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U Type Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-engineered components used to protect boiler and heat exchanger tubes from erosion, scaling, and high-temperature corrosion. These shields are widely applied in industrial systems exposed to thermal cycling, aggressive gases, and particulate flow. Their half-round shape allows for simple and secure installation over straight or curved tube surfaces, extending tube life and reducing maintenance needs. 1Cr20Ni14Si2 U Type Half Round Tube Shield The 1Cr20Ni14Si2 U Type Half Round Tube Shield is manufactured from a high-temperature austenitic stainless steel alloy designed for demanding thermal environments. Composed primarily of chromium and nickel with enhanced silicon content, this alloy provides outstanding resistance to oxidation, scaling, carburization, and thermal fatigue. It is particularly effective in shielding U-bend tube sections within boilers, reformers, and heat recovery systems where prolonged exposure to high heat and reactive gases can degrade performance. The U-type configuration ensures full coverage of the inner and outer arcs of curved tubes, delivering comprehensive protection against mechanical and thermal damage. • Outer U Type Half Round Tube Shield – Protects the outer curvature of U-bends from high-temperature flue gas erosion, slag deposits, and oxidizing environments. • Inner U Type Half Round Tube Shield – Shields the inner bend arc from thermal stress cracking, scale formation, and turbulence-induced wear. Ladhani Metal Corporation provides 1Cr20Ni14Si2 U Type Half Round Tube Shields for industries requiring reliable, long-term protection in aggressive high-temperature service conditions. Chemical Composition of 1Cr20Ni14Si2 – Heat-Resistant Austenitic Stainless Steel • Carbon (C): ≤ 0.15% • Manganese (Mn): ≤ 1.50% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.030% • Silicon (Si): 1.50 – 2.50% • Chromium (Cr): 19.0 – 21.0% • Nickel (Ni): 13.0 – 15.0% • Iron (Fe): Balance Applications: Ideal for continuous and cyclic high-temperature systems where resistance to oxidation, thermal fatigue, and carburization is critical. Uses • Protection of U-bend tubes in superheaters and reheaters in power generation systems • Shielding of return bends in waste heat recovery boilers and HRSGs operating under high flue gas flow • Coverage for curved tube sections in reformers, cracking furnaces, and thermal oxidizers • Safeguarding tube bends in heat exchangers, condensers, and process gas heating systems • Applicable in chemical, metallurgical, and energy industries where extreme thermal cycling and gas exposure occur Features • Excellent oxidation resistance – Chromium and silicon-rich composition provides strong protection against scaling in high-temperature, oxidizing atmospheres. • Superior thermal fatigue performance – Maintains mechanical strength and dimensional stability under rapid temperature fluctuations. • Dual-arc shielding – Available in inner and outer U-type configurations for total protection of return bends in heat exchanger systems. • Precision engineered – Manufactured to match tube diameter and bend radius, ensuring tight, secure installation without vibration or misalignment. • Easy to install – Can be quickly mounted using banding, clamps, or tack welds without the need to disassemble tube bundles. • Long service life – Designed for demanding environments, reducing maintenance frequency and enhancing overall system efficiency. Applications • thermal power plants – Installed in U-bends of superheaters and reheaters to prevent heat-induced scaling, erosion, and fatigue cracking. Improves reliability and heat transfer efficiency. • petrochemical and refinery units – Used in process heaters, reformers, and thermal units where high-temperature gas exposure is constant. Provides stable, long-term protection. • waste heat recovery units – Shields U-shaped tubes in WHRBs and HRSGs from slag deposits, oxidizing gases, and temperature cycling stress. • chemical industries – Ideal for ammonia synthesis, methanol production, and gas reforming systems exposed to thermal shock and oxidizing media. • metal and glass manufacturing – Protects curved tubes in furnaces and preheaters exposed to abrasive and high-heat environments. Conclusion The 1Cr20Ni14Si2 U Type Half Round Tube Shield by Ladhani Metal Corporation is a high-performance solution for protecting U-bend tube sections in the most demanding thermal and chemical environments. With excellent resistance to oxidation, carburization, and thermal fatigue, this shield is ideal for use in power plants, refineries, chemical processing units, and high-temperature industrial systems. Designed for precision fit and easy installation, it provides dependable, long-lasting protection that reduces maintenance and extends equipment service life. For technical consultation, custom orders, or quotations, please contact Ladhani Metal Corporation.

