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Stainless Steel Flanges

DIN 2545 is a German standard for stainless steel flanges, designed for use in piping systems requiring durability, corrosion resistance, and strong mechanical properties. These flanges are commonly used in industries like chemical, petrochemical, food processing, and more. They come in various sizes and configurations for secure and leak-proof connections. The PN 40 rating indicates that these flanges can withstand pressures up to 40 bar (approximately 580 psi) at normal temperatures (typically 20°C or 68°F). Types of DIN 2545 SS Flanges: · Slip-On Flange (SO): A flange that slides over the pipe and is welded inside and outside for a secure connection. · Weld Neck Flange (WN): A flange with a tapered neck that allows for a stronger weld, commonly used in high-pressure applications. · Blind Flange: A flange with no bore used to seal the end of a pipe or vessel. · Threaded Flange: A flange with internal threads that allows it to be screwed onto a pipe without welding. · Socket Weld Flange: Designed for pipes to fit into the socket of the flange, offering good pressure containment in high-temperature applications. · Lap Joint Flange: Used with a stub end and ideal for applications requiring frequent disassembly. Grades and Their Chemical Composition: · Grade 304 (AISI 304): This grade has a chemical composition consisting of 18-20% chromium, 8-10.5% nickel, with a carbon content of up to 0.08%. It also contains small amounts of manganese (2.00-2.50%), silicon (≤ 1.00%), phosphorus (≤ 0.045%), and sulfur (≤ 0.030%), while the rest is iron. It is widely used due to its good corrosion resistance, weldability, and formability. · Grade 316 (AISI 316): The chemical composition of 316 includes 16-18% chromium, 10-14% nickel, and 2-3% molybdenum. It also contains up to 0.08% carbon, 2.00-2.50% manganese, and ≤ 1.00% silicon, with iron making up the balance. The addition of molybdenum provides improved resistance to corrosion, particularly in chloride environments, making it suitable for marine and chemical industries · Grade 321 (AISI 321): This grade has a chemical composition with 17-19% chromium, 9-12% nickel, and a maximum carbon content of 0.08%. It also contains 2.00-2.50% manganese, ≤ 1.00% silicon, and small amounts of phosphorus (≤ 0.045%) and sulfur (≤ 0.030%). The remainder is iron. Grade 321 is stabilized with titanium to prevent sensitization and is highly resistant to intergranular corrosion, making it ideal for high-temperature applications like in the aerospace and chemical industries. Applications: DIN 2545 Stainless Steel Flanges (PN 40) are widely used in various industries due to their superior strength, corrosion resistance, and versatility. These flanges are specifically designed to handle higher pressure ratings (PN 40), making them ideal for demanding applications. Some of the key applications include: -Chemical Processing: Used in the manufacturing of chemicals, pharmaceuticals, and petrochemicals, where high resistance to corrosion is essential. -Oil and Gas Industry: For pipelines, pumps, and valves that transport oil, gas, and other fluids under high pressure. -Water Treatment Plants: Employed in water and wastewater management systems to connect piping and ensure leak-free connections under high pressure. -Food and Beverage Industry: In production systems where hygiene and corrosion resistance are critical, especially in food processing and dairy plants. -Power Generation: For use in power plants in systems such as steam lines and cooling circuits that operate under high-pressure conditions. -Marine and Offshore: Often used in ships, platforms, and offshore structures that are exposed to harsh environmental conditions. -HVAC Systems: In high-pressure heating, ventilation, and air conditioning applications. DIN 2545 Stainless Steel Flanges (PN 40) offer both durability and reliability in these high-pressure applications, ensuring safe and efficient performance in various industries. Conclusion: DIN 2545 SS flanges provide a reliable and robust solution for piping systems across various industries. These flanges are widely used in applications ranging from general industrial use to highly specialized sectors like aerospace, marine, and chemical processing, ensuring safe and efficient operation in demanding environments. The PN 40 rating guarantees they can withstand medium-to-high pressure systems.

