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Half Round Tube Shield for LTSH Tube

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-formed protective components used to guard boiler tubes, heat exchangers, and superheaters against flue gas erosion, fly ash abrasion, scaling, and thermal fatigue. These shields are widely used in power generation, chemical processing, and industrial steam systems to extend the operational life of tubing in high-wear zones. The half-round profile ensures easy fitment over straight or curved tubes, especially in areas exposed to turbulent gas flow and ash impact. 1Cr18Ni9Ti Half Round Tube Shield for LTSH Tube The 1Cr18Ni9Ti Half Round Tube Shield is manufactured from a titanium-stabilized austenitic stainless steel grade, equivalent to AISI 321. This material offers excellent resistance to intergranular corrosion and high-temperature oxidation while maintaining good mechanical strength. Its titanium content improves stability during welding and long-term thermal exposure, making it especially suitable for Low Temperature Superheater (LTSH) applications in boilers and heat recovery systems where steam tubes are subject to moderate heat, soot, and particulate attack. The Low Temperature Superheater (LTSH) is a section in a boiler where saturated steam from the steam drum is superheated to a moderately higher temperature before entering the high-temperature superheater stages. Positioned in areas with relatively lower flue gas temperatures, the LTSH helps improve thermal efficiency and reduces moisture content in steam. Due to constant exposure to abrasive flue gases and ash, LTSH tubes are prone to wear and require protective shielding, such as half round tube shields, to extend service life. Ladhani Metal Corporation is a trusted manufacturer, supplier, and exporter of 1Cr18Ni9Ti Half Round Tube Shields for LTSH systems, offering reliable and corrosion-resistant protection for thermal and energy-related applications. Chemical Composition of 1Cr18Ni9Ti – Titanium-Stabilized Austenitic Stainless Steel • Carbon (C): ≤ 0.08% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 17.0 – 19.0% • Nickel (Ni): 8.0 – 11.0% • Titanium (Ti): ≥ 5 × C% • Iron (Fe): Balance Applications: Ideal for LTSH areas and convection zones in boilers exposed to flue gas condensation, moderate corrosion, and thermal fatigue from cyclic operations. Uses • Installed on LTSH tubes to protect from scaling, soot erosion, and ash deposition in thermal power plants • Shields superheater coils and heat exchanger bends in WHRBs and HRSGs • Suitable for industrial boilers in chemical plants where acidic or chloride-bearing gases are present • Used in biomass and coal-fired systems to reduce wear on tube surfaces from fly ash and gas turbulence • Effective in marine and coastal steam generation systems with moisture and chloride exposure Features • Excellent intergranular corrosion resistance – Stabilized with titanium for weld integrity and long-term stability • High-temperature oxidation resistance – Performs well under cyclic heat exposure and oxidizing gas conditions • Custom fit – Manufactured to match exact tube diameter, curvature, and installation length • Easy to mount – Suitable for welding, clamping, or banding installation methods • Enhanced tube life – Reduces maintenance frequency and increases system efficiency • Available in various thicknesses, lengths, and bend radii as per operational needs Applications • thermal power stations – Protects LTSH tubes from scaling and ash erosion in flue gas zones • waste heat recovery units – Shields return tube bends and convection coils from abrasive flow • steam generation systems – Enhances tube life in low-temperature superheater environments • refinery boilers – Resists acidic gas effects and thermal stress in process heating units • utility boilers – Used in coal-fired and biomass-fired systems requiring long-term tube protection Conclusion The 1Cr18Ni9Ti Half Round Tube Shield for LTSH Tube by Ladhani Metal Corporation – manufacturer, supplier, and exporter – offers high-performance protection for boiler and superheater tubes in low-temperature, corrosive, and abrasive environments. With titanium stabilization and excellent thermal durability, it ensures extended service life and improved system reliability in a range of industrial and thermal applications. For customized designs, technical consultation, or pricing details, please contact Ladhani Metal Corporation.

