Chennai
+919029362692

'rtj gasket offering'

Items tagged with 'rtj gasket offering'

product image
Titanium flanges

DIN 2543 refers to a standard for titanium flanges under the German DIN (Deutsches Institut für Normung) system. Titanium flanges are designed for use in piping systems, connecting pipes, valves, pumps, and other equipment. They provide a secure method of joining pipes while allowing for easy disassembly when needed. These flanges are made from titanium or titanium alloys, which are known for their strength, corrosion resistance, and lightweight properties. Titanium is particularly advantageous in harsh environments such as marine, chemical processing, and high-temperature systems due to its resistance to oxidation and corrosion. Key Features: Material: Titanium or titanium alloys Corrosion Resistance: Excellent resistance to corrosion in various environments, particularly in acidic or saline conditions. Strength-to-weight ratio: Higher strength-to-weight ratio than steel. Temperature Tolerance: Titanium flanges can handle high temperatures and extreme conditions. Lightweight: Titanium is significantly lighter than steel, making transportation and handling easier. Pressure Rating (PN16):The "PN" (Pressure Nominal) value indicates the maximum pressure the flange can withstand at a specific temperature (typically 20°C).PN16 means the flange is rated for a maximum pressure of 16 bar (or 232 psi). Standard Flange Design: DIN 2543 titanium flanges follow a standardized design which includes: Type: Usually weld neck, slip-on, blind, or socket weld. Size: Flanges come in various sizes with different pressure ratings. Bolt Holes: They have drilled holes for bolts to connect to the mating flange. Face Type: Can be raised face, flat face, or RTJ (Ring Type Joint) depending on the application. Types of Titanium Flanges (According to DIN 2543): Weld Neck Flanges (WN): Ideal for high-pressure systems. Slip-on Flanges (SO): Easy to install, used for general applications. Blind Flanges (BL): Used to seal the end of a pipeline. Socket Weld Flanges (SW): Used for small bore applications. Lap Joint Flanges (LJ): Used with a stub end, providing easier alignment and disassembly Grades of Titanium Used for Flanges: Grade 2 (CP-Titanium - Commercially Pure Titanium): Composition: 99.2% pure titanium. Properties: Excellent corrosion resistance, moderate strength, highly ductile, good weldability. Grade 5 (Ti-6Al-4V - Titanium Alloy): Composition: 90% Titanium, 6% Aluminum, 4% Vanadium. Properties: High strength, excellent corrosion resistance, good fatigue strength, and slightly more difficult to weld. Conclusion: Grade 2 is ideal for applications requiring excellent corrosion resistance and ease of fabrication, while Grade 5 provides superior strength and is used in demanding applications like aerospace and high-performance industrial systems. Both grades offer excellent properties for titanium flanges used in a wide variety of industries. we also deal in various material in DIN2543 such at Stainless steel, duplex, super duplex, Inconel, Monel and carbon steel

