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Monel Flange

DIN 2632 Monel flanges PN 10 are high-performance weld neck flanges manufactured to meet the DIN 2632 standard, specifically designed for medium-pressure applications up to 10 bar (145 psi). These flanges are made from Monel, a nickel-copper alloy known for its outstanding corrosion resistance, particularly in marine and chemical environments. With excellent mechanical strength and superior durability in highly aggressive conditions, DIN 2632 Monel flanges provide a reliable solution where standard materials may fail. Ladhani Metal Corporation is a leading global manufacturer and supplier of Monel flanges, delivering consistent quality, dimensional accuracy, and full compliance with international standards. Each flange is meticulously tested to ensure optimum performance under demanding industrial conditions. Pressure Rating: • PN 10 (10 bar / 145 psi): Suitable for medium-pressure piping systems requiring high corrosion resistance and mechanical stability. Flange Type: • Weld Neck Flanges Designed with a long tapered hub that ensures precise pipe alignment and reduces localized stress at the flange connection. Ideal for high-integrity, high-strength joints. • Flat Face (FF) Flanges Flat face configuration ensures uniform gasket compression, making them ideal for systems using soft gaskets or connecting to cast components. Monel Grades and Composition: Monel 400 • Nickel (Ni): Minimum 63% • Copper (Cu): 28–34% • Iron (Fe): 2.0–2.5% • Manganese (Mn): ≤ 2.0% • Silicon (Si): ≤ 0.5% • Carbon (C): ≤ 0.3% Applications: Monel 400 is widely used in chemical and marine environments due to its excellent resistance to seawater, acids, and alkalis. It is commonly used in heat exchangers, seawater piping, pumps, and valves handling corrosive media. Monel K500 • Nickel (Ni): 63% minimum • Copper (Cu): 27–33% • Aluminum (Al): 2.3–3.15% • Titanium (Ti): 0.35–0.85% • Iron (Fe): ≤ 2.0% • Carbon (C): ≤ 0.25% Applications: Monel K500 combines the corrosion resistance of Monel 400 with greater strength and hardness due to age-hardening. It is used in marine shafts, chemical processing equipment, oil and gas tools, and high-strength fasteners. Applications of DIN 2632 Monel Flanges PN 10: • Marine and Offshore Ideal for seawater handling systems, shipbuilding, desalination units, and offshore platforms exposed to highly corrosive saltwater environments. • Chemical and Petrochemical Industry Used in pipelines and vessels transporting sulfuric acid, hydrofluoric acid, alkalis, and other aggressive substances. • Oil and Gas Industry Suitable for sour gas environments, offshore rigs, and subsea applications where corrosion and stress resistance are critical. • Power Generation Applied in cooling systems, condensers, and process equipment subjected to brine, steam, and corrosive gases. Key Features: • Fabricated to DIN 2632 specifications • PN 10 pressure rating for medium-pressure service • Weld neck and flat face designs available • Manufactured using Monel 400 and Monel K500 for corrosion-intensive applications • Exceptional resistance to seawater, acids, and alkalis • High strength and toughness even at elevated temperatures • Ideal for marine, chemical, and oil & gas industries • Custom dimensions, finishes, and alloy compositions available upon request Conclusion: DIN 2632 Monel Flanges PN 10 from Ladhani Metal Corporation are engineered to provide superior corrosion resistance, mechanical strength, and long-term reliability in medium-pressure industrial systems. With Monel grades 400 and K500, these flanges are well-suited for harsh environments in the marine, chemical, petrochemical, and offshore sectors. For detailed specifications, custom requirements, or pricing information, contact Ladhani Metal Corporation today.

