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Monel Flanges

Ladhani Metal Corporation is a prominent manufacturer and exporter of DIN 2565 Monel flanges, designed for high-performance, corrosion-resistant connections in low-pressure piping systems. Manufactured in accordance with DIN 2565 standards and typically available with a PN 6 pressure rating, these threaded flanges are ideal for systems where welding is not suitable or required. Monel flanges are made from a group of nickel-copper alloys that offer excellent resistance to seawater, acids, and alkalis. Known for their durability, strength, and exceptional corrosion resistance, Monel flanges are widely used in marine, chemical, and oil & gas industries where harsh operating environments are common. Flange Types: • Threaded (Screwed) Flanges: Designed for quick installation and removal without welding; ideal for maintenance-intensive applications. • Raised Face (RF) Flanges: Improves gasket compression and ensures leak-proof performance in pressurized systems. • Flat Face (FF) Flanges: Preferred in low-pressure setups with soft or non-metallic gaskets. • Forged Threaded Flanges: Offers enhanced strength and durability due to the forging process. • Custom-Machined Flanges: Precision-manufactured to meet specific dimensional, pressure, or material requirements. Available Monel Grades and Chemical Composition: 1. Monel 400 (UNS N04400) o Nickel (Ni): ≥ 63.0% o Copper (Cu): 28.0 – 34.0% o Iron (Fe): 2.0 – 2.5% o Manganese (Mn): ≤ 2.0% Applications: Excellent resistance to seawater, hydrofluoric acid, and alkalis. Commonly used in heat exchangers, marine hardware, and chemical processing equipment. 2. Monel K500 (UNS N05500) o Nickel (Ni): ≥ 63.0% o Copper (Cu): 27.0 – 33.0% o Aluminum (Al): 2.3 – 3.15% o Titanium (Ti): 0.35 – 0.85% Applications: Combines Monel 400’s corrosion resistance with increased strength and hardness. Used in pump shafts, valve components, and oil & gas drilling equipment. Applications of DIN 2565 Monel Flanges: • Marine Industry: Resistant to saltwater and ideal for piping systems on ships, submarines, and offshore platforms. • Chemical Processing: Handles aggressive acids, alkalis, and high-temperature chemical reactions. • Oil & Gas: Used in sour gas applications, valve assemblies, and pipeline systems. • Heat Exchangers and Condensers: Excellent thermal conductivity and corrosion resistance. • Aerospace and Defense: Suitable for fuel and hydraulic lines exposed to corrosive conditions. Key Features: • Manufactured as per DIN 2565 standards with PN 6 pressure rating • Exceptional resistance to corrosion, especially in saltwater and acidic environments • High mechanical strength and thermal conductivity • Non-magnetic and maintains integrity in a wide range of temperatures • Supplied with complete documentation, test certificates, and full traceability Conclusion: DIN 2565 Monel flanges from Ladhani Metal Corporation are engineered to perform in some of the most challenging industrial environments. With outstanding corrosion resistance, durability, and strength, these flanges are a reliable solution for marine, chemical, and oil & gas systems. Precision-crafted and quality-tested, our Monel flanges meet international standards and ensure long-term operational efficiency.

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Half Round Straight Tube Shield