Send Message
product image
blind flanges

DIN 2527 blind flanges are sealing components used in piping systems to close the ends of pipes, valves, or pressure vessels where no further connection is required. These flanges are designed to prevent the flow of fluids or gases, isolate sections of the piping system for maintenance, or facilitate pressure testing of the system. The DIN 2527 standard ensures these flanges meet specific dimensional and mechanical properties for reliable performance in various industrial applications. material type : Titanium: Titanium flanges, including Grade 2 and Grade 5, are known for their exceptional resistance to corrosion, particularly in aggressive environments like seawater and chemicals. These lightweight and strong materials are commonly used in aerospace, marine, and chemical industries. Stainless Steel (SS): Stainless steel, including grades like 304 and 316, provides excellent corrosion resistance, particularly in harsh environments. It is used in industries like chemical processing and marine applications, where resistance to corrosion and oxidation is essential. Carbon Steel (C.S.): Carbon steel is a popular choice for DIN 2527 blind flanges due to its strength, weldability, and cost-effectiveness. It is ideal for general-purpose applications in systems with moderate temperature and pressure conditions, using grades like St 37 and A105. Mild Steel (MS): Mild steel is a low-carbon steel that offers good formability and strength, making it suitable for less demanding applications. It is commonly used in systems where high pressure or corrosion resistance is not a critical concern. Alloy Steel: Alloy steel flanges, such as A182 F11 and A182 F22, are designed for high-temperature and high-pressure applications. They offer greater strength, thermal expansion resistance, and durability, making them ideal for power generation and petrochemical industries. Inconel: Inconel flanges, including Inconel 600 and 625, are ideal for extreme high-temperature and aggressive environments. These alloys provide superior strength and exceptional resistance to oxidation and corrosion, making them suitable for high-performance applications. SS Duplex Steel: Duplex steel, such as grade 2205, combines the characteristics of both austenitic and ferritic steels, offering high strength and superior resistance to corrosion. It is ideal for use in chemical and marine environments where stress corrosion cracking resistance is crucial. SS Super Duplex Steel: Super duplex steel, such as 2507, provides a combination of high strength and excellent corrosion resistance, especially in harsh environments. It is highly resistant to pitting and stress corrosion cracking, making it ideal for demanding applications in the oil, gas, and marine industries. Key Features of DIN 2527 Blind Flanges: Material Variety: DIN 2527 blind flanges are available in different materials, including carbon steel, mild steel, stainless steel, alloy steel, and special alloys like Inconel or Duplex steel, offering a wide range of options to meet the needs of different environments, temperatures, and pressures. Pressure and Temperature Ratings: These flanges are available in different pressure ratings such as PN6, PN10, PN16, PN25, and PN40, ensuring they can withstand the required pressures for various industrial applications. Dimensional Standards: The DIN 2527 standard ensures precise dimensional accuracy, allowing for reliable sealing and easy installation in piping systems. These flanges are available in various nominal diameters, typically ranging from DN10 (1/2 inch) to DN600 (24 inches) or more, depending on the system requirements.

Send Message
product image
carbon steel blind flange

DIN 2527 Carbon Steel (C.S.) Blind Flanges are designed to seal the ends of pipes or vessels in industrial piping systems where no further connection is required. These blind flanges are made from carbon steel, which is known for its strength, durability, and cost-effectiveness. The DIN 2527 standard ensures that these flanges meet precise dimensional and mechanical requirements for reliability under various industrial conditions. Material Composition of Carbon Steel (C.S.) Blind Flanges: The material used in DIN 2527 carbon steel blind flanges typically includes carbon steel grades like St 37, St 52, or A105, which are commonly used for pressure-containing parts in piping systems. The general composition of carbon steel includes: Carbon (C): 0.05% to 0.25% – Provides strength and hardness. Manganese (Mn): 0.30% to 0.90% – Enhances toughness and strength. Silicon (Si): 0.10% to 0.60% – Adds strength and hardness. Phosphorus (P): Up to 0.04% – Ensures better toughness and workability. Sulfur (S): Up to 0.05% – Keeps the material ductile and machinable. Iron (Fe): The remainder of the material – Makes up the base composition. These carbon steel grades provide excellent mechanical properties, such as strength, ductility, and weldability, making them suitable for a wide range of applications in moderate temperature and pressure environments. Key Features of DIN 2527 Carbon Steel Blind Flanges: Temperature and Pressure Resistance: Operating Temperature: Carbon steel can withstand temperatures up to 400°C (752°F) without significant degradation. It is ideal for moderate temperature applications. Pressure Tolerance: DIN 2527 carbon steel blind flanges come with pressure ratings such as PN6, PN10, PN16, PN25, and higher, ensuring they can safely handle pressure in piping systems. Corrosion Resistance: Carbon steel is not highly resistant to corrosion, especially in moisture, chlorides, or acidic environments. To enhance the corrosion resistance, these flanges can be galvanized or coated (with zinc or paint), which helps in increasing their durability in mildly corrosive environments. Strength and Durability: Carbon steel offers high strength and good toughness under moderate stress and pressure conditions. It is stronger than mild steel, providing a reliable seal for general industrial use. Dimensional Accuracy and Pressure Class: The DIN 2527 standard ensures precise dimensional accuracy, enabling easy and reliable installation. Carbon steel blind flanges come in different pressure ratings like PN6, PN10, PN16, and PN25, providing flexibility based on the system's pressure requirements. Design and Types of DIN 2527 Carbon Steel Blind Flanges: Standard Blind Flange (Type A): A solid circular flange used for general isolation of pipeline sections where no further connection is needed. Flat-Faced Blind Flange: This flange features a flat sealing surface, making it suitable for low-pressure systems or applications where a tight seal is not required. Raised Face Blind Flange: Has a raised surface for a better seal in medium-to-high-pressure systems, where the flange is bolted to a matching raised face of another flange. Ring-Type Joint (RTJ) Blind Flange: Used in high-pressure systems, this flange has a groove that holds an RTJ gasket, offering a superior seal under high-pressure conditions. Long Weld Neck Blind Flange: Features an extended neck for welding to the pipe, providing additional strength and making it suitable for high-pressure or high-stress applications. Nominal Diameter: Available in a wide range of nominal diameters (e.g., DN10, DN50, DN150, DN600), ensuring compatibility with different pipe sizes and system requirements.

