Chennai
+919029362692

'pipelines separators'

Items tagged with 'pipelines separators'

product image
Super Duplex Steel Flanges

DIN 2576 Super Duplex Flanges PN 10 are high-performance, slip-on flanges manufactured from super duplex stainless steel, designed for piping systems operating under low to medium pressures. Produced in accordance with the DIN 2576 standard, these flanges offer exceptional mechanical strength combined with superior corrosion resistance, making them ideal for highly aggressive and chloride-laden environments. The slip-on design facilitates easy placement over the pipe and enables secure welding, ensuring precise alignment and a reliable seal across various industrial applications. Ladhani Metal Corporation is a trusted manufacturer and global supplier of super duplex steel flanges, providing products that meet stringent international standards in terms of dimensions, metallurgy, and performance. DIN 2576 super duplex flanges are especially valued in industries where resistance to pitting, crevice corrosion, and stress corrosion cracking is critical, including marine, chemical, and wastewater systems. Pressure Rating: • PN 10 (10 bar / 145 psi): Designed for moderate-pressure systems demanding long-term durability in corrosive environments. Flange Types: • Slip-On Flanges These flanges slide over the pipe and are welded on both sides, offering ease of installation and secure mechanical performance. • Flat Face (FF) Flanges Designed for use with flat gaskets and mating surfaces, these flanges are ideal for applications involving non-metallic or cast components. Super Duplex Stainless Steel Grades and Composition: Super Duplex 2507 (UNS S32750) Composition: • Chromium (Cr): 24.0 – 26.0% • Nickel (Ni): 6.0 – 8.0% • Molybdenum (Mo): 3.0 – 5.0% • Nitrogen (N): 0.24 – 0.32% • Iron (Fe): Balance Applications: Super Duplex 2507 delivers superior yield strength and corrosion resistance, particularly in extreme environments. It is commonly used in subsea equipment, chemical containment, high-pressure systems, and offshore platforms exposed to seawater and chlorides. Applications of DIN 2576 Super Duplex Flanges: • Offshore and Marine Engineering Well-suited for seawater cooling systems, risers, and structural elements exposed to marine conditions. • Chemical and Petrochemical Industries Ideal for conveying highly corrosive fluids, acids, and chlorides in reactors and pipelines. • Water Treatment and Desalination Applied in reverse osmosis systems, brine piping, and high-salinity water circuits requiring enhanced corrosion resistance. • Pulp and Paper Industry Offers protection against aggressive bleaching agents and chemical fluids under pressurized conditions. • Oil and Gas Used in critical systems like separators, manifolds, and sour gas applications. • Structural and Pressure Vessel Fabrication Preferred for tanks and pressure vessels operating under corrosive and mechanical stress. Key Features: • Fully compliant with DIN 2576 standard specifications • PN 10 pressure rating for use in moderate-pressure applications • Superior resistance to chloride-induced pitting, crevice corrosion, and stress corrosion cracking • High mechanical strength reduces material thickness and overall system weight • Manufactured using Super Duplex 2507 and other super duplex alloys • Slip-on design ensures straightforward alignment and welding • Flat face variants suitable for a wide range of gaskets and connection types • Widely used across marine, chemical, oil and gas, and water treatment sectors • Custom sizes, face configurations, and finishes available on request Conclusion: DIN 2576 Super Duplex Flanges PN 10 by Ladhani Metal Corporation offer exceptional strength and corrosion resistance for highly demanding industrial environments. Available in Super Duplex 2507 and other super duplex grades, these flanges ensure reliable performance in systems facing high salinity, pressure, and temperature. For technical guidance, grade selection, or customized project solutions, reach out to Ladhani Metal Corporation today.