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Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-fabricated components used to protect the external surfaces of tubes in boilers, heat exchangers, and high-temperature industrial equipment. These shields are critical for reducing erosion, oxidation, and thermal degradation, particularly in high-temperature zones where process gases, flames, or particulate matter can damage tube integrity over time. 1Cr20Ni14Si2 Half Round Tube Shield The 1Cr20Ni14Si2 Half Round Tube Shield is a semi-cylindrical protective sleeve manufactured from a high-performance austenitic stainless steel alloy consisting of approximately 20% chromium, 14% nickel, and 2% silicon. This alloy is designed for excellent oxidation resistance, carburization resistance, and high-temperature structural stability. The inclusion of silicon significantly enhances the formation of a protective oxide film, making it suitable for use in severe thermal environments such as industrial furnaces, superheaters, and reformers. The shield’s half-round profile is engineered for easy installation over the tube surface, ensuring a tight, durable fit and long-term protection. Chemical Composition of 1Cr20Ni14Si2 – Austenitic Heat-Resistant Stainless Steel • Carbon (C): ≤ 0.15% • Silicon (Si): 1.50 – 2.50% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.030% • Chromium (Cr): 19.0 – 21.0% • Nickel (Ni): 13.0 – 15.0% • Iron (Fe): Balance Uses • Boiler Tube Protection – Shields critical areas of superheater and reheater tubes from oxidation and scale formation under high flue gas temperatures. • Furnace Tube Shielding – Guards against flame impingement, high-temperature corrosion, and mechanical erosion in radiant and convection zones. • Heat Exchanger Cladding – Offers external protection for tubes subjected to thermal shock and corrosive process gases. • Steam Reforming Equipment – Prevents surface degradation of tubes in syngas and hydrogen production systems operating under carburizing conditions. • Waste Heat Boilers and Incinerators – Provides a thermal barrier for tubes exposed to particulate-laden gas flows and fluctuating temperatures. Features • Excellent Oxidation Resistance – High chromium and silicon content form a dense, protective oxide layer for long service in oxidizing environments. • Carburization and Thermal Fatigue Resistance – Suitable for prolonged use in atmospheres containing hydrocarbons, CO, and high radiant heat. • High-Temperature Durability – Retains strength and resists creep deformation at service temperatures up to 1000°C. • Austenitic Microstructure – Offers superior ductility, resistance to cracking under thermal cycling, and excellent metallurgical stability. • Easy Installation – Half-round configuration allows for fast on-site fitment using mechanical clamping or welding, with minimal tube disruption. • Surface Finishing Options – Available in pickled, passivated, or bright annealed finishes for improved corrosion and heat resistance. • Custom Built – Manufactured to meet specific size, thickness, and design requirements for varied industrial applications. Applications • Thermal Power Plants – Used to protect boiler tubes in high-temperature zones like superheaters, economizers, and air preheaters. • Petrochemical and Refining Plants – Deployed in furnace tubes, reformer systems, and transfer line exchangers where oxidation and carburization are concerns. • Waste-to-Energy Systems – Protects boiler and heat recovery tubes from corrosive gas attack and ash erosion in incinerators. • Metallurgical Furnaces – Applied in annealing, forging, and reheating furnaces for protecting tube walls exposed to high heat and corrosive gases. • Cement and Lime Kilns – Shields heat recovery piping and cooler tubes from abrasion and elevated thermal conditions. • Chemical Process Equipment – Guards steam and process tubes in reactors, condensers, and exchangers from scaling and thermal damage. Conclusion The 1Cr20Ni14Si2 Half Round Tube Shield by Ladhani Metal Corporation is engineered to perform reliably in high-temperature, high-corrosion industrial environments. With excellent resistance to oxidation, carburization, and thermal fatigue, this alloy-based shield offers superior performance and longevity for boiler and furnace applications. Its austenitic structure ensures mechanical stability and ductility under extreme conditions, while its precise half-round design enables convenient installation and durable coverage. Custom-built to your project’s specifications, Ladhani Metal Corporation’s tube shields represent a smart investment in system protection, reliability, and long-term efficiency. For technical details, customization options, or a quotation, please contact Ladhani Metal Corporation.

