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Outer Half Round 90 Degree Bend Tube Shields

Ladhani Metal Corporation offers 1Cr25Ni20Si2 Outer Half Round 90 Degree Bend Tube Shields specifically designed to protect the outer curvature of U-bends and 90-degree turns in high-temperature tubes used in boilers, superheaters, reheaters, heat exchangers, and industrial furnaces. Made from high-alloy austenitic stainless steel grade 1Cr25Ni20Si2, these shields provide excellent resistance to oxidation, high-temperature corrosion, and thermal fatigue. The added silicon content enhances the steel’s oxidation resistance and structural stability in severe thermal environments. The semi-cylindrical design is precisely formed to contour the bend radius of return tubes, creating an effective barrier against particulate erosion, ash impact, and high-velocity gas flow. 1Cr25Ni20Si2 shields are ideal for thermal power generation and industrial systems exposed to oxidizing, carburizing, and dry corrosive atmospheres. Ladhani Metal Corporation is a trusted manufacturer, supplier, and exporter of 1Cr25Ni20Si2 Outer Half Round 90 Degree Bend Tube Shields, offering tailored configurations to meet diverse thermal protection requirements. 1Cr25Ni20Si2 Grade Chemical Composition – Austenitic Heat-Resistant Steel • Carbon (C): ≤ 0.15% • Manganese (Mn): ≤ 1.50% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.030% • Silicon (Si): 1.50 – 2.50% • Chromium (Cr): 24.0 – 26.0% • Nickel (Ni): 19.0 – 22.0% • Iron (Fe): Balance Applications: Suitable for high-temperature systems in boilers, reheaters, thermal incinerators, and petrochemical furnaces where resistance to oxidation, scaling, and heat-induced deformation is critical. Uses • Shields 90-degree curved tube sections in superheaters, reheaters, and economizers • Applied in high-temperature HRSG and WHRB coils exposed to harsh flue gases • Protects against scaling, oxidation, and high-velocity particulate erosion • Used in industrial furnaces, reformers, and exhaust gas boilers requiring thermal durability Features • Superior oxidation resistance – Silicon addition enhances resistance to scale formation at elevated temperatures • High-temperature performance – Withstands sustained thermal stress and cyclic heating • Structural stability – Maintains mechanical integrity during long-term high-temperature exposure • Accurate form – Manufactured to match specific bend radii and pipe sizes for full coverage • Flexible mounting – Can be installed using welding, banding, or mechanical clamps • Custom availability – Offered in various wall thicknesses, bend angles, lengths, and diameters Applications • Thermal power plants – Guards steam tubing and return bends from thermal wear and surface damage • Waste heat recovery units – Shields tube bends from high-temperature gas erosion • Petrochemical furnaces – Used in radiant coils and transfer lines operating at extreme temperatures • Metallurgical and cement industries – Protects heat exchange tubes exposed to oxidizing and abrasive conditions Conclusion The 1Cr25Ni20Si2 Outer Half Round 90 Degree Bend Tube Shield by Ladhani Metal Corporation provides high-performance protection in extreme heat environments where oxidation, scaling, and erosion pose critical challenges. Engineered for longevity and thermal resilience, these shields are ideal for demanding industrial applications. For specialized configurations, technical guidance, or material selection support, contact Ladhani Metal Corporation. #Mumbai #Pune #Ahmedabad #Vadodara #Surat #Rajkot #Jamnagar #Bharuch #Ankleshwar #Vapi #Delhi #Faridabad #Ghaziabad #Noida #Gurugram #Chennai #Coimbatore #Tiruchirappalli #Hyderabad #Visakhapatnam #Vijayawada #Bangalore #Mangalore #Mysore #Kolkata #Durgapur #Asansol #Bhubaneswar #Rourkela #Raipur #Bhilai #Bilaspur #Nagpur #Nashik #Aurangabad #Indore #Bhopal #Jabalpur #Kanpur #Lucknow #Varanasi #Jaipur #Kota #Udaipur #Jodhpur #Chandigarh #Ludhiana #Jalandhar #Haridwar #Dehradun #Agra #Meerut #Aligarh #Moradabad #Bareilly #Mathura #Gwalior #Rewa #Satna #Sagar #Ujjain #Ratlam #Solapur #Kolhapur #Amravati #Akola #Jalgaon #Latur #Sangli #Nanded #Gandhinagar #Bhavnagar #Mehsana #Surendranagar #Junagadh #Nadiad #Nizamabad #Karimnagar #Warangal #Kurnool #Nellore #Tirupati #Salem #Erode #Madurai #Tirunelveli #Thoothukudi #Belgaum #Hubli #Tumkur #Hassan #Cuttack #Sambalpur #Jamshedpur #Ranchi #Dhanbad #Patna #Gaya #Muzaffarpur #TubeShield #HalfTubeShield #SSHalfRoundShield #BoilerTubeShield #BoilerShield #TubeProtection #Tubeshieldmanufacturer #BoilerTubeProtection #SSTubeShield #MetalIndustry #SteelFabrication #IndustrialShielding #SS304Shield #SS316Shield #StainlessSteelShield #WeldOnShield #WeldedTubeShield #TubeCladding #BoilerTubeSleeve #TubeSleeve #MetalFabrication #PowerPlantSupplies #RefineryEquipment #ProcessIndustry #MetalComponent #TubeShieldForBoilers #BoilerParts #SteelSolutions #TubeShieldManufacturer #TubeShieldSupplier #SSShielding #IndustrialTubeShield #BoilerTubeGuard #CustomMetalParts #SteelIndustryIndia #MetalEngineering