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Monel Flanges

DIN 2573 Monel Flanges PN 6 are premium-quality, low-pressure plate flanges crafted from Monel alloys, specifically engineered for systems that operate in highly corrosive and aggressive environments. Manufactured in accordance with DIN 2573 standards, these flanges offer excellent resistance to seawater, acids, and high-temperature conditions, making them an ideal choice for industries such as marine engineering, chemical processing, oil and gas, and power generation. The exceptional properties of Monel alloys ensure durability and reliability in applications requiring strong resistance to pitting, crevice corrosion, and stress corrosion cracking. Ladhani Metal Corporation is a trusted manufacturer and global supplier of Monel alloy flanges, delivering high-quality products that meet rigorous international standards. The DIN 2573 flange design ensures easy installation and provides a secure, leak-free connection, even in low-pressure, harsh environments. Pressure Rating: • PN 6 (6 bar / 87 psi): Designed for low-pressure applications in corrosive and high-temperature environments where Monel’s strength and resistance to corrosion are critical for long-term performance. Flange Types: • Plate Flanges Flat flanges ideal for bolted connections in piping systems where gasket sealing is required, providing secure, leak-free operation in low-pressure systems. • Flat Face (FF) Flanges Used with flat gaskets and mating surfaces, ensuring uniform contact and load distribution, particularly when joining with non-metallic components or cast iron systems. • Slip-On Flanges These flanges slip over the pipe, providing easy alignment and easy-to-weld connections, ideal for low-pressure applications with moderate pressure fluctuations. • Custom-Machined Flanges Tailored to meet specific dimensional and material requirements, available in various sizes, grades, and face finishes to suit the needs of custom applications. Monel Grades and Composition: Monel 400 (UNS N04400) Composition: • Nickel (Ni): 63.0 – 70.0% • Copper (Cu): 28.0 – 34.0% • Iron (Fe): ≤ 2.5% • Manganese (Mn), Silicon (Si), Carbon (C): Trace amounts Applications: Monel 400 is widely used in marine environments, chemical processing, and heat exchangers, where it is subjected to both high temperatures and exposure to saltwater or acids. Its superior resistance to corrosion and oxidation makes it a preferred material in demanding applications like pumps, valves, and marine piping systems. Monel K-500 (UNS N05500) Composition: • Nickel (Ni): 63.0 – 70.0% • Copper (Cu): 27.0 – 33.0% • Aluminum (Al): 2.3 – 3.2% • Titanium (Ti): 0.35 – 0.85% • Iron (Fe): ≤ 2.5% Applications: Monel K-500 offers higher strength and hardness compared to Monel 400, making it suitable for applications in oil and gas extraction, marine industries, and aerospace systems, where both corrosion resistance and high mechanical properties are required. Applications of DIN 2573 Monel Flanges: • Chemical and Petrochemical Plants: Monel flanges are ideal for use in chemical reactors, exchangers, and pipelines handling aggressive chemicals like sulfuric acid, hydrochloric acid, and caustics. • Marine and Offshore Engineering: Highly resistant to seawater corrosion, Monel flanges are used extensively in marine piping systems, offshore oil rigs, and shipbuilding applications where exposure to saltwater and harsh weather conditions is frequent. • Oil and Gas Industry: Monel flanges are often used in production platforms, refineries, and pipelines exposed to brine and acidic substances, offering both strength and resistance to corrosion under high-stress conditions. • Power Generation: Used in systems handling high-temperature steam and corrosive environments, Monel flanges provide reliable service for high-performance power plant components. • Desalination and Water Treatment: With their corrosion resistance to saline environments, Monel flanges are also ideal for seawater desalination plants and water treatment facilities. Key Features: • Manufactured according to DIN 2573 standards • Rated for PN 6 low-pressure systems, with exceptional resistance to corrosion • Outstanding performance in highly corrosive, high-temperature environments • Available in Monel 400, Monel K-500, and other Monel alloys • High strength-to-weight ratio for reliable long-term performance • Suitable for marine, offshore, chemical, and power generation applications • Available with custom drilling, surface finishes, and flange faces Conclusion: DIN 2573 Monel Flanges PN 6 from Ladhani Metal Corporation provide unmatched durability, corrosion resistance, and performance in low-pressure applications exposed to challenging chemical, thermal, and environmental conditions. For custom dimensions, material selections, or technical support, contact Ladhani Metal Corporation today.

