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Boiler Tube Protection Shield / Bend

Ladhani Metal Corporation manufactures, supplies, and exports Boiler Tube Protection Shields and Bends, engineered to safeguard boiler tubes at critical sections such as bends, high-velocity flue gas zones, and soot blower impact areas. These shields are precision-formed to match the outer curvature of tubes, providing a sacrificial protective layer that prevents erosion, corrosion, oxidation, and localized tube thinning. By extending the service life of boiler tubes, they reduce unplanned shutdowns and maintenance costs while ensuring efficient operation of boilers, HRSGs, and heat recovery systems. Function of Boiler Tube Protection Shield / Bend • Protects tube bends and exposed surfaces from high-temperature erosion • Minimizes oxidation and corrosion damage in flue gas streams • Guards tubes from abrasive fly ash and soot blower jets • Extends operational reliability in high-stress boiler environments Available Grades Stainless Steel Grades • SS 304 / SS 304L • SS 310 / SS 310S • SS 316 / SS 316L • SS 410 / SS 420 / SS 430 Special Alloy Grades • 1Cr18Ni9Ti • Cr25Ni20 • 1Cr25Ni20Si2 • Cr23Ni13 • 1Cr20Ni14Si2 • 1Cr13 Applications • Power generation boilers – protection of tube bends in superheater and reheater sections • Waste Heat Recovery Boilers (WHRBs) – erosion resistance in high-velocity flue gas regions • Heat Recovery Steam Generators (HRSGs) – protection of critical bends in thermal cycles • Industrial boilers – extended life for tubes in erosive and corrosive service zones • Petrochemical and process heaters – reliable protection in high-temperature tube bends Features • Superior corrosion and oxidation resistance • High mechanical strength and thermal stability • Designed for precise fit on straight tubes and bends • Manufactured in a wide range of stainless steel and alloy grades • Long-lasting, low-maintenance tube protection solution Conclusion Boiler Tube Protection Shields and Bends from Ladhani Metal Corporation deliver robust protection for tubes operating under extreme thermal and erosive conditions. Available in multiple stainless steel and special alloy grades, these shields ensure longer tube life, reduced maintenance costs, and higher boiler efficiency in domestic and international power and industrial applications. #Mumbai #Pune #Ahmedabad #Vadodara #Surat #Rajkot #Jamnagar #Bharuch #Ankleshwar #Vapi #Delhi #Faridabad #Ghaziabad #Noida #Gurugram #Chennai #Coimbatore #Tiruchirappalli #Hyderabad #Visakhapatnam #Vijayawada #Bangalore #Mangalore #Mysore #Kolkata #Durgapur #Asansol #Bhubaneswar #Rourkela #Raipur #Bhilai #Bilaspur #Nagpur #Nashik #Aurangabad #Indore #Bhopal #Jabalpur #Kanpur #Lucknow #Varanasi #Jaipur #Kota #Udaipur #Jodhpur #Chandigarh #Ludhiana #Jalandhar #Haridwar #Dehradun #Agra #Meerut #Aligarh #Moradabad #Bareilly #Mathura #Gwalior #Rewa #Satna #Sagar #Ujjain #Ratlam #Solapur #Kolhapur #Amravati #Akola #Jalgaon #Latur #Sangli #Nanded #Gandhinagar #Bhavnagar #Mehsana #Surendranagar #Junagadh #Nadiad #Nizamabad #Karimnagar #Warangal #Kurnool #Nellore #Tirupati #Madurai #Tirunelveli #Thoothukudi #Belgaum #Hubli #Tumkur #Sambalpur #Jamshedpur #Ranchi #Dhanbad #Patna #Muzaffarpur#halftubeshield #utypehalftubeshield #tubeshieldexporter #TubeShield #HalfTubeShield #SSHalfRoundShield #BoilerTubeShield #BoilerShield #TubeProtection #Tubeshieldmanufacturer #BoilerTubeProtection #SSTubeShield #MetalIndustry #SteelFabrication #IndustrialShielding #SS304Shield #SS316Shield #StainlessSteelShield #WeldOnShield #WeldedTubeShield #TubeCladding #BoilerTubeSleeve #TubeSleeve #MetalFabrication #PowerPlantSupplies #RefineryEquipment #ProcessIndustry #MetalComponent #TubeShieldForBoilers #BoilerParts #SteelSolutions #TubeShieldManufacturer #TubeShieldSupplier #SSShielding #IndustrialTubeShield #BoilerTubeGuard #CustomMetalParts #SteelIndustryIndia #MetalEngineering #HeavyIndustrySupply #StainlessSteelIndia #SteelExporters #MetalComponentExport #FabricatedProducts #SteelDealer #IndustrialSupplyIndia #BoilerTubeFittings #TubeShieldingSolutions #HalfTubeCover #HeatExchangerShield #HalfRoundReheaterShield #ReheaterTubeShield #BoilerReheaterProtection #PowerPlantTubeShield #BoilerErosionShield #SteamBoilerTubeShield #HighTempTubeShield #BoilerWearProtection#BoilerTubeProtection #BoilerTubeShield #BoilerBendShield #HalfRoundTubeShield #BoilerTubeWearProtection #PowerPlantTubeShield #BoilerTubeErosionShield #BoilerTubeProtectionShield #BoilerTubeSafety #BoilerTubeBendShield #IndustrialBoilerShield #SteamBoilerTubeProtection #HeatExchangerTubeShield #BoilerTubeGuard #BoilerTubeShielding

