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Boiler Half Round Tube Shield

Ladhani Metal Corporation offers SS 304L Boiler Half Round Tube Shields designed to protect straight boiler tubes from high-temperature erosion, oxidation, and mechanical impact. Manufactured from low-carbon austenitic stainless steel grade SS 304L, these shields provide superior corrosion resistance and improved weldability, making them ideal for applications where tubes are exposed to aggressive gases, thermal cycling, and post-weld environments. SS 304L minimizes the risk of intergranular corrosion and maintains mechanical strength in elevated temperatures. The shield features a precision-formed half-round profile that matches standard tube diameters for secure fitting and optimal protection. It serves as a physical barrier against soot blower blasts, high-velocity gas streams, and abrasive particulate matter, effectively extending the operational life of boiler tubes. Ladhani Metal Corporation manufactures, supplies, and exports SS 304L Boiler Half Round Tube Shields in a wide range of lengths, diameters, and thicknesses tailored to meet domestic and international boiler protection requirements. SS 304L Grade Chemical Composition – Austenitic Stainless Steel • Carbon (C): ≤ 0.03% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 18.0 – 20.0% • Nickel (Ni): 8.0 – 12.0% • Iron (Fe): Balance Applications: Designed for use in boilers, HRSGs, WHRBs, and industrial heat systems operating in corrosive and high-temperature environments. Uses • Protection of straight tubes in power and process boilers • Installed in radiant and convection zones exposed to flue gas • Shields against erosion from soot blowers and fly ash • Suitable for post-weld environments requiring low carbon stainless steel • Used in chemical, food, and pharmaceutical industries Features • Excellent corrosion resistance – Performs well in oxidizing and corrosive atmospheres • Low carbon content – Prevents carbide precipitation during welding • High thermal stability – Resists deformation under continuous heating • Custom-fit profile – Precisely formed for close contact and effective shielding • Easy installation – Clamping, welding, or banding as required • Export-ready – Manufactured to meet global quality and dimensional standards Applications • Power generation boilers – Protection for superheater and economizer tubes • Chemical and fertilizer plants – Corrosion-resistant shielding in heat zones • Food and dairy processing – Suitable for hygienic and thermally stable conditions • Waste heat recovery systems – Effective in high-temperature gas paths Conclusion The SS 304L Boiler Half Round Tube Shield from Ladhani Metal Corporation offers dependable protection for boiler tubes operating in corrosive, high-temperature environments. With enhanced corrosion resistance, superior weldability, and custom manufacturing options, these shields provide a long-lasting solution for industrial and utility boiler systems. For orders, sizing, or technical assistance, contact Ladhani Metal Corporation. #Mumbai #Pune #Ahmedabad #Vadodara #Surat #Rajkot #Jamnagar #Bharuch #Ankleshwar #Vapi #Delhi #Faridabad #Ghaziabad #Noida #Gurugram #Chennai #Coimbatore #Tiruchirappalli #Hyderabad #Visakhapatnam #Vijayawada #Bangalore #Mangalore #Mysore #Kolkata #Durgapur #Asansol #Bhubaneswar #Rourkela #Raipur #Bhilai #Bilaspur #Nagpur #Nashik #Aurangabad #Indore #Bhopal #Jabalpur #Kanpur #Lucknow #Varanasi #Jaipur #Kota #Udaipur #Jodhpur #Chandigarh #Ludhiana #Jalandhar #Haridwar #Dehradun #Agra #Meerut #Aligarh #Moradabad #Bareilly #Mathura #Gwalior #Rewa #Satna #Sagar #Ujjain #Ratlam #Solapur #Kolhapur #Amravati #Akola #Jalgaon #Latur #Sangli #Nanded #Gandhinagar #Bhavnagar #Mehsana #Surendranagar #Junagadh #Nadiad #Nizamabad #Karimnagar #Warangal #Kurnool #Nellore #Tirupati #Salem #Erode #Madurai #Tirunelveli #Thoothukudi #Belgaum #Hubli #Tumkur #Hassan #Cuttack #Sambalpur #Jamshedpur #Ranchi #Dhanbad #Patna #Gaya #Muzaffarpur #TubeShield #HalfTubeShield #SSHalfRoundShield #BoilerTubeShield #BoilerShield #TubeProtection #Tubeshieldmanufacturer #BoilerTubeProtection #SSTubeShield #MetalIndustry #SteelFabrication #IndustrialShielding #SS304Shield #SS316Shield #StainlessSteelShield #WeldOnShield #WeldedTubeShield #TubeCladding #BoilerTubeSleeve #TubeSleeve #MetalFabrication #PowerPlantSupplies #RefineryEquipment #ProcessIndustry #MetalComponent #TubeShieldForBoilers #BoilerParts #SteelSolutions #TubeShieldManufacturer #TubeShieldSupplier #SSShielding #IndustrialTubeShield #BoilerTubeGuard #CustomMetalParts #SteelIndustryIndia #MetalEngineering #HeavyIndustrySupply #StainlessSteelIndia #SteelExporters #MetalComponentExport #FabricatedProducts #SteelDealer #IndustrialSupplyIndia #BoilerTubeFittings #TubeShieldingSolutions #HalfTubeCover #HeatExchangerShield #halftubeshield #utypehalftubeshield #tubeshieldexporter

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Outer Half Round 90 Degree Bend Tube Shields

Ladhani Metal Corporation offers Cr23Ni13 Outer Half Round 90 Degree Bend Tube Shields designed to protect the outer arc of U-bends and 90-degree curved tubes used in high-temperature and mildly corrosive environments. The semi-cylindrical design is precision-formed to match the curvature of return bends in boiler and furnace tubing, creating a durable barrier against erosion from high-velocity flue gases, ash abrasion, and soot blower jets. These shields are widely applied in boilers, heat recovery systems, and process heaters where thermal protection and resistance to surface degradation are critical. Ladhani Metal Corporation is a reliable manufacturer, supplier, and exporter of Cr23Ni13 Outer Half Round 90 Degree Bend Tube Shields, offering custom solutions to suit various tube sizes and system configurations. Cr23Ni13 Grade Chemical Composition – Austenitic Stainless Steel • Carbon (C): ≤ 0.12% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 22.0 – 24.0% • Nickel (Ni): 12.0 – 14.0% • Iron (Fe): Balance Uses • Protection of 90-degree return bends in superheaters and reheaters exposed to clean or moderately corrosive flue gas • Applied in WHRB and HRSG systems in power generation and industrial processing • Shields tube curves from oxidation, scaling, and erosive gas flow • Used in high-temperature furnaces and exhaust systems requiring heat resistance and structural stability Features • Reliable heat resistance – Performs effectively under sustained high-temperature exposure • Good corrosion performance – Withstands oxidizing environments and dry gas corrosion • Stable under thermal stress – Resists deformation and fatigue during repeated heating cycles • Precision fit – Manufactured to match specified bend radii for seamless tube coverage • Installation flexibility – Can be clamped, tack welded, or banded for secure placement • Variety of configurations – Available in multiple sizes, thicknesses, and arc lengths Applications • Power and utility boilers – Protects tubing bends in elevated heat zones from surface wear • Petrochemical industry – Used in tube shields for fired heaters and process heat exchangers • Cement and metallurgical plants – Guards heat exchange coils from oxidation and abrasive particles • Industrial thermal systems – Ensures longevity of tubing in dry, high-temperature flue gas environments Conclusion The Cr23Ni13 Outer Half Round 90 Degree Bend Tube Shield by Ladhani Metal Corporation provides dependable thermal and corrosion protection for tube bends in high-temperature systems. With its austenitic composition and balanced alloy content, this shield is ideal for applications requiring durability, thermal reliability, and moderate corrosion resistance. For product customization, technical support, or material inquiries, contact Ladhani Metal Corporation. #Mumbai #Pune #Ahmedabad #Vadodara #Surat #Rajkot #Jamnagar #Bharuch #Ankleshwar #Vapi #Delhi #Faridabad #Ghaziabad #Noida #Gurugram #Chennai #Coimbatore #Tiruchirappalli #Hyderabad #Visakhapatnam #Vijayawada #Bangalore #Mangalore #Mysore #Kolkata #Durgapur #Asansol #Bhubaneswar #Rourkela #Raipur #Bhilai #Bilaspur #Nagpur #Nashik #Aurangabad #Indore #Bhopal #Jabalpur #Kanpur #Lucknow #Varanasi #Jaipur #Kota #Udaipur #Jodhpur #Chandigarh #Ludhiana #Jalandhar #Haridwar #Dehradun #Agra #Meerut #Aligarh #Moradabad #Bareilly #Mathura #Gwalior #Rewa #Satna #Sagar #Ujjain #Ratlam #Solapur #Kolhapur #Amravati #Akola #Jalgaon #Latur #Sangli #Nanded #Gandhinagar #Bhavnagar #Mehsana #Surendranagar #Junagadh #Nadiad #Nizamabad #Karimnagar #Warangal #Kurnool #Nellore #Tirupati #Salem #Erode #Madurai #Tirunelveli #Thoothukudi #Belgaum #Hubli #Tumkur #Hassan #Cuttack #Sambalpur #Jamshedpur #Ranchi #Dhanbad #Patna #Gaya #Muzaffarpur #TubeShield #HalfTubeShield #SSHalfRoundShield #BoilerTubeShield #BoilerShield #TubeProtection #Tubeshieldmanufacturer #BoilerTubeProtection #SSTubeShield #MetalIndustry #SteelFabrication #IndustrialShielding #SS304Shield #SS316Shield #StainlessSteelShield #WeldOnShield #WeldedTubeShield #TubeCladding #BoilerTubeSleeve #TubeSleeve #MetalFabrication #PowerPlantSupplies #RefineryEquipment #ProcessIndustry #MetalComponent #TubeShieldForBoilers #BoilerParts #SteelSolutions #TubeShieldManufacturer #TubeShieldSupplier #SSShielding #IndustrialTubeShield #BoilerTubeGuard #CustomMetalParts #SteelIndustryIndia #MetalEngineering #HeavyIndustrySupply #StainlessSteelIndia #SteelExporters #MetalComponentExport #FabricatedProducts #SteelDealer #IndustrialSupplyIndia #BoilerTubeFittings #TubeShieldingSolutions #HalfTubeCover #HeatExchangerShield #halftubeshield #utypehalftubeshield #tubeshieldexporter

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U Type Inner Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are essential components used to protect heat exchanger tubes, boiler coils, and superheater assemblies from erosion, scaling, slag buildup, and high-temperature corrosion. Designed with a semi-cylindrical profile, they offer easy installation over straight or curved tube surfaces. These shields play a vital role in increasing service life, reducing tube maintenance, and ensuring the efficient operation of thermal systems across power generation, chemical processing, and petrochemical industries. 1Cr25Ni20Si2 U Type Inner Half Round Tube Shield The 1Cr25Ni20Si2 U Type Inner Half Round Tube Shield is fabricated from a high-temperature resistant chromium-nickel-silicon alloy steel. This grade offers excellent resistance to oxidation, sulfur corrosion, and thermal fatigue, even under prolonged exposure to temperatures above 1000°C. The inner U-type configuration is specifically designed to shield the internal curvature of U-bend tubes, a zone vulnerable to accelerated wear caused by flue gas turbulence, slag impact, and thermal cycling. • Inner U Type Half Round Tube Shield – Designed to cover the inside arc of U-bend tubes, offering protection from erosion, scale formation, and heat stress. Ladhani Metal Corporation is a reliable manufacturer, supplier, and exporter of 1Cr25Ni20Si2 U Type Inner Half Round Tube Shields, providing high-performance protective solutions for extreme temperature and chemically aggressive environments. Chemical Composition of 1Cr25Ni20Si2 – High Temperature Alloy Steel • Carbon (C): ≤ 0.20% • Manganese (Mn): ≤ 1.50% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.030% • Silicon (Si): 1.80 – 2.50% • Chromium (Cr): 24.0 – 26.0% • Nickel (Ni): 19.0 – 22.0% • Iron (Fe): Balance Applications: Suited for high-temperature environments with oxidizing, sulfurizing, or carburizing gases. Especially effective in boiler, furnace, and WHRB systems operating under cyclic thermal conditions. Uses • Installed on the inner arc of U-bend tubes in power plant boilers and superheaters exposed to slag and thermal stress • Protects curved tube bends in WHRBs, HRSGs, and reformers subjected to flue gas erosion and oxidation • Applied in heat exchangers and reactors operating in high-temperature and chemically active atmospheres • Used in furnace coils, metallurgical plants, and incinerators for protection from sulfur-laden and high-heat gas streams • Suitable for curved tube coils in petrochemical and process industries where scaling and corrosion are common Features • Excellent oxidation resistance – Performs effectively at continuous service temperatures up to 1100°C • Superior inner arc protection – Covers high-wear zones exposed to heat, slag, and turbulent gas flow • Enhanced thermal fatigue resistance – Designed for use in cyclic heating