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Titanium flanges

DIN 2543 refers to a standard for titanium flanges under the German DIN (Deutsches Institut für Normung) system. Titanium flanges are designed for use in piping systems, connecting pipes, valves, pumps, and other equipment. They provide a secure method of joining pipes while allowing for easy disassembly when needed. These flanges are made from titanium or titanium alloys, which are known for their strength, corrosion resistance, and lightweight properties. Titanium is particularly advantageous in harsh environments such as marine, chemical processing, and high-temperature systems due to its resistance to oxidation and corrosion. Key Features: Material: Titanium or titanium alloys Corrosion Resistance: Excellent resistance to corrosion in various environments, particularly in acidic or saline conditions. Strength-to-weight ratio: Higher strength-to-weight ratio than steel. Temperature Tolerance: Titanium flanges can handle high temperatures and extreme conditions. Lightweight: Titanium is significantly lighter than steel, making transportation and handling easier. Pressure Rating (PN16):The "PN" (Pressure Nominal) value indicates the maximum pressure the flange can withstand at a specific temperature (typically 20°C).PN16 means the flange is rated for a maximum pressure of 16 bar (or 232 psi). Standard Flange Design: DIN 2543 titanium flanges follow a standardized design which includes: Type: Usually weld neck, slip-on, blind, or socket weld. Size: Flanges come in various sizes with different pressure ratings. Bolt Holes: They have drilled holes for bolts to connect to the mating flange. Face Type: Can be raised face, flat face, or RTJ (Ring Type Joint) depending on the application. Types of Titanium Flanges (According to DIN 2543): Weld Neck Flanges (WN): Ideal for high-pressure systems. Slip-on Flanges (SO): Easy to install, used for general applications. Blind Flanges (BL): Used to seal the end of a pipeline. Socket Weld Flanges (SW): Used for small bore applications. Lap Joint Flanges (LJ): Used with a stub end, providing easier alignment and disassembly Grades of Titanium Used for Flanges: Grade 2 (CP-Titanium - Commercially Pure Titanium): Composition: 99.2% pure titanium. Properties: Excellent corrosion resistance, moderate strength, highly ductile, good weldability. Grade 5 (Ti-6Al-4V - Titanium Alloy): Composition: 90% Titanium, 6% Aluminum, 4% Vanadium. Properties: High strength, excellent corrosion resistance, good fatigue strength, and slightly more difficult to weld. Conclusion: Grade 2 is ideal for applications requiring excellent corrosion resistance and ease of fabrication, while Grade 5 provides superior strength and is used in demanding applications like aerospace and high-performance industrial systems. Both grades offer excellent properties for titanium flanges used in a wide variety of industries. we also deal in various material in DIN2543 such at Stainless steel, duplex, super duplex, Inconel, Monel and carbon steel

