DIN 2567 duplex flanges PN 25 and PN 40 are high-performance threaded flanges manufactured according to DIN 2567 standards, specifically engineered for applications requiring superior strength, corrosion resistance, and long service life in aggressive environments. These flanges are ideal for medium to high-pressure systems and are widely used in industries such as oil & gas, petrochemicals, marine, and wastewater treatment. Ladhani Metal Corporation is a trusted manufacturer and global supplier of duplex flanges, offering precision-machined components designed to withstand stress, temperature fluctuations, and corrosive operating conditions. The threaded configuration enables quick, weld-free assembly, making them suitable for systems requiring routine inspection or maintenance. Pressure Ratings: • PN 25 (25 bar / 362 psi): Suitable for demanding fluid systems operating under moderate to high pressure. • PN 40 (40 bar / 580 psi): Built to handle high-pressure flow systems and aggressive environments, ensuring safety and durability under load. Flange Types: • Threaded (Screwed) Flanges Allow for easy connection and disassembly without welding; ideal for maintenance-accessible systems. • Raised Face (RF) Flanges Enhances gasket performance by focusing sealing pressure in a smaller contact area. • Flat Face (FF) Flanges Common in systems using brittle or non-metallic materials, especially in low-to-medium pressure operations. • Forged Threaded Flanges Deliver greater mechanical strength and improved dimensional accuracy. • Custom-Machined Flanges Offered in customized sizes, pressure classes, and duplex material grades to meet project-specific needs. Duplex Steel Grades and Composition: 1. Duplex 2205 (UNS S31803 / S32205) o Composition:  Chromium (Cr): 21.0 – 23.0%  Nickel (Ni): 4.5 – 6.5%  Molybdenum (Mo): 2.5 – 3.5%  Manganese (Mn): ≤ 2.0%  Nitrogen (N): 0.14 – 0.20%  Carbon (C): ≤ 0.03%  Silicon (Si): ≤ 1.0%  Iron (Fe): Balance Applications: Used in desalination plants, offshore platforms, heat exchangers, and pressure vessels due to its excellent chloride stress corrosion cracking resistance and high mechanical strength. Applications of DIN 2567 Duplex Flanges: • Oil & Gas Industry: Used in pipeline systems, separators, and subsea manifolds • Chemical and Petrochemical Plants: Withstand aggressive chemical exposure, including acids and chlorides • Desalination and Marine Engineering: Excellent performance in saltwater environments • Power Plants: Durable for use in high-pressure steam and cooling water systems • Wastewater Treatment: Corrosion-resistant in sludge, brine, and industrial effluent pipelines • Pulp and Paper Industry: Withstands acidic environments and mechanical abrasion Key Features: • Manufactured as per DIN 2567 standard • Available with PN 25 and PN 40 pressure ratings • High yield strength and stress corrosion cracking resistance • Superior resistance to pitting, crevice corrosion, and chloride-rich environments • Excellent mechanical and fatigue properties under both static and dynamic loading • Supplied with inspection certificates, testing reports, and full material traceability • Compatible with internal linings, coatings, or passivation treatments Conclusion: DIN 2567 duplex flanges PN 25 and PN 40 from Ladhani Metal Corporation are engineered for tough environments where standard stainless steel may fail. With their excellent strength, corrosion resistance, and long-term reliability, these flanges provide a safe and efficient connection solution for critical industrial systems. For detailed specifications, custom requirements, or bulk inquiries, reach out to Ladhani Metal Corporation today.