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Carbon Steel Flanges

DIN 2633 carbon steel flanges PN 16 are reliable weld neck flanges manufactured in compliance with the DIN 2633 standard. Designed for use in medium-pressure piping systems with a pressure rating of up to 16 bar (232 psi), these flanges are fabricated from high-quality carbon steel, providing dependable mechanical strength and ease of fabrication. They are widely utilized in a range of general industrial and utility applications where corrosion resistance demands are moderate. Ladhani Metal Corporation is a globally trusted manufacturer and supplier of carbon steel flanges, recognized for high-precision production, rigorous quality assurance, and strict adherence to international material and dimensional standards. Every flange is tested to ensure consistent performance, mechanical integrity, and compatibility with a variety of piping systems. Pressure Rating: • PN 16 (16 bar / 232 psi): Suitable for medium-pressure systems requiring strong, cost-effective, and durable connections. Flange Type: • Weld Neck Flanges Featuring an extended tapered hub, weld neck flanges help evenly distribute mechanical stress and ensure secure, vibration-resistant joints, particularly effective in systems subject to bending or thermal expansion. • Flat Face (FF) Flanges Ideal for use with soft gaskets or cast iron components, flat face flanges ensure even gasket compression, reducing the risk of flange warping or over-tightening. Carbon Steel Grades and General Composition: Typical Carbon Steel Grade: ASTM A105 (for forged carbon steel flanges) • Carbon (C): 0.35% max • Manganese (Mn): 0.60 – 1.05% • Phosphorus (P): 0.035% max • Sulfur (S): 0.040% max • Silicon (Si): 0.10 – 0.35% • Iron (Fe): Balance Applications: Carbon steel flanges to DIN 2633 PN 16 are widely applied in environments where corrosion resistance is not the primary concern but where mechanical strength, weldability, and cost-efficiency are essential. Applications of DIN 2633 Carbon Steel Flanges PN 16: • Power Plants Used in steam, water, and air systems for medium-pressure operations. • Water Treatment and Distribution Well-suited for water mains, treatment facilities, and irrigation networks where strength and reliability are critical. • Petrochemical and Refining Industries Employed in non-corrosive process piping, utility lines, and support systems. • HVAC and Fire Protection Systems Ideal for chilled water, fire suppression, and compressed air applications. • General Industrial Manufacturing Used in structural piping systems and mechanical infrastructure with stable temperature and pressure conditions. Key Features: • Manufactured to DIN 2633 specifications • PN 16 pressure rating for medium-duty service • Weld neck configuration provides robust, leak-resistant connections • Cost-effective and easy to fabricate and install • Excellent machinability and weldability • Available in various sizes and configurations • Coating and corrosion protection options available upon request Conclusion: DIN 2633 carbon steel flanges PN 16 from Ladhani Metal Corporation are engineered for dependable performance in standard industrial environments. With proven strength, versatility, and affordability, these flanges are a reliable choice for water, steam, gas, and general utility applications. For detailed technical specifications, custom options, or pricing inquiries, contact Ladhani Metal Corporation today.

