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Half Round Straight Tube Shield

Half Round Tube Shield Ladhani Metal Corporation manufactures Cr25Ni20 Half Round Straight Tube Shields for use in high-temperature industrial environments where resistance to oxidation, carburization, and thermal fatigue is critical. Cr25Ni20 is a heat-resistant alloy with a high chromium (25%) and nickel (20%) content, offering excellent stability under prolonged exposure to high heat and corrosive flue gases. This alloy is widely used in boilers, reformers, waste heat recovery systems, and thermal process units. Cr25Ni20 Half Round Straight Tube Shield The Cr25Ni20 Half Round Straight Tube Shield is precisely shaped to fit the outer surface of straight heat exchanger or boiler tubes. It forms a durable, semi-cylindrical layer of protection against high-temperature scaling, tube thinning, and erosion caused by particulate-laden flue gas. The shield enhances tube longevity in radiation zones and areas prone to direct flame or high-velocity gas flow. Its excellent thermal shock resistance also makes it suitable for cyclic heating and cooling conditions. Ladhani Metal Corporation is a leading manufacturer, supplier, and exporter of Cr25Ni20 Half Round Straight Tube Shields, delivering robust thermal shielding solutions for critical tube protection. Material Grade Cr25Ni20 – High chromium-nickel heat-resistant alloy Chemical Composition of Cr25Ni20 • Carbon (C): ≤ 0.08% • Silicon (Si): ≤ 1.5% • Manganese (Mn): ≤ 2.0% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.030% • Chromium (Cr): 24.0 – 26.0% • Nickel (Ni): 19.0 – 22.0% • Iron (Fe): Balance Uses • Protection of boiler tubes in radiant and convection zones • Straight tube shielding in reformers and furnace outlets • High-temperature air and gas heater shielding • Application in coal gasification and petrochemical furnaces • Tube erosion prevention in thermal incineration units Features • Excellent high-temperature performance – Operates reliably above 1000°C • Resistant to oxidation and scale – Maintains surface integrity in oxidizing environments • Superior creep strength – Suitable for long-term service under thermal stress • Effective in carburizing atmospheres – Ideal for furnaces and gas reactors • Thermal fatigue resistance – Withstands repeated heating and cooling cycles • Custom fabrication – Available in multiple lengths, thicknesses, and diameters Applications • power generation boilers – Radiant zone tube protection • thermal cracking units – Resistant to flame impingement and high gas velocity • waste heat recovery boilers – Prolongs tube life in high-ash flue gas areas • fertilizer plants – Used in ammonia reformer tube protection • metallurgical furnaces – Shields exposed tubes in extreme temperature cycles Conclusion Cr25Ni20 Half Round Straight Tube Shields from Ladhani Metal Corporation offer outstanding durability and heat resistance, making them ideal for straight tubes operating in the most demanding high-temperature applications. Their high chromium and nickel content ensures reliable service where oxidation, erosion, and thermal cycling are a concern. For custom sizes, specifications, or technical consultations, contact Ladhani Metal Corporation. #Mumbai #Pune #Ahmedabad #Vadodara #Surat #Rajkot #Jamnagar #Bharuch #Ankleshwar #Vapi #Delhi #Faridabad #Ghaziabad #Noida #Gurugram #Chennai #Coimbatore #Tiruchirappalli #Hyderabad #Visakhapatnam #Vijayawada #Bangalore #Mangalore #Mysore #Kolkata #Durgapur #Asansol #Bhubaneswar #Rourkela #Raipur #Bhilai #Bilaspur #Nagpur #Nashik #Aurangabad #Indore #Bhopal #Jabalpur #Kanpur #Lucknow #Varanasi #Jaipur #Kota #Udaipur #Jodhpur #Chandigarh #Ludhiana #Jalandhar #Haridwar #Dehradun #Agra #Meerut #Aligarh #Moradabad #Bareilly #Mathura #Gwalior #Rewa #Satna #Sagar #Ujjain #Ratlam #Solapur #Kolhapur #Amravati #Akola #Jalgaon #Latur #Sangli #Nanded #Gandhinagar #Bhavnagar #Mehsana #Surendranagar #Junagadh #Nadiad #Nizamabad #Karimnagar #Warangal #Kurnool #Nellore #Tirupati #Salem #Erode #Madurai #Tirunelveli #Thoothukudi #Belgaum #Hubli #Tumkur #Hassan #Cuttack #Sambalpur #Jamshedpur #Ranchi #Dhanbad #Patna #Gaya #Muzaffarpur #TubeShield #HalfTubeShield #SSHalfRoundShield #BoilerTubeShield #BoilerShield #TubeProtection #Tubeshieldmanufacturer #BoilerTubeProtection #SSTubeShield #MetalIndustry #SteelFabrication #IndustrialShielding #SS304Shield #SS316Shield #StainlessSteelShield #WeldOnShield #WeldedTubeShield #TubeCladding #BoilerTubeSleeve #TubeSleeve #MetalFabrication #PowerPlantSupplies #RefineryEquipment #ProcessIndustry #MetalComponent #TubeShieldForBoilers #BoilerParts #SteelSolutions #TubeShieldManufacturer #TubeShieldSupplier #SSShielding #IndustrialTubeShield #BoilerTubeGuard #CustomMetalParts #SteelIndustryIndia #MetalEngineering #HeavyIndustrySupply #StainlessSteelIndia #SteelExporters #MetalComponentExport #FabricatedProducts #SteelDealer #IndustrialSupplyIndia #BoilerTubeFittings #TubeShieldingSolutions #HalfTubeCover #HeatExchangerShield #halftubeshield #utypehalftubeshield

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U Type Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are specially designed components used to protect boiler and heat exchanger tubes from erosion, wear, and high-temperature damage. Manufactured with precision and expertise, these shields enhance tube life, reduce maintenance requirements, and support efficient operation in high-performance industrial systems. The half-round design enables quick installation and provides effective coverage for vulnerable tube surfaces. SS 304 U Type Half Round Tube Shield The SS 304 U Type Half Round Tube Shield is a specially fabricated, semi-circular tube protection device designed to fit around both the curved (U-bend) and straight sections of heat exchanger and boiler tubes. Constructed from premium-grade stainless steel 304, it offers exceptional resistance to corrosion, oxidation, and mechanical wear. Its U-shaped configuration ensures continuous protection along the bend radius, where erosion, thermal stress, and ash impingement are most intense. This shield is available in both inner and outer configurations to ensure full tube coverage. • Outer U Type Half Round Tube Shield – Shields the external curve of U-bend tubes from flame impingement, heat radiation, and gas flow abrasion. • Inner U Type Half Round Tube Shield – Protects the internal arc of the U-bend from turbulence, corrosion, and localized thermal impact. Ladhani Metal Corporation is a leading manufacturer and exporter of SS 304 U Type Half Round Tube Shields, offering high-quality and custom-engineered solutions to meet the demanding requirements of global industries. Chemical Composition of SS 304 – Austenitic Stainless Steel • Carbon (C): ≤ 0.08% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 18.0 – 20.0% • Nickel (Ni): 8.0 – 10.5% • Iron (Fe): Balance Applications: Ideal for use in thermal power systems, steam generation units, and petrochemical processing where tube bends are subject to extreme heat, corrosion, or flow-related erosion. Uses • Protection of U-bend sections in superheaters, reheaters, and economizers • Shielding of return bends in heat exchangers exposed to flue gas or high-velocity media • Enhancement of tube durability in HRSG systems and boilers • Erosion prevention in waste heat recovery boilers and furnace zones • Corrosion mitigation in chemical process plant U-tube bundles Features • Material: Manufactured from high-grade SS 304 for superior heat and corrosion resistance • Configuration: Inner and outer U-type shields available for full bend coverage • Design: Formed precisely to match U-bend tube radius for secure, vibration-free fitment • Finish: Bright annealed, pickled, or passivated finishes available (custom finishes on request) • Durability: High mechanical strength and long service life under thermal cycling • Customization: Available in various lengths, thicknesses, and diameters as per project requirements • Easy Installation: Designed for clamping, welding, or banding with minimal tube interference Applications • Thermal power stations and utility boilers • Waste-to-energy systems and HRSGs • Petrochemical refineries and furnace systems • Chemical processing and ammonia plants • Steam-based heat recovery units • Pulp and paper mills with superheater tube networks Conclusion The SS 304 U Type Half Round Tube Shield by Ladhani Metal Corporation offers a reliable and efficient solution for protecting U-bend tube sections in demanding high-temperature and corrosive environments. As a trusted manufacturer and exporter, Ladhani Metal Corporation delivers products that combine durability, precision, and performance. Designed for longevity and ease of installation, these shields help extend tube life and reduce unplanned maintenance. Custom-built to your specifications, our tube shields are a dependable solution for critical tube protection. For technical specifications, customized sizes, or quotation requests, please contact Ladhani Metal Corporation.