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U Type Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are protective components designed to guard heat exchanger coils, boiler tubes, and superheater assemblies from erosion, high-temperature scaling, slag accumulation, and corrosion. These shields are vital in high-performance industrial systems, including power plants, refineries, and chemical process units. Their half-round shape allows easy installation on both straight and curved tubes, improving system longevity while minimizing downtime and maintenance frequency. 1Cr20Ni14Si2 U Type Inner Half Round Tube Shield The 1Cr20Ni14Si2 U Type Inner Half Round Tube Shield is manufactured using a high-temperature austenitic stainless steel alloy with enhanced chromium, nickel, and silicon content. This alloy delivers excellent oxidation resistance, thermal fatigue resistance, and structural stability at elevated temperatures. The inner U-type configuration is tailored to cover the inner arc of U-bend tubes, offering critical protection where high-velocity gas, turbulence, and slag deposits can rapidly wear or degrade tube surfaces. • Inner U Type Half Round Tube Shield – Designed to protect the inner curvature of U-bend tubes from scaling, erosion, and heat-related damage in thermal systems. Ladhani Metal Corporation is a leading manufacturer, supplier, and exporter of 1Cr20Ni14Si2 U Type Inner Half Round Tube Shields, delivering high-performance shielding solutions for demanding high-temperature environments. Chemical Composition of 1Cr20Ni14Si2 – High Chromium-Nickel-Silicon Heat-Resistant Alloy • Carbon (C): ≤ 0.20% • Manganese (Mn): ≤ 1.50% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.030% • Silicon (Si): 1.80 – 2.50% • Chromium (Cr): 19.0 – 21.0% • Nickel (Ni): 13.0 – 15.0% • Iron (Fe): Balance Applications: Ideal for continuous high-temperature operations involving oxidizing or sulfur-containing gases. Well-suited for applications requiring excellent heat resistance and minimal thermal deformation. Uses • Shields inner arcs of U-bend tubes in boilers and superheaters operating at elevated temperatures • Installed in WHRBs and HRSGs to prevent scaling, slag, and erosion in internal tube bends • Used in curved coils in reformers and process heaters exposed to hot gas and thermal cycling • Protects tube bends in chemical reactors, incinerators, and industrial furnaces from oxidation and surface degradation • Effective in systems where stability at high temperatures and resistance to carburizing and sulfidizing environments are essential Features • Excellent high-temperature performance – Withstands long-term exposure to temperatures exceeding 1000°C • Inner arc coverage – Precisely shields erosion-prone internal tube bends in critical heat transfer zones • Superior oxidation and scaling resistance – Resists corrosion in aggressive combustion gas atmospheres • Custom-fit design – Fabricated according to specified tube radii and diameters for optimal coverage and secure fit • Quick and secure installation – Compatible with clamping, banding, or tack welding methods • Long operational life – Reduces the frequency of tube failures, improving reliability and plant efficiency Applications • power plants – Installed on U-bend tubes in superheaters and reheaters facing continuous high-temperature service • petrochemical plants – Protects inner arcs of tubes in reformers and gas processing heat exchangers • waste heat recovery – Shields return bends in WHRBs and HRSGs exposed to hot flue gas and slag • thermal processing – Applied in furnaces and incinerators where hot combustion gases affect internal tube surfaces • chemical industry – Guards against oxidizing and corrosive gas damage in curved tube sections of reactors Conclusion The 1Cr20Ni14Si2 U Type Inner Half Round Tube Shield by Ladhani Metal Corporation – manufacturer, supplier, and exporter – is a robust and heat-resistant solution for protecting U-bend tubes in high-temperature and chemically aggressive conditions. Its high alloy composition, excellent thermal resistance, and customized fitment make it ideal for enhancing tube performance and reliability in critical thermal systems. For technical specifications, customized fabrication, or quotations, please contact Ladhani Metal Corporation.