Send Message
product image
Super Duplex Flange

DIN 2573 Super Duplex Flanges PN 6 are high-performance, low-pressure flanges engineered from Super Duplex stainless steels, specifically designed for highly corrosive and mechanically demanding environments. These flanges conform to DIN 2573 standards and offer a superior combination of corrosion resistance and tensile strength, making them suitable for critical applications exposed to aggressive chemicals, seawater, and high-pressure fluids. With enhanced resistance to pitting, crevice corrosion, and stress corrosion cracking, Super Duplex flanges are the material of choice for industries requiring durability under extreme service conditions. Ladhani Metal Corporation is a dependable manufacturer and global supplier of Super Duplex flanges, delivering components that meet international quality and performance standards. The DIN 2573 flat flange design ensures ease of installation and reliable sealing in low-pressure systems, even when operating in harsh chemical or marine environments. Pressure Rating: • PN 6 (6 bar / 87 psi): Designed for low-pressure systems where both exceptional corrosion resistance and superior mechanical strength are critical for long-term reliability and safety. Flange Types: • Plate Flanges Flat disc-type flanges used to join piping systems with bolted connections and gasket seals, ensuring tight, leak-free joints in low-pressure operations. • Flat Face (FF) Flanges Provide even load distribution across the sealing surface, ideal for applications involving non-metallic or cast components where flat gaskets are used. • Slip-On Flanges These flanges slip over the pipe and are welded on both the inside and outside, offering simple alignment and reduced fabrication cost for moderate-stress systems. • Custom-Machined Flanges Engineered to specific client requirements, available in a range of Super Duplex grades, with optional face types, dimensions, and surface finishes. Super Duplex Grades and Composition: Super Duplex 2507 (UNS S32750) Composition: • Chromium (Cr): 24.0 – 26.0% • Nickel (Ni): 6.0 – 8.0% • Molybdenum (Mo): 3.0 – 5.0% • Nitrogen (N): 0.24 – 0.32% • Iron (Fe): Balance Applications: Super Duplex 2507 is used in highly corrosive applications requiring high strength and fatigue resistance. Common industries include offshore oil and gas, marine systems, desalination plants, and chemical processing where exposure to chloride-rich and high-pressure environments is prevalent. Super Duplex 32760 (UNS S32760) Composition: • Chromium (Cr): 24.0 – 26.0% • Nickel (Ni): 6.0 – 8.0% • Molybdenum (Mo): 3.0 – 4.0% • Tungsten (W): 0.5 – 1.0% • Copper (Cu): 0.5 – 1.0% • Nitrogen (N): 0.2 – 0.3% • Iron (Fe): Balance Applications: This grade is widely used in oil and gas platforms, subsea pipelines, pressure vessels, and pump components, offering excellent corrosion resistance under fluctuating pressures and temperatures, particularly in seawater and acidic environments. Applications of DIN 2573 Super Duplex Flanges: • Offshore and Subsea Engineering: Ideal for pipelines, risers, and manifolds exposed to saltwater, high pressure, and dynamic stresses. • Chemical Processing Plants: Used in systems handling aggressive chemical media like chlorides, sulfides, and acids, where high corrosion resistance is required. • Oil and Gas Industry: Common in wellhead systems, separators, and refinery units where high mechanical strength and resistance to sulfide stress corrosion are essential. • Power Generation: Used in high-pressure steam systems, flue gas scrubbers, and cooling water systems for their strength and corrosion resistance at elevated temperatures. Key Features: • Compliant with DIN 2573 standard for low-pressure flange systems • Superior resistance to pitting, crevice corrosion, and chloride stress corrosion cracking • Excellent mechanical strength, fatigue resistance, and weldability • Available in Super Duplex 2507, 32760, and other high-alloy grades • Long-lasting performance in aggressive and marine service conditions • Custom sizes, face types, and surface finishes available upon request • Ideal for offshore, oil and gas, power, and chemical process industries Conclusion: DIN 2573 Super Duplex Flanges PN 6 from Ladhani Metal Corporation combine superior corrosion resistance with high mechanical integrity, providing a dependable solution for critical systems operating in aggressive and corrosive environments. Designed in accordance with international standards and backed by expert manufacturing, these flanges offer long-term, leak-free performance in demanding industrial sectors. For customized flange solutions, material selection, or technical assistance, reach out to Ladhani Metal Corporation today. 📞 Contact Ladhani Metal Corporation Website: https://www.ladhanimetal.in/ https://www.ladhanimetal.com/ Email: info@ladhanimetals.com Request a Quote: Custom dimensions, materials, and finishes available upon request.

Send Message
product image
Carbon Steel Flanges

DIN 2568 Carbon Steel Flanges PN 64 are robust threaded flanges manufactured from high-strength carbon steel, specifically designed to deliver reliable performance in high-pressure industrial systems. Produced in accordance with DIN 2568 specifications, these flanges offer excellent mechanical strength, thermal conductivity, and impact resistance, making them well-suited for demanding applications in oil and gas, petrochemicals, water treatment, mechanical construction, and power generation. Ladhani Metal Corporation is a trusted manufacturer and exporter of carbon steel flanges, offering products that comply with international quality standards and dimensional tolerances. The threaded design enables quick, weld-free installation and removal, making these flanges ideal for systems requiring ease of maintenance and rapid assembly. Pressure Rating: • PN 64 (64 bar / 928 psi): Engineered to withstand high-pressure environments and thermal variations in critical industrial applications. Flange Types: • Threaded (Screwed) Flanges Enable efficient installation without welding, ideal for systems requiring regular inspection or maintenance. • Raised Face (RF) Flanges Improve gasket sealing by concentrating pressure at the gasket area, ideal for high-pressure applications. • Flat Face (FF) Flanges Used in systems involving flat mating surfaces, particularly with brittle or non-metallic equipment. • Forged Threaded Flanges Provide excellent mechanical properties, dimensional accuracy, and durability under load. • Custom-Machined Flanges Available in various sizes, sealing surfaces, and material grades as per customer requirements. Available Carbon Steel Grades and Composition: 1. ASTM A105 (Forged Carbon Steel) Composition: • Carbon (C): ≤ 0.35% • Manganese (Mn): 0.60 – 1.05% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.040% • Silicon (Si): 0.10 – 0.35% Applications: Widely used in valve, pipe, and fitting assemblies in oil and gas, power, and chemical systems due to its strength, toughness, and weldability. 2. ASTM A350 LF2 (Low-Temperature Carbon Steel) Composition: • Carbon (C): ≤ 0.30% • Manganese (Mn): 0.60 – 1.35% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.040% • Silicon (Si): 0.15 – 0.30% Applications: Ideal for cryogenic and low-temperature pressure systems such as pipelines, storage tanks, and vessel components operating in sub-zero climates. Applications of DIN 2568 Carbon Steel Flanges: • Oil and Gas Industry Utilized in upstream and downstream operations, including high-pressure pipelines, wellheads, and separators. • Power Plants Used in steam, cooling water, and high-pressure boiler systems. • Water and Wastewater Management Suitable for potable water lines, sewage treatment facilities, and utility piping systems. • Petrochemical and Refining Applied in process piping that handles non-aggressive or mildly corrosive fluids. • Mechanical and Structural Installations Common in HVAC systems, pressure vessels, and general mechanical piping networks. Key Features: • Manufactured as per DIN 2568 standard • Rated for PN 64 high-pressure applications • Excellent strength, impact resistance, and thermal conductivity • Threaded connection ensures quick and easy, weld-free assembly • Cost-effective and durable solution for industrial infrastructure • Supplied with test certificates, inspection reports, and full traceability • Compatible with galvanizing, coating, or welding processes as required Conclusion: DIN 2568 Carbon Steel Flanges PN 64 from Ladhani Metal Corporation are engineered for high performance in critical industrial environments. Offering high pressure resistance, mechanical durability, and easy installation, these flanges are an optimal solution for a wide range of piping systems. For custom sizes, material options, or technical consultation, contact Ladhani Metal Corporation today.