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titanium clamps

Ladhani Metal Corporation offers a diverse range of titanium clamps, available in various sizes and types, to cater to different application requirements. Our titanium clamps are designed to provide secure and reliable fastening solutions for a wide range of industries and applications. Here are some of the clamp sizes and types we offer: Pipe Clamps: Our titanium pipe clamps are available in sizes ranging from small diameters to large diameters, accommodating different pipe sizes. These clamps ensure a tight and secure grip on pipes, providing stability and support in plumbing, HVAC systems, and industrial piping applications. Cable Clamps: We provide titanium cable clamps in different sizes to secure and organize cables or wires. These clamps are designed to prevent cable damage or strain, ensuring efficient cable management in industries such as electrical, telecommunications, and data centers. Hose Clamps: Our titanium hose clamps are offered in various sizes to fit different hose diameters. These clamps provide a secure and leak-proof connection between hoses and fittings in applications such as automotive, marine, and industrial fluid transfer systems. Tube Clamps: Designed for fastening and securing tubes, our titanium tube clamps are available in different sizes to accommodate various tube diameters. These clamps offer stability and support in applications such as scaffolding, handrails, and framework construction. Customized Clamps: In addition to standard clamp sizes, we also offer customized titanium clamps tailored to your specific requirements. Our skilled engineers work closely with you to understand your needs and provide bespoke solutions that meet your unique application demands. At Ladhani Metal Corporation, we ensure that our titanium clamps meet international quality standards, providing reliability, durability, and excellent corrosion resistance. Our range includes popular titanium grades such as Grade 2, Grade 5 (Ti-6Al-4V), and Grade 23 (Ti-6Al-4V ELI). These grades are widely recognized for their excellent corrosion resistance, high strength-to-weight ratio, and durability. Choose from our selection of titanium clamps in different grades to ensure optimal performance and reliability in your specific application. Our Domestic reach is unlimited and we supply to this following cities Agra, Ahmedabad, Allahabad, Amritsar, Aurangabad, Bangalore, Bhopal, Chandigarh, Chennai, Coimbatore, Dhanbad, Faridabad, Ghaziabad, Guwahati, Gwalior, Howrah, Hyderabad, Indore, Jabalpur, Jaipur, Jodhpur, Kalyan-Dombivali, Kanpur, Kolkata, Kota, Lucknow, Ludhiana, Madurai, Meerut, Mumbai, Nagpur, Nashik, Navi Mumbai, New Delhi, Patna, Pimpri-Chinchwad, Pune, Raipur, Rajkot, Ranchi, Solapur, Srinagar, Surat, Thane, Vadodara, Varanasi, Vasai-Virar, Vijayawada, Visakhapatnam, Hubballi-Dharwad, Tiruchirappalli, Bareilly, Moradabad, Mysore, Gurgaon, Aligarh, Jalandhar, Bhubaneswar We export to following Countries: Russia, Canada, United States, China, Brazil, Australia, Argentina, Kazakhstan, Algeria, Democratic Republic of the Congo, Denmark, Saudi Arabia, Mexico, Indonesia, Sudan, Libya, Iran, Mongolia, Peru, Chad, Niger, Angola, Mali, South Africa, Colombia, Ethiopia, Bolivia, Mauritania, Egypt, Tanzania, Nigeria, Venezuela, Namibia, Mozambique, Pakistan, Turkey, Chile, Zambia, Myanmar, Afghanistan, South Sudan, France, Somalia, Central African Republic, Ukraine, Madagascar, Botswana, Kenya, Yemen, Thailand, Spain, Turkmenistan, Cameroon, Papua New Guinea, Sweden, Uzbekistan, Morocco, Iraq, Paraguay, Zimbabwe, Norway, Japan, Germany, Republic of the Congo, Finland, Vietnam, Malaysia, Cote d'Ivoire, Poland, Oman, Italy, Philippines, Ecuador, Burkina Faso, New Zealand, Gabon, United Kingdom, Guinea, Uganda, Nepal, Bangladesh

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Titanium Shell And Tube Heat Exchangers

