Chennai
+919029362692

'pulp processing'

Items tagged with 'pulp processing'

product image
Boiler Half Round Tube Shield

Ladhani Metal Corporation offers SS 316 Boiler Half Round Tube Shields designed to protect straight boiler and heat exchanger tubes from corrosion, erosion, and high-temperature damage in aggressive service environments. Manufactured from austenitic stainless steel grade SS 316, these shields provide superior corrosion resistance, especially against chlorides and acidic flue gases. SS 316 is ideal for applications where moisture, chemical vapors, and thermal stress are present, including marine boilers, waste heat recovery systems, and chemical processing units. Each shield is precision-formed into a half-round profile for a close and secure fit over the outer surface of boiler tubes. This design provides a robust barrier against soot blower impact, abrasive ash particles, and corrosive condensates. The mechanical protection offered by SS 316 shields significantly extends tube service life and reduces maintenance downtime. Ladhani Metal Corporation manufactures, supplies, and exports SS 316 Boiler Half Round Tube Shields in multiple diameters, lengths, and thicknesses to meet the exact specifications of domestic and international projects. SS 316 Grade Chemical Composition – Austenitic Stainless Steel • Carbon (C): ≤ 0.08% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 16.0 – 18.0% • Nickel (Ni): 10.0 – 14.0% • Molybdenum (Mo): 2.0 – 3.0% • Iron (Fe): Balance Applications: Suitable for corrosive and high-moisture environments such as power plants, waste heat boilers, refineries, and process heaters. Uses • Protection of straight boiler tubes in moist or acidic gas streams • Used in marine boilers and off-shore heating systems • Shields against corrosion, scaling, and thermal erosion • Installed in chemical and petrochemical flue gas lines • Suitable for food, pharmaceutical, and pulp industry boilers Features • Excellent corrosion resistance – Especially effective against chlorides and chemicals • High thermal stability – Performs under prolonged heat and steam exposure • Durable and long-lasting – Reduces tube wear and replacement frequency • Precision fit – Half-round shape conforms to tube curvature for full coverage • Easy to install – Can be clamped, banded, or tack welded as needed • Export quality – Manufactured to meet global boiler protection standards Applications • Power generation and utility boilers – For flue gas and steam tube protection • Chemical and fertilizer industries – Withstands corrosive vapors and condensates • Pulp and paper mills – Used in high-moisture heating environments • Waste heat recovery systems – Effective in corrosive flue gas streams Conclusion The SS 316 Boiler Half Round Tube Shield from Ladhani Metal Corporation offers robust, corrosion-resistant protection for boiler tubes exposed to chemically aggressive and high-moisture conditions. With added molybdenum content for enhanced durability and precise half-round design, these shields are ideal for a wide range of industrial and marine boiler applications. For customized specifications, export orders, or technical assistance, contact Ladhani Metal Corporation. #Mumbai #Pune #Ahmedabad #Vadodara #Surat #Rajkot #Jamnagar #Bharuch #Ankleshwar #Vapi #Delhi #Faridabad #Ghaziabad #Noida #Gurugram #Chennai #Coimbatore #Tiruchirappalli #Hyderabad #Visakhapatnam #Vijayawada #Bangalore #Mangalore #Mysore #Kolkata #Durgapur #Asansol #Bhubaneswar #Rourkela #Raipur #Bhilai #Bilaspur #Nagpur #Nashik #Aurangabad #Indore #Bhopal #Jabalpur #Kanpur #Lucknow #Varanasi #Jaipur #Kota #Udaipur #Jodhpur #Chandigarh #Ludhiana #Jalandhar #Haridwar #Dehradun #Agra #Meerut #Aligarh #Moradabad #Bareilly #Mathura #Gwalior #Rewa #Satna #Sagar #Ujjain #Ratlam #Solapur #Kolhapur #Amravati #Akola #Jalgaon #Latur #Sangli #Nanded #Gandhinagar #Bhavnagar #Mehsana #Surendranagar #Junagadh #Nadiad #Nizamabad #Karimnagar #Warangal #Kurnool #Nellore #Tirupati #Salem #Erode #Madurai #Tirunelveli #Thoothukudi #Belgaum #Hubli #Tumkur #Hassan #Cuttack #Sambalpur #Jamshedpur #Ranchi #Dhanbad #Patna #Gaya #Muzaffarpur #TubeShield #HalfTubeShield #SSHalfRoundShield #BoilerTubeShield #BoilerShield #TubeProtection #Tubeshieldmanufacturer #BoilerTubeProtection #SSTubeShield #MetalIndustry #SteelFabrication #IndustrialShielding #SS304Shield #SS316Shield #StainlessSteelShield #WeldOnShield #WeldedTubeShield #TubeCladding #BoilerTubeSleeve #TubeSleeve #MetalFabrication #PowerPlantSupplies #RefineryEquipment #ProcessIndustry #MetalComponent #TubeShieldForBoilers #BoilerParts #SteelSolutions #TubeShieldManufacturer #TubeShieldSupplier #SSShielding #IndustrialTubeShield #BoilerTubeGuard #CustomMetalParts #SteelIndustryIndia #MetalEngineering #HeavyIndustrySupply #StainlessSteelIndia #SteelExporters #MetalComponentExport #FabricatedProducts #SteelDealer #IndustrialSupplyIndia #BoilerTubeFittings #TubeShieldingSolutions #HalfTubeCover #HeatExchangerShield #halftubeshield #utypehalftubeshield