Send Message
product image
Super Duplex Flanges

DIN 2568 Super Duplex Steel Flanges PN 64 are premium-grade threaded flanges manufactured from high-performance super duplex stainless steel, designed to withstand extreme mechanical loads and highly corrosive environments. In compliance with DIN 2568 standards, these flanges offer exceptional strength, superior resistance to pitting and crevice corrosion, and excellent performance under high pressure and temperature variations, making them ideal for demanding applications in offshore, petrochemical, marine, and desalination industries. Ladhani Metal Corporation is a renowned manufacturer and exporter of super duplex flanges, supplying components that meet stringent global standards for quality, precision, and reliability. The threaded design ensures weld-free, easy installation and removal, making these flanges highly suitable for systems requiring quick assembly and periodic maintenance. Pressure Rating: • PN 64 (64 bar / 928 psi): Engineered for high-pressure and aggressive service conditions where material integrity and corrosion resistance are critical. Flange Types: • Threaded (Screwed) Flanges Facilitates rapid, weld-free assembly and disassembly, particularly in maintenance-intensive systems. • Raised Face (RF) Flanges Improves sealing effectiveness in high-pressure applications by concentrating gasket compression. • Flat Face (FF) Flanges Ideal for systems with flat mating surfaces, especially where non-metallic or brittle materials are used. • Forged Threaded Flanges Manufactured for enhanced strength, dimensional accuracy, and resilience in corrosive environments. • Custom-Machined Flanges Available in various sizes, sealing types, and super duplex grades, tailored to meet specific project requirements. Available Super Duplex Grades and Composition: 1. Super Duplex Steel Composition: • Chromium (Cr): 24.0 – 26.0% • Nickel (Ni): 6.0 – 8.0% • Molybdenum (Mo): 3.0 – 4.0% • Tungsten (W): 0.5 – 1.0% • Nitrogen (N): 0.20 – 0.30% • Carbon (C): ≤ 0.030% Applications: Used in highly corrosive environments such as seawater systems, desalination plants, and chemical reactors where maximum corrosion protection and mechanical strength are required. Applications of DIN 2568 Super Duplex Flanges: • Offshore and Subsea Engineering: Designed for long-term performance in saltwater, high-pressure, and submerged environments. • Oil and Gas Sector: Used in sour service, high-pressure pipelines, separators, and riser systems. • Chemical and Petrochemical Plants: Resistant to aggressive media such as chlorides, acids, and organic solvents. • Desalination and Water Treatment: Ideal for use in reverse osmosis systems, brine handling, and filtration modules. • Power Generation and Marine Infrastructure: Installed in heat exchangers, cooling systems, and seawater intake structures. Key Features: • Manufactured according to DIN 2568 specifications • Rated for PN 64 high-pressure service • Outstanding resistance to corrosion, pitting, and chloride-induced stress cracking • High yield strength and fatigue resistance • Threaded connection allows for easy, non-permanent assembly • Supplied with test certificates, MTCs, and full material traceability • Surface finish and machining available as per customer requirement Conclusion: DIN 2568 Super Duplex Flanges PN 64 from Ladhani Metal Corporation represent the ideal solution for high-pressure, highly corrosive, and mechanically challenging environments. With exceptional durability, corrosion protection, and installation efficiency, these flanges are engineered for performance and reliability. For custom dimensions, technical support, or grade selection, contact Ladhani Metal Corporation today

Send Message
product image
Duplex Steel Flanges

DIN 2568 Duplex Steel Flanges PN 64 are high-performance threaded flanges manufactured from premium duplex stainless steel, engineered to provide superior strength and corrosion resistance in demanding high-pressure environments. Designed in accordance with DIN 2568 standards, these flanges combine the benefits of both austenitic and ferritic stainless steels, delivering excellent mechanical properties, exceptional resistance to stress corrosion cracking, and outstanding durability in aggressive media. Ladhani Metal Corporation is a leading manufacturer and exporter of duplex flanges, supplying components that meet stringent international quality and dimensional standards. The threaded design offers efficient, weld-free assembly and disassembly, making these flanges ideal for systems that require easy maintenance access in chemically harsh or offshore environments. Pressure Rating: • PN 64 (64 bar / 928 psi): Specially designed for use in high-pressure applications involving corrosive media, temperature fluctuations, and mechanical stress. Flange Types: • Threaded (Screwed) Flanges Enable quick connection and removal, suitable for pipelines and assemblies requiring periodic inspection or replacement. • Raised Face (RF) Flanges Enhance sealing performance in high-pressure environments by focusing gasket compression. • Flat Face (FF) Flanges Used in conjunction with flat-faced valves or equipment, especially where gasket alignment and load distribution are crucial. • Forged Threaded Flanges Deliver high strength, superior pressure resistance, and dimensional precision. • Custom-Machined Flanges Offered in a wide variety of sizes, face types, and duplex steel grades to meet specific project requirements. Available Duplex Grades and Composition: 1. Standard Duplex Stainless Steel Composition: • Chromium (Cr): 21.0 – 23.0% • Nickel (Ni): 4.5 – 6.5% • Molybdenum (Mo): 2.5 – 3.5% • Nitrogen (N): 0.08 – 0.20% • Carbon (C): ≤ 0.030% Applications: Commonly used in chemical processing, marine systems, and power generation due to its excellent resistance to pitting, crevice corrosion, and chloride-induced stress corrosion cracking. Applications of DIN 2568 Duplex Flanges: • Offshore and Marine Engineering: Used in subsea equipment, pipelines, and ballast systems exposed to chloride-rich environments. • Chemical Processing Plants: Withstands corrosive acids, alkalis, and solvents commonly encountered in aggressive chemical processes. • Desalination and Water Treatment: Used in high-salinity applications, such as RO systems and brine discharge lines. • Pulp and Paper Industry: Resists acidic liquors and bleach chemicals in harsh production environments. • Oil and Gas Industry: Employed in pipelines, separators, and injection systems operating under high pressure and exposure to sour service. Key Features: • Designed to DIN 2568 standards • Rated for PN 64 high-pressure service • Combines high mechanical strength and corrosion resistance • Threaded design supports easy, non-welded installation and maintenance • Excellent resistance to pitting, crevice corrosion, and chloride stress cracking • Supplied with full material traceability, test certificates, and quality documentation • Available with custom coatings, surface finishes, and machining options Conclusion: DIN 2568 Duplex Steel Flanges PN 64 from Ladhani Metal Corporation offer a robust and reliable solution for high-pressure, corrosive, and mechanically demanding systems. Their dual-phase microstructure ensures superior performance across a wide range of industrial applications. For custom dimensions, material consultations, or technical assistance, contact Ladhani Metal Corporation today.