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blind flanges

DIN 2527 blind flanges are sealing components used in piping systems to close the ends of pipes, valves, or pressure vessels where no further connection is required. These flanges are designed to prevent the flow of fluids or gases, isolate sections of the piping system for maintenance, or facilitate pressure testing of the system. The DIN 2527 standard ensures these flanges meet specific dimensional and mechanical properties for reliable performance in various industrial applications. material type : Titanium: Titanium flanges, including Grade 2 and Grade 5, are known for their exceptional resistance to corrosion, particularly in aggressive environments like seawater and chemicals. These lightweight and strong materials are commonly used in aerospace, marine, and chemical industries. Stainless Steel (SS): Stainless steel, including grades like 304 and 316, provides excellent corrosion resistance, particularly in harsh environments. It is used in industries like chemical processing and marine applications, where resistance to corrosion and oxidation is essential. Carbon Steel (C.S.): Carbon steel is a popular choice for DIN 2527 blind flanges due to its strength, weldability, and cost-effectiveness. It is ideal for general-purpose applications in systems with moderate temperature and pressure conditions, using grades like St 37 and A105. Mild Steel (MS): Mild steel is a low-carbon steel that offers good formability and strength, making it suitable for less demanding applications. It is commonly used in systems where high pressure or corrosion resistance is not a critical concern. Alloy Steel: Alloy steel flanges, such as A182 F11 and A182 F22, are designed for high-temperature and high-pressure applications. They offer greater strength, thermal expansion resistance, and durability, making them ideal for power generation and petrochemical industries. Inconel: Inconel flanges, including Inconel 600 and 625, are ideal for extreme high-temperature and aggressive environments. These alloys provide superior strength and exceptional resistance to oxidation and corrosion, making them suitable for high-performance applications. SS Duplex Steel: Duplex steel, such as grade 2205, combines the characteristics of both austenitic and ferritic steels, offering high strength and superior resistance to corrosion. It is ideal for use in chemical and marine environments where stress corrosion cracking resistance is crucial. SS Super Duplex Steel: Super duplex steel, such as 2507, provides a combination of high strength and excellent corrosion resistance, especially in harsh environments. It is highly resistant to pitting and stress corrosion cracking, making it ideal for demanding applications in the oil, gas, and marine industries. Key Features of DIN 2527 Blind Flanges: Material Variety: DIN 2527 blind flanges are available in different materials, including carbon steel, mild steel, stainless steel, alloy steel, and special alloys like Inconel or Duplex steel, offering a wide range of options to meet the needs of different environments, temperatures, and pressures. Pressure and Temperature Ratings: These flanges are available in different pressure ratings such as PN6, PN10, PN16, PN25, and PN40, ensuring they can withstand the required pressures for various industrial applications. Dimensional Standards: The DIN 2527 standard ensures precise dimensional accuracy, allowing for reliable sealing and easy installation in piping systems. These flanges are available in various nominal diameters, typically ranging from DN10 (1/2 inch) to DN600 (24 inches) or more, depending on the system requirements.

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Titanium Bar

Product Name: Gr4 titanium bar Standard: ASTM B348 Material: Grade 4 Unit Price: $15usd/kg- $45usd/kg Shape: Round Diameter: 6-350mm Length: Max 6000mm Surface: Bright Product Introduction Gr4 titanium bar Standard: ASTM B348 Material: Grade 4 titanium Unit Price: $15usd/kg- $45usd/kg Shape: Round Diameter: 6-350mm Length: Max 6000mm Surface: Bright Condition: Annealed Grade 4 titanium bar Chemical compositions(weight%,<=) Ti Al V Fe C Remainder ------- ------- 0.50 0.08 N H O Other(each) Other(total) 0.05 0.015 0.40 0.10 0.40 Physical properties(>=) Σb Tensile Strength (Mpa) σr0.2 Yield Strength (Mpa) δL0+50mm Elongation (%) ψ Reduction of area (%) 580 485 15 25 Titanium Round Bar Dimensions Φ 2 Φ 3 Φ 3.5 Φ 4 Φ 5 Φ 6 Φ 7 Φ 8 Φ 9 Φ 10 Φ 12 Φ 13 Φ 14 Φ 15 Φ 16 Φ 18 Φ 20 Φ 22 Φ 25 Φ 26 Φ 30 Φ 32 Φ 35 Φ 40 Φ 45 Φ 50 Φ 55 Φ 60 Φ 65 Φ 70 Φ 75 Φ 80 Φ 85 Φ 90 Φ 95 Φ 100 Φ 105 Φ 110 Φ 120 Φ 130 Φ 140 Φ 150 Φ 160 Φ 170 Φ 180 Φ 190 Φ 200 Φ 210 Φ 220 Φ 230 Φ 240 Φ 250 Φ 260 Φ 270 Φ 280 Φ 290 Φ 300 More Dimensions Please Contact us