Send Message
product image
Outer Half Round 90 Degree Bend Tube Shield

Ladhani Metal Corporation offers high-performance SS 310 Outer Half Round 90 Degree Bend Tube Shields engineered to protect the outer curvature of 90-degree bends and U-bend tubes in boilers, superheaters, heat exchangers, and reheaters. Manufactured from austenitic stainless steel grade SS 310, these shields exhibit excellent resistance to oxidation, scaling, and high-temperature corrosion. Designed for extreme service environments, they safeguard vulnerable bend sections from flue gas erosion, fly ash impingement, and thermal cycling. The precisely formed semi-cylindrical profile ensures secure fitting on outer tube bends, enhancing operational reliability and extending tube life under severe conditions. Ladhani Metal Corporation is a trusted manufacturer, supplier, and exporter of SS 310 Outer Half Round 90 Degree Bend Tube Shields, delivering custom-fabricated shielding solutions to suit diverse industrial boiler geometries and performance needs. SS 310 Grade Chemical Composition – Austenitic Stainless Steel • Carbon (C): ≤ 0.25% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.50% • Chromium (Cr): 24.0 – 26.0% • Nickel (Ni): 19.0 – 22.0% • Iron (Fe): Balance Applications: Designed for use in thermal power plants, WHRBs, and industrial boilers where return bends are exposed to high heat, ash impact, and corrosive gases. Uses • Protection of 90-degree return bends in superheaters, reheaters, and boilers • Shields for U-bend tubes in heat recovery steam generators (HRSGs) and waste heat boilers • Ideal for applications in petrochemical plants and thermal processing units • Guards tube bends against scaling, thermal fatigue, and soot-blower wear Features • Exceptional high-temperature strength – SS 310 maintains stability and strength at elevated temperatures • Oxidation and scaling resistance – Performs reliably in oxidizing environments up to 1100°C • Long service life – Resists cracking, erosion, and corrosion in demanding flue gas atmospheres • Precision bent – Custom-formed to align with the radius of tube bends for optimal protection • Installation flexibility – Can be installed using clamping, welding, or banding methods • Configurable design – Available in various lengths, thicknesses, and bend radii to match boiler specifications Applications • Thermal power plants – Shields U-bend and elbow tubes in high-heat boiler zones • HRSGs and WHRBs – Protects curved sections in exhaust gas recovery systems • Chemical plants and refineries – Resists aggressive corrosion in reformers and heaters • Cement and pulp industries – Minimizes wear from abrasive particles and corrosive fumes Conclusion The SS 310 Outer Half Round 90 Degree Bend Tube Shield by Ladhani Metal Corporation offers robust thermal and corrosion protection for curved boiler tube sections operating in extreme environments. With its high-temperature resistance and precision fit, this shielding solution ensures reduced maintenance and extended equipment life. For custom sizing, material selection, or technical specifications, contact Ladhani Metal Corporation. #Mumbai #Pune #Ahmedabad #Vadodara #Surat #Rajkot #Jamnagar #Bharuch #Ankleshwar #Vapi #Delhi #Faridabad #Ghaziabad #Noida #Gurugram #Chennai #Coimbatore #Tiruchirappalli #Hyderabad #Visakhapatnam #Vijayawada #Bangalore #Mangalore #Mysore #Kolkata #Durgapur #Asansol #Bhubaneswar #Rourkela #Raipur #Bhilai #Bilaspur #Nagpur #Nashik #Aurangabad #Indore #Bhopal #Jabalpur #Kanpur #Lucknow #Varanasi #Jaipur #Kota #Udaipur #Jodhpur #Chandigarh #Ludhiana #Jalandhar #Haridwar #Dehradun #Agra #Meerut #Aligarh #Moradabad #Bareilly #Mathura #Gwalior #Rewa #Satna #Sagar #Ujjain #Ratlam #Solapur #Kolhapur #Amravati #Akola #Jalgaon #Latur #Sangli #Nanded #Gandhinagar #Bhavnagar #Mehsana #Surendranagar #Junagadh #Nadiad #Nizamabad #Karimnagar #Warangal #Kurnool #Nellore #Tirupati #Salem #Erode #Madurai #Tirunelveli #Thoothukudi #Belgaum #Hubli #Tumkur #Hassan #Cuttack #Sambalpur #Jamshedpur #Ranchi #Dhanbad #Patna #Gaya #Muzaffarpur #TubeShield #HalfTubeShield #SSHalfRoundShield #BoilerTubeShield #BoilerShield #TubeProtection #Tubeshieldmanufacturer #BoilerTubeProtection #SSTubeShield #MetalIndustry #SteelFabrication #IndustrialShielding #SS304Shield #SS316Shield #StainlessSteelShield #WeldOnShield #WeldedTubeShield #TubeCladding #BoilerTubeSleeve #TubeSleeve #MetalFabrication #PowerPlantSupplies #RefineryEquipment #ProcessIndustry #MetalComponent #TubeShieldForBoilers #BoilerParts #SteelSolutions #TubeShieldManufacturer #TubeShieldSupplier #SSShielding #IndustrialTubeShield #BoilerTubeGuard #CustomMetalParts #SteelIndustryIndia #MetalEngineering #HeavyIndustrySupply #StainlessSteelIndia #SteelExporters #MetalComponentExport #FabricatedProducts #SteelDealer #IndustrialSupplyIndia #BoilerTubeFittings #TubeShieldingSolutions #HalfTubeCover #HeatExchangerShield #halftubeshield #utypehalftubeshield #tubeshieldexporter