Send Message
product image
Duplex Flanges

DIN 2567 duplex flanges PN 25 and PN 40 are high-performance threaded flanges manufactured according to DIN 2567 standards, specifically engineered for applications requiring superior strength, corrosion resistance, and long service life in aggressive environments. These flanges are ideal for medium to high-pressure systems and are widely used in industries such as oil & gas, petrochemicals, marine, and wastewater treatment. Ladhani Metal Corporation is a trusted manufacturer and global supplier of duplex flanges, offering precision-machined components designed to withstand stress, temperature fluctuations, and corrosive operating conditions. The threaded configuration enables quick, weld-free assembly, making them suitable for systems requiring routine inspection or maintenance. Pressure Ratings: • PN 25 (25 bar / 362 psi): Suitable for demanding fluid systems operating under moderate to high pressure. • PN 40 (40 bar / 580 psi): Built to handle high-pressure flow systems and aggressive environments, ensuring safety and durability under load. Flange Types: • Threaded (Screwed) Flanges Allow for easy connection and disassembly without welding; ideal for maintenance-accessible systems. • Raised Face (RF) Flanges Enhances gasket performance by focusing sealing pressure in a smaller contact area. • Flat Face (FF) Flanges Common in systems using brittle or non-metallic materials, especially in low-to-medium pressure operations. • Forged Threaded Flanges Deliver greater mechanical strength and improved dimensional accuracy. • Custom-Machined Flanges Offered in customized sizes, pressure classes, and duplex material grades to meet project-specific needs. Duplex Steel Grades and Composition: 1. Duplex 2205 (UNS S31803 / S32205) o Composition:  Chromium (Cr): 21.0 – 23.0%  Nickel (Ni): 4.5 – 6.5%  Molybdenum (Mo): 2.5 – 3.5%  Manganese (Mn): ≤ 2.0%  Nitrogen (N): 0.14 – 0.20%  Carbon (C): ≤ 0.03%  Silicon (Si): ≤ 1.0%  Iron (Fe): Balance Applications: Used in desalination plants, offshore platforms, heat exchangers, and pressure vessels due to its excellent chloride stress corrosion cracking resistance and high mechanical strength. Applications of DIN 2567 Duplex Flanges: • Oil & Gas Industry: Used in pipeline systems, separators, and subsea manifolds • Chemical and Petrochemical Plants: Withstand aggressive chemical exposure, including acids and chlorides • Desalination and Marine Engineering: Excellent performance in saltwater environments • Power Plants: Durable for use in high-pressure steam and cooling water systems • Wastewater Treatment: Corrosion-resistant in sludge, brine, and industrial effluent pipelines • Pulp and Paper Industry: Withstands acidic environments and mechanical abrasion Key Features: • Manufactured as per DIN 2567 standard • Available with PN 25 and PN 40 pressure ratings • High yield strength and stress corrosion cracking resistance • Superior resistance to pitting, crevice corrosion, and chloride-rich environments • Excellent mechanical and fatigue properties under both static and dynamic loading • Supplied with inspection certificates, testing reports, and full material traceability • Compatible with internal linings, coatings, or passivation treatments Conclusion: DIN 2567 duplex flanges PN 25 and PN 40 from Ladhani Metal Corporation are engineered for tough environments where standard stainless steel may fail. With their excellent strength, corrosion resistance, and long-term reliability, these flanges provide a safe and efficient connection solution for critical industrial systems. For detailed specifications, custom requirements, or bulk inquiries, reach out to Ladhani Metal Corporation today.