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Titanium 6al4v Plate

Product Name: Titanium 6al4v plate Standard: ASTM B265 , AMS 4911 , ASTM F136 Material: Gr5 Unit Price: $19.5usd/kg-$48usd/kg Thickness: 0.3-100mm Length: 500-6000mm Or As You Require Width: 500-1000mm Or As You Require Surface: Pickling, Polishing, Sand Blasting There are several advantages to using titanium sheet metal: 1. High strength-to-weight ratio: Titanium is known for its high strength-to-weight ratio, which means that it is strong but lightweight. This makes it ideal for use in applications where weight is a concern, such as aerospace and sports equipment. 2. Corrosion resistance: Titanium is highly resistant to corrosion, making it suitable for use in harsh environments where other metals would quickly deteriorate. This makes it ideal for use in marine and chemical processing applications. 3. Biocompatibility: Titanium is biocompatible, meaning that it is not harmful to living tissue. This makes it ideal for use in medical implants and prosthetics. 4. High melting point: Titanium has a high melting point, making it suitable for use in high-temperature applications such as jet engines. 5. Ductility: Titanium is highly ductile, meaning that it can be easily formed into a variety of shapes and sizes without breaking. This makes it ideal for use in complex designs and applications. Applications: Widely used in petroleum, chemical, rubber, pesticides, dyes, medicine, food, and used to complete vulcanization, nitration, hydrogenation, polymerization, condensation and other technical processes. Such as reverberator, reverberation kettle, differentiation pot, polymerization kettle. Titanium 6al4v plate Chemical compositions(weight%,<=) Ti Al V Fe C Remainder 5.5-6.75 3.5-4.5 0.30 0.08 N H O Other(total) 0.05 0.015 0.2 0.4 Physical properties(>=) Σb Tensile Strength (Mpa) σr0.2 Yield Strength (Mpa) δL0+50mm Elongation (%) ψ Reduction of area (%) 895 830 8-12 18-30 Titanium 6al4v plates in stock: Thickness: 1mm 2mm 4mm 5mm 6mm 8mm 10mm 12mm 15mm 20mm 25mm Size: 1000*2000mm 3000*6000mm The production process of titanium plate: 1. Hot forging:casting skills above the metal recrystallization temperature; 2. Hot rolling:the rolling process performed at a temperature higher than the recrystallization temperature; 3. Cold rolling:the rolling process where the plastic deformation temperature is lower than the recovery temperature; 4. Annealing: slowly heating the metal to a certain temperature, insisting on meeting the time, and then cooling at an appropriate speed a metal heat treatment technology; 5. Pickling: immersing the parts in an aqueous solution such as sulfuric acid to remove the oxide and other thin films on the metal surface. It is the pretreatment or process treatment of electroplating, enamel, rolling and other skills.

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Gr7 Titanium Sheet

Product Name: Gr7 Titanium sheet Standard: ASTM B265 Material: Gr7 Unit Price: $222.5usd/kg-$285.7usd/kg Thickness: 0.5-100mm Length: 500-6000mm Or As You Require Width: 500-1000mm Or As You Require Surface: Pickling, Polishing, Sand Blasting Gr7 titanium sheet is high palladium content, and it is very resistant to corrosion. For example, titanium grade 7 is resistant to salt water and is also suitable for handling chlorides media. In addition, Titanium Grade 7 is resistant to erosion or impacts. plate usually used for Pressure vessel, fastener, frame, Aerospace vehicle, Chemical industry, ocean engineering etc. Product Name: Gr7 Titanium sheet Standard: ASTM B265 Material: Grade 7 (Ti-0.2Pd) Thickness: 0.5-100mm Length: 500-6000mm Or As You Require Width: 500-1000mm Or As You Require Surface: Pickling, Polishing, Sand Blasting Quality inspections: Flaw detection, eddy current test, etc Grade Chemicai composition(WT%) (Ti) (Fe) (C) (N) (H) (O) (Pd) (Al) (Sn) Others Each Total Gr7 Ti-0.2Pd Remainder ≤0.30 ≤0.08 ≤0.03 ≤0.015 ≤0.25 0.12~0.25 / / ≤0.1 ≤0.4