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Erosion Protection Sleeve

Ladhani Metal Corporation manufactures, supplies, and exports Stainless Steel (SS) Erosion Protection Sleeves designed to provide robust protection to boiler tubes, reheater tubes, superheater tubes, and economizer tubes exposed to severe flue gas erosion, abrasive fly ash, and soot blower impact. These sleeves act as cylindrical coverings that reinforce high-wear areas, ensuring longer service life and reduced maintenance for power plants, industrial boilers, and heat recovery systems. Function of SS Erosion Protection Sleeves • Provide full 360° circumferential protection to tubes in erosive and high-temperature zones • Prevent localized thinning and failure caused by high-velocity gas streams and abrasive particles • Reduce oxidation, scaling, and corrosion in elevated temperature operations • Extend tube service life and minimize unplanned boiler shutdowns Available Stainless Steel Grades • SS 304 / SS 304L • SS 310 / SS 310S • SS 316 / SS 316L • SS 410 / SS 420 / SS 430 • 1Cr13 • 1Cr18Ni9Ti • Cr25Ni20 • 1Cr25Ni20Si2 • Cr23Ni13 • 1Cr20Ni14Si2 Ladhani Metal Corporation offers SS Erosion Protection Sleeves in customized lengths, diameters, and thicknesses, precisely engineered to match tube specifications. Each sleeve is manufactured for easy installation, accurate fitment, and reliable performance in harsh operating conditions. Applications • Power generation boilers – protection of reheater, superheater, and economizer tubes • Waste Heat Recovery Boilers (WHRBs) – sleeves safeguard tubes against erosive flue gases • Heat Recovery Steam Generators (HRSGs) – provide resistance under high-velocity gas flow • Industrial steam plants and petrochemical heaters – protection from oxidation and mechanical wear Features • High corrosion resistance in oxidizing boiler environments • Excellent thermal stability and mechanical strength at elevated temperatures • Precision-engineered for close tube fit and long-lasting protection • Available in multiple SS grades to suit varying service conditions • Export-ready quality with global supply capability Conclusion SS Erosion Protection Sleeves from Ladhani Metal Corporation deliver reliable, long-term protection for boiler tubes operating in demanding conditions. With availability in multiple stainless steel grades and tailored specifications, these sleeves help industries improve boiler reliability, reduce downtime, and extend equipment lifespan. #Mumbai #Pune #Ahmedabad #Vadodara #Surat #Rajkot #Jamnagar #Bharuch #Ankleshwar #Vapi #Delhi #Faridabad #Ghaziabad #Noida #Gurugram #Chennai #Coimbatore #Tiruchirappalli #Hyderabad #Visakhapatnam #Vijayawada #Bangalore #Mangalore #Mysore #Kolkata #Durgapur #Asansol #Bhubaneswar #Rourkela #Raipur #Bhilai #Bilaspur #Nagpur #Nashik #Aurangabad #Indore #Bhopal #Jabalpur #Kanpur #Lucknow #Varanasi #Jaipur #Kota #Udaipur #Jodhpur #Chandigarh #Ludhiana #Jalandhar #Haridwar #Dehradun #Agra #Meerut #Aligarh #Moradabad #Bareilly #Mathura #Gwalior #Rewa #Satna #Sagar #Ujjain #Ratlam #Solapur #Kolhapur #Amravati #Akola #Jalgaon #Latur #Sangli #Nanded #Gandhinagar #Bhavnagar #Mehsana #Surendranagar #Junagadh #Nadiad #Nizamabad #Karimnagar #Warangal #Kurnool #Nellore #Tirupati #Madurai #Tirunelveli #Thoothukudi #Belgaum #Hubli #Tumkur #Sambalpur #Jamshedpur #Ranchi #Dhanbad #Patna #Muzaffarpur#halftubeshield #utypehalftubeshield #tubeshieldexporter #TubeShield #HalfTubeShield #SSHalfRoundShield #BoilerTubeShield #BoilerShield #TubeProtection #Tubeshieldmanufacturer #BoilerTubeProtection #SSTubeShield #MetalIndustry #SteelFabrication #IndustrialShielding #SS304Shield #SS316Shield #StainlessSteelShield #WeldOnShield #WeldedTubeShield #TubeCladding #BoilerTubeSleeve #TubeSleeve #MetalFabrication #PowerPlantSupplies #RefineryEquipment #ProcessIndustry #MetalComponent #TubeShieldForBoilers #BoilerParts #SteelSolutions #TubeShieldManufacturer #TubeShieldSupplier #SSShielding #IndustrialTubeShield #BoilerTubeGuard #CustomMetalParts #SteelIndustryIndia #MetalEngineering #HeavyIndustrySupply #StainlessSteelIndia #SteelExporters #MetalComponentExport #FabricatedProducts #SteelDealer #IndustrialSupplyIndia #BoilerTubeFittings #TubeShieldingSolutions #HalfTubeCover #HeatExchangerShield #HalfRoundReheaterShield #ReheaterTubeShield #BoilerReheaterProtection #PowerPlantTubeShield #BoilerErosionShield #SteamBoilerTubeShield #HighTempTubeShield #BoilerWearProtection

