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'process tubes'

Items tagged with 'process tubes'

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Half Round Shield

Ladhani Metal Corporation manufactures and exports SS Half Round Shields for Economizer Tubes, designed to safeguard boiler tubes from erosion, oxidation, and abrasive wear. Economizer tubes are responsible for preheating feedwater using flue gas heat before it enters the boiler drum. These tubes are constantly exposed to high-velocity flue gases and ash particles, which cause localized thinning and premature tube failures. SS Half Round Shields act as protective covers, extending tube life, reducing maintenance needs, and ensuring uninterrupted boiler operation. Function of Economizer Tubes • Preheat feedwater using residual flue gas heat in the economizer section of the boiler • Continuously exposed to erosive ash-laden gases at medium-to-high velocities • Protected with Half Round Shields to minimize wear, scaling, and erosion in critical areas Ladhani Metal Corporation manufactures, supplies, and exports SS Half Round Shields for Economizer Tubes in a wide range of lengths, diameters, thicknesses, and custom configurations for both domestic and international applications. Available Grades • SS 304 / SS 304L • SS 310 / SS 310S • SS 316 / SS 316L • SS 410 / SS 420 / SS 430 • 1Cr13 • 1Cr18Ni9Ti • 1Cr20Ni14Si2 • 1Cr25Ni20Si2 • Cr23Ni13 • Cr25Ni20 Applications: Widely used in thermal power stations, waste heat recovery boilers (WHRBs), heat recovery steam generators (HRSGs), and industrial boilers where economizer tube protection is essential. Uses • Shields economizer tubes from erosion caused by flue gas and ash flow • Provides resistance against oxidation and scaling at elevated temperatures • Extends tube service life and lowers replacement frequency • Ideal for utility boilers, HRSGs, WHRBs, and industrial steam systems Features • Excellent erosion, oxidation, and corrosion resistance • Superior thermal stability under fluctuating boiler conditions • Precision-fitted design for accurate and secure installation • Manufactured in multiple stainless steel and alloy grades for varied applications Applications • Power generation boilers – Protection for economizer tubes in erosive gas streams • Waste heat recovery boilers – Ensures tube durability under abrasive conditions • Heat recovery steam generators – Reliable in cyclic thermal environments • Industrial boilers – Cost-effective solution for extending economizer tube life Conclusion The SS Half Round Shield for Economizer Tubes by Ladhani Metal Corporation offers durable and cost-efficient protection for boiler tubes exposed to erosive and oxidizing conditions. Manufactured in stainless steel grades SS 304/304L, SS 310/310S, SS 316/316L, SS 410/420/430, and special alloys including 1Cr13, 1Cr18Ni9Ti, 1Cr20Ni14Si2, 1Cr25Ni20Si2, Cr23Ni13, and Cr25Ni20, these shields are engineered for precision fit, durability, and export-ready performance for global power and industrial applications. #Mumbai #Pune #Ahmedabad #Vadodara #Surat #Rajkot #Jamnagar #Bharuch #Ankleshwar #Vapi #Delhi #Faridabad #Ghaziabad #Noida #Gurugram #Chennai #Coimbatore #Tiruchirappalli #Hyderabad #Visakhapatnam #Vijayawada #Bangalore #Mangalore #Mysore #Kolkata #Durgapur #Asansol #Bhubaneswar #Rourkela #Raipur #Bhilai #Bilaspur #Nagpur #Nashik #Aurangabad #Indore #Bhopal #Jabalpur #Kanpur #Lucknow #Varanasi #Jaipur #Kota #Udaipur #Jodhpur #Chandigarh #Ludhiana #Jalandhar #Haridwar #Dehradun #Agra #Meerut #Aligarh #Moradabad #Bareilly #Mathura #Gwalior #Rewa #Satna #Sagar #Ujjain #Ratlam #Solapur #Kolhapur #Amravati #Akola #Jalgaon #Latur #Sangli #Nanded #Gandhinagar #Bhavnagar #Mehsana #Surendranagar #Junagadh #Nadiad #Nizamabad #Karimnagar #Warangal #Kurnool #Nellore #Tirupati #Madurai #Tirunelveli #Thoothukudi #Belgaum #Hubli #Tumkur #Sambalpur #Jamshedpur #Ranchi #Dhanbad #Patna #Muzaffarpur#halftubeshield #utypehalftubeshield #tubeshieldexporter #TubeShield #HalfTubeShield #SSHalfRoundShield #BoilerTubeShield #BoilerShield #TubeProtection #Tubeshieldmanufacturer #BoilerTubeProtection #SSTubeShield #MetalIndustry #SteelFabrication #IndustrialShielding #SS304Shield #SS316Shield #StainlessSteelShield #WeldOnShield #WeldedTubeShield #TubeCladding #BoilerTubeSleeve #TubeSleeve #MetalFabrication #PowerPlantSupplies #RefineryEquipment #ProcessIndustry #MetalComponent #TubeShieldForBoilers #BoilerParts #SteelSolutions #TubeShieldManufacturer #TubeShieldSupplier #SSShielding #IndustrialTubeShield #BoilerTubeGuard #CustomMetalParts #SteelIndustryIndia #MetalEngineering #HeavyIndustrySupply #StainlessSteelIndia #SteelExporters #MetalComponentExport #FabricatedProducts #SteelDealer #IndustrialSupplyIndia #BoilerTubeFittings #TubeShieldingSolutions #HalfTubeCover #HeatExchangerShield #HalfRoundReheaterShield #ReheaterTubeShield #BoilerReheaterProtection #PowerPlantTubeShield #BoilerErosionShield #SteamBoilerTubeShield #HighTempTubeShield #BoilerWearProtection