DIN 2544 Carbon Steel flanges are flanges manufactured according to the DIN 2544 standard, specifically designed for use with carbon steel pipes. Carbon steel is a commonly used material in the manufacturing of flanges due to its strength, durability, and cost-effectiveness. These flanges are widely used in various industries such as oil and gas, chemical processing, power plants, and water treatment, where high strength and reliability are required in medium to high-pressure systems. Key Features: Material: Carbon steel (typically grades like ASTM A105, A350 LF2, and A234 WPB). Pressure Rating (PN 25): These flanges are rated for pressure class PN 25, meaning they can withstand pressures up to 25 bar (2500 kPa). Strength: Carbon steel flanges are known for their high tensile strength, making them suitable for high-pressure applications. Durability: Carbon steel flanges are durable and can withstand harsh operating conditions, such as high temperatures and mechanical stresses. Cost-Effective: Compared to other materials, carbon steel flanges are more affordable, offering a balance between strength, performance, and cost. Types of DIN 2544 Carbon Steel Flanges: Weld Neck Flange (WN): These flanges are used in high-pressure applications where a strong, leak-proof connection is necessary. The flange neck is welded to the pipe, ensuring a secure and reliable joint. Slip-On Flange (SO): These flanges are easy to install by slipping them over the pipe and welding both inside and outside. They are commonly used in low to medium-pressure applications. Blind Flange (BL): These flanges are used to close the ends of pipes, vessels, or other openings, providing a secure seal. Threaded Flange (TH): These flanges are screwed onto the pipe, which eliminates the need for welding. They are ideal for applications where welding is not feasible. Socket Weld Flange (SW): These flanges are designed for smaller pipe sizes, where the pipe is inserted into the socket and welded into place for a secure joint. Grades of Carbon Steel: ASTM A105: A common grade of carbon steel used in flanges, ideal for low- to medium-pressure applications in the oil, gas, and petrochemical industries. It contains approximately 0.35% carbon (C), 0.60-0.90% manganese (Mn), 0.03% phosphorus (P), 0.05% sulfur (S), with the balance being iron (Fe). ASTM A350 LF2: A low-temperature carbon steel that is commonly used in the construction of flanges for applications in low-temperature environments. it includes around 0.30% carbon (C), 1.00-1.50% manganese (Mn), 0.03% phosphorus (P), 0.03% sulfur (S), with the balance being iron (Fe). A234 WPB: A material used for manufacturing carbon steel flanges in piping systems, particularly for use in high-temperature and high-pressure systems.the composition typically consists of 0.30% carbon (C), 1.00-1.20% manganese (Mn), 0.03% phosphorus (P), 0.03% sulfur (S), and the balance being iron (Fe). Pressure Rating (PN 25): PN 25 means the flange is rated to withstand pressures of up to 25 bar (2500 kPa), making it suitable for moderate to high-pressure applications. Summary: DIN 2544 Carbon Steel flanges are strong, durable, and cost-effective components used in various industries, including oil and gas, chemical processing, and power plants. Ladhani Metal Corporation offers a wide variety of carbon steel flanges, including weld neck, slip-on, blind, threaded, and socket weld types, with pressure ratings up to PN 25.

DIN 2544 Monel flanges are flanges manufactured according to the DIN 2544 standard, specifically designed for use with Monel alloys. Monel is a high-performance nickel-copper alloy known for its outstanding corrosion resistance, particularly in seawater, acids, and alkaline environments. These flanges are widely used in industries such as marine, chemical processing, petrochemical, and other applications that require resistance to aggressive media and high temperatures. Key Features: Material: Monel alloys (typically Monel 400 and Monel K-500). Pressure Rating (PN 25): These flanges are rated for pressure class PN 25, meaning they can handle pressures up to 25 bar (2500 kPa). Corrosion Resistance: Monel alloys offer excellent resistance to corrosion in harsh environments such as seawater and acidic solutions, making them ideal for marine and chemical applications. Strength: Monel alloys exhibit high strength and toughness, retaining their mechanical properties even in elevated temperature environments. Temperature Resistance: Monel alloys maintain integrity and strength even in high-temperature conditions, making them suitable for demanding applications. Types of DIN 2544 Monel Flanges: Weld Neck Flange (WN): These flanges are ideal for high-pressure applications where a reliable, leak-proof connection is required. The neck is welded to the pipe to create a strong joint. Slip-On Flange (SO): These flanges are easy to install by slipping over the pipe, then welding both inside and outside for a secure connection. Blind Flange (BL): Used to seal the ends of pipes, vessels, or other openings, providing a leak-tight closure. Threaded Flange (TH): These flanges are screwed onto the pipe without welding, making them easier to install and remove when needed. Socket Weld Flange (SW): Designed for smaller pipe sizes, where the pipe is inserted into the socket and welded into place for a strong, secure joint. Grades of Monel: Monel 400: A nickel-copper alloy containing 63% nickel and 29% copper, Monel 400 offers excellent resistance to seawater and other corrosive environments. It is commonly used in marine and chemical processing applications. Monel K-500: This alloy is similar to Monel 400 but with added titanium and aluminum for improved strength and hardness. It is used in high-stress environments such as aerospace and marine applications. Pressure Rating (PN 25): PN 25 means the flange is rated to withstand pressures of up to 25 bar (2500 kPa), making it ideal for moderate to high-pressure applications. Summary: DIN 2544 Monel flanges are corrosion-resistant components made from Monel alloys, ideal for use in industries like marine, chemical processing, and petrochemical. Ladhani Metal Corporation offers a variety of Monel flanges, including weld neck, slip-on, blind, threaded, and socket weld types, rated for pressures up to PN 25. With a strong focus on quality and customer service, Ladhani Metal Corporation provides high-performance solutions for industries worldwide.