Send Message
product image
Half Round Straight Tube Shield

Half Round Tube Shield Ladhani Metal Corporation manufactures SS 410 Half Round Straight Tube Shields to offer cost-effective protection for boiler and heat exchanger tubes in moderate temperature and corrosive environments. SS 410 is a martensitic stainless steel that provides good corrosion resistance, mechanical strength, and wear resistance, making it suitable for shielding straight tubes exposed to flue gas erosion, ash deposits, and mild chemical exposure. SS 410 Half Round Straight Tube Shield The SS 410 Half Round Straight Tube Shield is designed to fit over the external surface of straight tubes, acting as a barrier against abrasive particles, high-velocity flue gases, and mechanical wear. It is widely used in power plants, waste heat recovery systems, and steam processing units where cost-effective protection is needed for tubes operating at medium temperatures. The material offers ease of fabrication and reliable resistance to oxidation up to 650°C. Ladhani Metal Corporation is a trusted manufacturer, supplier, and exporter of SS 410 Half Round Straight Tube Shields, delivering durable thermal protection for industrial piping systems. Material Grade SS 410 – Martensitic stainless steel known for its hardness, oxidation resistance, and moderate corrosion protection. Chemical Composition of SS 410 • Carbon (C): 0.08 – 0.15% • Manganese (Mn): ≤ 1.00% • Phosphorus (P): ≤ 0.040% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 11.5 – 13.5% • Iron (Fe): Balance Applications: Suitable for environments involving dry flue gases, fly ash, and light acidic fumes; commonly used in economizers and low-temperature steam sections. Uses • Straight tube protection in boilers and economizers • Installed in air preheaters and low-temperature superheaters • Applied in WHRBs to guard tubes from ash and erosion • Used in industrial steam systems with mild corrosion risk • Shields tubes in pulp, paper, and food processing units Features • Good oxidation resistance – Up to moderate temperatures (~650°C) • High hardness – Offers resistance against flue gas abrasion and ash impact • Cost-effective – Economical choice for medium-duty service • Easy to fabricate and weld – Suitable for various attachment methods • Customizable – Available in different sizes, lengths, and thicknesses • Enhances tube durability – Reduces wear and minimizes shutdowns Applications • thermal power plants – Used in low-heat sections for erosion protection • steam processing – Protects steam-carrying tubes from scale and impact • waste heat recovery units – Resists abrasive exhaust gases and particulate matter • cement and steel plants – Applied in dust-prone, dry gas environments • food and chemical industries – Suitable for non-aggressive process gas shielding Conclusion The SS 410 Half Round Straight Tube Shield from Ladhani Metal Corporation is a practical and robust solution for extending the life of tubes operating under dry, abrasive, and moderately corrosive service conditions. Its hardness and heat resistance make it ideal for protecting straight tube sections in a wide range of industrial systems. For standard and custom configurations, contact Ladhani Metal Corporation for technical consultation and orders.