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Erosion Protection Sleeve

Ladhani Metal Corporation manufactures, supplies, and exports high-performance Erosion Protection Sleeves engineered to safeguard boiler tubes, reheater tubes, and superheater tubes in power plants, industrial boilers, and heat recovery systems. These sleeves act as a cylindrical protective barrier, covering critical sections of tubes that are prone to high-velocity flue gas erosion, abrasive fly ash attack, and soot blower jet impact. By reinforcing vulnerable areas, Erosion Protection Sleeves enhance tube durability, minimize unplanned outages, and extend overall service life. Function of Erosion Protection Sleeves • Provide full circumferential protection against flue gas erosion and ash abrasion • Prevent localized thinning caused by high-velocity gas streams and soot blower impact • Maintain tube integrity in high-temperature and corrosive operating environments • Reduce maintenance costs and extend boiler availability Available Grades • SS 304 / SS 304L • SS 310 / SS 310S • SS 316 / SS 316L • SS 410 / SS 420 / SS 430 • 1Cr13 • 1Cr18Ni9Ti • Cr25Ni20 • 1Cr25Ni20Si2 • Cr23Ni13 • 1Cr20Ni14Si2 Ladhani Metal Corporation provides Erosion Protection Sleeves in a wide range of lengths, diameters, and thicknesses, precisely fabricated to match different tube specifications. Sleeves are designed for accurate fitment, ease of installation, and long-term service under extreme boiler conditions. Applications • Power generation boilers – protection of superheater, reheater, and economizer tubes • Waste Heat Recovery Boilers (WHRBs) – safeguard sleeves against erosive flue gases • Heat Recovery Steam Generators (HRSGs) – reliable for continuous high-temperature gas exposure • Industrial boilers and petrochemical heaters – protect tubes against oxidation, scaling, and wear Features • High resistance to oxidation and erosion at elevated temperatures • Available in multiple stainless steel and alloy grades to suit service conditions • Engineered for precision fit and reliable protection • Long-lasting, low-maintenance solution for boiler tube protection • Export-ready quality with global supply capability Conclusion Erosion Protection Sleeves from Ladhani Metal Corporation are designed to provide robust, long-lasting protection for boiler tubes operating under extreme thermal, erosive, and corrosive environments. With a broad selection of stainless steel and alloy grades, these sleeves deliver customized solutions for diverse industries, ensuring extended tube life, reduced downtime, and enhanced system efficiency. #Mumbai #Pune #Ahmedabad #Vadodara #Surat #Rajkot #Jamnagar #Bharuch #Ankleshwar #Vapi #Delhi #Faridabad #Ghaziabad #Noida #Gurugram #Chennai #Coimbatore #Tiruchirappalli #Hyderabad #Visakhapatnam #Vijayawada #Bangalore #Mangalore #Mysore #Kolkata #Durgapur #Asansol #Bhubaneswar #Rourkela #Raipur #Bhilai #Bilaspur #Nagpur #Nashik #Aurangabad #Indore #Bhopal #Jabalpur #Kanpur #Lucknow #Varanasi #Jaipur #Kota #Udaipur #Jodhpur #Chandigarh #Ludhiana #Jalandhar #Haridwar #Dehradun #Agra #Meerut #Aligarh #Moradabad #Bareilly #Mathura #Gwalior #Rewa #Satna #Sagar #Ujjain #Ratlam #Solapur #Kolhapur #Amravati #Akola #Jalgaon #Latur #Sangli #Nanded #Gandhinagar #Bhavnagar #Mehsana #Surendranagar #Junagadh #Nadiad #Nizamabad #Karimnagar #Warangal #Kurnool #Nellore #Tirupati #Madurai #Tirunelveli #Thoothukudi #Belgaum #Hubli #Tumkur #Sambalpur #Jamshedpur #Ranchi #Dhanbad #Patna #Muzaffarpur#halftubeshield #utypehalftubeshield #tubeshieldexporter #TubeShield #HalfTubeShield #SSHalfRoundShield #BoilerTubeShield #BoilerShield #TubeProtection #Tubeshieldmanufacturer #BoilerTubeProtection #SSTubeShield #MetalIndustry #SteelFabrication #IndustrialShielding #SS304Shield #SS316Shield #StainlessSteelShield #WeldOnShield #WeldedTubeShield #TubeCladding #BoilerTubeSleeve #TubeSleeve #MetalFabrication #PowerPlantSupplies #RefineryEquipment #ProcessIndustry #MetalComponent #TubeShieldForBoilers #BoilerParts #SteelSolutions #TubeShieldManufacturer #TubeShieldSupplier #SSShielding #IndustrialTubeShield #BoilerTubeGuard #CustomMetalParts #SteelIndustryIndia #MetalEngineering #HeavyIndustrySupply #StainlessSteelIndia #SteelExporters #MetalComponentExport #FabricatedProducts #SteelDealer #IndustrialSupplyIndia #BoilerTubeFittings #TubeShieldingSolutions #HalfTubeCover #HeatExchangerShield #HalfRoundReheaterShield #ReheaterTubeShield #BoilerReheaterProtection #PowerPlantTubeShield #BoilerErosionShield #SteamBoilerTubeShield #HighTempTubeShield #BoilerWearProtection