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Monel Flanges

DIN 2567 Monel flanges PN 25 and PN 40 are high-performance threaded flanges manufactured from copper-nickel-based alloys designed for excellent performance in highly corrosive environments, including seawater and acidic chemical systems. Built to DIN 2567 standards, these flanges offer outstanding resistance to corrosion, pitting, and stress cracking, making them ideal for use in marine engineering, chemical processing, and oil and gas industries. Ladhani Metal Corporation is a trusted manufacturer and exporter of Monel flanges, delivering precision-engineered components known for durability, high mechanical strength, and long service life. The threaded design allows for easy, weld-free installation, making these flanges ideal for maintenance-critical systems and environments requiring non-permanent joints. Pressure Ratings: • PN 25 (25 bar / 362 psi): Suitable for corrosion-prone systems requiring reliable mechanical performance and resistance to seawater and acids. • PN 40 (40 bar / 580 psi): Engineered for higher-pressure operations where both mechanical integrity and corrosion resistance are essential. Flange Types: • Threaded (Screwed) Flanges Allows easy installation and removal, especially in systems requiring regular maintenance. • Raised Face (RF) Flanges Enhances sealing performance under elevated pressure and temperature conditions. • Flat Face (FF) Flanges Used in systems with flat mating surfaces, especially when brittle or non-metallic components are involved. • Forged Threaded Flanges Provide superior strength, resistance to impact, and tight dimensional tolerances. • Custom-Machined Flanges Available in various sizes, pressure classes, and Monel grades as per customer specifications. Monel Grades and Composition: 1. Monel 400 (UNS N04400) o Composition: • Nickel (Ni): ≥ 63.0% • Copper (Cu): 28.0 – 34.0% • Iron (Fe): ≤ 2.5% • Manganese (Mn): ≤ 2.0% • Silicon (Si): ≤ 0.5% • Carbon (C): ≤ 0.3% o Applications: Used in marine components, pump shafts, heat exchangers, chemical processing units, and fuel and freshwater tanks due to its high corrosion resistance and strength in saltwater and acidic environments. 2. Monel K500 (UNS N05500) o Composition: • Nickel (Ni): ≥ 63.0% • Copper (Cu): 27.0 – 33.0% • Aluminum (Al): 2.3 – 3.15% • Titanium (Ti): 0.35 – 0.85% • Iron (Fe): ≤ 2.0% • Carbon (C): ≤ 0.25% o Applications: Ideal for marine shafts, chemical plant equipment, pump parts, and oil well tools where both strength and corrosion resistance are required under high-stress conditions. Applications of DIN 2567 Monel Flanges: • Marine and Offshore: Exceptional resistance to seawater, brine, and marine atmospheres; ideal for shipbuilding and offshore platforms. • Chemical Processing: Suitable for handling strong acids such as hydrofluoric and sulfuric acid, and highly corrosive media. • Oil & Gas Industry: Used in sour gas service, valves, pumps, and tubing for high-pressure, corrosive extraction and transport systems. • Heat Exchangers and Condensers: Maintains structural integrity in high-temperature and corrosive heat transfer applications. • Power Generation: Applied in components exposed to aggressive fluids and fluctuating temperatures. Key Features: • Conforms to DIN 2567 standard • Available in PN 25 and PN 40 pressure ratings • Excellent resistance to seawater, acids, and alkalis • High tensile and yield strength • Superior resistance to pitting, crevice, and stress corrosion cracking • Threaded design enables non-welded, easy assembly and maintenance • Supplied with test certificates, quality documentation, and full traceability Conclusion: DIN 2567 Monel flanges PN 25 and PN 40 from Ladhani Metal Corporation are engineered for highly corrosive and high-performance environments. Whether used in offshore, chemical, or power systems, these flanges offer unmatched durability, corrosion resistance, and ease of installation. For custom dimensions, alloy grades, or technical consultation, contact Ladhani Metal Corporation today