Send Message
product image
Half Round Straight Tube Shield

Half Round Tube Shield Ladhani Metal Corporation manufactures SS 316L Half Round Straight Tube Shields to provide corrosion-resistant protection for straight tubes in boilers, economizers, heat exchangers, and steam systems. SS 316L is a low-carbon version of SS 316, offering excellent resistance to intergranular corrosion, particularly after welding. These shields are suitable for use in chemical plants, marine environments, and flue gas systems with high chloride or acidic content. SS 316L Half Round Straight Tube Shield The SS 316L Half Round Straight Tube Shield is designed to fit securely over the outer surface of straight tubes, shielding them from erosive gas flow, thermal fatigue, and corrosive deposits. Its low carbon content ensures minimal carbide precipitation during welding, making it ideal for systems requiring extensive fabrication or exposure to corrosive condensates. SS 316L shields are used in high-humidity areas and aggressive service conditions to extend the life and performance of pressure tubes. Ladhani Metal Corporation is a leading manufacturer, supplier, and exporter of SS 316L Half Round Straight Tube Shields, offering precision-engineered solutions for industrial thermal protection. Material Grade SS 316L – Austenitic stainless steel with low carbon for superior corrosion resistance and post-weld performance. Chemical Composition of SS 316L • Carbon (C): ≤ 0.03% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 16.0 – 18.0% • Nickel (Ni): 10.0 – 14.0% • Molybdenum (Mo): 2.0 – 3.0% • Iron (Fe): Balance Applications: Designed for welded and corrosion-sensitive systems such as boilers operating with acidic flue gas or chloride-laden environments. Uses • Protection of straight tubes in superheaters, economizers, and marine boilers • Suitable for chemical processing and desulfurization units • Used in wet flue gas paths of waste heat boilers • Shields steam lines and heat exchangers exposed to brine or acidic residues • Installed in paper, pulp, and food processing equipment with steam applications Features • Superior corrosion resistance – Especially in acidic and chloride-rich environments • Low carbon content – Prevents sensitization and supports post-weld integrity • High durability – Withstands thermal cycling, oxidation, and chemical attack • Precise fit – Manufactured to match specific tube diameters and wall clearances • Quick installation – Clamp-on, weld-on, and banding options available • Improves tube longevity – Reduces wear and the need for premature replacement Applications • power generation – Protects straight tubes in low-temperature and high-moisture flue zones • marine and offshore – Ideal for steam systems exposed to saltwater vapor • petrochemical and fertilizer plants – Prevents corrosion in chemical-laden environments • WHRBs and gas turbines – Shields tube surfaces from acidic or condensate-rich exhaust gases • food and pharmaceutical – Used where corrosion resistance and cleanliness are critical Conclusion The SS 316L Half Round Straight Tube Shield from Ladhani Metal Corporation provides enhanced resistance to corrosion, particularly in welded or moisture-prone areas. Its low carbon chemistry and molybdenum-enhanced durability make it a dependable choice for long-term tube protection in harsh thermal and chemical conditions. For tailored dimensions, technical support, or bulk supply inquiries, contact Ladhani Metal Corporation. #Mumbai #Pune #Ahmedabad #Vadodara #Surat #Rajkot #Jamnagar #Bharuch #Ankleshwar #Vapi #Delhi #Faridabad #Ghaziabad #Noida #Gurugram #Chennai #Coimbatore #Tiruchirappalli #Hyderabad #Visakhapatnam #Vijayawada #Bangalore #Mangalore #Mysore #Kolkata #Durgapur #Asansol #Bhubaneswar #Rourkela #Raipur #Bhilai #Bilaspur #Nagpur #Nashik #Aurangabad #Indore #Bhopal #Jabalpur #Kanpur #Lucknow #Varanasi #Jaipur #Kota #Udaipur #Jodhpur #Chandigarh #Ludhiana #Jalandhar #Haridwar #Dehradun #Agra #Meerut #Aligarh #Moradabad #Bareilly #Mathura #Gwalior #Rewa #Satna #Sagar #Ujjain #Ratlam #Solapur #Kolhapur #Amravati #Akola #Jalgaon #Latur #Sangli #Nanded #Gandhinagar #Bhavnagar #Mehsana #Surendranagar #Junagadh #Nadiad #Nizamabad #Karimnagar #Warangal #Kurnool #Nellore #Tirupati #Salem #Erode #Madurai #Tirunelveli #Thoothukudi #Belgaum #Hubli #Tumkur #Hassan #Cuttack #Sambalpur #Jamshedpur #Ranchi #Dhanbad #Patna #Gaya #Muzaffarpur #TubeShield #HalfTubeShield #SSHalfRoundShield #BoilerTubeShield #BoilerShield #TubeProtection #Tubeshieldmanufacturer #BoilerTubeProtection #SSTubeShield #MetalIndustry #SteelFabrication #IndustrialShielding #SS304Shield #SS316Shield #StainlessSteelShield #WeldOnShield #WeldedTubeShield #TubeCladding #BoilerTubeSleeve #TubeSleeve #MetalFabrication #PowerPlantSupplies #RefineryEquipment #ProcessIndustry #MetalComponent #TubeShieldForBoilers #BoilerParts #SteelSolutions #TubeShieldManufacturer #TubeShieldSupplier #SSShielding #IndustrialTubeShield