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Outer Half Round 90 Degree Bend Tube Shields

Ladhani Metal Corporation offers 1Cr18Ni9Ti Outer Half Round 90 Degree Bend Tube Shields designed to protect the outer curvature of U-bends and 90-degree tube turns in boilers, heat exchangers, superheaters, and reheaters. Manufactured from the austenitic stainless steel grade 1Cr18Ni9Ti (equivalent to AISI 321), these shields provide excellent corrosion resistance, high-temperature strength, and resistance to intergranular corrosion. The semi-cylindrical geometry is precision-engineered to conform to the return bends of tubes, offering reliable protection from erosion due to flue gas velocity, soot blower blasts, and ash impingement. 1Cr18Ni9Ti shields are commonly used in high-temperature steam generation systems, including power plants and industrial thermal processing units, where durability under oxidizing and slightly corrosive conditions is critical. Ladhani Metal Corporation is a leading manufacturer, supplier, and exporter of 1Cr18Ni9Ti Outer Half Round 90 Degree Bend Tube Shields, providing tailored solutions to meet specific plant configurations and thermal requirements. 1Cr18Ni9Ti Grade Chemical Composition – Austenitic Stainless Steel • Carbon (C): ≤ 0.08% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 17.0 – 19.0% • Nickel (Ni): 9.0 – 12.0% • Titanium (Ti): ≥ 5 x C content • Iron (Fe): Balance Uses • Protection of 90-degree return bends in superheaters and reheaters • Suitable for HRSG and WHRB applications in gas turbine and industrial waste heat recovery • Shields tube bends from scaling, oxidation, and erosive flue gas flow • Applied in furnaces and process heaters requiring long-term thermal stability Features • Superior corrosion resistance – Performs reliably in oxidizing and mildly corrosive environments • High thermal stability – Maintains structural integrity in elevated temperature conditions • Intergranular corrosion resistance – Titanium stabilization prevents carbide precipitation • Accurate fit – Formed to match specific bend radii and tube sizes for maximum protection • Easy installation – Supports clamping, welding, or banding as per site requirements • Available variants – Offered in multiple lengths, wall thicknesses, and diameters for precise application Applications • Power generation – Protects boiler tube bends in high-temperature steam lines • Petrochemical industries – Ensures thermal integrity in fired heaters and reformers • Industrial boilers – Guards against erosion and scaling in heat recovery systems • Cement and metallurgical plants – Used in tube bends of heat exchangers and gas coolers Conclusion The 1Cr18Ni9Ti Outer Half Round 90 Degree Bend Tube Shield by Ladhani Metal Corporation delivers high-performance protection for boiler and furnace tube bends operating under high heat and oxidizing conditions. With excellent corrosion resistance, thermal reliability, and formability, it is a robust and long-lasting solution for demanding environments. For customized configurations, technical assistance, or material consultation, contact Ladhani Metal Corporation. #Mumbai #Pune #Ahmedabad #Vadodara #Surat #Rajkot #Jamnagar #Bharuch #Ankleshwar #Vapi #Delhi #Faridabad #Ghaziabad #Noida #Gurugram #Chennai #Coimbatore #Tiruchirappalli #Hyderabad #Visakhapatnam #Vijayawada #Bangalore #Mangalore #Mysore #Kolkata #Durgapur #Asansol #Bhubaneswar #Rourkela #Raipur #Bhilai #Bilaspur #Nagpur #Nashik #Aurangabad #Indore #Bhopal #Jabalpur #Kanpur #Lucknow #Varanasi #Jaipur #Kota #Udaipur #Jodhpur #Chandigarh #Ludhiana #Jalandhar #Haridwar #Dehradun #Agra #Meerut #Aligarh #Moradabad #Bareilly #Mathura #Gwalior #Rewa #Satna #Sagar #Ujjain #Ratlam #Solapur #Kolhapur #Amravati #Akola #Jalgaon #Latur #Sangli #Nanded #Gandhinagar #Bhavnagar #Mehsana #Surendranagar #Junagadh #Nadiad #Nizamabad #Karimnagar #Warangal #Kurnool #Nellore #Tirupati #Salem #Erode #Madurai #Tirunelveli #Thoothukudi #Belgaum #Hubli #Tumkur #Hassan #Cuttack #Sambalpur #Jamshedpur #Ranchi #Dhanbad #Patna #Gaya #Muzaffarpur #TubeShield #HalfTubeShield #SSHalfRoundShield #BoilerTubeShield #BoilerShield #TubeProtection #Tubeshieldmanufacturer #BoilerTubeProtection #SSTubeShield #MetalIndustry #SteelFabrication #IndustrialShielding #SS304Shield #SS316Shield #StainlessSteelShield #WeldOnShield #WeldedTubeShield #TubeCladding #BoilerTubeSleeve #TubeSleeve #MetalFabrication #PowerPlantSupplies #RefineryEquipment #ProcessIndustry #MetalComponent #TubeShieldForBoilers #BoilerParts #SteelSolutions #TubeShieldManufacturer #TubeShieldSupplier #SSShielding #IndustrialTubeShield #BoilerTubeGuard #CustomMetalParts #SteelIndustryIndia #MetalEngineering #HeavyIndustrySupply #StainlessSteelIndia #SteelExporters #MetalComponentExport #FabricatedProducts #SteelDealer #IndustrialSupplyIndia #BoilerTubeFittings #TubeShieldingSolutions #HalfTubeCover #HeatExchangerShield #halftubeshield #utypehalftubeshield #tubeshieldexporter