environments without distortion • Corrosion resistance – Withstands acid gases and sulfur-rich flue gases common in industrial combustion systems • Precision fitment – Fabricated to match specific tube sizes and bend radii for optimal protection and stability • Easy installation – Can be fixed using clamping, tack welding, or banding methods depending on system design Applications • power generation – Shields inner U-bend tubes in superheaters and reheaters from high-temperature erosion • waste heat recovery – Used in WHRBs and HRSGs to protect internal arcs against scaling and oxidation • petrochemical processing – Protects U-bend tubes in reformers and exchangers exposed to acidic gas streams • chemical industry – Ensures long-lasting performance in reactors and thermal processing equipment • metallurgical and furnace systems – Applied where high heat and slag exposure are routine Conclusion The 1Cr25Ni20Si2 U Type Inner Half Round Tube Shield by Ladhani Metal Corporation – manufacturer, supplier, and exporter – provides high-strength, heat-resistant shielding for the internal arcs of U-bend tubes operating in severe industrial environments. Its resistance to oxidation, corrosion, and thermal fatigue makes it a dependable solution for extending equipment life and performance under extreme conditions. For custom sizes, technical support, or pricing inquiries, please contact Ladhani Metal Corporation.

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U Type Outer Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-engineered components used to protect boiler and heat exchanger tubes from erosion, scaling, and high-temperature corrosion. These shields are widely applied in industrial systems exposed to thermal cycling, aggressive gases, and particulate flow. Their half-round shape allows for simple and secure installation over straight or curved tube surfaces, extending tube life and reducing maintenance needs. SS 310S U Type Outer Half Round Tube Shield The SS 310S U Type Outer Half Round Tube Shield is designed using SS 310S, a low-carbon austenitic stainless steel known for its excellent resistance to oxidation, high-temperature strength, and enhanced weldability. This outer U-type shield is specifically engineered to cover and protect the outer arc of U-bend tube sections in superheaters, reheaters, waste heat recovery systems, and high-temperature heat exchangers. With its high chromium and nickel content, SS 310S provides superior performance in oxidizing and carburizing environments while maintaining structural stability during prolonged thermal cycling. • Outer U Type Half Round Tube Shield – Shields the external curvature of U-bend tubes from slag deposition, hot gas erosion, scale formation, and high-temperature fatigue. Ladhani Metal Corporation is a leading manufacturer, supplier, and exporter of SS 310S U Type Outer Half Round Tube Shields, offering high-performance solutions for critical thermal and process applications across industries. Chemical Composition of SS 310S – Low-Carbon Austenitic Stainless Steel • Carbon (C): ≤ 0.08% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.50% • Chromium (Cr): 24.0 – 26.0% • Nickel (Ni): 19.0 – 22.0% • Iron (Fe): Balance Applications: Best suited for high-temperature, oxidizing, and carburizing environments where thermal stability, scale resistance, and corrosion protection are essential. Uses • Outer surface protection of U-bend tubes in superheaters and reheaters of thermal and industrial power plants • Shielding of return bends in petrochemical reformers, process heaters, and high-temperature exchangers • Applied to outer arcs in WHRBs and HRSGs subjected to thermal cycling, slag erosion, and hot flue gas exposure • Suitable for use in chemical and gas processing units handling oxidizing or acidic exhausts at elevated temperatures • Ideal for incinerator tubes, radiant coils, and furnace bends operating under continuous or cyclic heat conditions Features • Outstanding high-temperature strength – Performs effectively up to 1150°C with excellent resistance to scaling and oxidation • Enhanced weldability – Low carbon content minimizes the risk of sensitization and intergranular corrosion after welding • Outer U-bend coverage – Designed for targeted protection where erosion and thermal impact are most severe • Precision fitment – Manufactured to exact tube radius and diameter specifications for tight, vibration-free installation • Quick installation – Easily mounted using clamps, tack welds, or stainless steel banding without system disassembly • Long-term durability – Resistant to cracking, scaling, and corrosion under thermal fatigue, reducing maintenance and downtime Applications • thermal power plants – Installed on U-bend tube outer curves in superheaters and reheaters for oxidation and erosion protection • petrochemical plants – Used in reformers and cracking furnaces exposed to high-temperature and oxidizing environments • waste heat recovery systems – Protects return bends in WHRBs and HRSGs from hot gas flow, slag buildup, and scaling • chemical and gas processing – Shields bends in high-temperature exchangers and preheaters from corrosive and oxidizing media • furnaces and industrial incinerators – Applied to radiant tubes and burner bends subjected to direct flame and thermal cycling Conclusion The SS 310S U Type Outer Half Round Tube Shield by Ladhani Metal Corporation—manufacturer, supplier, and exporter—is a premium solution for protecting U-bend tube outer arcs in boilers and heat exchangers exposed to severe heat and gas flow conditions. With excellent oxidation resistance, low carbon content for improved weldability, and precision design for long-lasting performance, this shield enhances the lifespan and reliability of thermal systems across a wide range of industrial sectors. For technical consultation, custom orders, or quotations, please contact Ladhani Metal Corporation.

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U Type Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-engineered components used to protect boiler and heat exchanger tubes from erosion, scaling, and high-temperature corrosion. These shields are widely applied in industrial systems exposed to thermal cycling, aggressive gases, and particulate flow. Their half-round shape allows for simple and secure installation over straight or curved tube surfaces, extending tube life and reducing maintenance needs. SS 420 U Type Half Round Tube Shield The SS 420 U Type Half Round Tube Shield is manufactured from hardenable martensitic stainless steel, providing robust mechanical strength, surface hardness, and oxidation resistance in high-temperature service environments. Designed specifically for U-bend sections in heat exchangers, boilers, and superheaters, this shield offers dependable protection against scaling, thermal fatigue, and particulate erosion. The U-type configuration enables targeted shielding of both the inner and outer arcs of tube bends—critical areas where temperature gradients and gas velocity are highest. • Outer U Type Half Round Tube Shield – Protects the outer curve of U-bends from slag accumulation, flame impingement, and surface wear caused by high-velocity gas flow. • Inner U Type Half Round Tube Shield – Shields the inner arc against turbulence-induced erosion, scaling, and corrosion under thermal stress conditions. Ladhani Metal Corporation supplies SS 420 U Type Half Round Tube Shields tailored to meet the demands of thermal power, petrochemical, and process industries operating in elevated temperature ranges with limited corrosive exposure. Chemical Composition of SS 420 – Hardenable Martensitic Stainless Steel • Carbon (C): 0.15 – 0.40% • Manganese (Mn): ≤ 1.00% • Phosphorus (P): ≤ 0.040% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 12.0 – 14.0% • Nickel (Ni): ≤ 0.75% • Iron (Fe): Balance Applications: Ideal for systems requiring wear resistance, oxidation stability, and mechanical strength in dry, heat-intensive environments. Uses • Protection of U-bend tubes in thermal power plant superheaters and reheaters • Coverage for curved tube sections in WHRBs and HRSGs exposed to abrasive gas flow • Shielding tube bends in chemical reactors and reformers where thermal shock and particulate wear are common • Erosion prevention in return bends of condensers, evaporators, and economizers • Suitable for heat exchanger systems with low moisture and minimal chemical corrosion Features • Excellent surface hardness – SS 420 can be heat-treated for increased hardness and wear resistance, making it suitable for erosive and abrasive service. • Good oxidation resistance – Performs effectively in dry air at elevated temperatures, helping prevent surface scaling and material degradation. • Full bend protection – Offered in both inner and outer U-type forms to ensure total shielding of critical tube bend areas. • Tight and secure fit – Engineered to match tube radius and diameter, ensuring vibration-free performance and minimal exposure. • Simple installation – Can be easily mounted using banding, clamping, or light tack welding without requiring full system shutdown. • Cost-effective solution – Provides a balance of performance and affordability for moderately aggressive service conditions. Applications • thermal and captive power plants – Used on U-bends in reheaters and superheaters to combat flue gas erosion and temperature cycling. Ensures better tube life and heat retention. • refinery and process industries – Suitable for return bends in units with dry, high-temperature gas flow and minimal moisture-induced corrosion. • waste heat recovery systems – Shields U-shaped tubes in WHRBs from slag, particulate impact, and scale buildup. • cement and glass industries – Installed on high-temperature tubes exposed to solid-laden gas streams for wear resistance and surface stability. • chemical plants – Applied in select heat exchanger areas where scaling and erosion are more critical than chemical corrosion. Conclusion The SS 420 U Type Half Round Tube Shield by Ladhani Metal Corporation offers a rugged and efficient solution for protecting U-bend tubes exposed to heat, slag, and abrasive gas flow. With its ability to resist scaling, erosion, and surface fatigue, SS 420 is ideal for industries operating in dry, high-temperature environments. Precision fit, dual-arc protection, and easy installation make these shields a valuable addition to any boiler or heat exchanger system. For technical consultation, custom orders, or quotations, please contact Ladhani Metal Corporation.

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Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-engineered components used to protect tubes in boilers, heat exchangers, and high-temperature process systems. Designed to reduce tube erosion, oxidation, and thermal fatigue, these shields play a critical role in maintaining the longevity and reliability of industrial equipment in thermally aggressive and corrosive environments. Cr23Ni13 Half Round Tube Shield The Cr23Ni13 Half Round Tube Shield is a semi-cylindrical protective sleeve manufactured from high-alloy stainless steel containing approximately 23% chromium and 13% nickel. This alloy provides excellent resistance to high-temperature oxidation, scaling, and corrosion, particularly in systems operating up to 1000°C. With an austenitic microstructure, Cr23Ni13 exhibits good strength, ductility, and resistance to thermal shock, making it ideal for use in heat-intensive industrial processes. The half-round shape allows for easy installation over existing tubes, creating a strong and secure shield against gas flow, flame impingement, and particulate erosion. Chemical Composition of Cr23Ni13 – Austenitic Heat-Resistant Stainless Steel • Carbon (C): ≤ 0.12% • Silicon (Si): ≤ 1.50% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.040% • Sulfur (S): ≤ 0.030% • Chromium (Cr): 22.0 – 24.0% • Nickel (Ni): 12.0 – 14.0% • Iron (Fe): Balance Uses • Superheater and Reheater Tube Protection – Prevents scaling and oxidation on boiler tubes exposed to high flue gas temperatures in thermal power stations. • Furnace Tube Shielding – Shields radiant and convection tubes from flame impingement, heat distortion, and thermal fatigue in process furnaces. • Heat Exchanger Tubes – Offers external protection against erosion and scaling in petrochemical and refining systems operating with hot gases. • Power and Steam Generation Systems – Used to protect steam tubing from oxidation and surface wear in continuous service at elevated temperatures. • Industrial Kilns and Incinerators – Guards exposed piping in rotary kilns and combustion chambers against corrosive deposits and heat damage. Features • High-Temperature Resistance – Performs reliably in continuous service up to 1000°C, maintaining strength and dimensional stability. • Oxidation and Scaling Protection – Chromium-rich composition creates a protective oxide layer that resists corrosion in oxidizing environments. • Austenitic Microstructure – Provides good mechanical strength, thermal expansion resistance, and excellent ductility under heat cycling. • Precision Half-Round Form – Designed for fast, secure installation over round tubes using welding or clamping techniques. • Durable Construction – Withstands vibration, thermal shock, and erosive gas flow common in industrial boilers and furnaces. • Custom Manufacturing – Offered in various diameters, wall thicknesses, and lengths to match specific application demands. • Optional Finishes – Available in pickled, passivated, or bright annealed surface finishes based on environmental and operational needs. Applications • Thermal and Utility Boilers – Shields superheater and economizer tubes from high-temperature corrosion and ash erosion. • Petrochemical Plants – Used in process heaters and reactors where external tube surfaces are exposed to oxidizing or carburizing atmospheres. • Refineries – Protects tubes in fired heaters and reformers against oxidation and mechanical degradation. • Waste-to-Energy Facilities – Guards boiler tubes from hot flue gas erosion and acidic gas corrosion in incineration systems. • Metallurgical Furnaces – Applied in steel and non-ferrous heat treatment plants to prevent oxidation and scale accumulation. • Cement and Lime Plants – Protects gas ducting and tube banks in preheaters, coolers, and flue recovery systems from abrasive dust and heat exposure. Conclusion The Cr23Ni13 Half Round Tube Shield by Ladhani Metal Corporation offers a reliable and efficient solution for tube protection in high-temperature and oxidizing environments. Its austenitic stainless steel composition ensures superior oxidation resistance, structural integrity, and longevity under continuous thermal stress. Whether used in boilers, furnaces, or reformers, these shields effectively reduce downtime, maintenance costs, and the risk of unexpected tube failures. With flexible customization, quality-controlled fabrication, and proven material performance, Ladhani Metal Corporation remains a trusted supplier of advanced shielding solutions for critical industrial applications. For detailed specifications, customization requests, or to obtain a quote, please contact Ladhani Metal Corporation.

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Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are expertly engineered components designed to extend the life of boiler and heat exchanger tubes by protecting them against high-temperature oxidation, flue gas erosion, and mechanical damage. These shields are essential in power generation, petrochemical, and process industries where tube integrity is critical for system reliability and operational safety. 1Cr18Ni9Ti Half Round Tube Shield The 1Cr18Ni9Ti Half Round Tube Shield is a semi-cylindrical protective cover manufactured from titanium-stabilized stainless steel grade 1Cr18Ni9Ti. This material is equivalent to AISI 321 and is known for its excellent resistance to intergranular corrosion, especially after welding or prolonged high-temperature exposure. The addition of titanium in the alloy stabilizes the microstructure and prevents chromium carbide precipitation, making it ideal for thermal systems operating between 400°C and 900°C. The shield’s half-round design allows for quick and secure installation over existing tubes, providing durable protection in aggressive industrial environments. Chemical Composition of 1Cr18Ni9Ti – Titanium-Stabilized Austenitic Stainless Steel • Carbon (C): ≤ 0.08% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 17.0 – 19.0% • Nickel (Ni): 8.0 – 11.0% • Titanium (Ti): ≥ 5 × C content • Iron (Fe): Balance Uses • Boiler Tube Protection – