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'pipes providing stability'

Items tagged with 'pipes providing stability'

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Titanium Blind Flanges

DIN 2527 Titanium Grade 5 Blind Flanges are premium-quality sealing components designed to close off the open ends of pipes, vessels, or equipment in systems where no further connection is needed. Made from Titanium Grade 5 (Ti-6Al-4V), these flanges are known for their superior strength, excellent corrosion resistance, and lightweight properties. Titanium Grade 5 is an alloy composed of titanium, aluminum, and vanadium, making it stronger and more heat-resistant than commercially pure titanium (Grade 2). These flanges adhere to the DIN 2527 standard, ensuring that they meet the precise requirements for dimensional accuracy, pressure tolerance, and mechanical performance. Material Composition of Titanium Grade 5 (Ti-6Al-4V): Titanium Grade 5, also known as Ti-6Al-4V, is composed of the following elements: Titanium (Ti): 90.0% min Aluminum (Al): 6.0% - 7.0% Vanadium (V): 3.5% - 4.5% Iron (Fe): 0.25% max Oxygen (O): 0.20% max Carbon (C): 0.10% max Nitrogen (N): 0.05% max Hydrogen (H): 0.015% max Titanium Grade 5 is one of the most widely used titanium alloys due to its high strength, resistance to corrosion, and ability to withstand elevated temperatures, making it suitable for high-performance applications. Key Features of DIN 2527 Titanium Grade 5 Blind Flanges: Superior Strength: Titanium Grade 5 offers high strength (approximately 130 ksi tensile strength) while maintaining its light weight, making it suitable for demanding applications where both strength and low mass are important, such as in aerospace and military systems. Corrosion Resistance: Titanium Grade 5 exhibits exceptional corrosion resistance, particularly against chlorides, seawater, and acidic environments. It is highly resistant to pitting, crevice corrosion, and stress corrosion cracking. It performs well in the presence of strong acids like sulfuric and hydrochloric acids, making it suitable for chemical processing systems, offshore, and marine applications. Temperature Resistance: Titanium Grade 5 can withstand elevated temperatures, with a continuous operating temperature up to 400°C (752°F) and intermittent exposure to higher temperatures. This makes it suitable for high-temperature applications in aerospace, power generation, and chemical industries. Light Weight: Titanium alloys, including Grade 5, have a very low density, approximately 60% of that of steel, making them an excellent choice for applications where weight reduction is a priority, such as in the aerospace and automotive industries. Dimensional Accuracy & Pressure Ratings: DIN 2527 Titanium Grade 5 Blind Flanges are manufactured to exacting standards to ensure a tight, secure seal in piping systems. Available in various pressure classes such as PN6, PN10, and PN16, allowing compatibility with a range of piping systems depending on the pressure requirements. Design Options: Standard Blind Flange (Type A): A solid, circular flange used to seal the end of a pipe or vessel. Flat-Faced Blind Flange: Designed with a flat sealing surface for low-pressure systems. Raised Face Blind Flange: Features a raised area around the center for improved sealing in higher pressure applications. Ring-Type Joint (RTJ) Blind Flange: Designed for high-pressure applications with a groove for a ring-type joint gasket, commonly used in the oil and gas industries. Long Weld Neck Blind Flange: Includes an extended neck for welding, providing additional strength in high-pressure or stressed systems. Nominal Diameter: DIN 2527 Titanium Grade 5 Blind Flanges are available in a variety of nominal diameters (DN), ranging from DN10 (1/2 inch) up to DN600 (24 inches) or larger, depending on system requirements.

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Titanium Blind Flanges

DIN 2527 Titanium Grade 2 Blind Flanges are specialized sealing components designed to close the open ends of pipes, vessels, or equipment in systems where no further connections are required. Made from Titanium Grade 2, these flanges are renowned for their excellent corrosion resistance, high strength, and light weight. Titanium Grade 2 is the most commonly used commercially pure titanium, offering a great combination of strength and durability for a wide range of industrial applications. The DIN 2527 standard ensures that these flanges meet precise dimensional, pressure, and mechanical requirements. Material Composition of Titanium Grade 2: Titanium Grade 2 (commercially pure titanium) is primarily composed of the following elements: Titanium (Ti): 99.2% min Iron (Fe): 0.30% max Oxygen (O): 0.25% max Carbon (C): 0.08% max Nitrogen (N): 0.03% max Hydrogen (H): 0.015% max Titanium Grade 2 is known for its outstanding combination of strength, ductility, and resistance to corrosion, making it suitable for a wide variety of industrial uses, especially in environments where high corrosion resistance is critical. Key Features of DIN 2527 Titanium Grade 2 Blind Flanges: Corrosion Resistance: Titanium Grade 2 is highly resistant to corrosion, particularly in environments that are exposed to chloride ions, seawater, and acidic conditions. It offers exceptional protection against pitting, crevice corrosion, and stress corrosion cracking. These flanges are ideal for use in applications involving harsh chemicals, acids, and marine environments, including seawater pipelines, desalination plants, and chemical processing systems. Strength and Durability: While Titanium Grade 2 is not as strong as titanium alloys with added elements like aluminum and vanadium (e.g., Grade 5), it still offers excellent strength-to-weight ratio, especially in terms of tensile strength and resistance to deformation under stress. It retains its strength even at elevated temperatures, making it reliable in systems exposed to thermal cycling and fluctuating temperatures. Temperature Resistance: Titanium Grade 2 maintains its performance at temperatures up to 400°C (752°F), providing stability and durability in environments with moderate to high temperatures. This makes it suitable for a wide range of industrial applications. Dimensional Accuracy and Pressure Ratings: DIN 2527 Titanium Grade 2 Blind Flanges are produced to precise specifications, ensuring accurate dimensions for a secure and reliable seal. These flanges are available in various pressure classes such as PN6, PN10, and PN16, depending on the requirements of the piping system. Design Variations: Standard Blind Flange (Type A): A solid, circular flange used to completely seal the end of a pipe or vessel. Flat-Faced Blind Flange: Designed with a flat sealing surface, ideal for low-pressure systems where a tight seal is required. Raised Face Blind Flange: Features a raised center portion to improve sealing capabilities in higher pressure systems. Ring-Type Joint (RTJ) Blind Flange: Incorporates a groove for a ring-type joint gasket, typically used in high-pressure and critical applications such as oil and gas pipelines. Long Weld Neck Blind Flange: Has an extended neck, offering additional strength, particularly useful in high-stress or high-pressure environments. Nominal Diameter: DIN 2527 Titanium Grade 2 Blind Flanges come in various nominal diameters (DN), ranging from DN10 (1/2 inch) up to DN600 (24 inches) or larger, depending on the system requirements.

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tee, elbow and reducer

Titanium pipe fittings, including tees, elbows, and reducers, are essential components in the construction and maintenance of piping systems. Known for their superior strength, corrosion resistance, and lightweight properties, titanium fittings are ideal for industries such as aerospace, chemical processing, marine, and power generation. Titanium Tee Fittings Titanium tees are used to connect three sections of piping in a T-shaped configuration. This fitting allows for the branching of pipelines in a single direction, offering excellent durability and resistance to harsh environments. With titanium’s high strength-to-weight ratio and resistance to corrosion, these tees ensure reliable flow management in challenging applications. Titanium Elbow Fittings Titanium elbows are used to change the direction of fluid flow in a piping system. These fittings come in various angles, including 45°, 90°, and 180°, providing flexibility in routing pipes around obstacles or to specific angles. The lightweight nature of titanium and its high resistance to oxidation and chemical degradation make titanium elbows an optimal choice for systems that operate in high-pressure and corrosive environments. Titanium Reducer Fittings Titanium reducers are designed to connect pipes of different diameters, reducing or increasing the flow capacity between sections. Available in concentric or eccentric designs, titanium reducers help in optimizing flow rates while maintaining system integrity. The corrosion-resistant properties of titanium ensure that these reducers maintain their performance even in extreme temperature and pressure conditions. Advantages of Titanium Pipe Fittings Corrosion Resistance: Titanium resists a wide range of aggressive chemicals and environmental conditions, including seawater, chlorine, and acidic or alkaline substances. High Strength-to-Weight Ratio: Titanium fittings offer exceptional strength while remaining lighter than many alternative materials, leading to easier handling and lower transportation costs. Durability: These fittings are designed for long-lasting performance, even in demanding conditions where other materials might fail. Biocompatibility: In industries such as medical and aerospace, titanium’s biocompatibility ensures it is safe for specialized applications. Titanium pipe fittings – tee, elbow, and reducer – provide a combination of strength, flexibility, and durability that enhances the performance of your piping systems.

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Boiler Tube Protection Shield / Bend

Ladhani Metal Corporation manufactures, supplies, and exports Boiler Tube Protection Shields and Bends, engineered to safeguard boiler tubes at critical sections such as bends, high-velocity flue gas zones, and soot blower impact areas. These shields are precision-formed to match the outer curvature of tubes, providing a sacrificial protective layer that prevents erosion, corrosion, oxidation, and localized tube thinning. By extending the service life of boiler tubes, they reduce unplanned shutdowns and maintenance costs while ensuring efficient operation of boilers, HRSGs, and heat recovery systems. Function of Boiler Tube Protection Shield / Bend • Protects tube bends and exposed surfaces from high-temperature erosion • Minimizes oxidation and corrosion damage in flue gas streams • Guards tubes from abrasive fly ash and soot blower jets • Extends operational reliability in high-stress boiler environments Available Grades Stainless Steel Grades • SS 304 / SS 304L • SS 310 / SS 310S • SS 316 / SS 316L • SS 410 / SS 420 / SS 430 Special Alloy Grades • 1Cr18Ni9Ti • Cr25Ni20 • 1Cr25Ni20Si2 • Cr23Ni13 • 1Cr20Ni14Si2 • 1Cr13 Applications • Power generation boilers – protection of tube bends in superheater and reheater sections • Waste Heat Recovery Boilers (WHRBs) – erosion resistance in high-velocity flue gas regions • Heat Recovery Steam Generators (HRSGs) – protection of critical bends in thermal cycles • Industrial boilers – extended life for tubes in erosive and corrosive service zones • Petrochemical and process heaters – reliable protection in high-temperature tube bends Features • Superior corrosion and oxidation resistance • High mechanical strength and thermal stability • Designed for precise fit on straight tubes and bends • Manufactured in a wide range of stainless steel and alloy grades • Long-lasting, low-maintenance tube protection solution Conclusion Boiler Tube Protection Shields and Bends from Ladhani Metal Corporation deliver robust protection for tubes operating under extreme thermal and erosive conditions. Available in multiple stainless steel and special alloy grades, these shields ensure longer tube life, reduced maintenance costs, and higher boiler efficiency in domestic and international power and industrial applications. #Mumbai #Pune #Ahmedabad #Vadodara #Surat #Rajkot #Jamnagar #Bharuch #Ankleshwar #Vapi #Delhi #Faridabad #Ghaziabad #Noida #Gurugram #Chennai #Coimbatore #Tiruchirappalli #Hyderabad #Visakhapatnam #Vijayawada #Bangalore #Mangalore #Mysore #Kolkata #Durgapur #Asansol #Bhubaneswar #Rourkela #Raipur #Bhilai #Bilaspur #Nagpur #Nashik #Aurangabad #Indore #Bhopal #Jabalpur #Kanpur #Lucknow #Varanasi #Jaipur #Kota #Udaipur #Jodhpur #Chandigarh #Ludhiana #Jalandhar #Haridwar #Dehradun #Agra #Meerut #Aligarh #Moradabad #Bareilly #Mathura #Gwalior #Rewa #Satna #Sagar #Ujjain #Ratlam #Solapur #Kolhapur #Amravati #Akola #Jalgaon #Latur #Sangli #Nanded #Gandhinagar #Bhavnagar #Mehsana #Surendranagar #Junagadh #Nadiad #Nizamabad #Karimnagar #Warangal #Kurnool #Nellore #Tirupati #Madurai #Tirunelveli #Thoothukudi #Belgaum #Hubli #Tumkur #Sambalpur #Jamshedpur #Ranchi #Dhanbad #Patna #Muzaffarpur#halftubeshield #utypehalftubeshield #tubeshieldexporter #TubeShield #HalfTubeShield #SSHalfRoundShield #BoilerTubeShield #BoilerShield #TubeProtection #Tubeshieldmanufacturer #BoilerTubeProtection #SSTubeShield #MetalIndustry #SteelFabrication #IndustrialShielding #SS304Shield #SS316Shield #StainlessSteelShield #WeldOnShield #WeldedTubeShield #TubeCladding #BoilerTubeSleeve #TubeSleeve #MetalFabrication #PowerPlantSupplies #RefineryEquipment #ProcessIndustry #MetalComponent #TubeShieldForBoilers #BoilerParts #SteelSolutions #TubeShieldManufacturer #TubeShieldSupplier #SSShielding #IndustrialTubeShield #BoilerTubeGuard #CustomMetalParts #SteelIndustryIndia #MetalEngineering #HeavyIndustrySupply #StainlessSteelIndia #SteelExporters #MetalComponentExport #FabricatedProducts #SteelDealer #IndustrialSupplyIndia #BoilerTubeFittings #TubeShieldingSolutions #HalfTubeCover #HeatExchangerShield #HalfRoundReheaterShield #ReheaterTubeShield #BoilerReheaterProtection #PowerPlantTubeShield #BoilerErosionShield #SteamBoilerTubeShield #HighTempTubeShield #BoilerWearProtection#BoilerTubeProtection #BoilerTubeShield #BoilerBendShield #HalfRoundTubeShield #BoilerTubeWearProtection #PowerPlantTubeShield #BoilerTubeErosionShield #BoilerTubeProtectionShield #BoilerTubeSafety #BoilerTubeBendShield #IndustrialBoilerShield #SteamBoilerTubeProtection #HeatExchangerTubeShield #BoilerTubeGuard #BoilerTubeShielding

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Boiler Half Round Tube Shield

Ladhani Metal Corporation offers SS 310S Boiler Half Round Tube Shields designed for protecting straight boiler and heat exchanger tubes in high-temperature and oxidizing environments. SS 310S is a low-carbon version of SS 310, providing improved weldability and reduced risk of sensitization while maintaining excellent high-temperature strength and resistance to oxidation. These shields are ideal for applications such as power boilers, furnaces, HRSGs, and heat recovery units operating at elevated temperatures up to 1100°C. The shield is formed with a precise half-round profile to ensure tight contact with the outer surface of the tube, delivering effective mechanical protection against soot blower erosion, ash abrasion, and thermal cycling. SS 310S shields are engineered to maintain dimensional stability and corrosion resistance even after prolonged exposure to intense heat. Ladhani Metal Corporation manufactures, supplies, and exports SS 310S Boiler Half Round Tube Shields in various diameters, lengths, and thicknesses to suit diverse boiler system configurations across global markets. SS 310S Grade Chemical Composition – Austenitic Stainless Steel • Carbon (C): ≤ 0.08% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.50% • Chromium (Cr): 24.0 – 26.0% • Nickel (Ni): 19.0 – 22.0% • Iron (Fe): Balance Applications: Ideal for high-temperature boilers, flue gas systems, superheaters, and industrial heating units operating in oxidizing and mildly reducing conditions. Uses • Protection of straight tubes in high-temperature steam and flue gas paths • Installed in superheater and reheater sections of utility boilers • Prevents tube scaling and erosion in thermal power systems • Used in waste heat recovery boilers and furnace wall protection • Suitable for corrosive gas environments in petrochemical and metallurgical units Features • Superior oxidation resistance – Maintains integrity under prolonged thermal exposure • Low carbon content – Reduces risk of sensitization after welding • High thermal stability – Withstands fluctuating heat without deformation • Precision-engineered fit – Half-round profile ensures close tube contact • Flexible installation – Suitable for clamping, welding, or banding • Global compatibility – Export-ready and customizable to international standards Applications • Power generation – Shields boiler tubes in high-heat zones • Petrochemical plants – Used in corrosive, oxidizing, and carburizing atmospheres • Refineries and steel mills – Withstands aggressive thermal conditions • Industrial furnaces – Provides extended service life in extreme environments Conclusion The SS 310S Boiler Half Round Tube Shield from Ladhani Metal Corporation is a high-performance solution for tube protection in high-temperature and oxidizing conditions. With enhanced weldability, corrosion resistance, and thermal durability, SS 310S shields are ideal for critical boiler and process heat systems. For technical support, custom dimensions, or export orders, contact Ladhani Metal Corporation.

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Outer Half Round 90 Degree Bend Tube Shields

Ladhani Metal Corporation offers 1Cr18Ni9Ti Outer Half Round 90 Degree Bend Tube Shields designed to protect the outer curvature of U-bends and 90-degree tube turns in boilers, heat exchangers, superheaters, and reheaters. Manufactured from the austenitic stainless steel grade 1Cr18Ni9Ti (equivalent to AISI 321), these shields provide excellent corrosion resistance, high-temperature strength, and resistance to intergranular corrosion. The semi-cylindrical geometry is precision-engineered to conform to the return bends of tubes, offering reliable protection from erosion due to flue gas velocity, soot blower blasts, and ash impingement. 1Cr18Ni9Ti shields are commonly used in high-temperature steam generation systems, including power plants and industrial thermal processing units, where durability under oxidizing and slightly corrosive conditions is critical. Ladhani Metal Corporation is a leading manufacturer, supplier, and exporter of 1Cr18Ni9Ti Outer Half Round 90 Degree Bend Tube Shields, providing tailored solutions to meet specific plant configurations and thermal requirements. 1Cr18Ni9Ti Grade Chemical Composition – Austenitic Stainless Steel • Carbon (C): ≤ 0.08% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 17.0 – 19.0% • Nickel (Ni): 9.0 – 12.0% • Titanium (Ti): ≥ 5 x C content • Iron (Fe): Balance Uses • Protection of 90-degree return bends in superheaters and reheaters • Suitable for HRSG and WHRB applications in gas turbine and industrial waste heat recovery • Shields tube bends from scaling, oxidation, and erosive flue gas flow • Applied in furnaces and process heaters requiring long-term thermal stability Features • Superior corrosion resistance – Performs reliably in oxidizing and mildly corrosive environments • High thermal stability – Maintains structural integrity in elevated temperature conditions • Intergranular corrosion resistance – Titanium stabilization prevents carbide precipitation • Accurate fit – Formed to match specific bend radii and tube sizes for maximum protection • Easy installation – Supports clamping, welding, or banding as per site requirements • Available variants – Offered in multiple lengths, wall thicknesses, and diameters for precise application Applications • Power generation – Protects boiler tube bends in high-temperature steam lines • Petrochemical industries – Ensures thermal integrity in fired heaters and reformers • Industrial boilers – Guards against erosion and scaling in heat recovery systems • Cement and metallurgical plants – Used in tube bends of heat exchangers and gas coolers Conclusion The 1Cr18Ni9Ti Outer Half Round 90 Degree Bend Tube Shield by Ladhani Metal Corporation delivers high-performance protection for boiler and furnace tube bends operating under high heat and oxidizing conditions. With excellent corrosion resistance, thermal reliability, and formability, it is a robust and long-lasting solution for demanding environments. For customized configurations, technical assistance, or material consultation, contact Ladhani Metal Corporation. #Mumbai #Pune #Ahmedabad #Vadodara #Surat #Rajkot #Jamnagar #Bharuch #Ankleshwar #Vapi #Delhi #Faridabad #Ghaziabad #Noida #Gurugram #Chennai #Coimbatore #Tiruchirappalli #Hyderabad #Visakhapatnam #Vijayawada #Bangalore #Mangalore #Mysore #Kolkata #Durgapur #Asansol #Bhubaneswar #Rourkela #Raipur #Bhilai #Bilaspur #Nagpur #Nashik #Aurangabad #Indore #Bhopal #Jabalpur #Kanpur #Lucknow #Varanasi #Jaipur #Kota #Udaipur #Jodhpur #Chandigarh #Ludhiana #Jalandhar #Haridwar #Dehradun #Agra #Meerut #Aligarh #Moradabad #Bareilly #Mathura #Gwalior #Rewa #Satna #Sagar #Ujjain #Ratlam #Solapur #Kolhapur #Amravati #Akola #Jalgaon #Latur #Sangli #Nanded #Gandhinagar #Bhavnagar #Mehsana #Surendranagar #Junagadh #Nadiad #Nizamabad #Karimnagar #Warangal #Kurnool #Nellore #Tirupati #Salem #Erode #Madurai #Tirunelveli #Thoothukudi #Belgaum #Hubli #Tumkur #Hassan #Cuttack #Sambalpur #Jamshedpur #Ranchi #Dhanbad #Patna #Gaya #Muzaffarpur #TubeShield #HalfTubeShield #SSHalfRoundShield #BoilerTubeShield #BoilerShield #TubeProtection #Tubeshieldmanufacturer #BoilerTubeProtection #SSTubeShield #MetalIndustry #SteelFabrication #IndustrialShielding #SS304Shield #SS316Shield #StainlessSteelShield #WeldOnShield #WeldedTubeShield #TubeCladding #BoilerTubeSleeve #TubeSleeve #MetalFabrication #PowerPlantSupplies #RefineryEquipment #ProcessIndustry #MetalComponent #TubeShieldForBoilers #BoilerParts #SteelSolutions #TubeShieldManufacturer #TubeShieldSupplier #SSShielding #IndustrialTubeShield #BoilerTubeGuard #CustomMetalParts #SteelIndustryIndia #MetalEngineering #HeavyIndustrySupply #StainlessSteelIndia #SteelExporters #MetalComponentExport #FabricatedProducts #SteelDealer #IndustrialSupplyIndia #BoilerTubeFittings #TubeShieldingSolutions #HalfTubeCover #HeatExchangerShield #halftubeshield #utypehalftubeshield #tubeshieldexporter

