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U Type Inner Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are designed to protect heat exchanger, boiler, and superheater tubes from erosion, scaling, slag deposition, and corrosion under high-temperature operating conditions. These shields are widely used in industries such as power generation, petrochemical processing, waste heat recovery, and chemical manufacturing. Their half-round structure allows for quick installation over curved or straight tube sections, providing dependable protection and extending equipment lifespan without requiring major disassembly. SS 316L U Type Inner Half Round Tube Shield The SS 316L U Type Inner Half Round Tube Shield is fabricated from low-carbon austenitic stainless steel grade 316L. It offers superior corrosion resistance, particularly in chloride-rich or acidic environments, and improved weldability with reduced risk of intergranular corrosion after welding. The inner U-type configuration is specifically engineered to shield the inner arc of U-bend tubes—an area highly vulnerable to turbulence-induced erosion, scaling, and thermal fatigue. • Inner U Type Half Round Tube Shield – Designed to protect the inner curvature of U-bend tubes from flue gas turbulence, localized corrosion, and heat-induced scaling. Ladhani Metal Corporation is a trusted manufacturer, supplier, and exporter of SS 316L U Type Inner Half Round Tube Shields, providing durable and customizable shielding solutions for demanding thermal and corrosive applications. Chemical Composition of SS 316L – Low Carbon Austenitic Stainless Steel • Carbon (C): ≤ 0.035% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 16.0 – 18.0% • Nickel (Ni): 10.0 – 14.0% • Molybdenum (Mo): 2.0 – 3.0% • Iron (Fe): Balance Applications: Ideal for welded systems and high-temperature environments exposed to chlorides, acidic gases, or steam, where resistance to corrosion and thermal degradation is essential. Uses • Shields inner arcs of U-bend tubes in boilers, superheaters, and reheaters operating in corrosive and high-heat zones • Installed in return bends of waste heat recovery boilers (WHRBs) and HRSGs subjected to scaling and slag formation • Used in curved tube sections of steam reformers, condensers, and marine heat exchangers • Applied in chemical and fertilizer plants with exposure to acidic, chloride-rich, or humid gases • Suitable for welded assemblies where protection against intergranular corrosion is necessary Features • Excellent corrosion resistance – Enhanced performance in acidic, chloride-laden, and high-moisture environments • Low carbon content – Minimizes risk of intergranular corrosion after welding or high-temperature service • Inner bend protection – Shields areas affected by turbulence, localized heat, and erosion • High-temperature durability – Performs reliably in oxidizing environments up to 870°C • Custom fabrication – Tailored to match specific tube diameters and bend radii for a secure, gap-free fit • Easy installation – Suitable for clamp-on, banding, or weld-on mounting without requiring full system disassembly Applications • power generation – Inner U-type shields for protecting boiler and economizer bends in thermal power stations • petrochemical facilities – Guards internal tube bends exposed to chlorides and hot process gases in reformers • waste heat recovery systems – Applied to WHRBs and HRSGs for inner arc protection from flue gas scaling • chemical processing units – Used in reactors and exchanger coils to resist chemical and thermal corrosion • marine and offshore systems – Ensures long-term durability of U-bends exposed to saltwater-laden environments Conclusion The SS 316L U Type Inner Half Round Tube Shield by Ladhani Metal Corporation – manufacturer, supplier, and exporter – is a reliable and corrosion-resistant protective component designed for inner arc shielding in U-bend tubes operating under harsh thermal and chemical conditions. With its superior weldability, resistance to pitting, and high-temperature strength, it is ideal for critical service in energy, chemical, and marine applications. For technical support, custom specifications, or quotations, please contact Ladhani Metal Corporation.