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Stainless Steel Flanges

DIN 2567 stainless steel flanges are high-quality, corrosion-resistant flanges designed for medium to high-pressure piping systems. Manufactured according to the DIN 2567 standard, these flanges offer reliable, leak-free connections that are suitable for a wide range of industrial applications, particularly in environments requiring superior resistance to rust, corrosion, and extreme temperatures. Their durability and ease of installation make them ideal for systems needing frequent maintenance or modification. Ladhani Metal Corporation is a prominent manufacturer and exporter of stainless steel flanges, offering precisely engineered products with excellent mechanical properties, corrosion resistance, and high-temperature performance. DIN 2567 stainless steel flanges are widely utilized across various industries such as chemical processing, oil & gas, power generation, and water treatment. Flange Types: • Threaded (Screwed) Flanges: These enable fast, non-welded assembly, ideal for systems requiring frequent disassembly and reassembly, such as in maintenance-driven or temporary installations. • Raised Face (RF) Flanges: Designed to enhance gasket sealing by concentrating pressure on a smaller contact area, improving the sealing ability in high-pressure systems. • Flat Face (FF) Flanges: Commonly used with cast iron or non-metallic equipment in lower-to-medium pressure systems, providing a flat sealing surface. • Forged Threaded Flanges: Offer improved strength, impact resistance, and dimensional accuracy, making them suitable for demanding applications. • Custom-Machined Flanges: Tailored to customer-specific requirements, including pressure class, size, and material variant. Available Stainless Steel Grades and Composition: 1. Grade 304 o Carbon (C): ≤ 0.08% o Manganese (Mn): 2.00 – 2.50% o Phosphorus (P): ≤ 0.045% o Sulfur (S): ≤ 0.030% o Silicon (Si): ≤ 1.00% o Chromium (Cr): 18.00 – 20.00% o Nickel (Ni): 8.00 – 10.50% Applications: Widely used in food processing, chemical industries, plumbing, and water treatment systems. The corrosion-resistant properties make it ideal for various industrial and marine environments. 2. Grade 316 o Carbon (C): ≤ 0.08% o Manganese (Mn): 2.00 – 2.50% o Phosphorus (P): ≤ 0.045% o Sulfur (S): ≤ 0.030% o Silicon (Si): ≤ 1.00% o Chromium (Cr): 16.00 – 18.00% o Nickel (Ni): 10.00 – 14.00% o Molybdenum (Mo): 2.00 – 3.00% Applications: Ideal for harsh, high-corrosion environments such as chemical and petrochemical industries, marine applications, and systems requiring resistance to pitting and crevice corrosion. 3. Grade 321 o Carbon (C): ≤ 0.08% o Manganese (Mn): 2.00 – 2.50% o Phosphorus (P): ≤ 0.045% o Sulfur (S): ≤ 0.030% o Silicon (Si): ≤ 1.00% o Chromium (Cr): 17.00 – 19.00% o Nickel (Ni): 9.00 – 12.00% o Titanium (Ti): 5 times the carbon content, minimum of 0.60% Applications: Suitable for high-temperature applications and environments where good oxidation and corrosion resistance are necessary. Often used in applications involving elevated temperatures, such as exhaust systems, heat exchangers, and boilers. Applications of DIN 2567 Stainless Steel Flanges: • Chemical Processing Industry: Used in pipelines, reactors, and pumps for handling corrosive substances. • Oil & Gas Industry: Common in offshore platforms, refineries, and subsea pipelines. • Power Plants: Ideal for steam, gas, and cooling water pipelines where high-temperature resistance is needed. • Water & Wastewater Treatment: Cost-effective and durable for fluid handling, filtration lines, and desalination plants. • Food & Beverage Industry: Hygiene and corrosion resistance make them suitable for food processing and pharmaceutical manufacturing systems. • Marine and Offshore: Excellent for use in saltwater environments and high-humidity areas. Key Features: • Manufactured to DIN 2567 standard with PN 25 and PN 40 pressure ratings • High resistance to corrosion, pitting, and oxidation, even in aggressive environments • Available in a range of stainless steel grades: 304, 316, 321 • Superior mechanical strength and excellent weldability • Easy installation with a threaded design for non-welded assembly Conclusion: DIN 2567 stainless steel flanges PN 25 and PN 40 from Ladhani Metal Corporation provide a reliable, high-performance solution for medium to high-pressure piping systems. With exceptional resistance to corrosion, high temperatures, and mechanical stress, these flanges are engineered to perform in demanding industrial environments. For custom specifications, large orders, or further inquiries, contact Ladhani Metal Corporation today.