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Gr7 Titanium Elbow 90 Degree

Product name: Gr7 Titanium Elbow 90 degree Standard: ANSI / ASME B16.9 ,ANSI / ASME B16.9 B363 Material grade: Grade 7 OD: 1/2"-36" Wall thickness: 1.0-18mm Type: Seamless ,welded Surface: Pickled, polished,sand-blasting Gr7 Titanium Elbow 90 degree Titanium elbow in pipeline, elbow is a pipe fitting that changes the direction of pipeline. According to the angle, there are three commonly used angles: 45 ° and 90 ° 180 °. In addition, according to the needs of the project, it also includes 60 ° and other abnormal angle elbows. The materials of elbows include cast iron, stainless steel, alloy steel, malleable cast iron, carbon steel, non-ferrous metals and plastics. The connection methods with pipes include: direct welding (more commonly used) flange connection, hot-melt connection, electric fusion connection, threaded connection, socket connection, etc. Product Titanium elbow Application pipe connection Material Gr7 titanium alloy Standard ANSI B16.5,JIS B2220,DIN2627-2628,ASME OD 1/2"-36" Wall Thickness Sch 5s - Sch 160 Certificate TUV, ISO9001 Materials Titanium Grade 7 Quality control PMI,100% ULTRASONIC TEST etc Grade 7 (Ti-0.2Pd) titanium Chemical compositions(weight%,<=) Pd Al V Fe C 0.12-0.25 ---- ---- 0.30 0.08 N H O Other(total) Ti 0.05 0.015 0.2 0.4 Remainder Physical properties(>=) Σb Tensile Strength (Mpa) σr0.2 Yield Strength (Mpa) δL0+50mm Elongation (%) ψ Reduction of area (%) 370 250 20 25

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Gr12 Titanium Hemispherical Head

Product name:Gr12 Titanium Hemispherical Head Standard: ASME VIII-I, DIN28013 Material: GR1, GR2, GR7, GR12 Size: Customized Gr12 Titanium Hemispherical Head Hemispherical head refers to the head composed of half spherical shell and straight edge (cylindrical short joint). The radius of curvature of the spherical shell is equal everywhere and the force is uniform. Compared with other heads, hemispherical heads require the smallest wall thickness under the same internal pressure. At the connection between the spherical shell and the cylinder with the same thickness, the edge stress caused by the change of curvature radius is only 3.1% of the overall membrane stress of the cylinder, which can be ignored. Therefore, the mechanical properties of hemispherical head are the best and the materials used are the most economical. Product name:Gr12 Titanium Hemispherical Head Standard: ASME VIII-I, DIN28013 Material: GR12 Size: Customized MOQ:1PC Spherical head, also known as spherical crown head, is a head formed by the spherical crown part of the spherical shell, including hemispherical head and non folded spherical head. The spherical head has excellent forging, smooth surface, acid and alkali resistance, high temperature resistance, beautiful appearance and strong texture performance. The applicable medium of spherical head is gas, liquid and steam. Spherical heads are used in petroleum, electronics, chemical industry, medicine, textile, food, machinery, construction, nuclear power, aerospace, military and other industries. Precautions for use of spherical head: 1. Carbon steel spherical head will crack in nitrate, ammonia, alkaline sodium and other environments. Explain to eliminate residual stress when ordering head. 2. Stress corrosion cracking of austenitic stainless steel will occur in the specific environment with chloride ions. Select appropriate materials when designing spherical head. 3. For carbon steel vessels requiring hot galvanizing or aluminizing, heat treatment shall be carried out first to remove residual stress Titanium grade 12 pipe (Ti-0.3Mo-0.8Ni) Chemical compositions(weight%,<=) Mo Ni Fe C N 0.2-0.4 0.6-0.9 0.30 0.08 0.03 H O Ti Others Total 0.015 0.25 Remainder 0.10 0.40 Physical properties(>=) Σb Tensile Strength (Mpa) σr0.2 Yield Strength (Mpa) δL0+50mm Elongation (%) ψ Reduction of area (%) 440 345 18