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U Type Inner Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are engineered to provide robust protection for boiler tubes, superheaters, and heat exchangers operating under harsh thermal and corrosive conditions. Designed for installation over curved or straight tube sections, these shields help prevent erosion, slag accumulation, scaling, and high-temperature corrosion. Their half-round shape allows for quick and secure mounting, extending tube service life and minimizing unplanned maintenance in power plants, petrochemical facilities, and other high-temperature industrial systems. SS 316 U Type Inner Half Round Tube Shield The SS 316 U Type Inner Half Round Tube Shield is manufactured from molybdenum-bearing austenitic stainless steel grade 316, offering enhanced resistance to pitting, crevice corrosion, and chloride-induced attack. The inner U-type configuration is specifically designed to cover the internal arc of U-bend tubes, where gas turbulence and heat concentration tend to cause localized wear and scaling. This makes it an ideal choice for systems operating in corrosive, chloride-rich, or marine environments. • Inner U Type Half Round Tube Shield – Protects the internal curvature of U-bend tubes from high-temperature scaling, erosion, and corrosion due to turbulent gas flow and thermal cycling. Ladhani Metal Corporation is a reliable manufacturer, supplier, and exporter of SS 316 U Type Inner Half Round Tube Shields, offering precision-fabricated shielding solutions tailored to the needs of critical high-performance industries. Chemical Composition of SS 316 – Austenitic Stainless Steel with Molybdenum • Carbon (C): ≤ 0.08% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 16.0 – 18.0% • Nickel (Ni): 10.0 – 14.0% • Molybdenum (Mo): 2.0 – 3.0% • Iron (Fe): Balance Applications: Best suited for environments with exposure to chlorides, acidic gases, or steam, where advanced corrosion resistance and heat performance are required. Uses • Protection of inner arcs of U-bend tubes in superheaters and reheaters exposed to flue gas turbulence • Installed in return bends of heat exchangers, condensers, and WHRBs where inner surfaces face scaling and erosion • Ideal for curved tube sections in petrochemical reactors, steam reformers, and coastal or offshore installations • Applied in high-temperature systems exposed to chloride-laden or acidic process gases • Used in chemical and fertilizer plants where welded tube bends are prone to localized corrosion Features • Superior corrosion resistance – Molybdenum content enhances resistance to pitting, crevice corrosion, and aggressive chemicals • Inner arc coverage – Designed specifically for areas affected by turbulence and localized heat attack • Excellent high-temperature performance – Maintains mechanical strength and oxidation resistance up to 870°C • Custom fitment – Precisely fabricated to match tube diameter and bend radius for secure installation • Versatile mounting – Installed using clamps, bands, or tack welding, without needing system disassembly • Long-term reliability – Reduces tube degradation, downtime, and maintenance in harsh service conditions Applications • power generation – Used in U-bend tubes of superheaters and economizers in chloride-containing flue gas environments • petrochemical industry – Shields tube bends in reformers and exchangers exposed to acidic gases and steam • waste heat recovery – Protects inner arcs of tube coils in WHRBs and HRSGs from scaling and corrosion • chemical processing – Ideal for tube protection in corrosive media with high moisture and heat • marine and coastal systems – Provides corrosion defense in return bends of heat exchangers exposed to salt-laden air Conclusion The SS 316 U Type Inner Half Round Tube Shield by Ladhani Metal Corporation – manufacturer, supplier, and exporter – is a high-performance shielding solution for protecting the inner curvature of U-bend tubes exposed to heat and corrosive environments. With its molybdenum-enhanced resistance and precision engineering, this shield is ideal for applications requiring superior durability, thermal stability, and corrosion protection. For custom dimensions, technical guidance, or quotations, please contact Ladhani Metal Corporation.