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Blind Flanges

When considering Duplex Stainless Steel for DIN 2527 Blind Flanges, the material offers unique advantages over traditional stainless steels, combining the benefits of both austenitic and ferritic microstructures. Duplex Stainless Steel typically contains a higher percentage of chromium, molybdenum, and nitrogen, which significantly enhances its properties, especially for highly demanding and corrosive environments. Material: Duplex Stainless Steel Superior Corrosion Resistance: Duplex stainless steels (e.g., 2205 or 2507) offer outstanding resistance to pitting, crevice corrosion, and stress corrosion cracking, which makes them highly suitable for industries exposed to aggressive environments, such as offshore oil and gas, chemical processing, and marine industries. Strength: Duplex stainless steels have higher tensile strength than standard austenitic steels (such as 304 or 316), allowing the flange to perform under higher mechanical stress and pressure. The material is typically twice as strong as conventional 304 and 316 stainless steels. Temperature Resistance: Duplex materials offer good performance in high-temperature environments, although not as high as some alloys specifically designed for extreme heat (e.g., Inconel). They perform well in moderate to high-temperature applications. Resistance to Chloride Stress Corrosion Cracking (SCC): Duplex steels are particularly resistant to chloride-induced stress corrosion cracking, which is one of the key benefits in applications exposed to chloride-rich environments, such as seawater. Common types of duplex stainless steel blind flanges include: 1.4462 (F51): Standard duplex steel, offering good corrosion resistance and strength, used in chemical, oil & gas, and marine industries. 1.4410 (F53): Super duplex steel, with higher strength and better corrosion resistance, used in offshore and high-pressure applications. 1.4539 (Alloy 20): Highly resistant to acid and chloride environments, used in chemical processing and power generation. Design and Dimensions Shape: Blind flanges in DIN 2527, regardless of the material (Stainless Steel 316 or Duplex), are flat, round plates without a central hole, used to close off the ends of pipes or pressure vessels. Bolt Holes: Like other blind flanges, duplex flanges come with bolt holes for bolting the flange to a mating flanged component. The bolt holes' number and size depend on the flange's diameter and the pressure class. Thickness: The thickness varies according to the pressure rating (e.g., PN 6, PN 10, PN 16, PN 25). Thicker flanges are designed for higher-pressure applications to maintain a secure and tight seal. Pressure Rating: Duplex stainless steel blind flanges are often used in high-pressure environments due to their strength. The specific pressure ratings depend on the material grade (e.g., Duplex 2205, Super Duplex 2507), but they generally exhibit higher pressure resistance than austenitic stainless steels like 316. Types of Blind Flanges in DIN 2527 (Duplex) Raised Face (RF): A raised face provides a contact area for the gasket, enhancing the sealing performance when paired with a gasket. Flat Face (FF): The face of the flange is level with the surface, which is suitable for softer gaskets that offer a tight seal without excessive pressure. Ring Type Joint (RTJ): For high-pressure applications, Duplex stainless steel blind flanges can feature a groove for a metallic gasket. This design ensures a tight seal under extreme conditions, often used in offshore and chemical plant environments. Benefits of Duplex Stainless Steel Blind Flanges Cost-Efficiency: While Duplex steels can be more expensive than austenitic grades, they offer a better cost-to-performance ratio due to their enhanced durability and strength, leading to longer service life and reduced maintenance costs. Improved Mechanical Properties: Duplex steels' unique composition offers a blend of high tensile strength and excellent corrosion resistance, making them perfect for demanding environments where other materials might not perform as well.