Send Message
product image
M S blind flange

DIN 2527 Mild Steel Blind Flanges are specialized components designed to seal the ends of pipes or vessels in industrial piping systems where no further connection is required. These flanges, made from mild steel, are used in a wide range of applications due to the material's strength, cost-effectiveness, and ease of fabrication. The DIN 2527 standard ensures that these flanges meet the highest specifications for dimensional accuracy, pressure tolerance, and mechanical strength, making them ideal for general-purpose sealing in various industries. Material Composition of Mild Steel (MS) Flanges: Mild steel, or low-carbon steel, is commonly used for manufacturing DIN 2527 blind flanges. The composition of mild steel typically includes: Carbon (C): 0.05% to 0.25% – Provides strength while ensuring ductility and ease of welding. Manganese (Mn): 0.30% to 0.90% – Enhances strength and hardenability. Silicon (Si): 0.10% to 0.60% – Contributes to deoxidation and strength. Phosphorus (P): Up to 0.04% – Low phosphorus content ensures better toughness. Sulfur (S): Up to 0.05% – Low sulfur content to avoid brittleness. Iron (Fe): The remaining composition – Mild steel is primarily iron. This composition provides a cost-effective material with good weldability, formability, and mechanical properties for most non-corrosive applications. Key Features of DIN 2527 Mild Steel Blind Flanges: Temperature and Pressure Resistance: Operating Temperature: While mild steel doesn't handle extreme temperatures as well as superalloys like Inconel, it is suitable for moderate temperature environments where temperatures do not exceed around 300°C (572°F). Pressure Tolerance: DIN 2527 mild steel blind flanges are available in standard pressure ratings, such as PN6, PN10, PN16, and higher pressure classes depending on the application. These pressure ratings ensure the flanges are safe and durable under normal industrial pressures. Dimensional Accuracy and Pressure Class: The DIN 2527 standard ensures precise dimensional accuracy of mild steel blind flanges, making them easy to install in piping systems. These flanges are available in various sizes and thicknesses, with flanges designed to meet specific pressure classes such as PN6, PN10, PN16, PN25, and PN40, depending on the application. Design and Types of DIN 2527 Mild Steel Blind Flanges: Standard Blind Flange (Type A): A solid, circular flange ideal for general applications where no further connection is required. It provides a simple and reliable seal for pipeline isolation. Flat-Faced Blind Flange: Features a flat sealing surface, suitable for low-pressure systems or applications with minimal sealing requirements. It is typically used in systems where the flange is bolted directly to a flat mating surface. Raised Face Blind Flange: Has a raised surface to improve sealing performance under higher pressure applications. This type ensures a tighter seal and is ideal for medium-to-high-pressure systems. Ring-Type Joint (RTJ) Blind Flange: Designed for high-pressure systems, it has a groove that holds an RTJ gasket. This design ensures a high-pressure seal and is often used in critical applications where pressure integrity is essential. Long Weld Neck Blind Flange: Features an extended neck for welding to the pipe, offering additional strength and stability. It is used in high-pressure or stressed systems that require the flange to be securely welded to the pipeline. Nominal Diameter: Available in a wide range of nominal diameters (e.g., DN10, DN50, DN150, DN600, DN1000), to accommodate different pipe sizes and system requirements.