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U Type Inner Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are engineered to protect heat exchanger, boiler, and superheater tubes from erosion, thermal scaling, and high-temperature corrosion. These shields are widely used in power plants, petrochemical systems, and high-temperature industrial equipment where tubes are exposed to direct flame, turbulent gas flow, and particulate matter. Their half-round shape ensures easy installation over curved or straight tube surfaces, providing an effective layer of protection without the need for equipment disassembly. SS 310S U Type Inner Half Round Tube Shield The SS 310S U Type Inner Half Round Tube Shield is made from stainless steel grade 310S, a low-carbon variant of SS 310. It offers excellent resistance to oxidation and high-temperature corrosion while providing improved weldability and reduced risk of sensitization during thermal cycling. This inner U-type shield is specifically designed to cover the inside arc of U-bend tubes, an area commonly affected by accelerated wear due to turbulence, heat concentration, and gas flow deflection. • Inner U Type Half Round Tube Shield – Designed to protect the inner curvature of U-bend tubes from erosion, slag buildup, and oxidation caused by high-velocity gas flow and thermal cycling. Ladhani Metal Corporation is a recognized manufacturer, supplier, and exporter of SS 310S U Type Inner Half Round Tube Shields, providing tailored solutions for heat-exposed systems in demanding industrial environments. Chemical Composition of SS 310S – Low Carbon Austenitic Stainless Steel • Carbon (C): ≤ 0.08% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.50% • Chromium (Cr): 24.0 – 26.0% • Nickel (Ni): 19.0 – 22.0% • Iron (Fe): Balance Applications: Best suited for oxidizing and high-temperature environments where welded structures are used and resistance to thermal fatigue is critical. Uses • Inner arc shielding for U-bend tubes in high-temperature boilers and superheaters • Installed in the return bends of HRSGs and waste heat recovery boilers (WHRBs) • Used in curved sections of heat exchangers exposed to combustion gases and fluctuating heat • Protects tube bends in petrochemical reactors, reformers, and process furnaces • Ideal for inner arc protection in high-temperature flue gas zones and incinerator coils Features • Excellent high-temperature oxidation resistance – Effective performance in environments up to 1050°C • Low carbon content – Reduces risk of intergranular corrosion after welding or extended service • Focused protection – Shields the inner bend surface most prone to gas turbulence and scaling • Accurate fitment – Custom-fabricated to match specific tube sizes and radii for optimal coverage • Fast installation – Can be securely mounted using stainless steel clamps, bands, or welds • Reliable performance – Enhances the lifespan of U-bend tubes and minimizes maintenance in heat-affected areas Applications • power plants – Used on U-bend inner surfaces in superheaters and reheaters to resist scale and corrosion • petrochemical industry – Shields inside tube arcs in reformers and exchangers exposed to hot process gases • waste heat systems – Protects internal tube bends in WHRBs and HRSGs from slag and thermal fatigue • chemical plants – Provides corrosion protection for return bends in reactors and condensers • high-temperature industrial units – Installed in curved tube coils subjected to flame exposure and oxidizing gases Conclusion The SS 310S U Type Inner Half Round Tube Shield by Ladhani Metal Corporation – manufacturer, supplier, and exporter – is a dependable, high-temperature protective solution for shielding the inner arc of U-bend tubes. With its excellent oxidation resistance, low carbon content, and suitability for welded environments, this shield is ideal for critical systems operating under thermal stress and corrosive gas flow. For technical consultation, custom fabrication, or quotations, please contact Ladhani Metal Corporation.

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U Type Inner Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are engineered protective components designed to safeguard heat exchanger, boiler, and superheater tubes from erosion, scaling, thermal stress, and corrosion. These shields are commonly applied in power generation, petrochemical, and high-temperature industrial systems where tube surfaces are subjected to flue gas turbulence, slag buildup, and elevated temperatures. Their half-round configuration ensures secure installation and reliable performance over curved or straight tube sections, extending equipment life and reducing maintenance costs. SS 304L U Type Inner Half Round Tube Shield The SS 304L U Type Inner Half Round Tube Shield is manufactured from stainless steel grade 304L, a low-carbon version of SS 304. It offers improved weldability and resistance to intergranular corrosion without sacrificing strength or oxidation resistance. The inner U-type design is specifically tailored to protect the inner arc of U-bend tubes, an area frequently exposed to turbulent flow, localized scaling, and corrosive gases that accelerate material degradation. • Inner U Type Half Round Tube Shield – Covers the inner curvature of U-bend tubes, shielding against erosion, scaling, and corrosion caused by turbulent gas flow and heat concentration. Ladhani Metal Corporation is a well-known manufacturer, supplier, and exporter of SS 304L U Type Inner Half Round Tube Shields, offering high-quality and custom-built protection for thermal and chemical process applications. Chemical Composition of SS 304L – Low Carbon Austenitic Stainless Steel • Carbon (C): ≤ 0.035% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 18.0 – 20.0% • Nickel (Ni): 8.0 – 13.0% • Iron (Fe): Balance Applications: Best suited for environments requiring corrosion resistance and thermal stability, especially where welding is involved or where intergranular corrosion must be minimized. Uses • Inner bend protection in superheaters, reheaters, and economizer tubes exposed to flue gas turbulence • Installed in the return bends of waste heat recovery boilers (WHRBs) and HRSGs • Applied in curved tube sections of steam reformers and heat exchangers