DIN 2544 Inconel flanges are flanges manufactured according to the DIN 2544 standard, specifically designed for use with Inconel alloys. Inconel is a family of high-performance nickel-chromium-based superalloys that are known for their exceptional strength and resistance to high temperatures and corrosion. These flanges are primarily used in industries that involve extreme conditions such as aerospace, chemical processing, and high-temperature applications. Ladhani Metal Corporation is a prominent supplier and distributor of high-quality industrial products, including DIN 2544 Inconel flanges. The company specializes in offering a wide range of flanges, fittings, and pipes made from high-performance materials such as Inconel, duplex stainless steel, and other super alloys. Key Features: Material: Inconel alloys (typically Inconel 600, 625, or 718). Pressure Rating (PN 25): These flanges are rated for pressure class PN 25, meaning they can handle pressures up to 25 bar (2500 kPa). High Temperature Resistance: Inconel alloys are well-suited for high-temperature environments, maintaining strength and stability even at temperatures above 1000°C (1832°F). Corrosion Resistance: Inconel offers superior resistance to oxidation, corrosion, and carburization, particularly in high-temperature environments, making them ideal for harsh industrial conditions. Strength: Known for excellent mechanical properties, Inconel alloys retain high tensile and creep-rupture strength even under extreme temperatures. Types of DIN 2544 Inconel Flanges: Weld Neck Flange (WN): Used for high-pressure and high-temperature applications, where a strong, leak-proof joint is essential. Slip-On Flange (SO): Easy to install, these flanges slide over the pipe and are welded both inside and outside. Blind Flange (BL): Used to seal the ends of pipes, vessels, or openings. Threaded Flange (TH): These are screwed onto the pipe without welding, making them easier to remove. Socket Weld Flange (SW): Designed for smaller pipe sizes, where the pipe is inserted into the socket and welded in place. Grades of Inconel: Inconel 600: Contains 72% nickel, 14-17% chromium, and 6-10% iron. It offers excellent resistance to oxidation and carburization at high temperatures, making it ideal for applications in furnace components, heat exchangers, and chemical processing. Inconel 625: A nickel-chromium alloy with added molybdenum and niobium for increased strength and corrosion resistance in marine and chemical environments. It is highly resistant to both oxidation and carburization. Inconel 718: A precipitation-hardenable superalloy with high yield, tensile, and creep-rupture properties at temperatures up to 700°C (1292°F). It is widely used in aerospace, gas turbines, and high-performance engines. Pressure Rating (PN 25): PN 25 means the flange is rated for pressure up to 25 bar (2500 kPa), making it suitable for moderate to high-pressure applications. Summary: DIN 2544 Inconel flanges are robust, high-performance components made from Inconel alloys, designed for use in extremely high-temperature and corrosive environments. They come in various types, These flanges offer excellent resistance to oxidation, corrosion, and high temperatures, making them ideal for demanding applications in aerospace, chemical processing, and high-temperature industries. PN 25 flanges are rated for pressures up to 25 bar.