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Half Round Shields

Ladhani Metal Corporation offers Half Round Shields for LTSH (Low Temperature Superheater) Tubes, Type-I design, specially manufactured to provide protection against erosion, oxidation, and abrasive flue gas particles in boiler systems. LTSH tubes are positioned in the convection zone of boilers, where they are exposed to medium-to-high velocity flue gases and ash-laden environments, making them highly susceptible to surface wear. The Type-I Half Round Shield is precision-engineered with a semi-cylindrical profile that matches the curvature of LTSH tubes, ensuring reliable coverage and extending tube life. Function of LTSH Tubes • Carry steam through the low-temperature superheater section of the boiler • Exposed to erosive flue gases at moderate-to-high velocities • Require Half Round Shields to reduce erosion, scaling, and tube thinning Ladhani Metal Corporation manufactures, supplies, and exports Half Round Shields for LTSH, Type-I, in various sizes, thicknesses, and materials to suit different boiler designs across domestic and international markets. Available Grades • SS 304 / SS 304L • SS 310 / SS 310S • SS 316 / SS 316L • SS 410 / SS 420 / SS 430 • 1Cr13 • 1Cr18Ni9Ti • 1Cr20Ni14Si2 • 1Cr25Ni20Si2 • Cr23Ni13 • Cr25Ni20 Applications: Specifically used in low-temperature superheater sections of thermal power plants, waste heat recovery boilers (WHRBs), and industrial boilers where tube erosion is a recurring challenge. Uses • Shields LTSH tubes against high-velocity flue gas erosion • Prevents damage from abrasive ash particles and soot blower jets • Extends service life of LTSH components in power generation and industrial boilers • Enhances operational efficiency by reducing tube replacement frequency Features • Excellent erosion and oxidation resistance • Available in multiple stainless steels and heat-resistant alloys • Thermal stability in fluctuating temperature environments • Custom-designed to match LTSH tube curvature for accurate fitment Applications • Power plant boilers – LTSH tube protection under erosive conditions • WHRBs – Reliable defense against flue gas and ash impact • HRSGs – Guards low-temperature superheater tubes from wear • Industrial boilers – Ensures long-term efficiency in steam generation systems Conclusion The Half Round Shield for LTSH, Type-I, by Ladhani Metal Corporation offers durable and reliable protection for superheater tubes operating under erosive flue gas conditions. Manufactured from stainless steels and heat-resistant alloys such as SS 304, 310, 316, 410, 420, 430, 1Cr13, 1Cr18Ni9Ti, 1Cr20Ni14Si2, 1Cr25Ni20Si2, Cr23Ni13, and Cr25Ni20, these shields are engineered for long service life and export-ready specifications. For supply details and technical support, contact Ladhani Metal Corporation. #Mumbai #Pune #Ahmedabad #Vadodara #Surat #Rajkot #Jamnagar #Bharuch #Ankleshwar #Vapi #Delhi #Faridabad #Ghaziabad #Noida #Gurugram #Chennai #Coimbatore #Tiruchirappalli #Hyderabad #Visakhapatnam #Vijayawada #Bangalore #Mangalore #Mysore #Kolkata #Durgapur #Asansol #Bhubaneswar #Rourkela #Raipur #Bhilai #Bilaspur #Nagpur #Nashik #Aurangabad #Indore #Bhopal #Jabalpur #Kanpur #Lucknow #Varanasi #Jaipur #Kota #Udaipur #Jodhpur #Chandigarh #Ludhiana #Jalandhar #Haridwar #Dehradun #Agra #Meerut #Aligarh #Moradabad #Bareilly #Mathura #Gwalior #Rewa #Satna #Sagar #Ujjain #Ratlam #Solapur #Kolhapur #Amravati #Akola #Jalgaon #Latur #Sangli #Nanded #Gandhinagar #Bhavnagar #Mehsana #Surendranagar #Junagadh #Nadiad #Nizamabad #Karimnagar #Warangal #Kurnool #Nellore #Tirupati #Madurai #Tirunelveli #Thoothukudi #Belgaum #Hubli #Tumkur #Sambalpur #Jamshedpur #Ranchi #Dhanbad #Patna #Muzaffarpur#halftubeshield #utypehalftubeshield #tubeshieldexporter #TubeShield #HalfTubeShield #SSHalfRoundShield #BoilerTubeShield #BoilerShield #TubeProtection #Tubeshieldmanufacturer #BoilerTubeProtection #SSTubeShield #MetalIndustry #SteelFabrication #IndustrialShielding #SS304Shield #SS316Shield #StainlessSteelShield #WeldOnShield #WeldedTubeShield #TubeCladding #BoilerTubeSleeve #TubeSleeve #MetalFabrication #PowerPlantSupplies #RefineryEquipment #ProcessIndustry #MetalComponent #TubeShieldForBoilers #BoilerParts #SteelSolutions #TubeShieldManufacturer #TubeShieldSupplier #SSShielding #IndustrialTubeShield #BoilerTubeGuard #CustomMetalParts #SteelIndustryIndia #MetalEngineering #HeavyIndustrySupply #StainlessSteelIndia #SteelExporters #MetalComponentExport #FabricatedProducts #SteelDealer #IndustrialSupplyIndia #BoilerTubeFittings #TubeShieldingSolutions #HalfTubeCover #HeatExchangerShield #HalfRoundReheaterShield #ReheaterTubeShield #BoilerReheaterProtection #PowerPlantTubeShield #BoilerErosionShield #SteamBoilerTubeShield #HighTempTubeShield #BoilerWearProtection

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Titanium Dish Head

Standard: ASME VIII-I, DIN28013 Material: GR1, GR2, GR5, GR7, GR12 Size: Customized Titanium Dish Head Product Information Other Names: Titanium Elliptical Head, Titanium Spherical Head, Titanium Elliptical End, Titanium Elliptical Cap, Titanium Dished Elliptical Head, Titanium Spherical End, Titanium Elliptical Cap, Titanium Dished Spherical Head etc. Standard: ANSI/ASME, DIN, GB, EN, JIS, MSS, API, BS, AWWA, GOST etc. Grade: GR1, GR2, GR5, GR7, GR12 OD: 300-2500mm Thickness: 2-300mm Production Process: Cold Forming, Hot Forming Surface Treatment: Sand Blasting, Pickling, Coating etc. Application: Heat Exchanger, Condenser, Pressure Vessel, Reactor, Storage Tank, Boiler, Absorber etc

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Titanium Tubesheet

Material: Gr1, Gr2, Gr5, Gr7, Gr12 etc. OD: 150-2500mm Thickness: 30-250mm Production Methods: Forging,annealing and machining Packing: Plywood box Titanium Tubesheet Product Information Titanium tube sheet is a main part of heat exchanger. It is mainly used for supporting column tubes of chemical containers. Titanium tubesheet is widely used in high-end chemical equipment due to its excellent corrosion resistance. In addition to provide the titanium tubesheet which has not been machined, Baoji Lihua also produces the mechanically processed tubesheet according to customers' drawings. We use CNC drilling machine with a rocker drill to effectively ensure the position accuracy, aperture of tolerance and aperture finish, and greatly improve the quality of the tubesheet.

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Titanium Tubesheet For Heat Exchanger

Material: Gr1, Gr2, Gr5, Gr7, Gr12 etc. OD: 150-2500mm Thickness: 30-250mm Production Methods: Forging,annealing and machining Packing: Plywood box Titanium Tubesheet for Heat Exchanger Product Information Tubesheet is a circular plate drilled with holes of the same diameter as the pipe. It is used for the heat exchanger to fix the pipe. An accessory that accomplishes this by passing a pipe through and welding it in place. The precision of tubesheet processing, especially the tolerance of tube hole spacing and diameter, verticality and finish, have a great impact on the assembly and performance of the above-mentioned chemical equipment. With the enlargement of chemical equipment and power stations, the diameter of tubesheets has become larger and larger. Tubesheet with a diameter of 4m-5m is very common. The characteristics of large tubesheet are many tube holes, compactness, small hole diameter, deepness, high precision, and high finish requirements.

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Titanium Heating Coil Spiral Pipe

Product name: Titanium heating coil Spiral Pipe Standards: ASTM B338 Grades: Gr1, Gr2 Dimention:OD 6-108mm*WT1-5mm*L Technique:Rolled Titanium heating coil Spiral Pipe Titanium tube coil is widely used in Evaporator, Condenser, Refrigeration compressor, Heat exchanger tube,Heating tube. titanium coil is also used to produce titanium white, glycine, nitrate amino phenol chemical industry, pesticide intermediates, pesticides, fuel, cyanuric acid, dichloro cyanuric acid, acetone cyanuric acid, etc. Name:ASME B338 Grade 2 Titanium coil tube for heater for condenser Material:Gr2 Titanium Standard:ASME B338 OD:12.7mm-50mm Wall thickness:0.55mm----3.0mm(normal use) Length:0.55mm----3.0mm(normal use) Applications: Coiling pipe; petroleum pipeline, Fluid Transportation Piping, Water tank, boiler, heat exchanger unit, Heat exchanger; Condenser, Sea farming; electroplating equipment etc. Quality control : Seamless Tube: Ultrasonic or eddy current inspection. Welding Pipe: 100% surface penetration inspection; 100% X-ray inspection. Chemical composition (Wt%) ASTM No. Fe max O max N max C max H max Pd Al Bal Grade 2 0.3 0.25 0.03 0.1 0.015 - - Ti Physical Properties (Min) ASTM Grade Alloy Composition Tensile Strength Yield Strength Elongation min % ksi Mpa ksi Mpa Grade 2 Unalloyed Ti ("Pure") 50A -CP2 58 400 40 275 25

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Gr1 Titanium Tubesheet

Material: Gr1, Gr2, Gr5, Gr7, Gr12 etc. OD: 150-2500mm Thickness: 30-250mm Production Methods: Forging,annealing and machining Packing: Plywood box Gr1 Titanium Tubesheet Product Description The precision of titanium tubesheet processing, especially the tube hole spacing and tube diameter tolerance, verticality, and smoothness greatly affect the assembly and use performance of the chemical equipment listed above. With the enlargement of chemical equipment and power stations, titanium tubesheet diameter has become larger and larger, and titanium tubesheets with a diameter of 4m-5m are very common. The characteristics of the large-scale tubesheet are the large number of tube holes, denseness, small diameter, deepness, high precision and smoothness requirements