handling moderately corrosive gases • Used in condensers and evaporators in power and process plants • Ideal for environments where welded tube components are at risk of intergranular corrosion Features • Superior corrosion resistance – Excellent protection against oxidation and scaling in high-temperature service • Low carbon content – Reduces carbide precipitation during welding, minimizing risk of corrosion at weld zones • Inner arc shielding – Specifically designed to protect the internal arc of U-bends from erosion and thermal fatigue • Precision fabrication – Manufactured to fit the exact radius and diameter of the tube bend • Quick and easy installation – Mountable using clamps, stainless steel bands, or tack welding • Enhanced durability – Extends the life of tubes in cyclic and corrosive operating environments Applications • power plants – Protects inner U-bend surfaces in superheaters and heat recovery sections from slag and heat exposure • petrochemical industries – Shields internal arcs in process heaters and reactors operating with acidic gases • waste heat recovery – Prevents inner arc degradation in WHRBs and HRSGs under variable temperature loads • chemical plants – Installed in corrosive media systems where steam and acidic vapors cause wear • industrial heaters – Used in return bends subjected to thermal cycling and corrosive combustion products Conclusion The SS 304L U Type Inner Half Round Tube Shield by Ladhani Metal Corporation – manufacturer, supplier, and exporter – is a reliable and corrosion-resistant solution for protecting the inner curvature of U-bend tubes in moderate to high-temperature environments. With its low-carbon composition and excellent thermal performance, it is ideal for systems requiring welded components and long-term durability in corrosive service conditions. For technical consultation, custom sizes, or quotations, please contact Ladhani Metal Corporation.

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U Type Outer Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-engineered components used to protect boiler and heat exchanger tubes from erosion, scaling, and high-temperature corrosion. These shields are widely applied in industrial systems exposed to thermal cycling, aggressive gases, and particulate flow. Their half-round shape allows for simple and secure installation over straight or curved tube surfaces, extending tube life and reducing maintenance needs. SS 316 U Type Outer Half Round Tube Shield The SS 316 U Type Outer Half Round Tube Shield is manufactured from SS 316, a molybdenum-bearing austenitic stainless steel known for its superior corrosion resistance, especially against chlorides, acidic media, and pitting. This outer U-type configuration is specifically designed to protect the outer curvature of U-bend tubes in boilers, superheaters, heat exchangers, and waste heat recovery systems. It offers effective shielding in high-temperature, corrosive environments where external tube surfaces are exposed to flue gases, slag accumulation, and erosion. • Outer U Type Half Round Tube Shield – Covers the external arc of U-bend tubes, guarding against flame impingement, thermal degradation, and corrosive gas attack. Ladhani Metal Corporation is a trusted manufacturer, supplier, and exporter of SS 316 U Type Outer Half Round Tube Shields, delivering precision solutions for demanding thermal and chemical processing applications. Chemical Composition of SS 316 – Austenitic Stainless Steel with Molybdenum • Carbon (C): ≤ 0.08% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 16.0 – 18.0% • Nickel (Ni): 10.0 – 14.0% • Molybdenum (Mo): 2.0 – 3.0% • Iron (Fe): Balance Applications: Ideal for high-temperature systems operating in corrosive environments with exposure to chlorides, acidic gases, steam, and thermal cycling. Uses • Outer arc protection of U-bend tubes in superheaters and reheaters in thermal and nuclear power plants • Shielding curved tube bends in petrochemical heat exchangers and steam reformers • Coverage for WHRB and HRSG outer U-bend sections exposed to abrasive and corrosive flue gas streams • Applied to return bends in condensers, evaporators, and marine heat exchangers exposed to saline or acidic media • Suitable for process industries requiring excellent corrosion resistance and thermal stability Features • Excellent corrosion resistance – Molybdenum-enhanced alloy provides high resistance to pitting, crevice corrosion, and chloride attack • Outer U-bend protection – Shields the most vulnerable outer curvature from erosion, heat stress, and slag impact • High-temperature durability – Maintains structural stability under continuous and cyclic heat conditions • Custom fitment – Manufactured to precisely match tube diameter and bend radius for a snug and vibration-free installation • Easy to install – Secured with clamps, tack welds, or stainless steel bands without system disassembly • Long service life – Reduces tube damage, extends maintenance intervals, and enhances operational efficiency Applications • power generation – Installed in U-bend tube outer arcs in superheaters and reheaters to prevent oxidation and surface scaling • petrochemical and refinery plants – Used in high-temperature heat exchangers and reformers exposed to corrosive process gases • waste heat recovery boilers – Shields outer tube bends from flue gas erosion and slag accumulation in WHRBs and HRSGs • chemical and fertilizer plants – Protects external surfaces of U-bends in reactors and ammonia reformers against acidic gas attack • marine and coastal installations – Ideal for heat exchangers and condensers operating in chloride-laden and saline environments Conclusion The SS 316 U Type Outer Half Round Tube Shield by Ladhani Metal Corporation—manufacturer, supplier, and exporter—is a robust and corrosion-resistant solution for protecting the outer arcs of U-bend tubes in heat exchangers, boilers, and thermal processing equipment. With superior resistance to chlorides, acids, and oxidizing gases, along with high-temperature performance and ease of installation, this shield is a dependable choice for power, petrochemical, and marine industry applications. For technical consultation, custom orders, or quotations, please contact Ladhani Metal Corporation.