Product name:Titanium Shell and Tube Heat Exchangers Materials: stainless stainll Shell/gr2 titanium shell + Gr2 Pure Titanium Tube Special Use: Cooling, Evaporator Net Weight: Customizable Application: High temperature and pressure corrode fluids,seawater,saltwater,brine water etc. Titanium Shell and Tube Heat Exchangers Shell and tube heat exchanger, It is an inter wall heat exchanger with the wall of the tube bundle enclosed in the shell as the heat transfer surface. This kind of heat exchanger is simple in structure and reliable in operation. It can be made of various structural materials (mainly metal materials)It is composed of tube plate, shell, tube bundle and other parts. and can be used under high temperature and high pressure. It is the most widely used type at present -this is mainly due to their versatility. Applicable Industry: it plays an important role in chemical, petroleum, power, food and many other industrial production. In chemical production, it can be used as heater, cooler, condenser, evaporator and reboiler. Titanium Shell and Tube Heat Exchangers 17 Dimension(L*W*H) Customized Set Tempreture Customized Transport Package Wooden Packing Takeover Diameter Customized Liquid Flow Customized Plate Material Titanium/Stainless steel etc. Plate Thickness Heat exchange tube Customized A heat exchanger system facilitates the transfer of heat energy from one system to another. You can use them for both heating and cooling processes. Although you can make heat exchangers from different metals, these systems are made from titanium metal. Unlike the other predecessors, titanium heat exchangers are totally immune to corrosion. However, to work at full efficiency the device requires more surface area and a higher fluid flow rate. In most cases, you will find coil patterns. This is because they maximize the surface area of the tubes.

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Titanium Welded Tube For Heat Exchanger

Product Name: Titanium Pipe Standard: ASTM B338 Material: Gr1, Gr2 Unit Price: $25usd/kg-$40usd/kg Type: Welded/Seamless Shape: Round Outer Diameter: 9.52mm/12.7mm/15.9mm/19mm/21.7mm/25.4mm/32mm/33.4mm/38mm/45mm etc. Wall Thickness: 0.5-3.0mm Length: Max 12000mm Surface: Bright Product Information In China, the production technology of low-strength, low-alloy titanium seamless tubes is relatively mature, and thick-walled titanium seamless tubes are generally used in some tubes that require high pressure resistance and structural stress. However, due to the many processing procedures, long production cycle, low efficiency, and high cost of titanium seamless tube, its application is limited. The production efficiency and yield of titanium welded tubes are high, and the expansion and bending properties of titanium welded tubes are similar to seamless tubes. So the amount of titanium welded tubes at home and abroad is increasing year by year.

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Gr1 Titanium Seamless Tube

Product name: Gr1 Titanium seamless tube Standard:ASTM B338 Material:Grade 1 titanium Diameter:5-914mm Wall thickness:0.5-10mm Length:Max 16000mm Surface:Pickling surface/Polished Type:Seamless, welded Application:Heat Exchanger, chemical industry etc. Technique:Rolled Gr1 Titanium seamless tube The production process of titanium seamless pipe is complex. Three roll or multi roll rolling mill and drawing machine are usually used to roll or draw a certain specification of pipe blank through multiple passes, and finally produce seamless pipe after reducing diameter and wall. The production efficiency and yield of this process are low. Titanium seamless pipe from sponge titanium to pipe, through rolling or drawing, the material waste is large, the yield is only about 50%, and can not achieve mass production, and the production cycle is relatively long. Product name Titanium seamless tube Standard ASTM B861, ASTM B337, ASTM B338 Size OD5.0-114.0mmxWT0.5-7.0mmx1000-12000mm OD55mm-914mmxWT1.0-10.0mmx1000-6000mm Or according customer’s requirement. Material Titanium(Gr1, Gr2, Gr5, Gr7,Gr9,GR12) Technique Rolled Status Annealled Surface Acid wash,bright Application Exhaust pipe; exhaust pipe, petroleum pipeline;Sea farming; electroplating equipment;Fluid Transportation Piping etc. Certificate ISO9001:2008, TUV, EN10204.3.1 Types Out diameter Sizes Length NB Sizes (in stock) .0035” ~ 8” 1/8", 1/4", 3/8", 1/2", 5/8", 3/4", 1", 1.25", 1.5", 2", 2.5", 3", 4", 5", 6" Cut to length Titanium Seamless Tube (Custom Sizes) 6.35 mm OD To 101.6 mm OD As per requirement Cut to length Titanium seamless pipe features: 1. The thicker the wall thickness is, the more economical and practical it is. The thinner the wall thickness is, the higher its processing cost will be 2. The process of titanium seamless pipe determines its limited performance. Generally, the precision of seamless steel pipe is low, the wall thickness is uneven, the brightness of the inner and outer surface of the pipe is low, the sizing cost is high, and there are pockmarks and black spots on the inner and outer surface, which are not easy to remove 3. Its detection and shaping must be processed offline. Therefore, it embodies its advantages in high pressure, high strength and mechanical structure materials.