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Gr7 Titanium Tubesheet

Material: Gr1, Gr2, Gr5, Gr7, Gr12 etc. OD: 150-2500mm Thickness: 30-250mm Production Methods: Forging,annealing and machining Packing: Plywood box Gr7 Titanium Tubesheet Product Description In the shell-and-tube heat exchanger, the heat exchange tube and the tubesheet are the only barrier between the tube side and the shell side of the heat exchanger. The connection structure and connection quality between the heat exchange tube and the tubesheet determine the quality of the heat exchanger Pros and cons and service life are a crucial link in the manufacturing process of heat exchangers. Most of the damage and failure of heat exchangers occur at the connection part between the heat exchange tube and the tubesheet. The quality of the connection joint also directly affects the safety and reliability of chemical equipment and equipment. Therefore, for the shell and tube heat exchanger, the connection process between the heat pipe and the tubesheet has become the most critical control link in the heat exchanger manufacturing quality assurance system. At present, in the heat exchanger manufacturing process, the connection between the heat exchange tube and the tubesheet mainly includes welding, expansion, expansion and welding, and gluing and expansion.

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Grade 7 Titanium Tubes

Product name: Grade 7 titanium tubes Standard:ASTM B338 ASTM B861 ASTM B862 Material:Titanium Gr7 Diameter:5-914mm Wall thickness:0.5-10mm Length:Max 16000mm Surface:Pickling surface/Polished Type:Seamless, welded Application:Heat Exchanger, chemical industry etc. Technique:Rolled Grade 7 Titanium Tubes Product name: Grade 7 titanium tubes Standard:ASTM B338 ASTM B861 ASTM B862 Material:Titanium Gr7 Diameter:5-914mm Wall thickness:0.5-10mm Length:Max 16000mm Surface:Pickling surface/Polished Type:Seamless, welded Application:Heat Exchanger, chemical industry etc. Technique:Rolled Dimension and Tolerance of titanium tube Outside diameter, in.(mm) Diameter tolerance, in.(mm) Permissible variations , wall thinckness, t, % in.(mm) <1 (25.4) ±0.004( ± 0.012) ±10 1-1½(25.4-38.1) ±0.005( ±0.127 ) ±10 1½-2(38.1-50.8) ±0.006( ± 0.152) ±10 2-2½(50.8-63.5) ±0.007( ± 0.178) ±10 2½-3½(63.5-88.9) ±0.010( ± 0.254) ±10 Grade 7 (Ti-0.2Pd) titanium tube Chemical compositions(weight%,<=) Pd Al V Fe C 0.12-0.25 ---- ---- 0.30 0.08 N H O Other(total) Ti 0.05 0.015 0.2 0.4 Remainder Physical properties(>=) Σb Tensile Strength (Mpa) σr0.2 Yield Strength (Mpa) δL0+50mm Elongation (%) ψ Reduction of area (%) 370 250 20 25 The density of titanium alloy is generally about 4.51g/ cubic centimeter, only 60 of steel, the strength of pure titanium is close to the strength of ordinary steel, some high strength titanium alloy exceeds the strength of many alloy structural steel. Therefore, the specific strength (strength/density) of titanium alloy is much higher than that of other metal structural materials, as shown in Table 7-1. It can produce components with high unit strength, good rigidity and light weight. At present, titanium alloy is used for engine components, skeleton, skin, fasteners and landing gear. High thermal strength The use temperature is several hundred degrees higher than aluminum alloy, can still maintain the required strength at moderate temperature, can work for a long time at 450500 temperature these two titanium alloys still have high specific strength in the range of 150500, and aluminum alloy at 150 than the strength decreased significantly. Titanium alloys operate at temperatures up to 500, while aluminum alloys operate below 200. Good resistance to corrosion The corrosion resistance of titanium alloy is much better than that of stainless steel when working in humid atmosphere and seawater medium. Resistance to pitting corrosion, acid corrosion, stress corrosion is particularly strong; Excellent corrosion resistance to alkali, chloride, chlorine organic articles, nitric acid, sulfuric acid and so on. But titanium has poor corrosion resistance to reducing oxygen and chromite medium. Good low temperature performance Titanium alloy can keep its mechanical properties at low temperature and ultra low temperature. Titanium alloys with good low temperature performance and very low gap elements, such as TA7, can maintain certain plasticity at -253. Therefore, titanium alloy is also an important low temperature structural material.

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