Half Round Tube Shield Ladhani Metal Corporation manufactures SS 304L Half Round Straight Tube Shields designed to protect straight sections of boiler and heat exchanger tubes from erosion, thermal fatigue, and corrosion caused by high-temperature gases and particulate matter. These shields are shaped to conform tightly to the outer tube surface, providing a protective barrier in high-wear zones. The SS 304L material offers excellent weldability and enhanced resistance to intergranular corrosion, making it ideal for shielding tubes in critical thermal environments. SS 304L Half Round Straight Tube Shield The SS 304L Half Round Straight Tube Shield is made from low-carbon austenitic stainless steel (304L), which minimizes carbide precipitation during welding and resists intergranular attack. This makes it especially useful for applications where welding is required during installation. The shield is installed over straight tube sections in boilers, superheaters, economizers, and steam processing equipment to extend tube life and reduce maintenance needs. Ladhani Metal Corporation is a trusted manufacturer, supplier, and exporter of SS 304L Half Round Straight Tube Shields, offering reliable tube protection solutions for industrial heating and energy systems. Material Grade SS 304L – Low-carbon variant of austenitic stainless steel with enhanced corrosion resistance and weldability. Chemical Composition of SS 304L • Carbon (C): ≤ 0.03% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 18.0 – 20.0% • Nickel (Ni): 8.0 – 12.0% • Iron (Fe): Balance Applications: Ideal for systems involving welding, elevated temperatures, and corrosive steam or gas exposure. Uses • Shielding straight tubes in boilers and superheaters • Protection of economizer tubes and reheaters • Used in heat recovery steam generators (HRSGs) • Applied in steam reformers and chemical processing units • Effective in pulp and paper recovery boilers and refinery heaters Features • Intergranular corrosion resistance – Low carbon content prevents sensitization and weld decay • High-temperature strength – Maintains integrity under prolonged heat and gas exposure • Extended tube life – Minimizes erosion, slag buildup, and surface damage • Custom sizing – Available in various diameters, thicknesses, and lengths to match tube dimensions • Simple installation – Mounts securely using clamps, welding, or metal banding • Reduced maintenance – Lowers the need for frequent inspection and tube replacement Applications • power generation – Shields straight tube segments in LTSH and superheater zones from flue gas erosion • petrochemical plants – Protects tubes in high-humidity, chloride, and acidic processing environments • industrial boilers – Enhances tube longevity in zones prone to fly ash and slag contact • waste heat recovery systems – Extends operational life under thermal cycling and gas turbulence • marine boilers – Ideal for use in steam systems aboard ships exposed to saline and humid conditions Conclusion The SS 304L Half Round Straight Tube Shield by Ladhani Metal Corporation provides a robust and corrosion-resistant solution for protecting straight tube sections in thermal processing units. With its low carbon content, superior weldability, and durable performance in high-temperature environments, it is an optimal choice for industries focused on efficiency, reliability, and long service life. For custom fabrication, project-specific designs, or technical support, please contact Ladhani Metal Corporation.

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Titanium Flanges

Ladhani Metal Corporation is a leading manufacturer and exporter of DIN 2565 titanium flanges, engineered to provide lightweight, high-strength, and corrosion-resistant connections in low-pressure piping systems. These flanges are designed according to DIN 2565 standards and are typically available in PN 6 pressure ratings, ideal for threaded connections where welding is not required. Titanium flanges are known for their exceptional performance in highly corrosive and extreme temperature environments, making them an ideal choice for industries such as chemical processing, marine, aerospace, power generation, and medical equipment. Flange Types: • Threaded (Screwed) Flanges: Enable easy installation without welding, suitable for maintenance-heavy applications. • Raised Face (RF) Flanges: Improve gasket compression to ensure leak-tight connections. • Flat Face (FF) Flanges: Commonly used with non-metallic gaskets in low-pressure systems. • Forged Threaded Flanges: Offer superior mechanical properties due to the forging process. • Custom-Machined Flanges: Designed to meet unique dimensional or pressure specifications. Available Titanium Grades and Chemical Composition: 1. Grade 2 (Commercially Pure Titanium) o Titanium (Ti): ≥ 98.9% o Iron (Fe): ≤ 0.30% o Oxygen (O): ≤ 0.25% o Carbon (C): ≤ 0.08% o Nitrogen (N): ≤ 0.03% o Hydrogen (H): ≤ 0.015% o Applications: Ideal for marine environments, desalination plants, chemical tanks, and general corrosion-resistant piping. 2. Grade 5 (Ti-6Al-4V) o Titanium (Ti): Balance o Aluminum (Al): 5.5 – 6.75% o Vanadium (V): 3.5 – 4.5% o Iron (Fe): ≤ 0.40% o Oxygen (O): ≤ 0.20% o Applications: Preferred in aerospace, high-performance automotive, and industrial applications requiring high strength-to-weight ratio and temperature resistance. Applications of DIN 2565 Titanium Flanges: • Chemical Processing: Highly resistant to corrosive acids and chlorides, making them suitable for aggressive chemical media. • Marine Industry: Excellent resistance to seawater corrosion, suitable for piping on ships and offshore structures. • Power Generation: Used in heat exchangers, condensers, and cooling systems exposed to brine or aggressive fluids. • Aerospace & Defense: Applied in lightweight, high-performance systems that demand structural reliability. • Medical Equipment: Biocompatible and corrosion-resistant, used in sterile piping and surgical systems. Key Features: • Compliant with DIN 2565 standard and available in PN 6 pressure rating. • Lightweight with excellent corrosion resistance and mechanical strength. • Non-magnetic, biocompatible, and suitable for extreme temperatures. • Available in Grade 2 and Grade 5 titanium for diverse industrial needs. • Supplied with full traceability, test certificates, and quality documentation. Conclusion: DIN 2565 titanium flanges from Ladhani Metal Corporation offer a superior solution for environments requiring strength, reliability, and outstanding corrosion resistance. Whether for chemical plants, marine systems, or aerospace applications, these flanges deliver long-term performance and operational efficiency. With precise machining and strict quality control, our titanium flanges meet global industry standards. For detailed technical data, pricing, or bulk order inquiries, contact Ladhani Metal Corporation today.