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U Type Outer Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-engineered components used to protect boiler and heat exchanger tubes from erosion, scaling, and high-temperature corrosion. These shields are widely applied in industrial systems exposed to thermal cycling, aggressive gases, and particulate flow. Their half-round shape allows for simple and secure installation over straight or curved tube surfaces, extending tube life and reducing maintenance needs. SS 304L U Type Outer Half Round Tube Shield The SS 304L U Type Outer Half Round Tube Shield is manufactured from low-carbon austenitic stainless steel, SS 304L, offering enhanced weldability and resistance to intergranular corrosion. This shield is specifically designed to protect the outer curvature of U-bend tubes in high-temperature and moderately corrosive environments such as boilers, superheaters, and heat exchangers. The outer U-type configuration focuses on shielding the most exposed area of return bends from flue gas erosion, slag impact, and thermal oxidation. • Outer U Type Half Round Tube Shield – Provides targeted protection to the external arc of U-bend tubes, reducing surface degradation caused by hot gas streams and mechanical wear. Ladhani Metal Corporation supplies SS 304L U Type Outer Half Round Tube Shields with precision-engineered profiles to ensure long-term performance and durability in harsh industrial conditions. Chemical Composition of SS 304L – Low-Carbon Austenitic Stainless Steel • Carbon (C): ≤ 0.035% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 18.0 – 20.0% • Nickel (Ni): 8.0 – 12.0% • Iron (Fe): Balance Applications: Well-suited for moderately corrosive, high-temperature environments where resistance to weld decay and oxidation is required. Uses • Protection of outer U-bend surfaces in superheaters and reheaters in thermal power generation systems • Shielding external arcs in heat exchangers and condensers in the chemical and petrochemical industries • Outer bend coverage in waste heat recovery boilers (WHRBs) and HRSGs exposed to flue gases and particulate flow • Used in marine, food-grade, and process steam systems where chloride resistance and cleanliness are important • Ideal for systems requiring excellent weldability and post-fabrication corrosion resistance Features • Excellent corrosion resistance – Low carbon content improves resistance to intergranular corrosion after welding or high-heat exposure. • Outer U-bend protection – Specifically shaped to guard the outer surface of U-bend tubes from high-temperature gas flow and slag contact. • High-temperature performance – Performs reliably in temperatures up to 870°C, resisting scale formation and oxidation. • Custom fit – Engineered to precisely match tube diameters and bend radii for a snug and stable fit without displacement. • Easy to install – Can be quickly mounted using clamps, stainless banding, or tack welds without requiring system downtime or disassembly. • Long service life – Withstands thermal cycling and corrosive gas exposure to minimize tube damage and maintenance intervals. Applications • power plants – Used in superheaters and reheaters for protecting the outer arcs of return bends from flue gas and heat-related scaling. • chemical processing – Shields tube surfaces in exchangers and preheaters that experience moderate chemical attack and thermal fatigue. • WHRBs and HRSGs – Installed on outer curves of U-bend tubes to prevent erosion and reduce downtime in heat recovery systems. • marine and coastal facilities – Suitable for salt-laden environments where chloride resistance is essential for sustained performance. • food, beverage, and clean process industries – Provides hygienic protection for tube bends in steam and thermal processing systems. Conclusion The SS 304L U Type Outer Half Round Tube Shield by Ladhani Metal Corporation offers dependable protection for the most vulnerable outer surfaces of U-bend tubes in high-temperature and moderately corrosive applications. With its low-carbon alloy composition, it combines superior corrosion resistance with excellent weldability, making it ideal for power generation, petrochemical, marine, and process industries. Customizable to your system’s specifications, this shield ensures long-lasting performance, reduced maintenance, and improved system reliability. For technical consultation, custom orders, or quotations, please contact Ladhani Metal Corporation.