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Monel Flanges

Ladhani Metal Corporation is a reputed manufacturer and exporter of DIN 2561 Monel flanges, engineered for durability and corrosion resistance in low-pressure piping systems. Manufactured in accordance with the DIN 2561 standard, these flanges are available in pressure ratings including PN6, PN10, PN16, PN25, and PN40, offering excellent adaptability for custom project requirements. Monel, a high-performance nickel-copper alloy, is known for its exceptional resistance to seawater, acidic environments, and high-temperature oxidation. These properties make Monel flanges a preferred choice for marine, chemical, and oil & gas applications. Flange Types: Weld neck flanges: Designed for high-strength applications and superior leak-proof integrity. Raised face (RF): Enhances gasket compression and improves sealing performance. Flat face (FF): Ideal for connections involving brittle or non-metallic mating surfaces. Grades, Chemical Composition, and Applications: Monel 400 (UNS N04400) Chemical Composition: Nickel (Ni): ≥ 63.0% Copper (Cu): 28.0 – 34.0% Iron (Fe): ≤ 2.5% Manganese (Mn): ≤ 2.0% Silicon (Si): ≤ 0.5% Carbon (C): ≤ 0.30% Applications: Used in marine engineering, chemical processing, hydrocarbon processing, and heat exchangers. Outstanding resistance to seawater, acidic solutions (such as hydrofluoric and sulfuric acids), and high-pressure steam. Monel K500 (UNS N05500) Chemical Composition: Nickel (Ni): ≥ 63.0% Copper (Cu): 27.0 – 33.0% Aluminum (Al): 2.3 – 3.15% Titanium (Ti): 0.35 – 0.85% Iron (Fe): ≤ 2.0% Carbon (C): ≤ 0.25% Applications: Commonly used in oil and gas drilling tools, marine shafts, fasteners, and pumps. Offers higher strength and hardness than Monel 400 while retaining excellent corrosion resistance. Key Features: Complies with DIN 2561 standard specifications. Excellent resistance to corrosion in seawater and acidic environments. High mechanical strength and dimensional stability. Available in custom sizes, face finishes, and drilling options. Supplied with complete material test certificates and quality documentation. Applications: Marine & Shipbuilding: Exceptional resistance to saltwater corrosion makes Monel flanges suitable for seawater piping, condensers, and pump components. Oil & Gas Industry: Ideal for offshore rigs, valves, drilling equipment, and sour gas environments due to their resistance to corrosion and high pressure. Chemical Processing: Used in equipment handling hydrofluoric acid, alkalis, and other corrosive media in chemical plants. Conclusion: DIN 2561 Monel flanges from Ladhani Metal Corporation are engineered to deliver superior corrosion resistance and mechanical strength in aggressive environments. With Monel grades such as 400 and K500, these flanges are trusted by global industries for critical applications where reliability and performance are paramount. Our strict quality control and precision manufacturing ensure flanges that meet the highest standards of durability and safety. For technical details, pricing, or bulk inquiries, contact Ladhani Metal Corporation.

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Monel flanges

DIN 2545 Monel flanges, provided by Ladhani Metal Corporation, are designed to offer exceptional strength and outstanding resistance to corrosion, particularly in harsh environments. Monel alloys, primarily composed of nickel and copper, are known for their ability to withstand the corrosive effects of seawater, acids, and alkalis. These flanges are ideal for high-performance applications in industries such as marine, chemical processing, and oil and gas. With a pressure rating of PN 40, these flanges are capable of handling pressures up to 40 bar, ensuring reliable, leak-free connections in high-pressure systems. Types of DIN 2545 Monel Flanges: Flat Face Flanges (FF) – These flanges have a flat sealing surface that provides uniform distribution of sealing pressure, making them suitable for low-pressure systems or where precise sealing is required. Raised Face Flanges (RF) – Raised face flanges feature a raised area around the bolt holes to provide higher sealing pressure, ideal for high-pressure environments. Ring-Type Joint (RTJ) Flanges – These flanges are designed with a groove to accommodate a metal sealing ring, suitable for applications that require resistance to high pressure and high temperatures. Grades and Chemical Composition: Monel 400 (UNS N04400) Chemical Composition: Ni: 63%, Cu: 28-34%, Fe: 2.5%, Mn: 2%, C: 0.3%, Si: 0.5% Monel 400 is a nickel-copper alloy known for its excellent resistance to corrosion, particularly in seawater and chemical environments. It offers good mechanical properties at both subzero and elevated temperatures. This alloy is commonly used in marine applications, chemical processing, and heat exchangers. Monel K500 (UNS N05500) Chemical Composition: Ni: 63%, Cu: 27%, Al: 2.3-3.15%, Ti: 0.35-0.85%, Fe: 2.5%, C: 0.3%, Mn: 1.5% Monel K500 is an age-hardenable nickel-copper alloy that provides additional strength and hardness compared to Monel 400. It offers outstanding corrosion resistance, particularly in seawater and high-stress environments, making it suitable for use in marine, oil and gas, and aerospace applications. PN 40 Pressure Rating: The "PN" rating refers to the flange's pressure capacity. PN 40 indicates that the flange is rated for pressures up to 40 bar, making it ideal for high-pressure systems where secure and durable connections are essential. Applications: 1. Marine and Offshore Applications: Seawater Systems: Monel is highly resistant to seawater corrosion, making it ideal for use in marine applications, such as seawater cooling systems, pumps, valves, and heat exchangers on ships and offshore platforms. Offshore Pipelines and Risers: Monel flanges are commonly used in subsea pipelines and risers due to their resistance to corrosion from saltwater and high-pressure conditions found in offshore oil and gas operations. 2. Chemical Processing Industry: Acidic Environments: Monel flanges offer superior resistance to various acidic solutions, making them ideal for use in chemical processing plants, especially where sulfuric acid, hydrochloric acid, and other corrosive chemicals are present. Piping Systems: Used in pipelines and reactors that transport corrosive chemicals, Monel flanges ensure long-term reliability and strength in harsh environments. 3. Oil and Gas Industry: Petrochemical Refineries: Monel flanges are used in refining operations, including in heat exchangers, pumps, and piping systems that handle hydrocarbon fluids, ensuring resistance to both pressure and corrosion. Subsea Equipment: Monel is also used in subsea exploration and production equipment due to its ability to withstand harsh marine environments and high-pressure systems. Conclusion : Ladhani Metal Corporation ensures that all Monel flanges meet stringent quality standards and are manufactured to exact specifications, ensuring durability and reliability in even the most challenging environments. Each flange undergoes comprehensive testing to guarantee long-lasting performance and safe operation in high-pressure applications. #din2545 #din2545flanges #din2545monelflanges #flanges #flangessupplierinmumbai