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Monel flanges

DIN 2545 Monel flanges, provided by Ladhani Metal Corporation, are designed to offer exceptional strength and outstanding resistance to corrosion, particularly in harsh environments. Monel alloys, primarily composed of nickel and copper, are known for their ability to withstand the corrosive effects of seawater, acids, and alkalis. These flanges are ideal for high-performance applications in industries such as marine, chemical processing, and oil and gas. With a pressure rating of PN 40, these flanges are capable of handling pressures up to 40 bar, ensuring reliable, leak-free connections in high-pressure systems. Types of DIN 2545 Monel Flanges: Flat Face Flanges (FF) – These flanges have a flat sealing surface that provides uniform distribution of sealing pressure, making them suitable for low-pressure systems or where precise sealing is required. Raised Face Flanges (RF) – Raised face flanges feature a raised area around the bolt holes to provide higher sealing pressure, ideal for high-pressure environments. Ring-Type Joint (RTJ) Flanges – These flanges are designed with a groove to accommodate a metal sealing ring, suitable for applications that require resistance to high pressure and high temperatures. Grades and Chemical Composition: Monel 400 (UNS N04400) Chemical Composition: Ni: 63%, Cu: 28-34%, Fe: 2.5%, Mn: 2%, C: 0.3%, Si: 0.5% Monel 400 is a nickel-copper alloy known for its excellent resistance to corrosion, particularly in seawater and chemical environments. It offers good mechanical properties at both subzero and elevated temperatures. This alloy is commonly used in marine applications, chemical processing, and heat exchangers. Monel K500 (UNS N05500) Chemical Composition: Ni: 63%, Cu: 27%, Al: 2.3-3.15%, Ti: 0.35-0.85%, Fe: 2.5%, C: 0.3%, Mn: 1.5% Monel K500 is an age-hardenable nickel-copper alloy that provides additional strength and hardness compared to Monel 400. It offers outstanding corrosion resistance, particularly in seawater and high-stress environments, making it suitable for use in marine, oil and gas, and aerospace applications. PN 40 Pressure Rating: The "PN" rating refers to the flange's pressure capacity. PN 40 indicates that the flange is rated for pressures up to 40 bar, making it ideal for high-pressure systems where secure and durable connections are essential. Applications: 1. Marine and Offshore Applications: Seawater Systems: Monel is highly resistant to seawater corrosion, making it ideal for use in marine applications, such as seawater cooling systems, pumps, valves, and heat exchangers on ships and offshore platforms. Offshore Pipelines and Risers: Monel flanges are commonly used in subsea pipelines and risers due to their resistance to corrosion from saltwater and high-pressure conditions found in offshore oil and gas operations. 2. Chemical Processing Industry: Acidic Environments: Monel flanges offer superior resistance to various acidic solutions, making them ideal for use in chemical processing plants, especially where sulfuric acid, hydrochloric acid, and other corrosive chemicals are present. Piping Systems: Used in pipelines and reactors that transport corrosive chemicals, Monel flanges ensure long-term reliability and strength in harsh environments. 3. Oil and Gas Industry: Petrochemical Refineries: Monel flanges are used in refining operations, including in heat exchangers, pumps, and piping systems that handle hydrocarbon fluids, ensuring resistance to both pressure and corrosion. Subsea Equipment: Monel is also used in subsea exploration and production equipment due to its ability to withstand harsh marine environments and high-pressure systems. Conclusion : Ladhani Metal Corporation ensures that all Monel flanges meet stringent quality standards and are manufactured to exact specifications, ensuring durability and reliability in even the most challenging environments. Each flange undergoes comprehensive testing to guarantee long-lasting performance and safe operation in high-pressure applications. #din2545 #din2545flanges #din2545monelflanges #flanges #flangessupplierinmumbai

