preferred choice across industries such as oil and gas, construction, power generation, water treatment, and general engineering applications. Flange Types: • Threaded (Screwed) Flanges: Designed for quick assembly without welding, ideal for applications requiring frequent dismantling or modifications. • Raised Face (RF) Flanges: Helps create a tighter seal by concentrating pressure on the gasket, minimizing leakage. • Flat Face (FF) Flanges: Commonly used with cast iron or non-metallic components in low-pressure pipelines. • Forged Threaded Flanges: Forged for superior strength, impact resistance, and dimensional accuracy. • Custom-Machined Flanges: Tailored to meet specific customer requirements in terms of pressure class, dimensions, or material properties. Available Carbon Steel Grades and Composition: 1. ASTM A105 (Forged Carbon Steel) o Carbon (C): ≤ 0.35% o Manganese (Mn): 0.60 – 1.05% o Phosphorus (P): ≤ 0.035% o Sulfur (S): ≤ 0.040% o Silicon (Si): 0.10 – 0.35% Applications: Widely used in pressure systems at ambient and higher temperatures. Suitable for oil & gas pipelines, valves, and pressure vessels. 2. ASTM A350 LF2 (Low Temperature Carbon Steel) o Designed for low-temperature service with added toughness and impact resistance. Applications: Used in cryogenic and sub-zero temperature systems, such as gas processing and cold storage piping. Applications of DIN 2565 Carbon Steel Flanges: • Oil & Gas Industry: Used in pipelines, valve connections, and flow systems. • Petrochemical and Refineries: Suitable for systems transporting hydrocarbons and chemicals. • Power Plants: Applied in steam, gas, and cooling water systems. • Water and Wastewater Treatment: Durable and cost-effective for fluid transport. • Structural and General Engineering: Commonly used in infrastructure, HVAC, and mechanical systems. Key Features: • Manufactured to DIN 2565 standard with PN 6 pressure rating • High mechanical strength with good ductility and toughness • Economical option for general-purpose piping systems • Easily machinable, weldable (if needed), and suitable for coatings • Delivered with test certificates, inspection reports, and material traceability Conclusion: DIN 2565 carbon steel flanges from Ladhani Metal Corporation offer dependable performance and excellent value across a wide range of applications. Known for their strength, versatility, and cost-effectiveness, these flanges are engineered to meet demanding project requirements. With strict quality control and precision manufacturing, our carbon steel flanges deliver consistent results for industrial and commercial systems. For specifications, custom requests, or bulk orders, get in touch with Ladhani Metal Corporation today.

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Super Duplex flanges

DIN 2545 Super Duplex flanges are specifically designed to offer outstanding strength and resistance to corrosion, especially in highly aggressive environments. Ladhani Metal Corporation supplies these high-performance flanges made from super duplex stainless steel, combining the advantages of both austenitic and ferritic structures to achieve superior mechanical properties and exceptional resistance to pitting, crevice corrosion, and stress corrosion cracking. With a pressure rating of PN 40, these flanges can withstand pressures up to 40 bar, ensuring reliable and safe performance in demanding applications such as offshore oil and gas, chemical processing, and marine industries. Types of DIN 2545 Super Duplex Flanges: Flat Face Flanges (FF) – These flanges have a flat sealing surface, suitable for low-pressure systems where uniform distribution of sealing force is needed. Raised Face Flanges (RF) – These flanges feature a raised area around the bolt holes, providing higher sealing pressure and better performance in higher-pressure environments. Ring-Type Joint (RTJ) Flanges – Designed with a groove to accommodate a metal sealing ring, these flanges are ideal for use in high-pressure and high-temperature systems. Grades and Chemical Composition: Super Duplex 2507 (UNS S32750) Chemical Composition: Chromium (Cr): 25% Nickel (Ni): 7% Molybdenum (Mo): 4% Nitrogen (N): 0.27% Iron (Fe): Balance This composition provides a remarkable combination of properties: Corrosion Resistance: Excellent protection against pitting, crevice corrosion, and stress corrosion cracking, even in environments containing chlorides or other aggressive chemicals. High Strength: The high molybdenum and nitrogen content enhance both the strength and corrosion resistance of the material, making it ideal for applications in highly corrosive, high-pressure environments. Ductility and Toughness: Despite its high strength, Super Duplex 2507 maintains good ductility, which is crucial Super Duplex 2507 is a high-alloy material known for its exceptional resistance to chloride stress corrosion cracking, pitting, and crevice corrosion. It is used in the most demanding applications, including offshore and subsea oil and gas, where high pressures and harsh environments are common. The enhanced molybdenum and nitrogen content provide superior mechanical strength and corrosion resistance. PN 40 Pressure Rating: The "PN" rating indicates the flange's pressure capacity. With PN 40, the flange is rated to handle pressures up to 40 bar, making it suitable for high-pressure applications where reliability and leak-free connections are essential. Applications: DIN 2545 Super Duplex flanges with PN 40 are widely used in industries that require superior performance under extreme conditions. Common applications include: Oil and Gas Industry: Offshore Platforms and Subsea Pipelines: Super duplex flanges are commonly used in offshore oil and gas platforms where exposure to seawater and harsh conditions requires materials with superior resistance to corrosion. Downhole Equipment: These flanges are ideal for equipment used in oil extraction, such as wellhead connections, blowout preventers, and pipeline systems under high pressure. Chemical and Petrochemical Industry: High-Pressure Reactors and Heat Exchangers: Super duplex flanges are essential in systems handling aggressive chemicals, such as acids, alkalis, and chloride-containing compounds, where both high strength and corrosion resistance are critical. Pipelines for Petrochemical Transport: Used in the transportation of petrochemicals and refined products, offering durability against corrosive chemicals and high temperatures. Marine and Offshore Applications: Seawater Cooling Systems: The excellent corrosion resistance of super duplex steel makes these flanges ideal for marine cooling systems, including seawater pumps and piping systems on ships and offshore platforms. Desalination Plants: Super duplex flanges are used in seawater desalination systems, where they help resist the corrosive effects of saltwater. Power Generation Industry: Nuclear and Fossil Fuel Plants: Super duplex flanges are employed in high-pressure steam lines, cooling systems, and heat exchangers where both strength and resistance to corrosion and erosion are necessary. Geothermal Energy Systems: Used in geothermal plants where high-temperature, aggressive fluids may cause corrosion, super duplex flanges ensure long-lasting performance. Conclusion: Ladhani Metal Corporation ensures that each Super Duplex flange meets stringent quality standards and is manufactured to exact specifications, ensuring durability and long-lasting performance in the most challenging environments. #din2545 #din2545flanges #din2545superduplexflanges #flanges

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