Send Message
product image
Titanium Blind Flanges

DIN 2527 Titanium Grade 5 Blind Flanges are premium-quality sealing components designed to close off the open ends of pipes, vessels, or equipment in systems where no further connection is needed. Made from Titanium Grade 5 (Ti-6Al-4V), these flanges are known for their superior strength, excellent corrosion resistance, and lightweight properties. Titanium Grade 5 is an alloy composed of titanium, aluminum, and vanadium, making it stronger and more heat-resistant than commercially pure titanium (Grade 2). These flanges adhere to the DIN 2527 standard, ensuring that they meet the precise requirements for dimensional accuracy, pressure tolerance, and mechanical performance. Material Composition of Titanium Grade 5 (Ti-6Al-4V): Titanium Grade 5, also known as Ti-6Al-4V, is composed of the following elements: Titanium (Ti): 90.0% min Aluminum (Al): 6.0% - 7.0% Vanadium (V): 3.5% - 4.5% Iron (Fe): 0.25% max Oxygen (O): 0.20% max Carbon (C): 0.10% max Nitrogen (N): 0.05% max Hydrogen (H): 0.015% max Titanium Grade 5 is one of the most widely used titanium alloys due to its high strength, resistance to corrosion, and ability to withstand elevated temperatures, making it suitable for high-performance applications. Key Features of DIN 2527 Titanium Grade 5 Blind Flanges: Superior Strength: Titanium Grade 5 offers high strength (approximately 130 ksi tensile strength) while maintaining its light weight, making it suitable for demanding applications where both strength and low mass are important, such as in aerospace and military systems. Corrosion Resistance: Titanium Grade 5 exhibits exceptional corrosion resistance, particularly against chlorides, seawater, and acidic environments. It is highly resistant to pitting, crevice corrosion, and stress corrosion cracking. It performs well in the presence of strong acids like sulfuric and hydrochloric acids, making it suitable for chemical processing systems, offshore, and marine applications. Temperature Resistance: Titanium Grade 5 can withstand elevated temperatures, with a continuous operating temperature up to 400°C (752°F) and intermittent exposure to higher temperatures. This makes it suitable for high-temperature applications in aerospace, power generation, and chemical industries. Light Weight: Titanium alloys, including Grade 5, have a very low density, approximately 60% of that of steel, making them an excellent choice for applications where weight reduction is a priority, such as in the aerospace and automotive industries. Dimensional Accuracy & Pressure Ratings: DIN 2527 Titanium Grade 5 Blind Flanges are manufactured to exacting standards to ensure a tight, secure seal in piping systems. Available in various pressure classes such as PN6, PN10, and PN16, allowing compatibility with a range of piping systems depending on the pressure requirements. Design Options: Standard Blind Flange (Type A): A solid, circular flange used to seal the end of a pipe or vessel. Flat-Faced Blind Flange: Designed with a flat sealing surface for low-pressure systems. Raised Face Blind Flange: Features a raised area around the center for improved sealing in higher pressure applications. Ring-Type Joint (RTJ) Blind Flange: Designed for high-pressure applications with a groove for a ring-type joint gasket, commonly used in the oil and gas industries. Long Weld Neck Blind Flange: Includes an extended neck for welding, providing additional strength in high-pressure or stressed systems. Nominal Diameter: DIN 2527 Titanium Grade 5 Blind Flanges are available in a variety of nominal diameters (DN), ranging from DN10 (1/2 inch) up to DN600 (24 inches) or larger, depending on system requirements.