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Super Duplex flanges

DIN 2545 Super Duplex flanges are specifically designed to offer outstanding strength and resistance to corrosion, especially in highly aggressive environments. Ladhani Metal Corporation supplies these high-performance flanges made from super duplex stainless steel, combining the advantages of both austenitic and ferritic structures to achieve superior mechanical properties and exceptional resistance to pitting, crevice corrosion, and stress corrosion cracking. With a pressure rating of PN 40, these flanges can withstand pressures up to 40 bar, ensuring reliable and safe performance in demanding applications such as offshore oil and gas, chemical processing, and marine industries. Types of DIN 2545 Super Duplex Flanges: Flat Face Flanges (FF) – These flanges have a flat sealing surface, suitable for low-pressure systems where uniform distribution of sealing force is needed. Raised Face Flanges (RF) – These flanges feature a raised area around the bolt holes, providing higher sealing pressure and better performance in higher-pressure environments. Ring-Type Joint (RTJ) Flanges – Designed with a groove to accommodate a metal sealing ring, these flanges are ideal for use in high-pressure and high-temperature systems. Grades and Chemical Composition: Super Duplex 2507 (UNS S32750) Chemical Composition: Chromium (Cr): 25% Nickel (Ni): 7% Molybdenum (Mo): 4% Nitrogen (N): 0.27% Iron (Fe): Balance This composition provides a remarkable combination of properties: Corrosion Resistance: Excellent protection against pitting, crevice corrosion, and stress corrosion cracking, even in environments containing chlorides or other aggressive chemicals. High Strength: The high molybdenum and nitrogen content enhance both the strength and corrosion resistance of the material, making it ideal for applications in highly corrosive, high-pressure environments. Ductility and Toughness: Despite its high strength, Super Duplex 2507 maintains good ductility, which is crucial Super Duplex 2507 is a high-alloy material known for its exceptional resistance to chloride stress corrosion cracking, pitting, and crevice corrosion. It is used in the most demanding applications, including offshore and subsea oil and gas, where high pressures and harsh environments are common. The enhanced molybdenum and nitrogen content provide superior mechanical strength and corrosion resistance. PN 40 Pressure Rating: The "PN" rating indicates the flange's pressure capacity. With PN 40, the flange is rated to handle pressures up to 40 bar, making it suitable for high-pressure applications where reliability and leak-free connections are essential. Applications: DIN 2545 Super Duplex flanges with PN 40 are widely used in industries that require superior performance under extreme conditions. Common applications include: Oil and Gas Industry: Offshore Platforms and Subsea Pipelines: Super duplex flanges are commonly used in offshore oil and gas platforms where exposure to seawater and harsh conditions requires materials with superior resistance to corrosion. Downhole Equipment: These flanges are ideal for equipment used in oil extraction, such as wellhead connections, blowout preventers, and pipeline systems under high pressure. Chemical and Petrochemical Industry: High-Pressure Reactors and Heat Exchangers: Super duplex flanges are essential in systems handling aggressive chemicals, such as acids, alkalis, and chloride-containing compounds, where both high strength and corrosion resistance are critical. Pipelines for Petrochemical Transport: Used in the transportation of petrochemicals and refined products, offering durability against corrosive chemicals and high temperatures. Marine and Offshore Applications: Seawater Cooling Systems: The excellent corrosion resistance of super duplex steel makes these flanges ideal for marine cooling systems, including seawater pumps and piping systems on ships and offshore platforms. Desalination Plants: Super duplex flanges are used in seawater desalination systems, where they help resist the corrosive effects of saltwater. Power Generation Industry: Nuclear and Fossil Fuel Plants: Super duplex flanges are employed in high-pressure steam lines, cooling systems, and heat exchangers where both strength and resistance to corrosion and erosion are necessary. Geothermal Energy Systems: Used in geothermal plants where high-temperature, aggressive fluids may cause corrosion, super duplex flanges ensure long-lasting performance. Conclusion: Ladhani Metal Corporation ensures that each Super Duplex flange meets stringent quality standards and is manufactured to exact specifications, ensuring durability and long-lasting performance in the most challenging environments. #din2545 #din2545flanges #din2545superduplexflanges #flanges