DIN 2544 Super Duplex Flanges are flanges manufactured according to the DIN 2544 standard in Germany. These flanges are designed for use with super duplex stainless steel, a higher alloyed version of duplex stainless steel that combines the properties of ferritic and austenitic steels. Super duplex steel provides excellent strength, exceptional resistance to corrosion, particularly in aggressive environments, and is ideal for industries like chemical, oil and gas, petrochemical, and marine. Key Features: Material: Super duplex stainless steel (typically Grade 2507). Pressure Rating (PN 25): These flanges are rated for pressure class PN 25, designed to handle a pressure of 25 bar (2500 kPa). Corrosion Resistance: Super duplex steel offers superior resistance to pitting, crevice, and stress corrosion cracking, especially in chloride-rich environments. Strength: It has higher tensile strength and resistance to corrosion compared to standard duplex or austenitic stainless steels. Types of DIN 2544 Super Duplex Flanges: Weld Neck Flange (WN): Commonly used for high-pressure applications where strength and a leak-proof seal are critical. Slip-On Flange (SO): Easier to install, sliding over the pipe and welded both inside and outside. Blind Flange (BL): Used to close the ends of a pipeline or vessel. Threaded Flange (TH): Screwed onto the pipe without welding, allowing for easy removal. Socket Weld Flange (SW): For smaller pipe sizes, where the pipe is inserted into the socket and welded in place. Grades of Super Duplex Stainless Steel: Grade 2507 (Super Duplex): This grade provides exceptional resistance to pitting, crevice corrosion, and stress corrosion cracking. It also offers high strength and good weldability. Chemical Composition of Grade 2507: Carbon (C): ≤ 0.03% Chromium (Cr): 24.0% - 26.0% Nickel (Ni): 6.0% - 8.0% Molybdenum (Mo): 3.0% - 5.0% Manganese (Mn): ≤ 1.2% Silicon (Si): ≤ 1.0% Phosphorus (P): ≤ 0.03% Sulfur (S): ≤ 0.02% Nitrogen (N): 0.20% - 0.30% Iron (Fe): Balance Pressure Rating (PN 25): PN 25 indicates the flange can withstand pressures up to 25 bar (or 2500 kPa). This rating is ideal for systems where moderate to high pressures are involved. Summary: DIN 2544 super duplex flanges are robust, corrosion-resistant components made from super duplex stainless steel, typically used in high-pressure, high-strength, and corrosive environments. They come in various types, including weld neck, slip-on, blind, threaded, and socket weld. The most common material is Grade 2507 super duplex stainless steel, known for its high strength and excellent corrosion resistance. PN 25 flanges are rated for pressures up to 25 bar. #flanges #din2544flanges #din2544superduplexflanges #superduplexflanges

DIN 2544 duplex flanges are a type of flange manufactured according to the DIN 2544 standard in Germany. These flanges are designed for duplex stainless steel applications, which is a combination of ferritic and austenitic stainless steel. Duplex steel offers high strength and corrosion resistance, particularly in aggressive environments, making it suitable for various industries like chemical, oil and gas, and marine. Key Features: Material: Duplex stainless steel (typically grades 1.4462, 2205, or 2507). Pressure Rating (PN 25): These flanges are rated for pressure class PN 25, meaning they are designed to handle a pressure of 25 bar (2500 kPa). Corrosion Resistance: Duplex steel offers superior resistance to corrosion, especially in chloride-rich environments. Strength: It has higher tensile strength compared to standard austenitic stainless steels. Types of DIN 2544 Duplex Flanges: Weld Neck Flange (WN): Commonly used for high-pressure and high-temperature applications, where strength and leak-proof joints are required. Slip-On Flange (SO): These are easier to install, sliding over the pipe, and welded both inside and outside. Blind Flange (BL): Used to close the ends of a pipeline or vessel. Threaded Flange (TH): These flanges are screwed onto the pipe without welding, making them easier to remove. Socket Weld Flange (SW): For smaller pipe sizes, where the pipe is inserted into the socket and welded in place. Grades of Duplex Stainless Steel: Grade 2205 (1.4462): · The most commonly used duplex stainless steel, offering a good balance of strength, toughness, and corrosion resistance. · Carbon (C): ≤ 0.03%, Chromium (Cr): 22.0% - 23.0%, Nickel (Ni): 4.5% - 6.5%, Molybdenum (Mo): 3.0% - 3.5%, Manganese (Mn): ≤ 2.0%, Silicon (Si): ≤ 1.0%, Phosphorus (P): ≤ 0.03%, Sulfur (S): ≤ 0.02%, Nitrogen (N): 0.08% - 0.20%, Iron (Fe): Balance. Grade 2507 (Super Duplex): · A higher alloyed grade of duplex stainless steel, providing improved resistance to pitting and crevice corrosion, especially in very harsh environments. · Carbon (C): ≤ 0.03%, Chromium (Cr): 24.0% - 26.0%, Nickel (Ni): 6.0% - 8.0%, Molybdenum (Mo): 3.0% - 5.0%, Manganese (Mn): ≤ 1.2%, Silicon (Si): ≤ 1.0%, Phosphorus (P): ≤ 0.03%, Sulfur (S): ≤ 0.02%, Nitrogen (N): 0.20% - 0.30%, Iron (Fe): Balance. Pressure Rating (PN 25): PN 25 indicates the flange can withstand pressures up to 25 bar (or 2500 kPa). This rating is ideal for systems where moderate to high pressures are involved. Summary: DIN 2544 duplex flanges are robust, corrosion-resistant components made from duplex stainless steel, typically used in high-pressure and corrosive environments. They come in various types, including weld neck, slip-on, blind, threaded, and socket weld. Common materials include 2205 duplex and 2507 super duplex stainless steels. PN 25 flanges are rated for pressures up to 25 bar. #flanges #din2544 #din2544duplexflanges #din2544flanges

Tungsten-Copper Alloy Bars/Rods are composite materials consisting of a blend of tungsten (W) and copper (Cu), offering a unique combination of the distinct properties of both metals. These alloys are typically used in applications that require both high density, heat resistance, and good electrical or thermal conductivity. The tungsten-copper composite is particularly valued in industries where high performance is required under extreme conditions, such as aerospace, electronics, and manufacturing. Characteristics: · High Density: Tungsten copper alloys have a density that lies between pure tungsten and pure copper, making them dense and stable for applications requiring mass and weight. · Thermal Conductivity: These alloys offer superior thermal conductivity compared to pure tungsten, thanks to the copper content. This makes them ideal for heat dissipation in high-temperature environments. · Electrical Conductivity: Copper provides high electrical conductivity, so tungsten-copper alloys are often used in electrical and electronic applications where heat resistance and electrical performance are both crucial. · Strength and Hardness: Tungsten copper alloys retain much of the high-strength and heat-resistant properties of tungsten, but with improved machinability and ductility due to the copper content. The specific hardness and strength depend on the proportion of tungsten, with higher tungsten content leading to greater hardness and heat resistance. · Thermal Expansion: The addition of copper modifies the alloy's coefficient of thermal expansion, giving it better dimensional stability compared to pure tungsten, which is important in applications where precision and tight tolerances are required. Applications: · Electrical and Electronic Components: Tungsten copper alloys are widely used in the electronics industry for electrical contacts, electrical conductors, commutators, and electrode materials for arc welding. They are also used in heat sinks and power transmission components where efficient heat dissipation is essential. · Aerospace and Defense: Due to their high-density and heat-resistance properties, these alloys are used in aerospace components, including rocket nozzles, heat shields, and circuit breakers in extreme conditions. The thermal stability makes them effective in environments with significant temperature fluctuations. · Manufacturing: Tungsten copper alloy rods are used in the production of high-performance tooling, such as die-casting dies, molds, and cutting tools, where both strength and heat management are critical. · Welding and Soldering: In high-current electrical applications, these alloys are also used for welding electrodes and soldering tips, where both electrical conductivity and heat resistance are required.