Send Message
product image
Blind Flanges

DIN 2527 Titanium Blind Flanges are specialized components used to seal the open ends of pipes, vessels, or other equipment in industrial systems where no further connection is required. Made from Titanium alloys, these flanges offer a combination of high strength, excellent corrosion resistance, and light weight, making them an ideal choice for applications in demanding environments. Manufactured according to the DIN 2527 standard, these flanges ensure high levels of dimensional accuracy, pressure tolerance, and mechanical strength, which are critical for maintaining the integrity of piping systems. Material Composition of Titanium Alloys: Titanium alloys used for DIN 2527 Blind Flanges typically include: Grade 2 Titanium (Commercially Pure Titanium): Titanium (Ti): 99.2% min Iron (Fe): 0.30% max Oxygen (O): 0.25% max Carbon (C): 0.08% max Nitrogen (N): 0.03% max Hydrogen (H): 0.015% max Grade 5 Titanium (Ti-6Al-4V): Titanium (Ti): 90.0% min Aluminum (Al): 6.0% - 7.0% Vanadium (V): 3.5% - 4.5% Iron (Fe): 0.25% max Oxygen (O): 0.20% max Carbon (C): 0.10% max Nitrogen (N): 0.05% max Hydrogen (H): 0.015% max Key Features of DIN 2527 Titanium Blind Flanges: Corrosion Resistance: Titanium is highly resistant to corrosion, especially in chloride, seawater, and acidic environments, making Titanium Blind Flanges ideal for use in marine, chemical, and offshore applications. Titanium alloys offer superior resistance to pitting, crevice corrosion, and stress corrosion cracking, even in extreme environments like high salinity and acidic conditions. High Strength-to-Weight Ratio: Titanium has an excellent strength-to-weight ratio, making it significantly stronger than many steel alloys while being much lighter. This is particularly beneficial in industries where weight reduction is essential, such as aerospace and marine industries. Temperature Resistance: Titanium alloys can withstand high temperatures, with Grade 2 Titanium performing well at up to 400°C (752°F) and Grade 5 Titanium being suitable for continuous service at up to 400°C (752°F) as well, with intermittent exposure to even higher temperatures. Dimensional Accuracy and Pressure Class: DIN 2527 Titanium Blind Flanges are manufactured to precise dimensions, ensuring a secure seal within the piping system. Available in different pressure classes such as PN6, PN10, PN16, etc., ensuring compatibility with a wide range of piping systems. Design Options: Standard Blind Flange (Type A): A solid, circular disc used to seal the end of a pipe or vessel. Commonly used in general applications. Flat-Faced Blind Flange: Features a flat sealing surface, ideal for low-pressure systems. Raised Face Blind Flange: Includes a raised area around the center for improved sealing in higher pressure systems. Ring-Type Joint (RTJ) Blind Flange: Designed with a groove to accommodate a ring-type joint gasket, used for high-pressure applications, particularly in the oil and gas industry. Long Weld Neck Blind Flange: Features an extended neck for welding, providing additional strength and stability, commonly used in high-pressure or high-stress systems. Nominal Diameter: DIN 2527 Titanium Blind Flanges are available in a variety of nominal diameters (DN), typically ranging from DN10 (1/2 inch) up to DN600 (24 inches) or more, based on the application needs.