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Half Round Straight Tube Shield

Half Round Tube Shield Ladhani Metal Corporation manufactures SS 304L Half Round Straight Tube Shields designed to protect straight sections of boiler and heat exchanger tubes from erosion, thermal fatigue, and corrosion caused by high-temperature gases and particulate matter. These shields are shaped to conform tightly to the outer tube surface, providing a protective barrier in high-wear zones. The SS 304L material offers excellent weldability and enhanced resistance to intergranular corrosion, making it ideal for shielding tubes in critical thermal environments. SS 304L Half Round Straight Tube Shield The SS 304L Half Round Straight Tube Shield is made from low-carbon austenitic stainless steel (304L), which minimizes carbide precipitation during welding and resists intergranular attack. This makes it especially useful for applications where welding is required during installation. The shield is installed over straight tube sections in boilers, superheaters, economizers, and steam processing equipment to extend tube life and reduce maintenance needs. Ladhani Metal Corporation is a trusted manufacturer, supplier, and exporter of SS 304L Half Round Straight Tube Shields, offering reliable tube protection solutions for industrial heating and energy systems. Material Grade SS 304L – Low-carbon variant of austenitic stainless steel with enhanced corrosion resistance and weldability. Chemical Composition of SS 304L • Carbon (C): ≤ 0.03% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 18.0 – 20.0% • Nickel (Ni): 8.0 – 12.0% • Iron (Fe): Balance Applications: Ideal for systems involving welding, elevated temperatures, and corrosive steam or gas exposure. Uses • Shielding straight tubes in boilers and superheaters • Protection of economizer tubes and reheaters • Used in heat recovery steam generators (HRSGs) • Applied in steam reformers and chemical processing units • Effective in pulp and paper recovery boilers and refinery heaters Features • Intergranular corrosion resistance – Low carbon content prevents sensitization and weld decay • High-temperature strength – Maintains integrity under prolonged heat and gas exposure • Extended tube life – Minimizes erosion, slag buildup, and surface damage • Custom sizing – Available in various diameters, thicknesses, and lengths to match tube dimensions • Simple installation – Mounts securely using clamps, welding, or metal banding • Reduced maintenance – Lowers the need for frequent inspection and tube replacement Applications • power generation – Shields straight tube segments in LTSH and superheater zones from flue gas erosion • petrochemical plants – Protects tubes in high-humidity, chloride, and acidic processing environments • industrial boilers – Enhances tube longevity in zones prone to fly ash and slag contact • waste heat recovery systems – Extends operational life under thermal cycling and gas turbulence • marine boilers – Ideal for use in steam systems aboard ships exposed to saline and humid conditions Conclusion The SS 304L Half Round Straight Tube Shield by Ladhani Metal Corporation provides a robust and corrosion-resistant solution for protecting straight tube sections in thermal processing units. With its low carbon content, superior weldability, and durable performance in high-temperature environments, it is an optimal choice for industries focused on efficiency, reliability, and long service life. For custom fabrication, project-specific designs, or technical support, please contact Ladhani Metal Corporation.