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U Type Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-engineered components used to protect boiler and heat exchanger tubes from erosion, scaling, and high-temperature corrosion. These shields are widely applied in industrial systems exposed to thermal cycling, aggressive gases, and particulate flow. Their half-round shape allows for simple and secure installation over straight or curved tube surfaces, extending tube life and reducing maintenance needs. 1Cr18Ni9Ti U Type Half Round Tube Shield The 1Cr18Ni9Ti U Type Half Round Tube Shield is specifically designed for protection of U-bend tube sections in high-temperature heat exchangers, boilers, and superheaters. Manufactured from 1Cr18Ni9Ti, a titanium-stabilized austenitic stainless steel equivalent to AISI 321, this shield delivers excellent resistance to intergranular corrosion, high-temperature oxidation, and thermal fatigue. The titanium addition prevents chromium carbide precipitation during welding or long-term heat exposure, making it ideal for use in welded structures subjected to continuous heating cycles. • Outer U Type Half Round Tube Shield – Provides robust protection to the outer curve of U-bends against hot gas erosion, flame impingement, and scaling. • Inner U Type Half Round Tube Shield – Safeguards the inner arc of the bend from localized wear, slag buildup, and thermal degradation. Ladhani Metal Corporation manufactures and exports 1Cr18Ni9Ti U Type Half Round Tube Shields to industries requiring high-performance shielding in aggressive thermal and chemical service environments, particularly where welding is involved. Chemical Composition of 1Cr18Ni9Ti – Titanium-Stabilized Austenitic Stainless Steel • Carbon (C): ≤ 0.08% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 17.0 – 19.0% • Nickel (Ni): 8.0 – 11.0% • Titanium (Ti): ≥ 5 × C content • Iron (Fe): Balance Applications: Suitable for high-temperature environments where welded tube systems are exposed to flue gases, thermal cycling, and corrosive atmospheres. Uses • Protection of U-bend tubes in reheaters and superheaters in thermal power plants • Shielding tube bends in waste heat recovery boilers and steam reformers • Coverage for curved tubes in high-temperature chemical process equipment • Guarding return bends in condensers and evaporators subject to scaling and oxidation • Ideal for systems requiring welded tube shields with resistance to intergranular corrosion Features • Titanium stabilization – Prevents sensitization and intergranular corrosion in welded or heat-affected zones, ensuring long-term structural reliability. • Excellent high-temperature resistance – Performs reliably under continuous thermal exposure, resisting scaling and surface degradation. • Complete bend protection – Available in both inner and outer U-type configurations for full shielding of curved tube areas. • Tight fit and customization – Manufactured to precise dimensions matching tube radius and diameter for secure, stable installation. • Easy to mount – Designed for hassle-free installation using clamps, tack welding, or banding without requiring tube removal. • Versatile performance – Suitable for oxidizing and mildly corrosive environments involving high heat and mechanical stress. Applications • thermal power stations – Protects U-bend tubes in critical heat transfer sections against heat-induced wear and gas corrosion. Enhances operational lifespan and safety. • petrochemical and refinery plants – Used in process heaters, reformers, and exchangers exposed to flue gases and thermal cycling. Maintains performance under continuous operation. • waste heat recovery systems – Shields curved tubes from erosion and scaling in gas recovery units and economizers. Improves durability in high-velocity environments. • chemical industries – Applied to tube bends in reactors, steam heaters, and evaporators where corrosion and temperature resistance are essential. • boiler systems and HRSGs – Provides reliable protection against fatigue, oxidation, and slag accumulation in high-temperature return bends. Conclusion The 1Cr18Ni9Ti U Type Half Round Tube Shield from Ladhani Metal Corporation is an advanced solution for protecting U-bend tube sections in thermally aggressive and welded environments. Its titanium-stabilized composition offers superior resistance to intergranular corrosion, oxidation, and thermal stress. Custom-engineered for precision fit and available in dual-sided configurations, this tube shield enhances system reliability and reduces maintenance needs in power, chemical, and industrial heating systems. For technical consultation, custom orders, or quotations, please contact Ladhani Metal Corporation.