Send Message
product image
Half Round Straight Tube Shield

Half Round Tube Shield Ladhani Metal Corporation manufactures SS 304L Half Round Straight Tube Shields designed to protect straight sections of boiler and heat exchanger tubes from erosion, thermal fatigue, and corrosion caused by high-temperature gases and particulate matter. These shields are shaped to conform tightly to the outer tube surface, providing a protective barrier in high-wear zones. The SS 304L material offers excellent weldability and enhanced resistance to intergranular corrosion, making it ideal for shielding tubes in critical thermal environments. SS 304L Half Round Straight Tube Shield The SS 304L Half Round Straight Tube Shield is made from low-carbon austenitic stainless steel (304L), which minimizes carbide precipitation during welding and resists intergranular attack. This makes it especially useful for applications where welding is required during installation. The shield is installed over straight tube sections in boilers, superheaters, economizers, and steam processing equipment to extend tube life and reduce maintenance needs. Ladhani Metal Corporation is a trusted manufacturer, supplier, and exporter of SS 304L Half Round Straight Tube Shields, offering reliable tube protection solutions for industrial heating and energy systems. Material Grade SS 304L – Low-carbon variant of austenitic stainless steel with enhanced corrosion resistance and weldability. Chemical Composition of SS 304L • Carbon (C): ≤ 0.03% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 18.0 – 20.0% • Nickel (Ni): 8.0 – 12.0% • Iron (Fe): Balance Applications: Ideal for systems involving welding, elevated temperatures, and corrosive steam or gas exposure. Uses • Shielding straight tubes in boilers and superheaters • Protection of economizer tubes and reheaters • Used in heat recovery steam generators (HRSGs) • Applied in steam reformers and chemical processing units • Effective in pulp and paper recovery boilers and refinery heaters Features • Intergranular corrosion resistance – Low carbon content prevents sensitization and weld decay • High-temperature strength – Maintains integrity under prolonged heat and gas exposure • Extended tube life – Minimizes erosion, slag buildup, and surface damage • Custom sizing – Available in various diameters, thicknesses, and lengths to match tube dimensions • Simple installation – Mounts securely using clamps, welding, or metal banding • Reduced maintenance – Lowers the need for frequent inspection and tube replacement Applications • power generation – Shields straight tube segments in LTSH and superheater zones from flue gas erosion • petrochemical plants – Protects tubes in high-humidity, chloride, and acidic processing environments • industrial boilers – Enhances tube longevity in zones prone to fly ash and slag contact • waste heat recovery systems – Extends operational life under thermal cycling and gas turbulence • marine boilers – Ideal for use in steam systems aboard ships exposed to saline and humid conditions Conclusion The SS 304L Half Round Straight Tube Shield by Ladhani Metal Corporation provides a robust and corrosion-resistant solution for protecting straight tube sections in thermal processing units. With its low carbon content, superior weldability, and durable performance in high-temperature environments, it is an optimal choice for industries focused on efficiency, reliability, and long service life. For custom fabrication, project-specific designs, or technical support, please contact Ladhani Metal Corporation.

Send Message
product image
Half Round Straight Tube Shield

Half Round Tube Shield Ladhani Metal Corporation offers SS 304 Half Round Straight Tube Shields engineered to protect straight sections of boiler and heat exchanger tubes from erosion, scaling, and high-temperature wear. These shields are installed over exposed tube surfaces to serve as a physical barrier against hot flue gases, fly ash, and other abrasive or corrosive elements present in thermal processing systems. The half-round design ensures close contact with the tube, providing effective protection and extended service life. SS 304 Half Round Straight Tube Shield The SS 304 Half Round Straight Tube Shield is designed for use in environments where straight tubes face constant exposure to high-temperature gases and particulate matter. SS 304 is an austenitic stainless steel with excellent corrosion resistance, high-temperature strength, and formability. These properties make it a preferred material for shielding straight tube sections in boilers, waste heat recovery systems, and steam reformers. Ladhani Metal Corporation is a leading manufacturer, supplier, and exporter of SS 304 Half Round Straight Tube Shields, offering precision-fabricated shielding components for various industrial thermal systems. Material Grade SS 304 – Austenitic Stainless Steel with high chromium and nickel content for enhanced corrosion resistance. Chemical Composition of SS 304 • Carbon (C): ≤ 0.08% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 18.0 – 20.0% • Nickel (Ni): 8.0 – 10.5% • Iron (Fe): Balance Applications: Ideal for environments with exposure to steam, hot gases, and corrosive particles where durability and corrosion resistance are essential. Uses • Protection of straight tube sections in boilers and superheaters • Shielding tubes in economizers and HRSG systems • Applied in chemical heat exchangers and refinery heaters • Used in pulp and paper industry recovery boilers • Suited for marine and coastal power plants facing chloride exposure Features • Corrosion resistance – Excellent protection against oxidation, steam, and flue gas attack • Thermal durability – Withstands continuous exposure to elevated temperatures without deformation • Wear resistance – Shields tube surface from impact, erosion, and ash impingement • Custom fabrication – Tailored to tube size, wall thickness, and system layout • Secure installation – Easily mounted with clamps, welding, or stainless-steel banding • Cost-effective – Reduces maintenance frequency and extends tube life Applications • thermal power stations – Prevents tube thinning and cracking in straight sections exposed to ash-laden gas streams • chemical and petrochemical plants – Provides robust shielding for exchanger tubes in corrosive processing environments • waste heat recovery units – Enhances protection in systems where temperature fluctuation and gas velocity are high • industrial boilers – Ensures system reliability and energy efficiency by maintaining tube wall integrity • marine and offshore boilers – Protects tubes from saline steam and acidic corrosion Conclusion The SS 304 Half Round Straight Tube Shield from Ladhani Metal Corporation is a reliable and durable solution for shielding straight tube sections in demanding thermal applications. Manufactured from corrosion-resistant stainless steel and designed for easy installation, these shields provide lasting protection that enhances boiler performance and reduces maintenance downtime. For detailed specifications, custom sizes, or technical support, please contact Ladhani Metal Corporation.

Send Message
product image
Half Round Straight Tube Shield

Half Round Tube Shield Ladhani Metal Corporation manufactures precision-engineered Half Round Tube Shields designed to protect straight sections of boiler and heat exchanger tubes from wear, erosion, scaling, and thermal degradation. These shields are essential in areas where tubes are exposed to high-velocity gas flow, ash impact, or corrosive atmospheres. Their half-round, semi-cylindrical structure allows secure and quick installation on straight tube surfaces without the need for disassembly or major downtime. Half Round Straight Tube Shield The Half Round Straight Tube Shield is designed specifically to protect straight runs of boiler or exchanger tubes in high-temperature, corrosive, and abrasive service environments. These shields act as a barrier between the process medium and the tube surface, reducing the risk of tube thinning, cracking, and premature failure. Fabricated from a variety of stainless steels and heat-resistant alloys, the shields are available in multiple grades to suit varying application demands . Ladhani Metal Corporation is a trusted manufacturer, supplier, and exporter of Half Round Straight Tube Shields, offering customizable shielding solutions for a wide range of thermal process equipment and conditions. Available Material Grades • Stainless Steels: SS 304, 304L, 310, 310S, 316, 316L, 410, 420, 430 • Heat-Resistant Alloys: 1Cr13, 1Cr18Ni9Ti, Cr25Ni20, 1Cr25Ni20Si2, Cr23Ni13, 1Cr20Ni14Si2, Inconel 600, and others Typical Chemical Composition (example – SS 304) • Carbon (C): ≤ 0.08% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 18.0 – 20.0% • Nickel (Ni): 8.0 – 10.5% • Iron (Fe): Balance Applications: Designed for use in systems where straight tube lengths are exposed to hot, corrosive gases, ash particles, or scaling environments. Uses • Protection of straight boiler tubes in high-temperature zones • Shielding of exchanger tubes in oil refineries and chemical plants • Surface protection in economizers, superheaters, and reheaters • Applied in Waste Heat Recovery Boilers (WHRBs) and HRSGs • Suitable for utility boilers in thermal and captive power plants Features • Corrosion-resistant – Manufactured from stainless steels and alloys suited for chemical and high-heat environments • Thermal stability – Capable of withstanding prolonged exposure to high temperatures without deformation • Wear protection – Prevents tube erosion from fly ash, flue gas, and thermal cycling • Precise fitment – Custom-bent and sized to match tube diameter and length requirements • Easy installation – Can be clamped, welded, or banded with minimal downtime • Custom options – Available in various lengths, wall thicknesses, and alloy choices Applications • thermal power plants – Protects straight tubes from scale buildup and gas impingement • petrochemical refineries – Used in process heaters and tube exchangers to combat high-temperature corrosion • WHRB systems – Applied in exhaust zones to preserve tube integrity • chemical processing units – Offers reliable protection in corrosive steam and flue environments • pulp and paper industry – Shields recovery boiler tubes from ash erosion and chemical attack Conclusion The Half Round Straight Tube Shield by Ladhani Metal Corporation – manufacturer, supplier, and exporter – provides robust protection for straight tube sections in boilers, heat exchangers, and process heaters. With a range of alloy options and custom-fit configurations, these shields enhance the durability and efficiency of heat transfer systems operating in corrosive, abrasive, or high-thermal-stress environments. For technical guidance, size customization, or pricing, contact Ladhani Metal Corporation.