Send Message
product image
blind flanges

DIN 2527 Inconel Blind Flanges are specialized components designed to close off the ends of pipes or vessels in industrial piping systems, where no further connection is required. These blind flanges are made from Inconel alloys, a family of high-performance superalloys, known for their outstanding strength, resistance to high temperatures, and corrosion resistance in aggressive environments. The DIN 2527 standard ensures that these flanges meet the highest specifications for dimensional accuracy, pressure tolerance, and mechanical strength. Material Composition of Inconel Alloys: The primary materials used in the production of DIN 2527 Inconel Blind Flanges include Inconel 600, Inconel 625, and Inconel 718, each offering specific advantages depending on the application: Inconel 600 (Ni 72%, Cr 15%): Known for excellent resistance to oxidation and corrosion in high-temperature environments. Inconel 625 (Ni 58%, Cr 21%, Mo 9%): Offers superior resistance to pitting, stress corrosion cracking, and oxidation. Inconel 718 (Ni 50%, Cr 19%, Mo 3%, Nb 5%): Known for high strength and excellent fatigue and thermal-fatigue strength. These alloys provide superior resistance to a wide range of harsh environments, such as high-temperature oxidation, sulfuric and phosphoric acid corrosion, and chloride-induced stress corrosion cracking. Key Features of DIN 2527 Inconel Blind Flanges: Temperature and Pressure Resistance: Operating Temperature: Inconel alloys can withstand extremely high temperatures, with Inconel 600 handling temperatures up to 1093°C (2000°F), Inconel 625 up to 982°C (1800°F), and Inconel 718 capable of continuous operation at temperatures of up to 700°C (1292°F). Pressure Tolerance: Designed to endure elevated pressures, with pressure ratings available in PN6, PN10, PN16, and other standard pressure classes, ensuring safety under extreme operating conditions. Corrosion Resistance: Exceptional resistance to oxidation, scaling, and various forms of corrosion, particularly in high-temperature environments. Inconel 625 is particularly effective in marine and chemical processing environments due to its resistance to pitting and crevice corrosion. Strength and Durability: Inconel alloys exhibit outstanding mechanical strength, even at high temperatures, ensuring the structural integrity of piping systems under stress. The DIN 2527 standard defines the dimensions and design to accommodate high-stress conditions, making these flanges essential in demanding industries. Dimensional Accuracy and Pressure Class: DIN 2527 ensures precise dimensional accuracy, allowing for effective sealing and easy installation in piping systems. Available in various sizes and thicknesses, with flanges designed to meet specific pressure classes like PN6, PN10, and PN16, depending on the application. Design and Types: Standard Blind Flange (Type A): A solid, circular flange ideal for general applications. Flat-Faced Blind Flange: Features a flat sealing surface, suitable for low-pressure systems. Raised Face Blind Flange: Has a raised surface for improved sealing in higher pressure applications. Ring-Type Joint (RTJ) Blind Flange: Designed for high-pressure applications, with a groove for an RTJ gasket. Long Weld Neck Blind Flange: Offers added strength with an extended neck for welding, often used in high-pressure or stressed systems. Nominal Diameter: Available in a wide range of nominal diameters, typically from DN10 (1/2 inch) up to DN600 (24 inches) or more, to accommodate different pipe sizes and system requirements.

Send Message
product image
blind flanges

A DIN 2527 AISI 8630 blind flange is a specialized type of blind flange made from AISI 8630 alloy steel, designed according to the DIN 2527 German standard. Blind flanges are essential components in industrial piping systems, used to seal the end of a pipe, vessel, or valve to isolate it or prevent the flow of fluids. The AISI 8630 material used for this specific flange provides excellent strength, toughness, and wear resistance, making it ideal for applications in high-stress environments. Material: AISI 8630 Alloy Steel AISI 8630 is a low-alloy steel, enriched with nickel, chromium, and molybdenum for enhanced mechanical properties. It is known for its strength, toughness, and resistance to wear, making it suitable for heavy-duty applications, particularly in industries where components are subjected to high stress and pressure. Composition of AISI 8630: Carbon (C): 0.30% – 0.35% Provides strength and hardness. Chromium (Cr): 0.80% – 1.10% Improves hardness, wear resistance, and high-temperature strength. Molybdenum (Mo): 0.15% – 0.25% Enhances hardenability and resistance to wear. Nickel (Ni): 0.80% – 1.20% Adds toughness, especially at lower temperatures. Other elements: Small amounts of manganese (Mn), silicon (Si), and phosphorus (P), which improve the overall material quality and processing properties. Design and Dimensions (DIN 2527) Shape: The blind flange is a flat, circular plate with no central hole, designed to seal the open end of a pipe, valve, or vessel. Bolt Holes: The flange features evenly spaced bolt holes around the perimeter, which allow it to be securely attached to a matching flange or component. These holes align with the bolt pattern of the corresponding system components. Thickness: The thickness of the flange varies depending on the size and pressure rating, ensuring it can withstand internal pressure and provide a reliable seal. Pressure Rating: Pressure ratings are typically defined using classes such as PN 6, PN 10, PN 16, PN 25, etc., which represent the maximum pressure the flange can safely withstand without failure. Applications of DIN 2527 AISI 8630 Blind Flange Pipeline Sealing: The primary function of the blind flange is to seal the end of a pipeline, effectively preventing the passage of fluids, gases, or other materials. System Isolation: It is used to isolate sections of the pipeline for maintenance or repairs, allowing safe disconnection without compromising the integrity of the system. Pressure Containment: The high strength and durability of AISI 8630 make it suitable for applications where maintaining pressure within the system is critical, ensuring the flange can handle high-pressure environments. Types of Blind Flanges in DIN 2527 Blind flanges conforming to DIN 2527 can be found in different face types and sealing methods, including: Raised Face (RF): The flange surface has a slight raised area around the bolt circle, improving the seal when mated with a gasket. Flat Face (FF): The surface is level with the flange body and typically used with softer gaskets to create a seal. Ring Type Joint (RTJ): This type has a groove to accommodate a metal ring gasket, providing a secure seal in high-pressure applications. Conclusion A DIN 2527 AISI 8630 blind flange is a high-strength, durable sealing component designed for high-pressure and high-stress environments. Made from AISI 8630 alloy steel, it offers excellent mechanical properties such as strength, toughness, and wear resistance, making it ideal for use in industrial systems that require reliable seals under heavy loads and elevated temperatures.