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U Type Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-engineered components used to protect boiler and heat exchanger tubes from erosion, scaling, and high-temperature corrosion. These shields are widely applied in industrial systems exposed to thermal cycling, aggressive gases, and particulate flow. Their half-round shape allows for simple and secure installation over straight or curved tube surfaces, extending tube life and reducing maintenance needs. 1Cr25Ni20Si2 U Type Half Round Tube Shield The 1Cr25Ni20Si2 U Type Half Round Tube Shield is specifically designed for use in extreme high-temperature environments where oxidation, carburization, and thermal fatigue are major concerns. Fabricated from 1Cr25Ni20Si2, a high-chromium, high-nickel austenitic heat-resistant alloy with added silicon, this shield provides superior resistance to scaling, thermal deformation, and chemical attack. It is ideal for protecting U-bend sections in superheaters, reformers, and waste heat recovery systems operating under aggressive thermal and gas flow conditions. • Outer U Type Half Round Tube Shield – Defends the outer curvature of U-bends from flame impingement, slag buildup, and high-temperature oxidation. • Inner U Type Half Round Tube Shield – Shields the inner arc from turbulence-driven erosion, localized thermal stress, and scaling in cyclic heating zones. Ladhani Metal Corporation offers 1Cr25Ni20Si2 U Type Half Round Tube Shields for industries that demand long-term durability, high-temperature performance, and chemical resistance in critical tube bend applications. Chemical Composition of 1Cr25Ni20Si2 – High-Temperature Austenitic Stainless Steel • Carbon (C): ≤ 0.20% • Manganese (Mn): ≤ 1.50% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.030% • Silicon (Si): 1.00 – 2.50% • Chromium (Cr): 24.0 – 26.0% • Nickel (Ni): 19.0 – 22.0% • Iron (Fe): Balance Applications: Best suited for high-temperature, oxidizing, and carburizing environments such as petrochemical reformers, thermal reactors, and industrial boilers. Uses • Protection of U-bend tubes in superheaters and reheaters in thermal and captive power plants • Shielding tube bends in waste heat recovery boilers (WHRBs) and HRSGs subjected to slag and heat erosion • Guarding return bends in petrochemical steam reformers and cracking furnaces • Coverage for curved tubes in chemical reactors exposed to oxidizing and acidic gases • Ideal for industrial plants where prolonged exposure to thermal cycling and aggressive gas media is common Features • High-temperature strength – Maintains mechanical integrity and structural stability in service temperatures exceeding 1000°C. • Superior oxidation resistance – High chromium and silicon content offers excellent protection against scaling in air and oxidizing environments. • Carburization resistance – Resists carbon infiltration in environments rich in hydrocarbons and flue gases. • Full U-bend shielding – Available in both inner and outer U-type configurations for complete coverage of critical curved tube areas. • Custom fabrication – Precisely manufactured to match tube radius, bend angle, and diameter for a secure, vibration-resistant fit. • Easy to install – Mountable using clamps, bands, or tack welds without the need for system disassembly or extended shutdown. Applications • thermal power stations – Used on U-bend tubes in high-temperature sections of superheaters and reheaters to prevent scaling and heat-related fatigue. Increases equipment life and operational efficiency. • petrochemical refineries – Installed in steam reformers, cracking furnaces, and heaters exposed to oxidizing and carburizing gases. Delivers consistent protection under continuous heat stress. • waste heat recovery units – Shields return bends in WHRBs and HRSGs from slag abrasion and flue gas corrosion. Enhances resistance to thermal cycling. • chemical and metallurgical plants – Ideal for reactors, synthesis gas units, and process heat exchangers operating under severe thermal and chemical loads. • cement and glass industries – Applied in high-temperature gas flow lines and heater tubes where scale resistance and mechanical protection are essential. Conclusion The 1Cr25Ni20Si2 U Type Half Round Tube Shield by Ladhani Metal Corporation is a high-performance shielding solution engineered for extreme temperature and chemically aggressive environments. With its superior resistance to oxidation, carburization, and thermal fatigue, this alloy-based shield is ideal for power generation, petrochemical, and heavy industrial applications. Custom-fit for precision and ease of use, it offers long service life, reliability, and protection for the most demanding tube bend installations. For technical consultation, custom orders, or quotations, please contact Ladhani Metal Corporation.