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Half Round Straight Tube Shield

Half Round Tube Shield Ladhani Metal Corporation manufactures 1Cr18Ni9Ti Half Round Straight Tube Shields to provide high-temperature corrosion and erosion resistance for straight tubes in boilers, heat exchangers, and waste heat recovery systems. 1Cr18Ni9Ti is a titanium-stabilized austenitic stainless steel equivalent to AISI 321, known for excellent intergranular corrosion resistance and mechanical strength at elevated temperatures. It is especially effective in environments where repeated thermal cycling or sensitization is a concern. 1Cr18Ni9Ti Half Round Straight Tube Shield The 1Cr18Ni9Ti Half Round Straight Tube Shield is engineered to cover the outer surface of straight tubes, forming a strong, semi-cylindrical shield against high-temperature oxidation, flue gas erosion, and thermal fatigue. The titanium addition improves structural stability by preventing carbide precipitation during welding or service at elevated temperatures. These shields are ideal for superheaters, reheaters, economizers, and tube banks in thermal and chemical processing units. Ladhani Metal Corporation is a reputed manufacturer, supplier, and exporter of 1Cr18Ni9Ti Half Round Straight Tube Shields, providing reliable shielding for straight tubing in aggressive and high-temperature service. Material Grade 1Cr18Ni9Ti – Titanium-stabilized stainless steel with superior resistance to intergranular corrosion and high-temperature oxidation. Chemical Composition of 1Cr18Ni9Ti • Carbon (C): ≤ 0.08% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 17.0 – 19.0% • Nickel (Ni): 8.0 – 11.0% • Titanium (Ti): ≥ 5 × C% • Iron (Fe): Balance Applications: Designed for use in environments with high-temperature flue gas, steam erosion, and risk of sensitization from thermal cycling. Uses • Boiler tube protection in power plants and utilities • Straight tube shields for steam superheaters and reheaters • Economizer tube shielding in corrosive gas environments • Waste heat recovery systems in refining and petrochemicals • Tube protection in fertilizer and chemical process plants Features • Excellent intergranular corrosion resistance – Resists sensitization in high-heat zones • High thermal stability – Withstands repeated heating and cooling cycles • Oxidation resistance – Maintains surface integrity at elevated temperatures • Weld-stabilized – Titanium addition prevents carbide precipitation • Long service life – Reduces tube replacement frequency • Custom fit – Manufactured to match exact tube dimensions and geometries Applications • steam generation systems – Superheater and reheater shielding • industrial boilers – Erosion resistance for flue gas-exposed straight tubes • waste heat boilers – High-temperature corrosion protection • refinery units – Suitable for heat transfer surfaces with sulfur-laden gases • fertilizer and ammonia plants – Applied in tube banks exposed to ammonia-rich or chlorinated gases Conclusion 1Cr18Ni9Ti Half Round Straight Tube Shields from Ladhani Metal Corporation offer exceptional protection for straight tubes exposed to high temperatures, corrosive flue gases, and mechanical erosion. Their titanium-stabilized composition ensures reliable performance in severe thermal conditions where other stainless steels may fail. For detailed specifications and custom orders, contact Ladhani Metal Corporation. #Mumbai #Pune #Ahmedabad #Vadodara #Surat #Rajkot #Jamnagar #Bharuch #Ankleshwar #Vapi #Delhi #Faridabad #Ghaziabad #Noida #Gurugram #Chennai #Coimbatore #Tiruchirappalli #Hyderabad #Visakhapatnam #Vijayawada #Bangalore #Mangalore #Mysore #Kolkata #Durgapur #Asansol #Bhubaneswar #Rourkela #Raipur #Bhilai #Bilaspur #Nagpur #Nashik #Aurangabad #Indore #Bhopal #Jabalpur #Kanpur #Lucknow #Varanasi #Jaipur #Kota #Udaipur #Jodhpur #Chandigarh #Ludhiana #Jalandhar #Haridwar #Dehradun #Agra #Meerut #Aligarh #Moradabad #Bareilly #Mathura #Gwalior #Rewa #Satna #Sagar #Ujjain #Ratlam #Solapur #Kolhapur #Amravati #Akola #Jalgaon #Latur #Sangli #Nanded #Gandhinagar #Bhavnagar #Mehsana #Surendranagar #Junagadh #Nadiad #Nizamabad #Karimnagar #Warangal #Kurnool #Nellore #Tirupati #Salem #Erode #Madurai #Tirunelveli #Thoothukudi #Belgaum #Hubli #Tumkur #Hassan #Cuttack #Sambalpur #Jamshedpur #Ranchi #Dhanbad #Patna #Gaya #Muzaffarpur #TubeShield #HalfTubeShield #SSHalfRoundShield #BoilerTubeShield #BoilerShield #TubeProtection #Tubeshieldmanufacturer #BoilerTubeProtection #SSTubeShield #MetalIndustry #SteelFabrication #IndustrialShielding #SS304Shield #SS316Shield #StainlessSteelShield #WeldOnShield #WeldedTubeShield #TubeCladding #BoilerTubeSleeve #TubeSleeve #MetalFabrication #PowerPlantSupplies #RefineryEquipment #ProcessIndustry #MetalComponent #TubeShieldForBoilers #BoilerParts #SteelSolutions #TubeShieldManufacturer #TubeShieldSupplier #SSShielding #IndustrialTubeShield #BoilerTubeGuard #CustomMetalParts #SteelIndustryIndia #MetalEngineering