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Blind Flanges

DIN 2527 is a German standard that defines the dimensions, design, and tolerances for flanges, including blind flanges. Blind flanges made of stainless steel 316 are commonly used in piping systems to seal the ends of pipes, providing a secure and reliable closure. Here's a detailed description of DIN 2527 Stainless Steel 316 Blind Flanges: Material: Stainless Steel 316: This is a higher grade of stainless steel compared to 304, offering superior corrosion resistance. Stainless steel 316 contains molybdenum, which enhances its resistance to corrosion, particularly against chlorides, making it ideal for environments with higher risks of corrosion, such as seawater, chemicals, and marine environments. Corrosion Resistance: Stainless steel 316 has excellent resistance to a wide range of chemicals and industrial environments. Temperature Resistance: It can withstand higher temperatures compared to 304 stainless steel, making it suitable for high-temperature applications. Strength: Stainless steel 316 has slightly higher tensile strength compared to 304, offering added durability and structural integrity. Design and Dimensions: Shape: Blind flanges are flat, round plates with no center hole, used to seal the end of a pipe or pressure vessel. Bolt Holes: These flanges have bolt holes to align with bolts for connecting to other flanged components. The number and size of bolt holes depend on the diameter of the flange and the pressure class. Thickness: The thickness of DIN 2527 blind flanges varies depending on the pressure class (PN 6, PN 10, PN 16, PN 25, etc.). Thicker flanges can handle higher pressure ratings and provide a more secure seal. Pressure Rating: Similar to other flanges, the pressure rating for DIN 2527 blind flanges is important for determining the maximum pressure they can withstand without failure. Stainless steel 316 flanges can be designed to withstand high-pressure applications. Applications: Sealing: Blind flanges made of stainless steel 316 are used to seal the end of a pipeline or vessel to prevent fluid leakage, effectively creating a closed system. System Isolation: These flanges are used to isolate sections of a piping system for maintenance or modification, allowing for safe shutoff of pressure or fluid flow. High-Corrosion Environments: Due to the superior corrosion resistance of stainless steel 316, these blind flanges are used in industries where exposure to corrosive materials, saltwater, or harsh chemicals is a concern (e.g., chemical processing, marine, pharmaceutical, food processing). Types of Blind Flanges in DIN 2527: Raised Face (RF): The face of the flange is slightly raised to improve the sealing capability when paired with a gasket. Flat Face (FF): The face of the flange is level with the surface, often used with softer gaskets for a secure seal. Ring Type Joint (RTJ): For applications requiring high pressure, a ring-type joint may be used, which features a groove in the flange for a metallic gasket.

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Titanium Perforated Sheet

Titanium perforated sheets are versatile and highly durable materials commonly used in industries such as aerospace, automotive, chemical processing, and marine applications. Known for their exceptional strength-to-weight ratio, corrosion resistance, and high-performance capabilities, titanium perforated sheets are ideal for applications that require both structural integrity and resistance to harsh environments. Mechanical Properties of Titanium Perforated Sheets Titanium is a highly versatile material known for its impressive mechanical properties, which make it ideal for demanding applications in industries such as aerospace, automotive, chemical processing, and marine. Here are the key mechanical properties of titanium perforated sheets: Tensile Strength: Titanium alloys exhibit excellent tensile strength, which makes them suitable for high-stress applications. The typical tensile strength of commercially pure titanium (Grade 2) ranges from 35,000 to 50,000 psi (240 to 345 MPa). Higher-strength titanium alloys, such as Grade 5 (Ti-6Al-4V), can reach tensile strengths of up to 130,000 psi (900 MPa). Yield Strength: The yield strength of titanium perforated sheets is the amount of stress a material can withstand before it begins to deform. For commercially pure titanium, yield strength is typically between 20,000 and 40,000 psi (138 to 276 MPa), while titanium alloys like Ti-6Al-4V can reach yield strengths of 120,000 psi (828 MPa) or higher. Elongation: Titanium alloys are known for their high ductility, particularly in their pure form. The elongation (the ability to stretch without breaking) is typically around 20-25% for Grade 2 titanium and can be higher for certain titanium alloys, making them suitable for forming and shaping into perforated sheets. Hardness: Titanium's hardness varies based on its alloy composition. For commercially pure titanium, the hardness is typically around 170-230 HV (Vickers hardness), while titanium alloys such as Ti-6Al-4V can have a hardness of 300-400 HV, making them tougher and more abrasion-resistant. Fatigue Strength: Titanium is known for its high fatigue strength, meaning it can withstand repeated loading cycles without failure. This property is essential for aerospace and marine applications, where materials are exposed to continuous stress. Impact Strength: Titanium has high resistance to impact and can absorb significant energy before breaking, which is crucial in applications that require durability under sudden or fluctuating loads. Chemical Composition of Titanium (Grade 2) Titanium (Ti): 99.2% minimum Iron (Fe): 0.30% max Oxygen (O): 0.18% max Carbon (C): 0.08% max Nitrogen (N): 0.03% max Hydrogen (H): 0.015% max Other elements: Traces of elements such as vanadium, molybdenum, and aluminum, if present, should be in very low concentrations (less than 0.1% in total). Chemical Composition of Titanium Alloy (Grade 5 - Ti-6Al-4V) Titanium Grade 5 (Ti-6Al-4V) is a commonly used titanium alloy for high-performance applications, such as in aerospace and industrial settings. Its typical chemical composition includes: Titanium (Ti): 90% minimum Aluminum (Al): 5.5-6.75% Vanadium (V): 3.5-4.5% Iron (Fe): 0.25% max Oxygen (O): 0.20% max Carbon (C): 0.08% max Nitrogen (N): 0.05% max Hydrogen (H): 0.015% max