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Super Duplex flanges

DIN 2545 Super Duplex flanges are specifically designed to offer outstanding strength and resistance to corrosion, especially in highly aggressive environments. Ladhani Metal Corporation supplies these high-performance flanges made from super duplex stainless steel, combining the advantages of both austenitic and ferritic structures to achieve superior mechanical properties and exceptional resistance to pitting, crevice corrosion, and stress corrosion cracking. With a pressure rating of PN 40, these flanges can withstand pressures up to 40 bar, ensuring reliable and safe performance in demanding applications such as offshore oil and gas, chemical processing, and marine industries. Types of DIN 2545 Super Duplex Flanges: Flat Face Flanges (FF) – These flanges have a flat sealing surface, suitable for low-pressure systems where uniform distribution of sealing force is needed. Raised Face Flanges (RF) – These flanges feature a raised area around the bolt holes, providing higher sealing pressure and better performance in higher-pressure environments. Ring-Type Joint (RTJ) Flanges – Designed with a groove to accommodate a metal sealing ring, these flanges are ideal for use in high-pressure and high-temperature systems. Grades and Chemical Composition: Super Duplex 2507 (UNS S32750) Chemical Composition: Chromium (Cr): 25% Nickel (Ni): 7% Molybdenum (Mo): 4% Nitrogen (N): 0.27% Iron (Fe): Balance This composition provides a remarkable combination of properties: Corrosion Resistance: Excellent protection against pitting, crevice corrosion, and stress corrosion cracking, even in environments containing chlorides or other aggressive chemicals. High Strength: The high molybdenum and nitrogen content enhance both the strength and corrosion resistance of the material, making it ideal for applications in highly corrosive, high-pressure environments. Ductility and Toughness: Despite its high strength, Super Duplex 2507 maintains good ductility, which is crucial Super Duplex 2507 is a high-alloy material known for its exceptional resistance to chloride stress corrosion cracking, pitting, and crevice corrosion. It is used in the most demanding applications, including offshore and subsea oil and gas, where high pressures and harsh environments are common. The enhanced molybdenum and nitrogen content provide superior mechanical strength and corrosion resistance. PN 40 Pressure Rating: The "PN" rating indicates the flange's pressure capacity. With PN 40, the flange is rated to handle pressures up to 40 bar, making it suitable for high-pressure applications where reliability and leak-free connections are essential. Applications: DIN 2545 Super Duplex flanges with PN 40 are widely used in industries that require superior performance under extreme conditions. Common applications include: Oil and Gas Industry: Offshore Platforms and Subsea Pipelines: Super duplex flanges are commonly used in offshore oil and gas platforms where exposure to seawater and harsh conditions requires materials with superior resistance to corrosion. Downhole Equipment: These flanges are ideal for equipment used in oil extraction, such as wellhead connections, blowout preventers, and pipeline systems under high pressure. Chemical and Petrochemical Industry: High-Pressure Reactors and Heat Exchangers: Super duplex flanges are essential in systems handling aggressive chemicals, such as acids, alkalis, and chloride-containing compounds, where both high strength and corrosion resistance are critical. Pipelines for Petrochemical Transport: Used in the transportation of petrochemicals and refined products, offering durability against corrosive chemicals and high temperatures. Marine and Offshore Applications: Seawater Cooling Systems: The excellent corrosion resistance of super duplex steel makes these flanges ideal for marine cooling systems, including seawater pumps and piping systems on ships and offshore platforms. Desalination Plants: Super duplex flanges are used in seawater desalination systems, where they help resist the corrosive effects of saltwater. Power Generation Industry: Nuclear and Fossil Fuel Plants: Super duplex flanges are employed in high-pressure steam lines, cooling systems, and heat exchangers where both strength and resistance to corrosion and erosion are necessary. Geothermal Energy Systems: Used in geothermal plants where high-temperature, aggressive fluids may cause corrosion, super duplex flanges ensure long-lasting performance. Conclusion: Ladhani Metal Corporation ensures that each Super Duplex flange meets stringent quality standards and is manufactured to exact specifications, ensuring durability and long-lasting performance in the most challenging environments. #din2545 #din2545flanges #din2545superduplexflanges #flanges