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Half Round Tube Shield for LTSH Tube

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are engineered to protect boiler tubes, heat exchanger coils, and superheaters from flue gas erosion, fly ash impact, scaling, and corrosion. These shields are widely used in power plants, industrial boilers, and waste heat recovery units to reduce tube wear, extend service life, and improve operational efficiency. Their half-round, semi-cylindrical design ensures easy installation and a secure fit over curved or straight tubes exposed to abrasive gas flow and thermal cycling. SS 430 Half Round Tube Shield for LTSH Tube The SS 430 Half Round Tube Shield is made from ferritic stainless steel grade 430, which provides good oxidation resistance, moderate corrosion protection, and excellent thermal stability. It is particularly suitable for Low Temperature Superheater (LTSH) applications where boiler tubes operate in moderately corrosive environments and are subject to ash deposition and dry gas erosion. With its high chromium content and low carbon levels, SS 430 offers a cost-effective shielding solution for boiler systems requiring dependable surface protection without the need for high nickel alloys. The Low Temperature Superheater (LTSH) is a section in a boiler where saturated steam from the steam drum is superheated to a moderately higher temperature before entering the high-temperature superheater stages. Positioned in areas with relatively lower flue gas temperatures, the LTSH helps improve thermal efficiency and reduces moisture content in steam. Due to constant exposure to abrasive flue gases and ash, LTSH tubes are prone to wear and require protective shielding, such as half round tube shields, to extend service life. Ladhani Metal Corporation is a leading manufacturer, supplier, and exporter of SS 430 Half Round Tube Shields for LTSH applications, providing durable and economical protection in moderately corrosive and thermally demanding environments. Chemical Composition of SS 430 – Ferritic Stainless Steel • Carbon (C): ≤ 0.12% • Manganese (Mn): ≤ 1.00% • Phosphorus (P): ≤ 0.040% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 16.0 – 18.0% • Iron (Fe): Balance Applications: Best suited for low-temperature superheater zones and convection areas where oxidation, thermal exposure, and ash erosion are concerns in boiler and steam systems. Uses • Installed on LTSH tubes to prevent scaling, ash abrasion, and flue gas corrosion • Shields tube surfaces in HRSGs, economizers, and convection zones of WHRBs • Used in industrial and utility boilers operating in dry, oxidizing flue gas environments • Suitable for coal, biomass, or oil-fired systems with moderate corrosion potential • Applied where cost-effective surface protection is required without compromising durability Features • Good oxidation resistance – Maintains integrity under sustained thermal exposure • Cost-effective – Offers a lower-cost alternative to austenitic and molybdenum-bearing steels • Custom-fit design – Precision-fabricated to match tube radius, bend geometry, and length • Easy installation – Can be installed using clamp-on, weld-on, or banding techniques • Reduces tube wear – Protects surfaces from erosion, scaling, and soot buildup • Available in multiple dimensions and thicknesses to match application specifications Applications • thermal power plants – Installed on LTSH tube banks for long-term surface protection • waste heat recovery units – Protects return bends and convection tubes from particulate erosion • steam generation systems – Applied to shield tubes in low-temperature flue zones • industrial boilers – Guards against ash impact in biomass or coal-fired heating systems • process boilers – Enhances durability of heat exchange surfaces in oxidizing environments Conclusion The SS 430 Half Round Tube Shield for LTSH Tube by Ladhani Metal Corporation – manufacturer, supplier, and exporter – offers reliable and cost-efficient protection for superheater and boiler tubes in low-temperature, oxidizing environments. Its thermal stability and erosion resistance make it ideal for power and industrial systems where long-term durability and low maintenance are essential. For detailed specifications, sizing options, or technical consultation, please contact Ladhani Metal Corporation.