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bar/rod

A Molybdenum Bar is a solid, rectangular or cylindrical piece of molybdenum metal, often used in industrial applications that require high strength, heat resistance, and durability. Molybdenum is a transition metal known for its excellent properties, including a high melting point, resistance to corrosion, and mechanical strength, which make it ideal for use in demanding environments. Key Features of Molybdenum Bar: o High Melting Point: Molybdenum bars can withstand extremely high temperatures (up to around 2,623°C or 4,753°F) without losing their structural integrity, making them perfect for high-temperature applications such as aerospace and industrial furnaces. o Strength and Durability: Molybdenum bars exhibit superior tensile strength and resistance to deformation, ensuring long-lasting performance under mechanical stress. o Corrosion Resistance: Molybdenum bars are highly resistant to oxidation and corrosion, even at high temperatures, which is crucial for use in harsh environments like chemical processing and high-temperature furnaces. o Electrical and Thermal Conductivity: Molybdenum has good electrical and thermal conductivity, making it suitable for specialized applications in electronics, including filaments, electrodes, and thermocouples. o Ductility and Workability: Although molybdenum is a hard and brittle metal at room temperature, it can be processed into various shapes and sizes, including bars, rods, and wires, through specialized manufacturing techniques. Common Applications: o Aerospace: Molybdenum bars are used in turbine blades, rocket nozzles, and heat shields for spacecraft due to their ability to perform under extreme heat. o Electronics and Electrical: Molybdenum bars are used in filaments, cathodes, and electrodes in electronic devices due to their excellent electrical conductivity and high melting point. o Metallurgy and Manufacturing: Molybdenum is a key component in high-strength steel alloys, making it useful in manufacturing tools, cutting equipment, and industrial machinery. o Chemical Processing: Due to its resistance to corrosive environments, molybdenum bars are used in the construction of reactors, heat exchangers, and other chemical processing equipment. Ladhani Metal Corporation's molybdenum bars are manufactured with strict quality controls and adhere to international standards to ensure optimal performance in demanding application

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sheet/plates

Pure Tungsten Sheets/Plates are flat, solid pieces of pure tungsten metal, typically produced in various thicknesses and sizes to meet specific industrial needs. Tungsten, with its exceptional properties, is highly valued in industries where extreme conditions of temperature, pressure, or corrosion resistance are prevalent. Key Characteristics of Pure Tungsten Sheets/Plates: Material Composition: 99.95% Pure Tungsten (W): These sheets or plates are composed entirely of tungsten, with minimal or no impurities, ensuring the full range of tungsten's beneficial properties. High Density:Tungsten has a very high density of around 19.25 g/cm³, making it one of the heaviest metals. This density is beneficial for applications requiring mass and weight in compact forms. Extremely High Melting Point:With a melting point of 3,422°C (6,192°F), tungsten is the highest-melting metal, making it ideal for applications in extreme temperatures such as aerospace and high-temperature manufacturing. Strength and Durability:Pure tungsten is incredibly strong and durable, with tensile strength that can reach up to 1510 MPa. It is highly resistant to wear, deformation, and damage under stress, even in extreme conditions. Corrosion and Oxidation Resistance:Tungsten exhibits excellent resistance to corrosion, oxidation, and other forms of environmental degradation, even at high temperatures, which makes it ideal for long-lasting, reliable use in harsh conditions. Applications of Pure Tungsten Sheets/Plates: Aerospace and Defense: Tungsten plates are used in aerospace components such as rocket nozzles, satellite shielding, and spacecraft parts, due to their ability to withstand extreme heat and pressure.Armor-piercing projectiles and military-grade materials also benefit from tungsten's high density and strength. High-Temperature Applications: Tungsten sheets are commonly used in high-temperature furnaces and other industrial heating equipment where temperatures may exceed normal metal capabilities, such as in hot zones of steel manufacturing or semiconductor production.