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Stainless Steel Flanges

DIN 2545 is a German standard for stainless steel flanges, designed for use in piping systems requiring durability, corrosion resistance, and strong mechanical properties. These flanges are commonly used in industries like chemical, petrochemical, food processing, and more. They come in various sizes and configurations for secure and leak-proof connections. The PN 40 rating indicates that these flanges can withstand pressures up to 40 bar (approximately 580 psi) at normal temperatures (typically 20°C or 68°F). Types of DIN 2545 SS Flanges: · Slip-On Flange (SO): A flange that slides over the pipe and is welded inside and outside for a secure connection. · Weld Neck Flange (WN): A flange with a tapered neck that allows for a stronger weld, commonly used in high-pressure applications. · Blind Flange: A flange with no bore used to seal the end of a pipe or vessel. · Threaded Flange: A flange with internal threads that allows it to be screwed onto a pipe without welding. · Socket Weld Flange: Designed for pipes to fit into the socket of the flange, offering good pressure containment in high-temperature applications. · Lap Joint Flange: Used with a stub end and ideal for applications requiring frequent disassembly. Grades and Their Chemical Composition: · Grade 304 (AISI 304): This grade has a chemical composition consisting of 18-20% chromium, 8-10.5% nickel, with a carbon content of up to 0.08%. It also contains small amounts of manganese (2.00-2.50%), silicon (≤ 1.00%), phosphorus (≤ 0.045%), and sulfur (≤ 0.030%), while the rest is iron. It is widely used due to its good corrosion resistance, weldability, and formability. · Grade 316 (AISI 316): The chemical composition of 316 includes 16-18% chromium, 10-14% nickel, and 2-3% molybdenum. It also contains up to 0.08% carbon, 2.00-2.50% manganese, and ≤ 1.00% silicon, with iron making up the balance. The addition of molybdenum provides improved resistance to corrosion, particularly in chloride environments, making it suitable for marine and chemical industries · Grade 321 (AISI 321): This grade has a chemical composition with 17-19% chromium, 9-12% nickel, and a maximum carbon content of 0.08%. It also contains 2.00-2.50% manganese, ≤ 1.00% silicon, and small amounts of phosphorus (≤ 0.045%) and sulfur (≤ 0.030%). The remainder is iron. Grade 321 is stabilized with titanium to prevent sensitization and is highly resistant to intergranular corrosion, making it ideal for high-temperature applications like in the aerospace and chemical industries. Applications: DIN 2545 Stainless Steel Flanges (PN 40) are widely used in various industries due to their superior strength, corrosion resistance, and versatility. These flanges are specifically designed to handle higher pressure ratings (PN 40), making them ideal for demanding applications. Some of the key applications include: -Chemical Processing: Used in the manufacturing of chemicals, pharmaceuticals, and petrochemicals, where high resistance to corrosion is essential. -Oil and Gas Industry: For pipelines, pumps, and valves that transport oil, gas, and other fluids under high pressure. -Water Treatment Plants: Employed in water and wastewater management systems to connect piping and ensure leak-free connections under high pressure. -Food and Beverage Industry: In production systems where hygiene and corrosion resistance are critical, especially in food processing and dairy plants. -Power Generation: For use in power plants in systems such as steam lines and cooling circuits that operate under high-pressure conditions. -Marine and Offshore: Often used in ships, platforms, and offshore structures that are exposed to harsh environmental conditions. -HVAC Systems: In high-pressure heating, ventilation, and air conditioning applications. DIN 2545 Stainless Steel Flanges (PN 40) offer both durability and reliability in these high-pressure applications, ensuring safe and efficient performance in various industries. Conclusion: DIN 2545 SS flanges provide a reliable and robust solution for piping systems across various industries. These flanges are widely used in applications ranging from general industrial use to highly specialized sectors like aerospace, marine, and chemical processing, ensuring safe and efficient operation in demanding environments. The PN 40 rating guarantees they can withstand medium-to-high pressure systems.

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Gr2 Titanium Elbow 90 Degree

Product name: Gr2 titanium elbow 90 degree Degree:45 degree,90 degree , 180 degree Type:Short radius and long radius Grade: Gr2 Standard: ANSI / ASME B363, ANSI / ASME B16.9 Specifications(size): DN15-1200 (NPS: 1 / 2-36 inches) Wall thickness: 1-18mm (Sch 5s to Sch 80s) Gr2 titanium elbow 90 degree The proportion of titanium in titanium elbow is 1 / 2 of that of iron, but it can withstand hammering and drawing like copper. In a lower temperature world, titanium will become harder and have the performance of conductor, while steel will become fragile and incompetent. Titanium has strong acid and alkali corrosion resistance. It does not rust after immersion in seawater for 5 years, and steel will corrode and deteriorate in seawater. The hull of a ship is made of titanium alloy, which cannot be corroded by sea water. The "titanium submarine" made of titanium alloy can dive into 4500 meters of deep water. Generally, steel submarines are easy to be crushed by water pressure when they are more than 300 meters.

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