Send Message
product image
U Type Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are specially designed components used to protect boiler and heat exchanger tubes from erosion, wear, and high-temperature damage. Manufactured with precision and expertise, these shields enhance tube life, reduce maintenance requirements, and support efficient operation in high-performance industrial systems. The half-round design enables quick installation and provides effective coverage for vulnerable tube surfaces. SS 304 U Type Half Round Tube Shield The SS 304 U Type Half Round Tube Shield is a specially fabricated, semi-circular tube protection device designed to fit around both the curved (U-bend) and straight sections of heat exchanger and boiler tubes. Constructed from premium-grade stainless steel 304, it offers exceptional resistance to corrosion, oxidation, and mechanical wear. Its U-shaped configuration ensures continuous protection along the bend radius, where erosion, thermal stress, and ash impingement are most intense. This shield is available in both inner and outer configurations to ensure full tube coverage. • Outer U Type Half Round Tube Shield – Shields the external curve of U-bend tubes from flame impingement, heat radiation, and gas flow abrasion. • Inner U Type Half Round Tube Shield – Protects the internal arc of the U-bend from turbulence, corrosion, and localized thermal impact. Ladhani Metal Corporation is a leading manufacturer and exporter of SS 304 U Type Half Round Tube Shields, offering high-quality and custom-engineered solutions to meet the demanding requirements of global industries. Chemical Composition of SS 304 – Austenitic Stainless Steel • Carbon (C): ≤ 0.08% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 18.0 – 20.0% • Nickel (Ni): 8.0 – 10.5% • Iron (Fe): Balance Applications: Ideal for use in thermal power systems, steam generation units, and petrochemical processing where tube bends are subject to extreme heat, corrosion, or flow-related erosion. Uses • Protection of U-bend sections in superheaters, reheaters, and economizers • Shielding of return bends in heat exchangers exposed to flue gas or high-velocity media • Enhancement of tube durability in HRSG systems and boilers • Erosion prevention in waste heat recovery boilers and furnace zones • Corrosion mitigation in chemical process plant U-tube bundles Features • Material: Manufactured from high-grade SS 304 for superior heat and corrosion resistance • Configuration: Inner and outer U-type shields available for full bend coverage • Design: Formed precisely to match U-bend tube radius for secure, vibration-free fitment • Finish: Bright annealed, pickled, or passivated finishes available (custom finishes on request) • Durability: High mechanical strength and long service life under thermal cycling • Customization: Available in various lengths, thicknesses, and diameters as per project requirements • Easy Installation: Designed for clamping, welding, or banding with minimal tube interference Applications • Thermal power stations and utility boilers • Waste-to-energy systems and HRSGs • Petrochemical refineries and furnace systems • Chemical processing and ammonia plants • Steam-based heat recovery units • Pulp and paper mills with superheater tube networks Conclusion The SS 304 U Type Half Round Tube Shield by Ladhani Metal Corporation offers a reliable and efficient solution for protecting U-bend tube sections in demanding high-temperature and corrosive environments. As a trusted manufacturer and exporter, Ladhani Metal Corporation delivers products that combine durability, precision, and performance. Designed for longevity and ease of installation, these shields help extend tube life and reduce unplanned maintenance. Custom-built to your specifications, our tube shields are a dependable solution for critical tube protection. For technical specifications, customized sizes, or quotation requests, please contact Ladhani Metal Corporation.