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U Type Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-engineered components used to protect boiler and heat exchanger tubes from erosion, scaling, and high-temperature corrosion. These shields are widely applied in industrial systems exposed to thermal cycling, aggressive gases, and particulate flow. Their half-round shape allows for simple and secure installation over straight or curved tube surfaces, extending tube life and reducing maintenance needs. SS 420 U Type Half Round Tube Shield The SS 420 U Type Half Round Tube Shield is manufactured from hardenable martensitic stainless steel, providing robust mechanical strength, surface hardness, and oxidation resistance in high-temperature service environments. Designed specifically for U-bend sections in heat exchangers, boilers, and superheaters, this shield offers dependable protection against scaling, thermal fatigue, and particulate erosion. The U-type configuration enables targeted shielding of both the inner and outer arcs of tube bends—critical areas where temperature gradients and gas velocity are highest. • Outer U Type Half Round Tube Shield – Protects the outer curve of U-bends from slag accumulation, flame impingement, and surface wear caused by high-velocity gas flow. • Inner U Type Half Round Tube Shield – Shields the inner arc against turbulence-induced erosion, scaling, and corrosion under thermal stress conditions. Ladhani Metal Corporation supplies SS 420 U Type Half Round Tube Shields tailored to meet the demands of thermal power, petrochemical, and process industries operating in elevated temperature ranges with limited corrosive exposure. Chemical Composition of SS 420 – Hardenable Martensitic Stainless Steel • Carbon (C): 0.15 – 0.40% • Manganese (Mn): ≤ 1.00% • Phosphorus (P): ≤ 0.040% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 12.0 – 14.0% • Nickel (Ni): ≤ 0.75% • Iron (Fe): Balance Applications: Ideal for systems requiring wear resistance, oxidation stability, and mechanical strength in dry, heat-intensive environments. Uses • Protection of U-bend tubes in thermal power plant superheaters and reheaters • Coverage for curved tube sections in WHRBs and HRSGs exposed to abrasive gas flow • Shielding tube bends in chemical reactors and reformers where thermal shock and particulate wear are common • Erosion prevention in return bends of condensers, evaporators, and economizers • Suitable for heat exchanger systems with low moisture and minimal chemical corrosion Features • Excellent surface hardness – SS 420 can be heat-treated for increased hardness and wear resistance, making it suitable for erosive and abrasive service. • Good oxidation resistance – Performs effectively in dry air at elevated temperatures, helping prevent surface scaling and material degradation. • Full bend protection – Offered in both inner and outer U-type forms to ensure total shielding of critical tube bend areas. • Tight and secure fit – Engineered to match tube radius and diameter, ensuring vibration-free performance and minimal exposure. • Simple installation – Can be easily mounted using banding, clamping, or light tack welding without requiring full system shutdown. • Cost-effective solution – Provides a balance of performance and affordability for moderately aggressive service conditions. Applications • thermal and captive power plants – Used on U-bends in reheaters and superheaters to combat flue gas erosion and temperature cycling. Ensures better tube life and heat retention. • refinery and process industries – Suitable for return bends in units with dry, high-temperature gas flow and minimal moisture-induced corrosion. • waste heat recovery systems – Shields U-shaped tubes in WHRBs from slag, particulate impact, and scale buildup. • cement and glass industries – Installed on high-temperature tubes exposed to solid-laden gas streams for wear resistance and surface stability. • chemical plants – Applied in select heat exchanger areas where scaling and erosion are more critical than chemical corrosion. Conclusion The SS 420 U Type Half Round Tube Shield by Ladhani Metal Corporation offers a rugged and efficient solution for protecting U-bend tubes exposed to heat, slag, and abrasive gas flow. With its ability to resist scaling, erosion, and surface fatigue, SS 420 is ideal for industries operating in dry, high-temperature environments. Precision fit, dual-arc protection, and easy installation make these shields a valuable addition to any boiler or heat exchanger system. For technical consultation, custom orders, or quotations, please contact Ladhani Metal Corporation.