Ladhani Metal Corporation offers 1Cr25Ni20Si2 Outer Half Round 90 Degree Bend Tube Shields specifically designed to protect the outer curvature of U-bends and 90-degree turns in high-temperature tubes used in boilers, superheaters, reheaters, heat exchangers, and industrial furnaces. Made from high-alloy austenitic stainless steel grade 1Cr25Ni20Si2, these shields provide excellent resistance to oxidation, high-temperature corrosion, and thermal fatigue. The added silicon content enhances the steel’s oxidation resistance and structural stability in severe thermal environments. The semi-cylindrical design is precisely formed to contour the bend radius of return tubes, creating an effective barrier against particulate erosion, ash impact, and high-velocity gas flow. 1Cr25Ni20Si2 shields are ideal for thermal power generation and industrial systems exposed to oxidizing, carburizing, and dry corrosive atmospheres. Ladhani Metal Corporation is a trusted manufacturer, supplier, and exporter of 1Cr25Ni20Si2 Outer Half Round 90 Degree Bend Tube Shields, offering tailored configurations to meet diverse thermal protection requirements. 1Cr25Ni20Si2 Grade Chemical Composition – Austenitic Heat-Resistant Steel • Carbon (C): ≤ 0.15% • Manganese (Mn): ≤ 1.50% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.030% • Silicon (Si): 1.50 – 2.50% • Chromium (Cr): 24.0 – 26.0% • Nickel (Ni): 19.0 – 22.0% • Iron (Fe): Balance Applications: Suitable for high-temperature systems in boilers, reheaters, thermal incinerators, and petrochemical furnaces where resistance to oxidation, scaling, and heat-induced deformation is critical. Uses • Shields 90-degree curved tube sections in superheaters, reheaters, and economizers • Applied in high-temperature HRSG and WHRB coils exposed to harsh flue gases • Protects against scaling, oxidation, and high-velocity particulate erosion • Used in industrial furnaces, reformers, and exhaust gas boilers requiring thermal durability Features • Superior oxidation resistance – Silicon addition enhances resistance to scale formation at elevated temperatures • High-temperature performance – Withstands sustained thermal stress and cyclic heating • Structural stability – Maintains mechanical integrity during long-term high-temperature exposure • Accurate form – Manufactured to match specific bend radii and pipe sizes for full coverage • Flexible mounting – Can be installed using welding, banding, or mechanical clamps • Custom availability – Offered in various wall thicknesses, bend angles, lengths, and diameters Applications • Thermal power plants – Guards steam tubing and return bends from thermal wear and surface damage • Waste heat recovery units – Shields tube bends from high-temperature gas erosion • Petrochemical furnaces – Used in radiant coils and transfer lines operating at extreme temperatures • Metallurgical and cement industries – Protects heat exchange tubes exposed to oxidizing and abrasive conditions Conclusion The 1Cr25Ni20Si2 Outer Half Round 90 Degree Bend Tube Shield by Ladhani Metal Corporation provides high-performance protection in extreme heat environments where oxidation, scaling, and erosion pose critical challenges. Engineered for longevity and thermal resilience, these shields are ideal for demanding industrial applications. For specialized configurations, technical guidance, or material selection support, contact Ladhani Metal Corporation. #Mumbai #Pune #Ahmedabad #Vadodara #Surat #Rajkot #Jamnagar #Bharuch #Ankleshwar #Vapi #Delhi #Faridabad #Ghaziabad #Noida #Gurugram #Chennai #Coimbatore #Tiruchirappalli #Hyderabad #Visakhapatnam #Vijayawada #Bangalore #Mangalore #Mysore #Kolkata #Durgapur #Asansol #Bhubaneswar #Rourkela #Raipur #Bhilai #Bilaspur #Nagpur #Nashik #Aurangabad #Indore #Bhopal #Jabalpur #Kanpur #Lucknow #Varanasi #Jaipur #Kota #Udaipur #Jodhpur #Chandigarh #Ludhiana #Jalandhar #Haridwar #Dehradun #Agra #Meerut #Aligarh #Moradabad #Bareilly #Mathura #Gwalior #Rewa #Satna #Sagar #Ujjain #Ratlam #Solapur #Kolhapur #Amravati #Akola #Jalgaon #Latur #Sangli #Nanded #Gandhinagar #Bhavnagar #Mehsana #Surendranagar #Junagadh #Nadiad #Nizamabad #Karimnagar #Warangal #Kurnool #Nellore #Tirupati #Salem #Erode #Madurai #Tirunelveli #Thoothukudi #Belgaum #Hubli #Tumkur #Hassan #Cuttack #Sambalpur #Jamshedpur #Ranchi #Dhanbad #Patna #Gaya #Muzaffarpur #TubeShield #HalfTubeShield #SSHalfRoundShield #BoilerTubeShield #BoilerShield #TubeProtection #Tubeshieldmanufacturer #BoilerTubeProtection #SSTubeShield #MetalIndustry #SteelFabrication #IndustrialShielding #SS304Shield #SS316Shield #StainlessSteelShield #WeldOnShield #WeldedTubeShield #TubeCladding #BoilerTubeSleeve #TubeSleeve #MetalFabrication #PowerPlantSupplies #RefineryEquipment #ProcessIndustry #MetalComponent #TubeShieldForBoilers #BoilerParts #SteelSolutions #TubeShieldManufacturer #TubeShieldSupplier #SSShielding #IndustrialTubeShield #BoilerTubeGuard #CustomMetalParts #SteelIndustryIndia #MetalEngineering