Send Message
product image
Half Round Straight Tube Shield

Half Round Tube Shield Ladhani Metal Corporation manufactures SS 420 Half Round Straight Tube Shields to provide strong, wear-resistant protection for straight tubes in boilers, economizers, heat exchangers, and steam systems. SS 420 is a high-carbon martensitic stainless steel known for its excellent hardness, high mechanical strength, and moderate corrosion resistance. These shields are ideal for environments involving particulate abrasion, dry flue gas flow, and mechanical wear. SS 420 Half Round Straight Tube Shield The SS 420 Half Round Straight Tube Shield is designed to cover the outer surface of straight tubes, forming a protective barrier that resists thermal shock, erosion, and oxidizing conditions. With a high carbon content, SS 420 offers improved hardness after heat treatment, making it suitable for applications requiring resistance to physical impact and abrasive wear. These shields are used in power generation, cement plants, petrochemical industries, and WHRB systems. Ladhani Metal Corporation is a leading manufacturer, supplier, and exporter of SS 420 Half Round Straight Tube Shields, offering durable protection solutions for straight tubing under abrasive and high-stress conditions. Material Grade SS 420 – High-carbon martensitic stainless steel known for wear resistance, high strength, and fair corrosion resistance in dry or mildly corrosive atmospheres. Chemical Composition of SS 420 • Carbon (C): 0.15% max • Manganese (Mn): ≤ 1.00% • Phosphorus (P): ≤ 0.040% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 12.0 – 14.0% • Iron (Fe): Balance Applications: Used in areas exposed to ash erosion, dry high-velocity gases, and mechanical wear in thermal power and process industries. Uses • Protecting straight boiler tubes from fly ash and abrasive gas flow • Economizer and WHRB tube shielding in dusty, dry flue environments • Cement kiln waste heat boilers where high mechanical strength is needed • Process gas heating systems with dry or oxidizing exhaust • Steam pipelines in refining, sugar, and fertilizer units Features • Excellent wear resistance – High hardness for abrasive service • Heat treatable – Strength can be enhanced for specific applications • Moderate corrosion resistance – Performs well in dry gas systems • High strength – Suitable for high-pressure and mechanical load zones • Versatile design – Custom-manufactured for various tube diameters • Easy installation – Weld-on, clamp-on, and banded fixing options available Applications • power and utility boilers – Erosion protection in ash-laden flue paths • cement and lime plants – High-wear zones in preheaters and kilns • WHRBs – In systems recovering waste heat from industrial furnaces • steam generation systems – Protects steam tubes in dry environments • mechanical process systems – Applied where strength and surface hardness are critical Conclusion The SS 420 Half Round Straight Tube Shield from Ladhani Metal Corporation delivers strong mechanical protection and enhanced resistance to wear and erosion in dry, high-velocity, and abrasive environments. Its durability and strength make it an effective solution for extending tube service life in aggressive operating conditions. For dimensional customization and technical assistance, contact Ladhani Metal Corporation. #Mumbai #Pune #Ahmedabad #Vadodara #Surat #Rajkot #Jamnagar #Bharuch #Ankleshwar #Vapi #Delhi #Faridabad #Ghaziabad #Noida #Gurugram #Chennai #Coimbatore #Tiruchirappalli #Hyderabad #Visakhapatnam #Vijayawada #Bangalore #Mangalore #Mysore #Kolkata #Durgapur #Asansol #Bhubaneswar #Rourkela #Raipur #Bhilai #Bilaspur #Nagpur #Nashik #Aurangabad #Indore #Bhopal #Jabalpur #Kanpur #Lucknow #Varanasi #Jaipur #Kota #Udaipur #Jodhpur #Chandigarh #Ludhiana #Jalandhar #Haridwar #Dehradun #Agra #Meerut #Aligarh #Moradabad #Bareilly #Mathura #Gwalior #Rewa #Satna #Sagar #Ujjain #Ratlam #Solapur #Kolhapur #Amravati #Akola #Jalgaon #Latur #Sangli #Nanded #Gandhinagar #Bhavnagar #Mehsana #Surendranagar #Junagadh #Nadiad #Nizamabad #Karimnagar #Warangal #Kurnool #Nellore #Tirupati #Salem #Erode #Madurai #Tirunelveli #Thoothukudi #Belgaum #Hubli #Tumkur #Hassan #Cuttack #Sambalpur #Jamshedpur #Ranchi #Dhanbad #Patna #Gaya #Muzaffarpur #TubeShield #HalfTubeShield #SSHalfRoundShield #BoilerTubeShield #BoilerShield #TubeProtection #Tubeshieldmanufacturer #BoilerTubeProtection #SSTubeShield #MetalIndustry #SteelFabrication #IndustrialShielding #SS304Shield #SS316Shield #StainlessSteelShield #WeldOnShield #WeldedTubeShield #TubeCladding #BoilerTubeSleeve #TubeSleeve #MetalFabrication #PowerPlantSupplies #RefineryEquipment #ProcessIndustry #MetalComponent #TubeShieldForBoilers #BoilerParts #SteelSolutions #TubeShieldManufacturer #TubeShieldSupplier #SSShielding #IndustrialTubeShield #BoilerTubeGuard #CustomMetalParts #SteelIndustryIndia #MetalEngineering #HeavyIndustrySupply #StainlessSteelIndia #SteelExporters #MetalComponentExport #FabricatedProducts #SteelDealer