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Stainless Steel Flanges

DIN 2545 is a German standard for stainless steel flanges, designed for use in piping systems requiring durability, corrosion resistance, and strong mechanical properties. These flanges are commonly used in industries like chemical, petrochemical, food processing, and more. They come in various sizes and configurations for secure and leak-proof connections. The PN 40 rating indicates that these flanges can withstand pressures up to 40 bar (approximately 580 psi) at normal temperatures (typically 20°C or 68°F). Types of DIN 2545 SS Flanges: · Slip-On Flange (SO): A flange that slides over the pipe and is welded inside and outside for a secure connection. · Weld Neck Flange (WN): A flange with a tapered neck that allows for a stronger weld, commonly used in high-pressure applications. · Blind Flange: A flange with no bore used to seal the end of a pipe or vessel. · Threaded Flange: A flange with internal threads that allows it to be screwed onto a pipe without welding. · Socket Weld Flange: Designed for pipes to fit into the socket of the flange, offering good pressure containment in high-temperature applications. · Lap Joint Flange: Used with a stub end and ideal for applications requiring frequent disassembly. Grades and Their Chemical Composition: · Grade 304 (AISI 304): This grade has a chemical composition consisting of 18-20% chromium, 8-10.5% nickel, with a carbon content of up to 0.08%. It also contains small amounts of manganese (2.00-2.50%), silicon (≤ 1.00%), phosphorus (≤ 0.045%), and sulfur (≤ 0.030%), while the rest is iron. It is widely used due to its good corrosion resistance, weldability, and formability. · Grade 316 (AISI 316): The chemical composition of 316 includes 16-18% chromium, 10-14% nickel, and 2-3% molybdenum. It also contains up to 0.08% carbon, 2.00-2.50% manganese, and ≤ 1.00% silicon, with iron making up the balance. The addition of molybdenum provides improved resistance to corrosion, particularly in chloride environments, making it suitable for marine and chemical industries · Grade 321 (AISI 321): This grade has a chemical composition with 17-19% chromium, 9-12% nickel, and a maximum carbon content of 0.08%. It also contains 2.00-2.50% manganese, ≤ 1.00% silicon, and small amounts of phosphorus (≤ 0.045%) and sulfur (≤ 0.030%). The remainder is iron. Grade 321 is stabilized with titanium to prevent sensitization and is highly resistant to intergranular corrosion, making it ideal for high-temperature applications like in the aerospace and chemical industries. Applications: DIN 2545 Stainless Steel Flanges (PN 40) are widely used in various industries due to their superior strength, corrosion resistance, and versatility. These flanges are specifically designed to handle higher pressure ratings (PN 40), making them ideal for demanding applications. Some of the key applications include: -Chemical Processing: Used in the manufacturing of chemicals, pharmaceuticals, and petrochemicals, where high resistance to corrosion is essential. -Oil and Gas Industry: For pipelines, pumps, and valves that transport oil, gas, and other fluids under high pressure. -Water Treatment Plants: Employed in water and wastewater management systems to connect piping and ensure leak-free connections under high pressure. -Food and Beverage Industry: In production systems where hygiene and corrosion resistance are critical, especially in food processing and dairy plants. -Power Generation: For use in power plants in systems such as steam lines and cooling circuits that operate under high-pressure conditions. -Marine and Offshore: Often used in ships, platforms, and offshore structures that are exposed to harsh environmental conditions. -HVAC Systems: In high-pressure heating, ventilation, and air conditioning applications. DIN 2545 Stainless Steel Flanges (PN 40) offer both durability and reliability in these high-pressure applications, ensuring safe and efficient performance in various industries. Conclusion: DIN 2545 SS flanges provide a reliable and robust solution for piping systems across various industries. These flanges are widely used in applications ranging from general industrial use to highly specialized sectors like aerospace, marine, and chemical processing, ensuring safe and efficient operation in demanding environments. The PN 40 rating guarantees they can withstand medium-to-high pressure systems.