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U Type Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-engineered components used to protect boiler and heat exchanger tubes from erosion, scaling, and high-temperature corrosion. These shields are widely applied in industrial systems exposed to thermal cycling, aggressive gases, and particulate flow. Their half-round shape allows for simple and secure installation over straight or curved tube surfaces, extending tube life and reducing maintenance needs. SS 316L U Type Half Round Tube Shield The SS 316L U Type Half Round Tube Shield is specifically designed to offer enhanced protection to U-bend sections in heat exchangers, superheaters, and steam reformers. Fabricated from SS 316L, a low-carbon austenitic stainless steel alloyed with molybdenum, it delivers superior resistance to pitting, crevice corrosion, and intergranular attack in chloride-rich and high-temperature environments. The U-type design allows for seamless coverage of both the inner and outer arcs of tube bends, where thermal and mechanical stresses are most concentrated. • Outer U Type Half Round Tube Shield – Protects the outer bend of the tube against high-velocity gas impact, slag accumulation, and surface oxidation. • Inner U Type Half Round Tube Shield – Shields the inner curve from localized erosion, turbulence-related wear, and thermal fatigue cracking. Ladhani Metal Corporation manufactures and supplies SS 316L U Type Half Round Tube Shields for industries operating in corrosive, welded, or high-heat service conditions where enhanced durability and metallurgical stability are critical. Chemical Composition of SS 316L – Low Carbon Austenitic Stainless Steel • Carbon (C): ≤ 0.03% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 16.0 – 18.0% • Nickel (Ni): 10.0 – 14.0% • Molybdenum (Mo): 2.0 – 3.0% • Iron (Fe): Balance Applications: Specifically suited for high-chloride, welded, and high-temperature systems where corrosion resistance and thermal stability are essential. Uses • Protection of U-bend tube sections in superheaters and reheaters in thermal power plants • Coverage for return bends in chemical heat exchangers and ammonia reformers • Shielding curved tube segments in WHRBs and HRSGs exposed to thermal cycling • Corrosion and wear protection in condensers and evaporators operating with chlorides or acidic gases • Ideal for coastal, offshore, and marine installations involving saline or humid environments Features • Corrosion-resistant low carbon grade – SS 316L’s reduced carbon content ensures resistance to sensitization and intergranular corrosion after welding. • High-performance under heat – Maintains structural integrity and corrosion resistance in elevated temperature applications. • Dual-bend protection – Available in inner and outer U-type configurations to safeguard the entire arc of the U-bend. • Custom-formed profiles – Engineered to precisely fit tube diameter and bend radius for secure and stable installation. • Quick installation – Designed for easy mounting via tack welds, banding, or clamping without requiring tube disassembly. • Tailored dimensions – Manufactured in a range of thicknesses, lengths, and profiles to meet exact project needs. Applications • thermal power plants – Installed on U-bend tubes in superheaters and reheaters to mitigate scale formation and corrosion due to flue gases. Enhances heat exchanger reliability and life span. • petrochemical refineries – Used in steam reformers and exchangers handling chlorides, acids, and hydrocarbons. Ensures long-term corrosion resistance in aggressive environments. • waste heat recovery units – Protects U-shaped tubes from erosion and cracking caused by fluctuating gas velocities and slag deposits. • fertilizer and chemical plants – Shields critical tube bends from acidic or chloride-containing media in reformers and process heaters. • marine and coastal systems – Provides anti-corrosion protection in salt-laden and humid atmospheres for extended tube life. Conclusion The SS 316L U Type Half Round Tube Shield by Ladhani Metal Corporation is a robust and corrosion-resistant solution for protecting U-bend tube sections in heat-intensive and chemically aggressive systems. With its low carbon content and molybdenum enhancement, it ensures excellent resistance to pitting, scaling, and intergranular corrosion. Available in inner and outer U-bend configurations and tailored to match system specifications, these shields offer reliable, long-lasting tube protection in power, chemical, marine, and industrial sectors. For technical consultation, custom orders, or quotations, please contact Ladhani Metal Corporation.