What is a Half Round Tube Shield? A Half Round Tube Shield is a specially designed metal cover that fits over the external curvature of tubes or pipes. It is commonly used in boilers, heat exchangers, and various high-temperature piping systems to prevent damage caused by erosion, corrosion, high-velocity gas flow, and thermal fatigue. These shields serve as a first line of defense by absorbing mechanical and chemical wear, thereby significantly extending the life of the underlying tubes. Tube shields are essential in high-stress areas where exposure to combustion gases, ash particles, or high-velocity steam can quickly degrade unprotected surfaces. By preventing direct impact on the base metal, they help reduce operational downtime, lower maintenance costs, and prevent unexpected system failures. In boiler systems, tube shields are especially important to avoid tube thinning and ruptures, ensuring safer and more efficient operation. Product Overview At Ladhani Metal Corporation, we manufacture and supply premium-quality Half Round Tube Shields for a wide range of industrial applications. Our products are known for their dimensional accuracy, durability, and superior resistance to wear and corrosion. Designed for harsh operating environments, our tube shields can be customized in terms of thickness, radius, length, and grade to suit specific operating requirements. Whether you require protection for straight tubes, bends, or special boiler tube configurations, we have a solution tailored for you. Available Grades We manufacture Half Round Tube Shields using high-performance stainless steel and alloy steel grades that are selected based on their mechanical strength, temperature tolerance, and corrosion resistance. Stainless Steel Grades: • SS 304, SS 304L • SS 316, SS 316L • SS 310, SS 310S • SS 410, SS 420, SS 430 Heat-Resistant & Alloy Steel Grades: • 1Cr18Ni9Ti • Cr25Ni20 • 1Cr25Ni20Si2 • Cr23Ni13 • 1Cr20Ni14Si2 • 1Cr13 These materials ensure the shields can withstand aggressive media, thermal cycling, and high-velocity particulate flow without cracking or deforming over time. Types of Half Round Tube Shields We offer various forms of Half Round Tube Shields to match different tube geometries and boiler configurations: • U-Type Half Round Tube Shield Designed to cover both the top and sides of the tube, offering extended protection in U-bend areas where wear is most common. • U-Type Outer Half Round Tube Shield Specifically shaped to shield the outer curvature of U-bend tubes, ideal for areas exposed to direct flame or gas flow. • U-Type Inner Half Round Tube Shield Fits the inner curvature of U-bend tubes to protect against erosion caused by high-velocity media turning around the bend. • Half Round Tube Shield for LTSH Type Custom-made to fit tubes in Low Temperature Super Heater (LTSH) sections, providing protection from ash and flue gases. • Half Round Straight Tube Shield Standard half-round shields used for straight tube sections, offering easy installation and effective protection. • Half Round Tube Shield for R/H Tube Designed for Reheater (R/H) tubes, typically found in high-temperature zones; made from heat-resistant materials. • Half Round Shield for Tube A general-purpose shield suitable for various industrial tubes requiring surface protection. • Half Round Tube Shield for WW Screen Engineered to fit water wall screen tubes, protecting against slagging and high radiant heat. • Half Round Tube Shield for Boiler Tube Specifically designed for boiler applications, these shields reduce wear cau Each type is designed for easy integration into existing boiler or piping systems, whether for repair, reinforcement, or preventive maintenance. Key Features ✔ High Durability – Effectively resists erosion, mechanical abrasion, scaling, and chemical attack ✔ Accurate Half-Round Fit – Custom-formed to ensure close contact and full protection of tube surface ✔ Weld-On or Clip-On Installation – Offers flexibility based on site requirements and installation methods ✔ Custom Sizes Available – Tailored to meet specific pipe diameters, wall thicknesses, and operating conditions ✔ Corrosion & Heat Resistance – Performs reliably under prolonged exposure to high temperatures and corrosive flue gases Conclusion Half Round Tube Shields by Ladhani Metal Corporation provide robust protection for critical tubing in boilers, heat exchangers, and high-temperature piping systems. Manufactured with a focus on performance, longevity, and ease of installation, these shields are a dependable solution for industrial operators aiming to enhance system reliability and reduce unplanned maintenance. 📩 Get in touch with us today for customized solutions, bulk order pricing, or technical consultations tailored to your specific industry requirements.