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Stainless Steel Flange

DIN 2544 is a standard used in Germany for the design, dimensions, and testing of stainless steel flanges. These flanges are used to connect pipes, valves, pumps, and other equipment to form a piping system. The DIN 2544 standard applies to welded flanges, specifically for high-pressure and temperature applications. Key Features of DIN 2544 Stainless Steel Flanges: Material: The flanges are primarily made from stainless steel, known for its high corrosion resistance, durability, and resistance to high temperatures. This makes them ideal for use in chemical, petrochemical, power generation, and food industries. Function: These flanges provide strong mechanical connections for piping systems. They allow easy disconnection for maintenance and cleaning. Pressure Rating: The pressure class of DIN 2544 flanges is typically PN 25 (pressure nominal 25 bar), meaning they are rated for a maximum working pressure of 25 bar (about 362 psi) at specific temperature conditions. Design: The flanges are designed to withstand high pressure, typically with a thicker body and reinforced sections. They feature a bolt circle diameter that fits the corresponding flange, allowing secure bolted connections. Face Type: Most DIN 2544 flanges come with a flat face, though raised face designs may also be available. Types of DIN 2544 Stainless Steel Flanges: Weld Neck Flanges: These are the most common type, where the flange is welded to the pipe. The neck is long, which makes the connection strong and able to handle high pressure. Slip-On Flanges: These flanges slide over the pipe and are then welded in place. They are commonly used in systems with lower pressure ratings. Blind Flanges: Used to seal the ends of piping systems, they do not have a hole in the center. They are typically used for maintenance and isolation purposes. Threaded Flanges: These flanges have threads on the inner surface, allowing them to be screwed directly onto a threaded pipe. They are used where welding is not possible. Socket Weld Flanges: These flanges have a socket in which the pipe is inserted and then welded in place. They are used in small-diameter piping systems. DIN 2544 Stainless Steel Flanges grades : Grade 304 (1.4301): Composition: 18% Cr, 8% Ni. Properties: Excellent corrosion resistance, good strength, easy to weld, and temperature resistance up to 870°C. Grade 316 (1.4401): Composition: 16-18% Cr, 10-14% Ni, 2-3% Mo. Properties: Superior corrosion resistance, especially against chlorides, and temperature resistance up to 870°C. Grade 321 (1.4541): Composition: 17-19% Cr, 9-12% Ni, Ti (Titanium stabilizer). Properties: Excellent resistance to high temperatures (up to 870°C) and intergranular corrosion, especially in welds. Pressure Rating (PN 25): PN 25 refers to the nominal pressure rating of the flange, which indicates that the flange can handle a maximum pressure of 25 bar (362 psi) at ambient temperature conditions. This pressure class is ideal for medium to high-pressure applications, typically used in systems such as: Steam pipelines Water treatment facilities Petrochemical industries Summary: DIN 2544 stainless steel flanges are reliable components in high-pressure systems.They are essential in industries requiring secure and durable piping systems. #din2544 #din2544ssflanges #ssflanges #stainlesssteelflanges

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