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U Type Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-engineered components used to protect boiler and heat exchanger tubes from erosion, scaling, and high-temperature corrosion. These shields are widely applied in industrial systems exposed to thermal cycling, aggressive gases, and particulate flow. Their half-round shape allows for simple and secure installation over straight or curved tube surfaces, extending tube life and reducing maintenance needs. SS 316 U Type Half Round Tube Shield The SS 316 U Type Half Round Tube Shield is specifically designed to protect U-bend sections in superheaters, reheaters, and heat exchanger coils. Manufactured from SS 316, a molybdenum-bearing austenitic stainless steel, it offers enhanced resistance to pitting, crevice corrosion, and chloride-induced attack. The U-type design ensures precise coverage over tube bends, where erosion and heat damage are most intense. Both inner and outer U configurations are available for comprehensive protection. • Outer U Type Half Round Tube Shield – Protects the outer curvature of the U-bend from flame impingement, slag buildup, and high-velocity gas erosion. • Inner U Type Half Round Tube Shield – Shields the inner arc of the bend against turbulence-induced wear, localized corrosion, and scaling. Ladhani Metal Corporation is a trusted manufacturer and exporter of SS 316 U Type Half Round Tube Shields, delivering high-performance solutions for industries requiring superior corrosion resistance and heat tolerance. Chemical Composition of SS 316 – Austenitic Stainless Steel with Molybdenum • Carbon (C): ≤ 0.08% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 16.0 – 18.0% • Nickel (Ni): 10.0 – 14.0% • Molybdenum (Mo): 2.0 – 3.0% • Iron (Fe): Balance Applications: Best suited for environments with exposure to chlorides, steam, and acidic gases, where resistance to corrosion and heat is critical. Uses • Protection of U-bend tubes in high-temperature boiler coil sections • Shielding tube bends in chemical heat exchangers and steam reformers • Coverage for WHRB tube bends exposed to abrasive flue gas streams • Safeguarding curved tubes in condensers, superheaters, and evaporators • Ideal for corrosive and chloride-laden environments in marine or coastal installations Features • Excellent corrosion resistance – Made from SS 316 with molybdenum, offering superior protection against pitting, crevice corrosion, and acidic gas exposure. • High-temperature performance – Performs reliably in high-heat environments, withstanding oxidation and thermal stress during prolonged operation. • Dual-side coverage – Available in both inner and outer U-type configurations for full protection of return bends in heat exchanger and boiler systems. • Precision fitment – Custom-fabricated to match tube radius and diameter for a tight, secure fit that prevents movement and surface exposure. • Easy to install – Designed for quick and secure mounting using clamps, tack welds, or banding without requiring system disassembly. • Custom dimensions – Available in a wide range of lengths, thicknesses, and tube radii to meet exact design and performance requirements. Applications • thermal power plants – Used on U-bend tubes in superheaters and reheaters to resist flue gas corrosion and scaling. Enhances service life and reduces downtime in high-temperature zones. • petrochemical plants – Shields tube bends in steam reformers and exchangers exposed to chlorides and process gases. Provides robust corrosion protection in aggressive chemical environments. • waste heat recovery systems (WHRBs) – Protects curved tubes in exhaust gas streams from slag erosion and thermal shock. Improves long-term durability under fluctuating temperatures and gas flow. • chemical and fertilizer industries – Installed on tube bends in reactors and ammonia reformers for corrosion and erosion resistance. Helps prevent pitting and degradation from acidic and chloride-containing media. • HRSGs and industrial boilers – Used in return bends to prevent surface scaling and heat-induced fatigue. Maintains structural integrity and energy efficiency in cyclic operating conditions. Conclusion The SS 316 U Type Half Round Tube Shield by Ladhani Metal Corporation offers a dependable solution for protecting U-bend tubes in corrosive and high-temperature environments. Its superior resistance to chlorides, acids, and oxidizing gases makes it ideal for petrochemical, power, and chemical industries. Designed for durability, precision fit, and ease of installation, these shields are fully customizable to your specific system requirements. For technical consultation, custom orders, or quotations, please contact Ladhani Metal Corporation.