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bar/rod

Tungsten-Copper Alloy Bars/Rods are composite materials consisting of a blend of tungsten (W) and copper (Cu), offering a unique combination of the distinct properties of both metals. These alloys are typically used in applications that require both high density, heat resistance, and good electrical or thermal conductivity. The tungsten-copper composite is particularly valued in industries where high performance is required under extreme conditions, such as aerospace, electronics, and manufacturing. Characteristics: · High Density: Tungsten copper alloys have a density that lies between pure tungsten and pure copper, making them dense and stable for applications requiring mass and weight. · Thermal Conductivity: These alloys offer superior thermal conductivity compared to pure tungsten, thanks to the copper content. This makes them ideal for heat dissipation in high-temperature environments. · Electrical Conductivity: Copper provides high electrical conductivity, so tungsten-copper alloys are often used in electrical and electronic applications where heat resistance and electrical performance are both crucial. · Strength and Hardness: Tungsten copper alloys retain much of the high-strength and heat-resistant properties of tungsten, but with improved machinability and ductility due to the copper content. The specific hardness and strength depend on the proportion of tungsten, with higher tungsten content leading to greater hardness and heat resistance. · Thermal Expansion: The addition of copper modifies the alloy's coefficient of thermal expansion, giving it better dimensional stability compared to pure tungsten, which is important in applications where precision and tight tolerances are required. Applications: · Electrical and Electronic Components: Tungsten copper alloys are widely used in the electronics industry for electrical contacts, electrical conductors, commutators, and electrode materials for arc welding. They are also used in heat sinks and power transmission components where efficient heat dissipation is essential. · Aerospace and Defense: Due to their high-density and heat-resistance properties, these alloys are used in aerospace components, including rocket nozzles, heat shields, and circuit breakers in extreme conditions. The thermal stability makes them effective in environments with significant temperature fluctuations. · Manufacturing: Tungsten copper alloy rods are used in the production of high-performance tooling, such as die-casting dies, molds, and cutting tools, where both strength and heat management are critical. · Welding and Soldering: In high-current electrical applications, these alloys are also used for welding electrodes and soldering tips, where both electrical conductivity and heat resistance are required.