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U Type Inner Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are engineered to protect the surfaces of boiler tubes, superheaters, and heat exchanger coils from high-temperature corrosion, erosion, slag deposition, and scaling. Widely used in power generation, petrochemical, and industrial processing systems, these shields are fabricated with a half-round profile that allows quick installation over curved or straight tube surfaces, extending service life and minimizing repair and replacement needs. Cr23Ni13 U Type Inner Half Round Tube Shield The Cr23Ni13 U Type Inner Half Round Tube Shield is manufactured from a chromium-nickel austenitic alloy known for its excellent high-temperature resistance, structural stability, and corrosion resistance. It performs reliably under continuous thermal exposure and is well-suited for systems exposed to oxidizing, carburizing, and sulfur-rich gases. The inner U-type configuration is designed specifically to shield the inner arc of U-bend tubes, which are more susceptible to localized turbulence, thermal fatigue, and scale formation. • Inner U Type Half Round Tube Shield – Covers the internal curvature of U-bend tubes, providing targeted protection from flue gas erosion, thermal scaling, and corrosion. Ladhani Metal Corporation is a leading manufacturer, supplier, and exporter of Cr23Ni13 U Type Inner Half Round Tube Shields, offering precision-engineered solutions for high-performance thermal and chemical systems. Chemical Composition of Cr23Ni13 – Austenitic Heat-Resistant Steel • Carbon (C): ≤ 0.12% • Manganese (Mn): ≤ 1.50% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.50% • Chromium (Cr): 22.0 – 24.0% • Nickel (Ni): 12.0 – 14.0% • Iron (Fe): Balance Applications: Suitable for continuous exposure to high temperatures in oxidizing and chemically aggressive environments. Ideal for inner bend protection in return coil systems subjected to high thermal load and corrosive gas flow. Uses • Protects inner arcs of U-bend tubes in thermal power plant superheaters, reheaters, and economizers • Installed in WHRBs and HRSGs to resist scale and slag in return bends exposed to flue gas turbulence • Applied in steam reformers, process furnaces, and heat exchangers where inner tube surfaces face corrosive and hot gas impact • Used in chemical reactors and cracking units operating under cyclic thermal and chemical stress • Suitable for long-term protection of curved tubes in industrial combustion and heating equipment Features • High-temperature oxidation resistance – Performs in continuous service above 1000°C • Inner arc shielding – Targets protection for the most erosion-prone and heat-stressed tube area • Corrosion resistance – Withstands exposure to sulfur-rich gases, acidic vapors, and flue gas byproducts • Fabricated to specification – Available in custom sizes and bend radii for a precise fit and stable coverage • Simple installation – Can be secured using clamping, banding, or welding without disrupting the system • Extended service life – Reduces risk of tube failure, minimizes maintenance downtime, and improves system efficiency Applications • thermal and power generation – Protects inner U-bend surfaces from corrosion and erosion in steam circuits • petrochemical processing – Shields return bends in reformers and exchangers from hot process gases • waste heat recovery – Used in curved tubes of WHRBs and HRSGs for inner arc scale protection • chemical industry – Applied in reactors and thermal systems subjected to chemical vapors and high heat • furnace and incineration systems – Effective in resisting slag and gas-induced wear in industrial burners Conclusion The Cr23Ni13 U Type Inner Half Round Tube Shield by Ladhani Metal Corporation – manufacturer, supplier, and exporter – offers dependable inner arc protection for U-bend tubes operating in aggressive thermal and chemical environments. Its high-temperature and corrosion-resistant properties make it ideal for safeguarding critical process tubes across a range of high-performance industrial systems. For technical consultation, customized fabrication, or quotations, please contact Ladhani Metal Corporation.

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