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sheet

ungsten-Copper Sheet is a composite material that combines the exceptional properties of both tungsten (W) and copper (Cu), offering a unique blend of high density, heat resistance, electrical conductivity, and machinability. This alloy is used in applications that require both the extreme heat resistance and strength of tungsten, combined with the excellent thermal and electrical conductivity of copper. Properties: · Density: Tungsten-copper sheets are dense, with a specific gravity that lies between that of pure tungsten and pure copper. The density depends on the ratio of tungsten to copper, but it remains significantly higher than most common metals. This makes them useful for applications that require weight and stability in compact forms. · Color and Appearance: Tungsten copper sheets typically have a metallic, steel-gray or brownish color, with a smooth surface that may be finished through machining, polishing, or grinding processes. The copper content can give the surface a slightly reddish hue depending on the ratio. · Thickness and Dimensions: Tungsten-copper sheets are available in various thicknesses, ranging from thin foils to thicker sheets, and can be custom-manufactured to meet specific size requirements. The sheets can be precision-cut or machined to fit specific designs. Applications of Tungsten-Copper Sheet: · Electrical and Electronics: Electrical Contacts and Commutators: Tungsten-copper sheets are used in electrical components that require both high conductivity and high resistance to wear and heat, such as electrical contacts in high-voltage switches and commutators. · Aerospace and Defense: Heat Shields: Due to their high-temperature stability and excellent heat dissipation properties, tungsten-copper sheets are used in aerospace applications like heat shields and rocket nozzles. · Nuclear Industry: Tungsten-copper sheets are used in nuclear reactors for radiation shielding and high-temperature applications where both mechanical strength and heat management are essential.

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industrial rings

Tungsten-Copper Industrial Ring is a high-performance component made from an alloy of tungsten (W) and copper (Cu), combining the exceptional properties of both metals. This industrial ring is specifically designed for applications requiring both high strength and excellent thermal and electrical conductivity. The unique characteristics of tungsten-copper alloys make these rings suitable for use in industries such as aerospace, electronics, manufacturing, and energy, where they can withstand extreme conditions. Properties: · Density: Tungsten-copper industrial rings are very dense, with a specific gravity ranging between 17 g/cm³ and 19 g/cm³. The high density of the tungsten gives the ring its strength and mass, making it suitable for applications where weight or stability is important. · Color and Appearance: Tungsten-copper industrial rings generally have a metallic gray or brownish appearance due to the tungsten content, and the copper gives the ring a slightly reddish hue, depending on the specific ratio of the metals. · Size and Shape: These rings are typically available in various diameters and thicknesses depending on the application. Custom dimensions and designs can be produced to meet specific performance or size requirements. The rings can be precisely machined or cast to the desired specifications. · Strength: Tungsten provides the ring with high tensile strength, making it resistant to wear, deformation, and mechanical stress. The copper content improves overall impact resistance, reducing the risk of cracking under extreme conditions. · Hardness: Tungsten has a high level of hardness, which allows the industrial ring to resist abrasions, indentations, and general wear. However, copper improves the machinability of the alloy, enabling more complex shapes and designs. Applications of Tungsten-Copper Industrial Ring: · Heat Shields: Due to their high thermal conductivity and strength, tungsten-copper industrial rings are used in aerospace applications like heat shields and rocket nozzles, which must withstand extreme temperatures during flight. · Counterweights: Tungsten's high density makes it ideal for use in counterweights for aerospace structures or systems where weight distribution is critical. · Electrical Contacts: Tungsten-copper industrial rings are used in high-voltage electrical contacts due to their electrical conductivity and ability to manage heat dissipation. They are found in commutators, switches, and connectors where both conductivity and wear resistance are essential. · Heat Sinks: The thermal conductivity of tungsten-copper alloys makes these rings ideal for heat dissipation in power electronics or LED lights, where managing heat is crucial for performance. · Welding Electrodes: Tungsten-copper industrial rings can also be used in welding electrodes, particularly for arc welding applications where the material must endure extreme temperatures and provide stable electrical conduction.

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bar/rod

A pure tungsten bar rod is a solid, cylindrical piece of tungsten metal, typically used in various high-performance industrial and scientific applications. Tungsten is renowned for its exceptional physical properties, which make it an ideal material for extreme conditions. Here's a more detailed description: Key Characteristics of a Pure Tungsten Bar Rod: Material Composition: 99.95% Tungsten (W): A pure tungsten rod is composed entirely of tungsten, without any alloys or significant impurities. This ensures the rod has the full range of tungsten's advantageous properties. Melting Point: Tungsten's melting point is extremely high at 3,422°C (6,192°F), which makes it ideal for high-temperature applications, such as aerospace and military uses. Strength and Durability: The tungsten rod is extremely strong and wear-resistant. It has a tensile strength of around 1510 MPa, making it suitable for heavy-duty, high-stress applications. Corrosion Resistance: Pure tungsten rods exhibit strong resistance to corrosion, oxidation, and other forms of environmental degradation, even at elevated temperatures. Uses of Pure Tungsten Bar Rods: Aerospace & Defense: Tungsten rods are used in applications like rocket nozzles, spacecraft components, and military hardware. Their high density and ability to withstand extreme temperatures make them valuable in these fields. Medical Applications: Tungsten rods are employed in radiation shielding and in medical imaging devices like X-ray machines, where their high density helps to absorb harmful radiation. Machining & Manufacturing: Tungsten rods are used as tools or as part of tooling systems for machining metals, particularly in high-speed or high-precision operations. Specialty Manufacturing: Tungsten rods are often used in the production of custom components that need to operate in harsh environments, such as semiconductor manufacturing or nuclear reactors.