Send Message
product image
U Type Outer Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-designed components used to protect boiler, superheater, and heat exchanger tubes from erosion, slag accumulation, scaling, and high-temperature oxidation. These shields are essential for industrial systems exposed to intense thermal cycling, high-velocity flue gases, and corrosive atmospheres. Their half-round form ensures quick and secure installation over curved or straight tube surfaces, significantly enhancing tube durability and reducing downtime. 1Cr20Ni14Si2 U Type Outer Half Round Tube Shield The 1Cr20Ni14Si2 U Type Outer Half Round Tube Shield is made from a high-performance austenitic stainless steel alloy containing 20% chromium, 14% nickel, and approximately 2% silicon. This alloy provides excellent resistance to oxidation, high-temperature corrosion, and thermal fatigue, especially in oxidizing and carburizing environments. The outer U-type design is specifically intended to protect the outer arc of U-bend tubes in boilers, reformers, and heat exchangers, where flame, gas flow, and slag buildup cause the most wear. • Outer U Type Half Round Tube Shield – Shields the outer curvature of U-bend tubes from flame impingement, gas erosion, slag attack, and thermal scaling. Ladhani Metal Corporation is a leading manufacturer, supplier, and exporter of 1Cr20Ni14Si2 U Type Outer Half Round Tube Shields, offering custom-built shielding solutions for critical high-temperature and industrial systems. Chemical Composition of 1Cr20Ni14Si2 – Austenitic Heat-Resistant Stainless Steel • Carbon (C): ≤ 0.10% • Manganese (Mn): ≤ 1.50% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.030% • Silicon (Si): 1.50 – 2.50% • Chromium (Cr): 19.0 – 21.0% • Nickel (Ni): 13.0 – 15.0% • Iron (Fe): Balance Applications: Best suited for high-temperature, oxidizing environments in power generation, chemical processing, and furnace systems where excellent thermal and scaling resistance are required. Uses • Outer arc protection for U-bend tubes in superheaters and reheaters in thermal power plants • Shields return bends in heat exchangers and steam reformers exposed to hot gases and flame • Used in waste heat recovery boilers (WHRBs) and HRSGs to prevent surface oxidation and slag damage • Suitable for petrochemical and chemical reactors operating under oxidizing or mildly carburizing conditions • Applied in high-temperature industrial furnaces, incinerators, and reforming equipment Features • Excellent high-temperature resistance – Withstands service temperatures up to 1100°C with minimal deformation or scaling • Oxidation and corrosion resistance – High Cr-Ni-Si composition forms a stable oxide layer for prolonged exposure protection • Outer bend coverage – Provides critical protection for the most exposed and erosion-prone section of U-bend tubes • Custom fabrication – Manufactured to match exact tube radius and diameter, ensuring a precise and stable fit • Easy installation – Secured with clamps, tack welds, or stainless steel banding without disassembly • Long-lasting performance – Enhances operational life and minimizes costly tube replacements in aggressive environments Applications • thermal and power generation – Protects outer U-bend tube surfaces from slag, soot, and flue gas corrosion • petrochemical and refining – Shields return bends in reformers and heaters exposed to oxidizing and sulfur-rich gases • waste heat recovery – Guards outer tube arcs in WHRBs and HRSGs against scaling and erosion • metallurgy and cement processing – Used in high-temperature pipelines and ducts in furnaces and kilns • process heating systems – Ideal for environments involving intense flame exposure and cyclic thermal loads Conclusion The 1Cr20Ni14Si2 U Type Outer Half Round Tube Shield by Ladhani Metal Corporation—manufacturer, supplier, and exporter—is a highly durable, heat-resistant shielding solution for protecting U-bend tube outer surfaces in extreme industrial environments. With superior resistance to oxidation, scaling, and thermal fatigue, it ensures long-term reliability and efficiency in power plants, reformers, and furnace systems. For technical consultation, custom orders, or quotations, please contact Ladhani Metal Corporation