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Half Round Straight Tube Shield

Half Round Tube Shield Ladhani Metal Corporation offers SS 304 Half Round Straight Tube Shields engineered to protect straight sections of boiler and heat exchanger tubes from erosion, scaling, and high-temperature wear. These shields are installed over exposed tube surfaces to serve as a physical barrier against hot flue gases, fly ash, and other abrasive or corrosive elements present in thermal processing systems. The half-round design ensures close contact with the tube, providing effective protection and extended service life. SS 304 Half Round Straight Tube Shield The SS 304 Half Round Straight Tube Shield is designed for use in environments where straight tubes face constant exposure to high-temperature gases and particulate matter. SS 304 is an austenitic stainless steel with excellent corrosion resistance, high-temperature strength, and formability. These properties make it a preferred material for shielding straight tube sections in boilers, waste heat recovery systems, and steam reformers. Ladhani Metal Corporation is a leading manufacturer, supplier, and exporter of SS 304 Half Round Straight Tube Shields, offering precision-fabricated shielding components for various industrial thermal systems. Material Grade SS 304 – Austenitic Stainless Steel with high chromium and nickel content for enhanced corrosion resistance. Chemical Composition of SS 304 • Carbon (C): ≤ 0.08% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 18.0 – 20.0% • Nickel (Ni): 8.0 – 10.5% • Iron (Fe): Balance Applications: Ideal for environments with exposure to steam, hot gases, and corrosive particles where durability and corrosion resistance are essential. Uses • Protection of straight tube sections in boilers and superheaters • Shielding tubes in economizers and HRSG systems • Applied in chemical heat exchangers and refinery heaters • Used in pulp and paper industry recovery boilers • Suited for marine and coastal power plants facing chloride exposure Features • Corrosion resistance – Excellent protection against oxidation, steam, and flue gas attack • Thermal durability – Withstands continuous exposure to elevated temperatures without deformation • Wear resistance – Shields tube surface from impact, erosion, and ash impingement • Custom fabrication – Tailored to tube size, wall thickness, and system layout • Secure installation – Easily mounted with clamps, welding, or stainless-steel banding • Cost-effective – Reduces maintenance frequency and extends tube life Applications • thermal power stations – Prevents tube thinning and cracking in straight sections exposed to ash-laden gas streams • chemical and petrochemical plants – Provides robust shielding for exchanger tubes in corrosive processing environments • waste heat recovery units – Enhances protection in systems where temperature fluctuation and gas velocity are high • industrial boilers – Ensures system reliability and energy efficiency by maintaining tube wall integrity • marine and offshore boilers – Protects tubes from saline steam and acidic corrosion Conclusion The SS 304 Half Round Straight Tube Shield from Ladhani Metal Corporation is a reliable and durable solution for shielding straight tube sections in demanding thermal applications. Manufactured from corrosion-resistant stainless steel and designed for easy installation, these shields provide lasting protection that enhances boiler performance and reduces maintenance downtime. For detailed specifications, custom sizes, or technical support, please contact Ladhani Metal Corporation.