Send Message
product image
Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are robust, precision-fabricated protective sleeves designed to guard the outer surfaces of tubes in boilers, heat exchangers, incinerators, and high-temperature processing equipment. Engineered to extend the service life of tubes exposed to corrosive gases, abrasive particulates, and elevated temperatures, these shields provide a reliable barrier against mechanical and chemical degradation. The half-round design facilitates easy installation while ensuring a secure, form-fitting layer of defense. 1Cr13 Half Round Tube Shield The 1Cr13 Half Round Tube Shield is a semi-cylindrical component manufactured from martensitic stainless steel containing approximately 13% chromium. Classified under the 1Cr13 grade, this alloy delivers good corrosion resistance, excellent wear performance, and moderate strength at elevated temperatures. It is especially suited for thermal environments that are not extremely oxidizing or carburizing but where erosion and mechanical wear are a concern. With a higher hardness potential through heat treatment and moderate thermal resistance, 1Cr13 shields are ideal for applications involving flue gas exposure, soot-laden atmospheres, and temperature cycling. The shield’s half-round configuration is precision-engineered for optimal tube coverage and long-term durability. It offers a balance of strength, corrosion resistance, and cost-effectiveness, making it suitable for a wide range of industrial processes. Chemical Composition of 1Cr13 – Martensitic Stainless Steel • Carbon (C): 0.15 – 0.20% • Silicon (Si): ≤ 1.00% • Manganese (Mn): ≤ 1.00% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.030% • Chromium (Cr): 12.0 – 14.0% • Nickel (Ni): ≤ 0.60% • Iron (Fe): Balance Uses • Boiler Tube Protection – Shields tube surfaces from flue gas erosion, ash particle abrasion, and soot buildup in economizers and waterwalls. • Heat Exchanger Tubes – Provides an extra layer of wear resistance in zones prone to mechanical stress and fluid turbulence. • Incinerator and Waste Heat Units – Guards tubes exposed to fluctuating temperatures, slag, and particulate deposits. • Cement Plant Piping – Protects tubing and ducts in kiln exhaust systems from abrasive dust and high flow velocity. • Air Preheaters and Recuperators – Enhances the durability of components subjected to temperature variations and corrosive gases. Features • Moderate Oxidation Resistance – Chromium content enables good performance in mildly oxidizing environments and intermittent exposure to high temperatures. • Wear and Abrasion Resistance – Martensitic structure offers high surface hardness and resistance to mechanical wear. • Heat Treatable – Can be hardened to increase durability and resistance to deformation. • Cost-Effective – Provides a lower-cost alternative to austenitic and superalloy shields for moderate service conditions. • High Dimensional Accuracy – Manufactured with tight tolerances to ensure secure fitment and uniform tube coverage. • Convenient Installation – Half-round shape enables quick mounting through welding or clamping techniques. • Versatile Finishing Options – Supplied with pickled or mechanically polished surfaces to improve corrosion resistance and adhesion. Applications • Power Generation – Used in economizer, preheater, and convection sections of boilers to prevent erosion and fouling. • Chemical and Fertilizer Plants – Protects exposed tube surfaces in systems with moderate chemical exposure. • Metallurgical Furnaces – Shields mechanical and flue components exposed to particulate movement and temperature cycling. • Pulp and Paper Industry – Used in recovery boilers and heat exchangers where corrosion resistance and mechanical strength are both required. • Petrochemical Plants – Applied in lower-temperature zones where scaling and erosion are primary concerns. Conclusion The 1Cr13 Half Round Tube Shield by Ladhani Metal Corporation provides an optimal solution for industrial tube protection in moderate temperature and corrosion environments. Its martensitic stainless steel composition ensures excellent wear resistance, good oxidation stability, and structural strength at a competitive cost. Designed for easy installation and reliable performance, these shields are ideal for various applications in power, process, and heat recovery systems. Custom-built to meet specific dimensions, material thicknesses, and finishing preferences, 1Cr13 tube shields offer dependable service life extension for critical heat transfer equipment. For technical specifications, pricing, or customization inquiries, please contact Ladhani Metal Corporation.

Send Message

Still searching for
pulp processing?