Send Message
product image
Carbon Steel Flanges

DIN 2634 carbon steel flanges PN 25 are high-strength weld neck flanges manufactured according to the DIN 2634 standard. Specifically designed for use in high-pressure piping systems operating up to 25 bar (362 psi), these flanges offer excellent mechanical performance and are suitable for a wide range of industrial applications. Manufactured from quality carbon steel, they provide strong, durable, and cost-effective solutions for systems where corrosion resistance requirements are moderate but structural integrity is critical. Ladhani Metal Corporation is a recognized manufacturer and global supplier of carbon steel flanges, known for precision engineering, strict adherence to international standards, and advanced production capabilities. Each flange is subject to comprehensive testing and inspection to ensure reliability and consistent performance under demanding operating conditions. Pressure Rating: • PN 25 (25 bar / 362 psi): Suitable for medium to high-pressure applications where strength and impact resistance are essential. Flange Type: • Weld Neck Flanges Designed with a tapered hub to ensure smooth transition from flange to pipe, weld neck flanges are ideal for systems experiencing frequent thermal cycling, pressure fluctuations, and mechanical stress. • Flat Face (FF) Flanges Recommended for use with gaskets made from soft materials or when connecting to cast iron components, flat face flanges ensure even gasket compression and reliable sealing performance. Carbon Steel Grades and Typical Composition: Carbon Steel (ASTM A105 / C22.8 equivalent) – Forged Carbon Steel • Carbon (C): ≤ 0.35% • Manganese (Mn): 0.60 – 1.05% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.040% • Silicon (Si): 0.10 – 0.35% • Iron (Fe): Balance Applications: Commonly used in oil and gas, petrochemical, water transmission, and power generation industries, especially in applications where high mechanical strength and pressure handling are more critical than corrosion resistance. Applications of DIN 2634 Carbon Steel Flanges PN 25: • Oil and Gas Pipelines Widely used in upstream and downstream systems for fluid transport under high pressure. • Petrochemical and Refining Plants Efficiently handles high-pressure flow systems involving hydrocarbons and steam. • Power Plants and Boiler Systems Suited for high-pressure steam and water lines, offering excellent tensile strength and fatigue resistance. • Water and Wastewater Infrastructure Used in municipal and industrial pipelines requiring cost-effective, robust flange connections. • General Industrial Systems Applicable in a wide range of mechanical systems and processing plants handling non-corrosive or mildly corrosive media. Key Features: • Compliant with DIN 2634 pressure and dimensional standards • PN 25 rating ensures compatibility with high-pressure pipelines • High tensile and yield strength for demanding structural requirements • Weld neck design enhances resistance to vibration and thermal expansion • Cost-effective solution for pressure-bearing connections • Available in standard and custom sizes, surface finishes, and pressure ratings • Heat treatment and coating options available upon request Conclusion: DIN 2634 carbon steel flanges PN 25 from Ladhani Metal Corporation provide a robust and economical solution for high-pressure systems where mechanical performance is essential. Their strength, reliability, and adaptability make them a preferred choice across industries such as oil and gas, power generation, and water infrastructure. For technical specifications, custom configurations, or pricing, contact Ladhani Metal Corporation today.

Send Message

Still searching for
pipelines separators?