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U Type Outer Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are engineered to protect boiler and heat exchanger tubes from surface erosion, slag deposition, scaling, and mechanical damage in high-temperature operating conditions. These shields are widely used in power plants, thermal processing units, and industrial boilers where tube surfaces face direct exposure to flue gases and abrasive particles. The half-round structure allows for easy installation over curved or straight sections, providing long-term tube protection and reducing unplanned maintenance. 1Cr13 U Type Outer Half Round Tube Shield The 1Cr13 U Type Outer Half Round Tube Shield is manufactured from 1Cr13, a martensitic stainless steel with good hardness, moderate corrosion resistance, and excellent resistance to high-temperature oxidation. This outer U-type configuration is designed to shield the outer arc of U-bend tubes where erosion, scaling, and heat-induced wear are most intense. With its balance of strength and heat resistance, 1Cr13 is suitable for service in moderately corrosive environments involving flue gas exposure and mechanical impact. • Outer U Type Half Round Tube Shield – Covers the outer curve of U-bend tubes, providing a protective barrier against gas erosion, flame impingement, and slag buildup. Ladhani Metal Corporation is a trusted manufacturer, supplier, and exporter of 1Cr13 U Type Outer Half Round Tube Shields, offering reliable protection for industrial systems operating under high thermal and abrasive conditions. Chemical Composition of 1Cr13 – Martensitic Stainless Steel • Carbon (C): ≤ 0.15% • Manganese (Mn): ≤ 1.00% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 12.0 – 14.0% • Iron (Fe): Balance Applications: Suitable for applications with moderate corrosion exposure and high thermal and mechanical stress, including utility boilers, heat exchangers, and furnace systems. Uses • Protection of U-bend outer arcs in superheaters and reheaters in power and utility boilers • Shielding external tube curves in economizers, waste heat recovery units, and HRSGs • Coverage for return bends in industrial exhaust systems and flue gas ducts • Ideal for process heaters, furnace tubes, and high-temperature steam lines exposed to soot, slag, and scale • Suitable for systems requiring mechanical protection and moderate corrosion resistance Features • Good mechanical strength – Martensitic structure provides resistance to wear, abrasion, and high-velocity gas flow • Moderate corrosion resistance – Chromium content offers basic protection in mildly corrosive or oxidizing environments • Thermal stability – Maintains structural integrity in high-temperature zones with consistent exposure to flue gases • Outer arc protection – Specifically designed to guard the most exposed surface of U-bend tubes • Custom fit – Manufactured to match specific tube diameters and bend radii for precise, secure installation • Easy to install – Fastened using clamps, stainless bands, or tack welds without disrupting system operation • Economical and durable – Offers a cost-effective solution for extending tube service life under moderate conditions Applications • power plants – Used on U-bend outer arcs in superheaters and economizers to resist scaling and erosion • chemical and refining industries – Shields outer tube curves in process heaters exposed to heat and mechanical wear • waste heat recovery systems – Protects U-bend surfaces from slag and particulate impact in WHRBs and HRSGs • general industrial boilers – Provides protection in high-heat flue gas paths with minimal chloride exposure • metallurgy and cement processing – Applied in return bends in heating systems exposed to high-temperature dust and gas streams Conclusion The 1Cr13 U Type Outer Half Round Tube Shield by Ladhani Metal Corporation—manufacturer, supplier, and exporter—is a robust and cost-effective solution for shielding U-bend tube outer surfaces in boilers, heat exchangers, and industrial furnace systems. With reliable mechanical strength, moderate corrosion resistance, and high-temperature performance, this shield is ideal for systems requiring durable protection in abrasive and thermally demanding conditions. For technical consultation, custom orders, or quotations, please contact Ladhani Metal Corporation.

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U Type Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-engineered components used to protect boiler and heat exchanger tubes from erosion, scaling, and high-temperature corrosion. These shields are widely applied in industrial systems exposed to thermal cycling, aggressive gases, and particulate flow. Their half-round shape allows for simple and secure installation over straight or curved tube surfaces, extending tube life and reducing maintenance needs. SS 420 U Type Half Round Tube Shield The SS 420 U Type Half Round Tube Shield is manufactured from hardenable martensitic stainless steel, providing robust mechanical strength, surface hardness, and oxidation resistance in high-temperature service environments. Designed specifically for U-bend sections in heat exchangers, boilers, and superheaters, this shield offers dependable protection against scaling, thermal fatigue, and particulate erosion. The U-type configuration enables targeted shielding of both the inner and outer arcs of tube bends—critical areas where temperature gradients and gas velocity are highest. • Outer U Type Half Round Tube Shield – Protects the outer curve of U-bends from slag accumulation, flame impingement, and surface wear caused by high-velocity gas flow. • Inner U Type Half Round Tube Shield – Shields the inner arc against turbulence-induced erosion, scaling, and corrosion under thermal stress conditions. Ladhani Metal Corporation supplies SS 420 U Type Half Round Tube Shields tailored to meet the demands of thermal power, petrochemical, and process industries operating in elevated temperature ranges with limited corrosive exposure. Chemical Composition of SS 420 – Hardenable Martensitic Stainless Steel • Carbon (C): 0.15 – 0.40% • Manganese (Mn): ≤ 1.00% • Phosphorus (P): ≤ 0.040% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 12.0 – 14.0% • Nickel (Ni): ≤ 0.75% • Iron (Fe): Balance Applications: Ideal for systems requiring wear resistance, oxidation stability, and mechanical strength in dry, heat-intensive environments. Uses • Protection of U-bend tubes in thermal power plant superheaters and reheaters • Coverage for curved tube sections in WHRBs and HRSGs exposed to abrasive gas flow • Shielding tube bends in chemical reactors and reformers where thermal shock and particulate wear are common • Erosion prevention in return bends of condensers, evaporators, and economizers • Suitable for heat exchanger systems with low moisture and minimal chemical corrosion Features • Excellent surface hardness – SS 420 can be heat-treated for increased hardness and wear resistance, making it suitable for erosive and abrasive service. • Good oxidation resistance – Performs effectively in dry air at elevated temperatures, helping prevent surface scaling and material degradation. • Full bend protection – Offered in both inner and outer U-type forms to ensure total shielding of critical tube bend areas. • Tight and secure fit – Engineered to match tube radius and diameter, ensuring vibration-free performance and minimal exposure. • Simple installation – Can be easily mounted using banding, clamping, or light tack welding without requiring full system shutdown. • Cost-effective solution – Provides a balance of performance and affordability for moderately aggressive service conditions. Applications • thermal and captive power plants – Used on U-bends in reheaters and superheaters to combat flue gas erosion and temperature cycling. Ensures better tube life and heat retention. • refinery and process industries – Suitable for return bends in units with dry, high-temperature gas flow and minimal moisture-induced corrosion. • waste heat recovery systems – Shields U-shaped tubes in WHRBs from slag, particulate impact, and scale buildup. • cement and glass industries – Installed on high-temperature tubes exposed to solid-laden gas streams for wear resistance and surface stability. • chemical plants – Applied in select heat exchanger areas where scaling and erosion are more critical than chemical corrosion. Conclusion The SS 420 U Type Half Round Tube Shield by Ladhani Metal Corporation offers a rugged and efficient solution for protecting U-bend tubes exposed to heat, slag, and abrasive gas flow. With its ability to resist scaling, erosion, and surface fatigue, SS 420 is ideal for industries operating in dry, high-temperature environments. Precision fit, dual-arc protection, and easy installation make these shields a valuable addition to any boiler or heat exchanger system. For technical consultation, custom orders, or quotations, please contact Ladhani Metal Corporation.