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Titanium Pipe Coil

Product name: Titanium pipe coil/ titanium coil tube Grade: Gr1, Gr2,Gr3 ,Gr7,Gr9,Gr12 Standard: ASTM B338/ASME B338 Dimention: OD 3-88.9mm*WT0.5-5mm*L Shape: Coiled Tubes, "U" Shape,Or as customer’s drawing Titanium pipes and plates are rapidly gaining popularity in the industry due to their exceptional advantages. Firstly, titanium pipes and plates possess superior strength and durability, making them suitable for use in numerous projects where high-performance abilities are necessary. Additionally, these materials are lightweight, which makes them easy to handle and transport, reducing labor costs considerably. Moreover, titanium pipes and plates exhibit excellent corrosion resistance properties, even in the most corrosive environments. They are suitable for use in seawater applications, chemical processing plants, and other harsh conditions. With minimal maintenance, titanium pipes and plates can last for many years, saving the industry significant costs on replacement and repair. Finally, titanium pipes and plates have high-temperature resistance abilities, which make them ideal for various high-temperature applications, including exhaust systems, heat exchangers, and furnace components. Their high melting point and thermal stability make them a perfect choice for extreme temperatures. In conclusion, titanium pipes and plates offer a range of exceptional benefits such as strength, durability, lightweight, corrosion resistance, and high-temperature resistance, which make them the preferred choice for numerous industrial applications. Product name.:Titanium coil pipe,titanium coil tube,titanium tube coil,titanium coil tubing Type:Seamless, welded Technique: Cold Drawn Material: Titanium Gr1, Gr2,Gr3 ,Gr7,Gr9,Gr12 Standard: ASTM B338/ASME B338 Surface Treatment:Polish Dimention: OD 3-88.9mm*WT0.5-5mm*L Shape and dimension: As per the drawing ;as Per The Clients Usage:Pipeline Transport Section Shape:Round Origin:China Following is the material grade of Titanium Coiled Tubes that we could do: Ti CP - Grade 1 R50250 3.7025 Ti CP - Grade 2 R50400 3.7035 Ti CP - Grade 3 Ti-0.7Pd Grade 7 Ti 3Al2.5V Grade 9 R56320 3.7194 Ti 0.3Mo 0.8Ni Grade 12 Chemical composition N C H Fe O Al V Pd Mo Ni Ti Grade 1 0.03 0.08 0.015 0.20 0.18 / / / / / Bal Grade 2 0.03 0.08 0.015 0.30 0.25 Grade 3 0.05 0.08 0.015 0.30 0.35 Grade 7 0.03 0.08 0.015 0.30 0.25 / / 0.12-0.25 / / Bal Grade 9 0.05 0.08 0.015 0.25 0.12 2.0-3.5 1.5-3.0 Grade 12 0.03 0.08 0.015 0.25 0.15 / / / 0.2-0.4 0.6-0.9 Bal

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Titanium Pipe

Product Name: Titanium Pipe Standard: ASTM B861, ASTM B862 Material: Gr7 Type: Welded/Seamless Shape: Round Outer Diameter: 3-114mm or as customized Wall Thickness: 0.5-7mm or as customized Length: Max 12000mm Surface: Bright Product Information of Grade 7 Titanium Pipe Material: Gr7 Standard: ASTM B861, ASTM B862 OD: 3-114mm or as customized WT: 0.5-7mm or as customized Length: Max 12m Type: Welded/Seamless Surface: Polishing, Pickling Grade 7 Titanium Grade 7 titanium has physical and mechanical properties equivalent to Grade 2 titanium (CP3). It has excellent welding and fabrication properties and is extremely resistant to corrosion, especially from reducing acids.

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Titanium PIPE

Product Name: Gr12 titanium pipe Standard: astm b861 Material: Gr12 Unit Price: $ 80-85usd/kg Type: Seamless Shape: Round Outer Diameter: 1/2"-24". Wall Thickness: 1-10mm Length: Max 6000mm Surface: Bright Product Introduction ASTM B861 Gr12 titanium tube Gr12 Titanium (Ti-0.3Mo-0.8Ni) Titanium alloy is a corrosion-resistant titanium alloy, a near-alpha alloy developed to improve the crevice corrosion performance of pure titanium. The alloy is strengthened, and it has good crevice corrosion resistance to high temperature, low pH chloride or weakly reducing acid, and its corrosion resistance is significantly better than pure titanium and close to Gr9 alloy. Gr12 alloy also has good process plasticity and welding performance, and has been widely used in the chemical industry. The alloy can be used in the annealed state. Used:chemical industry Wall thickness:1.0mm to 10.0mm Length:6000mm Outside Diameters:21.3mm to 609.6mm Wall thickness tolerance: +/- 12.5% Length tolerance: +5mm Chemical requirements N C H Fe O Al V Pd Mo Ni Ti Gr12 0.03 0.08 0.015 0.30 0.25 / / / 0.2~0.4 0.6~0.9 bal Tensile requirements Grade Tensile strength(min) Yield strength(min) Elongation(%) ksi M Pa ksi M Pa 12 70 438 50 345 18

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