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Gr7 Titanium Dished Head

Product name:Gr7 Titanium dished Head Standard: ASME VIII-I, DIN28013 Material: GR1, GR2, GR7, GR12 Size: Customized Gr7 Titanium Hemispherical Head Dish-shaped head refers to the head composed of three parts: partial spherical shell, circular arc prayer side and good side (cylinder short treatment). Due to the abrupt change of radius of curvature at the junction between spherical shell and flanged edge, flanged edge and straight edge, the edge stress is much larger than the film stress caused by inner ash, and its mechanical properties are worse than that of spherical and elliptic head. Because of the shallow disc head, the requirements of stamping equipment and mold are low, so it is more convenient to manufacture. Rarely used in force vessels, only where pressure is low and a reduced head depth is required or where a die is lacking. The disc-shaped head is a continuous surface. The radius of curvature of the warp has a sudden change at the junction of three parts. As the curvature changes, there is bending stress. The result of the superposition of the bending stress and the tensile stress makes the stress in this part stand out from the other parts. Compared with the oval head, the stress distribution is not as uniform, but the machining is easier, so it is not ideal in engineering use. But when the mold processing of oval head is difficult, disc head is used instead. Size range: 50mm-10000mm with integral formed,larger sizes with subsection formed can be specified. Standard: ANSI, ASME ,MSS, API, DIN, JIS, BS,AWWA Thickness: 2mm-300mm Material: Titanium, titanium alloy Material grade:Grade 7 Application: mainly for pressure vessels and boilers in diverse industry such as oil, chemical,winery, pharmaceutical, environmental and military. Grade 7 (Ti-0.2Pd) titanium Chemical compositions(weight%,<=) Pd Al V Fe C 0.12-0.25 ---- ---- 0.30 0.08 N H O Other(total) Ti 0.05 0.015 0.2 0.4 Remainder Physical properties(>=) Σb Tensile Strength (Mpa) σr0.2 Yield Strength (Mpa) δL0+50mm Elongation (%) ψ Reduction of area (%) 370 250 20 25

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Gr12 Titanium Seamless Tube

Product Name: Gr12 Titanium Seamless Tube Standard: ASTM B337,ASTM B338,ASTM B861, ASTM B862 Material: Titanium Gr12 Unit Price: $25usd/kg-$40usd/kg Type: Welded/Seamless Shape: Round Outer Diameter: 3-508mm Wall Thickness: 0.1-20mm Length: Max 12000mm Surface: Bright Gr12 Titanium Seamless Tube Titanium tubes have been widely used in chemical, petroleum, petrochemical, vacuum salt making, preparation, marine engineering, electric power and other industries. Titanium is widely used in corrosive media due to its good corrosion resistance, such as ionic membrane caustic soda, propylene oxide, etc. titanium materials are widely used in equipment and pipelines. Product media are also used in formic acid, methane chloride and other projects to solve pipeline corrosion problems. Place of Origin:Shaanxi, China Material:ASTM B337,ASTM B338,ASTM B861, ASTM B862 Outer Diameter:3-508mm Wall Thickness:0.2-20mm Length:Max 15Meter Standard:ASTM B861 Application:Industrial Technique:Seamless Grade:Titanium Alloy Key Words:titanium tube Type:Titanium Round Tube Certificates:SO9001:2015 Processing:Drawing Surface:Bright Finished Shape:Round.square.Rectangle Package:plywood Case Titanium grade 12 pipe (Ti-0.3Mo-0.8Ni) Chemical compositions(weight%,<=) Mo Ni Fe C N 0.2-0.4 0.6-0.9 0.30 0.08 0.03 H O Ti Others Total 0.015 0.25 Remainder 0.10 0.40 Physical properties(>=) Σb Tensile Strength (Mpa) σr0.2 Yield Strength (Mpa) δL0+50mm Elongation (%) ψ Reduction of area (%) 440 345 18 ------- Titanium is widely used in chemical industry because of its high strength, light weight, good heat transfer performance and corrosion resistance. These characteristics of titanium make it a relatively economic method to solve engineering problems related to chemical industry. Although the investment cost of titanium is higher than that of general performance materials, titanium has been widely used in the chemical industry. According to the life cycle analysis, using it can reduce the production cost by reducing maintenance, shortening downtime, increasing product quality and increasing product life.

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