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Tube

A pure tungsten tube is a hollow cylindrical shape made from 100% tungsten metal, known for its exceptional physical properties, including high strength, resistance to high temperatures, and high density. These tubes are produced for specific industrial, scientific, and technological applications where extreme conditions are involved. Key Characteristics of a Pure Tungsten Tube 99.95% Pure Tungsten (W): A tungsten tube is made from pure tungsten metal, meaning it contains no significant alloys or impurities, allowing it to retain the full range of tungsten's advantageous properties. High Density:Tungsten has one of the highest densities of any metal, at 19.25 g/cm³, making tungsten tubes compact and heavy, which is beneficial in applications that require high mass in a small volume. Extremely High Melting Point: Tungsten has the highest melting point of any metal, at 3,422°C (6,192°F), which makes it ideal for high-temperature applications, such as in aerospace or certain high-performance industrial processes. Strength and Durability: Pure tungsten tubes are incredibly strong, with a high tensile strength around 1510 MPa, meaning they can endure extreme mechanical stresses without deforming or failing. Tungsten also exhibits high wear resistance, which makes the tube durable in harsh, abrasive environments. Corrosion Resistance: Tungsten is highly resistant to corrosion, oxidation, and environmental degradation, even under extreme conditions, including at high temperatures, making tungsten tubes suitable for long-term, reliable use. Applications of Pure Tungsten Tubes: Aerospace and Defense: Rocket nozzles, satellite components, and spacecraft parts benefit from tungsten tubes due to their ability to withstand extreme temperatures and mechanical stresses. Armor-piercing projectiles and military components can also be made from tungsten due to its high density and strength. High-Temperature and High-Pressure Applications: Tungsten tubes are often used in high-temperature environments like furnaces, industrial heating elements, and thermal processing chambers where metals with high melting points are required. Gas turbines and jet engines can also incorporate tungsten tubing for high-temperature stability and strength.

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Plates

A tungsten plate is a flat, solid piece of tungsten metal, known for its high density, strength, and resistance to extreme temperatures. It is commonly used in industries requiring high-performance materials, such as aerospace, electronics, and radiation shielding. Tungsten plates are highly durable, corrosion-resistant, and can withstand high levels of stress and heat, making them ideal for applications involving high-pressure or high-temperature environments.Tungsten alloy plate is produced by good processing property billets and special cold and hot rolling technology; they can be used to make tungsten target, tungsten heat elements, tungsten radiation shields and tungsten boats for electronics, lightening, electro-vacuum industries. Tungsten alloy plate play important role in manufacturing of collimator for nuclear medicine, nuclear research, geologging and homeland security. These materials provide reliable protection against X-rays and gamma radiation. characteristics of tungsten plates include: High Density: Tungsten has a very high density (19.25 g/cm³), making tungsten plates useful in applications requiring mass and weight, such as radiation shielding, ballast weights, and counterweights. High Melting Point: With a melting point of 3,422°C (6,192°F), tungsten can maintain its integrity at very high temperatures, which makes it ideal for use in environments with extreme heat, such as aerospace and manufacturing processes. Strength and Durability: Tungsten plates are strong and hard, offering excellent resistance to wear, abrasion, and deformation. This makes them suitable for use in heavy-duty applications, such as mining, military armor, and tooling. Corrosion Resistance: Tungsten plates are highly resistant to corrosion, particularly at high temperatures, and are less prone to oxidation when compared to many other metals. Electrical Conductivity: Tungsten has good electrical conductivity, making it useful in electrical applications like electrical contacts and filaments. Application: Aerospace & Defense: Tungsten plates are used in military applications, such as in armor-piercing ammunition, shielding, and components for aircraft. Medical Applications: Tungsten plates are used for radiation shielding in medical imaging and radiotherapy. Manufacturing & Tooling: Tungsten's hardness makes it an excellent material for cutting tools, dies, and machining equipment. Heavy Industry: Used as counterweights, ballast, and in the production of high-performance industrial equipment.

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