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half round tube shields

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are high-precision protective elements designed to safeguard boiler and heat exchanger tubes against mechanical wear, erosion, and high-temperature gas attack. These shields are essential in industrial systems where exposure to thermal cycling, high-velocity gases, and abrasive particles can rapidly degrade unprotected tubing. SS 410 Half Round Tube Shield The SS 410 Half Round Tube Shield is a semi-cylindrical tube protector manufactured using stainless steel grade 410. As a martensitic stainless steel, SS 410 offers a unique combination of good corrosion resistance, high mechanical strength, and excellent wear resistance. It is particularly suitable for environments with moderate corrosion exposure and significant mechanical stress. The half-round shape is precisely formed to ensure a tight fit over exposed tubes, providing a durable and reliable barrier that extends tube service life in industrial boilers, heat exchangers, and process equipment. Chemical Composition of SS 410 – Martensitic Stainless Steel • Carbon (C): 0.08 – 0.15% • Manganese (Mn): ≤ 1.00% • Phosphorus (P): ≤ 0.040% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 11.5 – 13.5% • Nickel (Ni): ≤ 0.75% • Iron (Fe): Balance Uses • Boiler Tube Protection – Provides abrasion and erosion resistance in utility and industrial boilers where tubes face harsh combustion environments. • Heat Exchanger Shielding – Reduces mechanical wear caused by high flow velocities and particulate impact in condensers and evaporators. • Furnace Tube Safeguarding – Protects radiant and convection tubes from scale buildup and flame impingement in high-temperature furnace applications. • Steam and Process Line Protection – Extends the life of piping systems in moderately corrosive environments with mechanical stress. • Air Preheater and Economizer Units – Shields tubes from dust-laden gas erosion in flue gas recovery systems. Features • Excellent Wear Resistance – High hardness and toughness of SS 410 make it ideal for shielding tubes exposed to abrasive flows or soot-blowing operations. • Good Oxidation Resistance – Performs reliably in mildly corrosive and oxidizing environments up to 650°C (1200°F). • High Strength – Provides superior mechanical durability under vibration, pressure, and impact loading conditions. • Easy to Fabricate and Install – Half-round design allows for quick field installation and secure clamping or welding without altering system layout. • Economical Option – Offers a cost-effective tube protection solution where severe corrosion resistance is not critical. • Customization – Available in different thicknesses, diameters, lengths, and surface finishes (pickled or bright annealed). Applications • Thermal Power Plants – Used in boiler and superheater tubes to resist wear from flue gas erosion and thermal fluctuations. • Cement and Steel Industries – Protects tubes in high-wear areas exposed to dust, ash, and scale in kilns, coolers, and furnaces. • Oil Refineries – Applied in areas where high strength is required along with moderate corrosion resistance, such as preheaters or tube bundles. • Chemical Plants – Suitable for process tubes in mildly corrosive environments with strong flow dynamics or steam load cycling. • Pulp and Paper Industry – Shields tubes in recovery and power boilers exposed to high-pressure steam and abrasive residues. • Biomass and Waste-to-Energy Plants – Guards against erosion from fly ash and combustion residues in environmentally demanding systems. Conclusion The SS 410 Half Round Tube Shield from Ladhani Metal Corporation is a robust and reliable solution for protecting critical tube systems subjected to mechanical wear and thermal stress. Its excellent hardness and strength make it especially effective in applications involving high-velocity gas flow, abrasive particles, and fluctuating temperatures. While not suited for highly corrosive environments, SS 410 excels in systems where durability, cost-efficiency, and resistance to erosion are key priorities. With customizable sizing and expert engineering support, Ladhani Metal Corporation ensures dependable, application-specific shielding solutions for a wide range of industries. For technical specifications, fabrication assistance, or pricing inquiries, please contact Ladhani Metal Corporation.

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