Send Message
product image
Blind Flanges

Super Duplex Stainless Steel (SDSS) is an advanced type of Duplex Stainless Steel that combines the benefits of both austenitic and ferritic structures but with higher levels of chromium, nickel, and molybdenum, along with additional nitrogen content. This makes Super Duplex Stainless Steel (such as Super Duplex 2507) an ideal material for extremely demanding environments, particularly those exposed to harsh corrosive conditions. Material: Super Duplex Stainless Steel Superior Corrosion Resistance: Super Duplex stainless steels (e.g., 2507) offer exceptional resistance to pitting, crevice corrosion, and stress corrosion cracking (SCC), especially in environments with high chloride exposure. This makes them perfect for use in seawater, chemical processing, and offshore oil and gas applications. Strength: Super Duplex steels provide significantly higher tensile strength than standard Duplex and austenitic grades (such as 304 and 316), making them ideal for high-pressure and heavy-duty applications. Super Duplex steel has roughly twice the strength of 304 or 316 stainless steels. Temperature Resistance: Super Duplex stainless steels maintain good performance at moderate to high temperatures, typically performing well up to around 300°C (572°F). They can endure high-temperature environments but are not suitable for extreme high-temperature applications (e.g., above 400°C). Resistance to Chloride Stress Corrosion Cracking (SCC): Super Duplex stainless steels are particularly resistant to chloride-induced stress corrosion cracking, which is a significant advantage in industries that face exposure to seawater, brine, or other chloride-rich environments. Common Types of DIN 2527 Super Duplex Stainless Steel Blind Flanges: 1.4410 (F53): Offers excellent resistance to corrosion, high strength, and toughness, widely used in oil & gas, marine, and chemical industries. 1.4501 (F55): Higher alloy content, offering superior resistance to pitting and stress corrosion cracking, often used in subsea and offshore applications. 1.4412 (F60): Known for resistance to extreme environments like offshore and petrochemical industries. Design and Dimensions Shape: DIN 2527 blind flanges made from Super Duplex Stainless Steel follow the same general design as other flanges: flat, round plates with no central hole, used to seal the ends of pipes or pressure vessels. Bolt Holes: These flanges are equipped with bolt holes for bolting to other flanged components, ensuring a secure connection. The number and size of the bolt holes are determined by the flange's diameter and the pressure class. Thickness: The flange thickness varies depending on the pressure rating (e.g., PN 6, PN 10, PN 16, PN 25). Thicker flanges are designed to handle higher pressures, ensuring a secure seal and reliable performance. Pressure Rating: Super Duplex stainless steel blind flanges are designed for high-pressure environments. Due to their strength and resistance to corrosion, they are typically used in PN 10, PN 16, and PN 25 pressure ratings, although they can be designed for even higher pressure ratings depending on the application. Types of Blind Flanges in DIN 2527 (Super Duplex) Raised Face (RF): The raised face provides a contact area for a gasket, enhancing the sealing performance. This type of flange is commonly used with a gasket to improve sealing, particularly in systems that operate under high pressure. Flat Face (FF): The face of the flange is level with the surface and is often paired with a soft gasket to provide a tight seal. This design is typically used for low-pressure applications where sealing is not as critical. Ring Type Joint (RTJ): This type of flange features a groove for a metallic gasket, providing a secure seal under high pressure and harsh conditions. RTJ flanges are typically used in offshore oil and gas or chemical plants, where extreme conditions require highly durable sealing methods.

Send Message

Still searching for
rtj gasket offering?