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U Type Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are specially designed components used to protect boiler and heat exchanger tubes from erosion, wear, and high-temperature damage. Manufactured with precision and expertise, these shields enhance tube life, reduce maintenance requirements, and support efficient operation in high-performance industrial systems. The half-round design enables quick installation and provides effective coverage for vulnerable tube surfaces. SS 304 U Type Half Round Tube Shield The SS 304 U Type Half Round Tube Shield is a specially fabricated, semi-circular tube protection device designed to fit around both the curved (U-bend) and straight sections of heat exchanger and boiler tubes. Constructed from premium-grade stainless steel 304, it offers exceptional resistance to corrosion, oxidation, and mechanical wear. Its U-shaped configuration ensures continuous protection along the bend radius, where erosion, thermal stress, and ash impingement are most intense. This shield is available in both inner and outer configurations to ensure full tube coverage. • Outer U Type Half Round Tube Shield – Shields the external curve of U-bend tubes from flame impingement, heat radiation, and gas flow abrasion. • Inner U Type Half Round Tube Shield – Protects the internal arc of the U-bend from turbulence, corrosion, and localized thermal impact. Ladhani Metal Corporation is a leading manufacturer and exporter of SS 304 U Type Half Round Tube Shields, offering high-quality and custom-engineered solutions to meet the demanding requirements of global industries. Chemical Composition of SS 304 – Austenitic Stainless Steel • Carbon (C): ≤ 0.08% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 18.0 – 20.0% • Nickel (Ni): 8.0 – 10.5% • Iron (Fe): Balance Applications: Ideal for use in thermal power systems, steam generation units, and petrochemical processing where tube bends are subject to extreme heat, corrosion, or flow-related erosion. Uses • Protection of U-bend sections in superheaters, reheaters, and economizers • Shielding of return bends in heat exchangers exposed to flue gas or high-velocity media • Enhancement of tube durability in HRSG systems and boilers • Erosion prevention in waste heat recovery boilers and furnace zones • Corrosion mitigation in chemical process plant U-tube bundles Features • Material: Manufactured from high-grade SS 304 for superior heat and corrosion resistance • Configuration: Inner and outer U-type shields available for full bend coverage • Design: Formed precisely to match U-bend tube radius for secure, vibration-free fitment • Finish: Bright annealed, pickled, or passivated finishes available (custom finishes on request) • Durability: High mechanical strength and long service life under thermal cycling • Customization: Available in various lengths, thicknesses, and diameters as per project requirements • Easy Installation: Designed for clamping, welding, or banding with minimal tube interference Applications • Thermal power stations and utility boilers • Waste-to-energy systems and HRSGs • Petrochemical refineries and furnace systems • Chemical processing and ammonia plants • Steam-based heat recovery units • Pulp and paper mills with superheater tube networks Conclusion The SS 304 U Type Half Round Tube Shield by Ladhani Metal Corporation offers a reliable and efficient solution for protecting U-bend tube sections in demanding high-temperature and corrosive environments. As a trusted manufacturer and exporter, Ladhani Metal Corporation delivers products that combine durability, precision, and performance. Designed for longevity and ease of installation, these shields help extend tube life and reduce unplanned maintenance. Custom-built to your specifications, our tube shields are a dependable solution for critical tube protection. For technical specifications, customized sizes, or quotation requests, please contact Ladhani Metal Corporation.

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Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are specially designed components used to protect boiler and heat exchanger tubes from erosion, wear, and high-temperature damage. Manufactured with precision and expertise, these shields ensure enhanced tube life, reduced maintenance, and efficient operation in demanding industrial environments. SS 304L Half Round Tube Shield The SS 304L Half Round Tube Shield is a semi-circular protective cover made from high-quality stainless steel grade 304L. It is widely used in thermal and mechanical systems where tube surfaces are exposed to harsh operating conditions. The lower carbon content in SS 304L offers enhanced weldability and minimizes the risk of carbide precipitation, making it ideal for high-temperature and corrosive environments. The half-round design allows for easy installation over tubes while ensuring robust protection from flue gases, abrasives, and thermal stress. Manufactured using stainless steel grade 304L, these half-round tube shields are semi-cylindrical covers that are clamped or welded over exposed tubes. The “L” in SS 304L denotes “Low Carbon,” which offers improved resistance to sensitization during welding or prolonged exposure to elevated temperatures, making it more suitable for