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Gr2 Titanium Welded Tubeq

Product name: Gr2 Titanium welded Tube Standard:ASTM B338 Material: GR1 GR2 GR7 GR12 Diameter:10-914mm Wall thickness:0.5-10mm Length:Max 16000mm Surface:Pickling surface/Polished Type:Seamless, welded Application:Heat Exchanger, chemical industry etc. Technique:Rolled Gr2 Titanium welded Tube Titanium welded pipe is produced by automatic continuous production line, using titanium strip coil with uniform wall thickness through cold bending forming, welding, online heat treatment, sizing straightening, non-destructive testing and air tightness test and other procedures. From sponge titanium to welded pipe, the material utilization rate is usually about 80%, if the titanium strip coil as the raw material, its material utilization rate is more than 95%. With the rapid development of titanium industry and mature welding technology, the titanium tube welding will also greatly enhance production efficiency, quality stability, consistency, and the production efficiency will be higher, can according to customer request length cut into the required length, short delivery time, high material utilization, cost per unit is seamless tube will be lower. Product name: Gr2 Titanium welded Tube Standard:ASTM B338 ASTMB 862 Material: GR1 GR2 GR7 GR12 Diameter:10-914mm Wall thickness:0.5-10mm Length:Max 16000mm Surface:Pickling surface/Polished Type:Seamless, welded Application:Heat Exchanger, chemical industry etc. Technique:Rolled MOQ:100kgs Titanium welded pipe production process: titanium with open book - shearing butt - looping the loading - titanium belt cleaning - type pipe forming and welding to eddy current flaw detection, the predetermined diameter - online annealing - pure sizing/straightening to eddy current flaw detection, laser caliper - online printing - scale cutting and ultrasonic testing to fine scale/flat head, air tightness test to the finished product inspection, packaging warehousing.

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Titanium Dished Disk For Anodizing

Product Name: Titanium dished disk for anodizing Material: Grade 2 Application: Electroplating, anodizing etc. Size: Customized Surface: Polished These circles are made of good quality pure titanium. Combining 1 ″ titanium shaft and copper hook, maximize the required time, part of the rack, and maximize the space. Titanium can be reused, with long service life and strong corrosion resistance, making it a better choice than any aluminum shelf. It can also better connect parts, even anodize, and even absorb dyes. The discs are 220mm,250mm or 270mm diameters and mounted on a 1"(25mm) shaft. There are different shape discs,such as spine disc,split finger disc,dished disc etc. It is recommended that you clean and / or degrease this product before using it. 1. Material: pure titanium (Gr2) 2. MOQ: 10 pieces 3. Specification: customized 4. Application: anodizing, heating parts 5. Production and processing: stamping and welding Features of Titanium Dished Disk For Anodizing: a. We use acid resistant titanium material, and the hook of the contact part of the conductive rod is made of the best red copper material. b. The current can pass freely without overheating and burning components due to too small section and too large resistance. c. The contact area with parts is small, and the contact parts will not produce local overheating and part combustion. d. For parts that cannot be hitched in general, in order to ensure product quality and improve production efficiency, special hitching fixtures can be designed and manufactured according to the shape of parts. Chemical composition (Wt%) ASTM No. Fe max O max N max C max H max Pd Al Bal Grade 2 0.3 0.25 0.03 0.1 0.015 - - Ti Physical Properties (Min) ASTM Grade Alloy Composition Tensile Strength Yield Strength Elongation min % ksi Mpa ksi Mpa

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