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Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-fabricated components used to protect the external surfaces of tubes in boilers, heat exchangers, and high-temperature industrial equipment. These shields are critical for reducing erosion, oxidation, and thermal degradation, particularly in high-temperature zones where process gases, flames, or particulate matter can damage tube integrity over time. 1Cr20Ni14Si2 Half Round Tube Shield The 1Cr20Ni14Si2 Half Round Tube Shield is a semi-cylindrical protective sleeve manufactured from a high-performance austenitic stainless steel alloy consisting of approximately 20% chromium, 14% nickel, and 2% silicon. This alloy is designed for excellent oxidation resistance, carburization resistance, and high-temperature structural stability. The inclusion of silicon significantly enhances the formation of a protective oxide film, making it suitable for use in severe thermal environments such as industrial furnaces, superheaters, and reformers. The shield’s half-round profile is engineered for easy installation over the tube surface, ensuring a tight, durable fit and long-term protection. Chemical Composition of 1Cr20Ni14Si2 – Austenitic Heat-Resistant Stainless Steel • Carbon (C): ≤ 0.15% • Silicon (Si): 1.50 – 2.50% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.030% • Chromium (Cr): 19.0 – 21.0% • Nickel (Ni): 13.0 – 15.0% • Iron (Fe): Balance Uses • Boiler Tube Protection – Shields critical areas of superheater and reheater tubes from oxidation and scale formation under high flue gas temperatures. • Furnace Tube Shielding – Guards against flame impingement, high-temperature corrosion, and mechanical erosion in radiant and convection zones. • Heat Exchanger Cladding – Offers external protection for tubes subjected to thermal shock and corrosive process gases. • Steam Reforming Equipment – Prevents surface degradation of tubes in syngas and hydrogen production systems operating under carburizing conditions. • Waste Heat Boilers and Incinerators – Provides a thermal barrier for tubes exposed to particulate-laden gas flows and fluctuating temperatures. Features • Excellent Oxidation Resistance – High chromium and silicon content form a dense, protective oxide layer for long service in oxidizing environments. • Carburization and Thermal Fatigue Resistance – Suitable for prolonged use in atmospheres containing hydrocarbons, CO, and high radiant heat. • High-Temperature Durability – Retains strength and resists creep deformation at service temperatures up to 1000°C. • Austenitic Microstructure – Offers superior ductility, resistance to cracking under thermal cycling, and excellent metallurgical stability. • Easy Installation – Half-round configuration allows for fast on-site fitment using mechanical clamping or welding, with minimal tube disruption. • Surface Finishing Options – Available in pickled, passivated, or bright annealed finishes for improved corrosion and heat resistance. • Custom Built – Manufactured to meet specific size, thickness, and design requirements for varied industrial applications. Applications • Thermal Power Plants – Used to protect boiler tubes in high-temperature zones like superheaters, economizers, and air preheaters. • Petrochemical and Refining Plants – Deployed in furnace tubes, reformer systems, and transfer line exchangers where oxidation and carburization are concerns. • Waste-to-Energy Systems – Protects boiler and heat recovery tubes from corrosive gas attack and ash erosion in incinerators. • Metallurgical Furnaces – Applied in annealing, forging, and reheating furnaces for protecting tube walls exposed to high heat and corrosive gases. • Cement and Lime Kilns – Shields heat recovery piping and cooler tubes from abrasion and elevated thermal conditions. • Chemical Process Equipment – Guards steam and process tubes in reactors, condensers, and exchangers from scaling and thermal damage. Conclusion The 1Cr20Ni14Si2 Half Round Tube Shield by Ladhani Metal Corporation is engineered to perform reliably in high-temperature, high-corrosion industrial environments. With excellent resistance to oxidation, carburization, and thermal fatigue, this alloy-based shield offers superior performance and longevity for boiler and furnace applications. Its austenitic structure ensures mechanical stability and ductility under extreme conditions, while its precise half-round design enables convenient installation and durable coverage. Custom-built to your project’s specifications, Ladhani Metal Corporation’s tube shields represent a smart investment in system protection, reliability, and long-term efficiency. For technical details, customization options, or a quotation, please contact Ladhani Metal Corporation.

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