high-temperature and corrosive conditions compared to standard SS 304. The shields are formed with precision to ensure a snug fit over tubes and provide maximum protection without disrupting heat transfer or fluid flow. Chemical Composition of SS 304L – Austenitic Stainless Steel • Carbon (C): ≤ 0.030% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 18.0 – 20.0% • Nickel (Ni): 8.0 – 12.0% • Iron (Fe): Balance Applications: Widely used in boilers, heat exchangers, steam lines, and furnaces due to its excellent corrosion resistance, weldability, and performance in high-temperature service conditions. Uses – SS 304L Half Round Tube Shield • Boiler Tube Protection – Used to safeguard boiler tubes from high-temperature flue gases, ash erosion, and abrasive particles, ensuring extended service life and reduced downtime. • Heat Exchanger Tube Shielding – Protects heat exchanger tubes from corrosive process fluids and turbulent flow, helping to maintain performance and reduce maintenance frequency. • Furnace Gas Flow Wear Prevention – Installed in furnace environments where high-velocity gases and thermal cycling can cause severe tube wear, acting as a durable barrier. • Petrochemical & Refinery Applications – Shields critical tubing in high-temperature and chemically aggressive environments, improving resistance to oxidation and corrosion. Applications – SS 304L Half Round Tube Shield • Thermal Power Stations – Ideal for boiler systems and superheater tubes exposed to extreme thermal and flow conditions. • Refineries & Petrochemical Plants – Used in cracking units, reformers, and reactors where temperature and corrosion challenges are common. • Heat Recovery Steam Generators (HRSGs) – Enhances protection of tubes in combined cycle power plants and improves system reliability. • Chemical Processing Units – Prevents corrosion and surface degradation in harsh chemical flow environments. • Pulp and Paper Industry – Protects process tubes in digesters, recovery boilers, and steam-generating systems. • Industrial Boilers and Steam Systems – Ensures long-lasting tube integrity in high-pressure and high-temperature steam applications. Benefits • Extended Tube Life: Reduces repair frequency and tube replacement cycles. • Cost Efficiency: Minimizes downtime and maintenance-related expenses. • Reliable Performance: Maintains mechanical integrity under fluctuating temperatures and pressure conditions. • Sustainability: Enhances energy efficiency by maintaining consistent heat transfer performance. Conclusion The SS 304L Half Round Tube Shield by Ladhani Metal Corporation is an ideal solution for protecting critical tube systems in aggressive and high-temperature environments. Designed for high performance and long-lasting reliability, these shields help extend the lifespan of tubing systems while reducing downtime and maintenance costs. With customizable options, premium materials, and expert fabrication, Ladhani Metal Corporation is your trusted partner in tube protection solutions. For more details, inquiries, or to request a quote, please contact Ladhani Metal Corporation.

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half round tube shields

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are specially designed components used to protect boiler and heat exchanger tubes from erosion, wear, and high-temperature damage. Manufactured with precision and expertise, these shields ensure enhanced tube life, reduced maintenance, and efficient operation in demanding industrial environments. SS 304 Half Round Tube Shield The SS 304 Half Round Tube Shield is a semi-circular protective cover made from high-quality stainless steel grade 304. It is widely used in thermal and mechanical systems where tube surfaces are exposed to harsh operating conditions. The half-round design allows for easy installation over the tubes while providing robust protection against flue gases, abrasives, and thermal stress. Chemical Composition of SS 304 – Austenitic Stainless Steel • Carbon (C): ≤ 0.08% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 18.0 – 20.0% • Nickel (Ni): 8.0 – 10.5% • Iron (Fe): Balance Applications: Widely used in boilers, heat exchangers, steam lines, and furnaces due to its excellent corrosion resistance, oxidation resistance, and durability in high-temperature environments. Uses Half Round Tube Shields are essential components in a wide range of thermal and mechanical systems. Their primary function is to protect exposed tube surfaces from damage caused by high-temperature operations, abrasive flow, and chemical environments. Common uses include: Boiler tube protection in thermal and power plants, where shields guard against ash erosion, slagging, and flame impingement. Shielding heat exchanger tubes from erosion and corrosion caused by turbulent gas flow and aggressive operating media. Preventing mechanical wear from high-velocity gas flow in furnace and combustion systems, especially in radiant heat zones. Providing long-term protection for high-temperature tubing in petrochemical and refinery systems, helping to reduce downtime and costly tube replacements. These shields serve as a barrier between the harsh environment and the structural tube surface, thereby improving operational safety, minimizing maintenance, and extending the service life of critical equipment. Features Ladhani Metal Corporation designs and manufactures Half Round Tube Shields with features that ensure long-term reliability, precise fit, and consistent performance even in the most challenging environments: Material: Made from high-grade stainless steel 304, offering excellent resistance to corrosion, oxidation, and heat-related stress. Design: Formed into a precise half-round shape to ensure full coverage and a secure fit over the outer curvature of tubes. Finish: Available in bright annealed, pickled & passivated, or other surface finishes as per client requirements for enhanced surface integrity and aesthetic appeal. Durability: Built with strong mechanical properties to withstand erosion, impact, and thermal cycling over prolonged use. Custom Sizes: Manufactured in a variety of thicknesses, lengths, and diameters to match specific tube dimensions and installation needs. Applications: Thermal Power Stations, where boiler tubes are continuously exposed to high heat and fly ash. Refineries and Petrochemical Plants, where process gases and liquids can be corrosive and erosive. Heat Recovery Steam Generators (HRSGs), where shields protect tubes during the waste heat recovery process. Chemical Processing Units, where exposure to reactive media necessitates strong material protection. Pulp and Paper Industry, particularly in recovery boilers and steam-generating systems. Industrial Boilers and Steam Systems that require reliable tube integrity for safe and efficient operation. These shields are critical to maintaining the integrity and efficiency of equipment in heavy-duty industrial systems. Conclusion The SS 304 Half Round Tube Shield by Ladhani Metal Corporation is a trusted solution for protecting vital tube systems in aggressive and high-temperature environments. Engineered for performance and longevity, these shields not only extend the life of your tubing systems but also minimize downtime and maintenance costs. With customizable dimensions, superior raw material, and precision forming, Ladhani Metal Corporation stands as a dependable partner for all your tube protection requirements. For more details, inquiries, or to request a quote, please contact Ladhani Metal Corporation.

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Titanium flanges

DIN 2543 refers to a standard for titanium flanges under the German DIN (Deutsches Institut für Normung) system. Titanium flanges are designed for use in piping systems, connecting pipes, valves, pumps, and other equipment. They provide a secure method of joining pipes while allowing for easy disassembly when needed. These flanges are made from titanium or titanium alloys, which are known for their strength, corrosion resistance, and lightweight properties. Titanium is particularly advantageous in harsh environments such as marine, chemical processing, and high-temperature systems due to its resistance to oxidation and corrosion. Key Features: Material: Titanium or titanium alloys Corrosion Resistance: Excellent resistance to corrosion in various environments, particularly in acidic or saline conditions. Strength-to-weight ratio: Higher strength-to-weight ratio than steel. Temperature Tolerance: Titanium flanges can handle high temperatures and extreme conditions. Lightweight: Titanium is significantly lighter than steel, making transportation and handling easier. Pressure Rating (PN16):The "PN" (Pressure Nominal) value indicates the maximum pressure the flange can withstand at a specific temperature (typically 20°C).PN16 means the flange is rated for a maximum pressure of 16 bar (or 232 psi). Standard Flange Design: DIN 2543 titanium flanges follow a standardized design which includes: Type: Usually weld neck, slip-on, blind, or socket weld. Size: Flanges come in various sizes with different pressure ratings. Bolt Holes: They have drilled holes for bolts to connect to the mating flange. Face Type: Can be raised face, flat face, or RTJ (Ring Type Joint) depending on the application. Types of Titanium Flanges (According to DIN 2543): Weld Neck Flanges (WN): Ideal for high-pressure systems. Slip-on Flanges (SO): Easy to install, used for general applications. Blind Flanges (BL): Used to seal the end of a pipeline. Socket Weld Flanges (SW): Used for small bore applications. Lap Joint Flanges (LJ): Used with a stub end, providing easier alignment and disassembly Grades of Titanium Used for Flanges: Grade 2 (CP-Titanium - Commercially Pure Titanium): Composition: 99.2% pure titanium. Properties: Excellent corrosion resistance, moderate strength, highly ductile, good weldability. Grade 5 (Ti-6Al-4V - Titanium Alloy): Composition: 90% Titanium, 6% Aluminum, 4% Vanadium. Properties: High strength, excellent corrosion resistance, good fatigue strength, and slightly more difficult to weld. Conclusion: Grade 2 is ideal for applications requiring excellent corrosion resistance and ease of fabrication, while Grade 5 provides superior strength and is used in demanding applications like aerospace and high-performance industrial systems. Both grades offer excellent properties for titanium flanges used in a wide variety of industries. we also deal in various material in DIN2543 such at Stainless steel, duplex, super duplex, Inconel, Monel and carbon steel

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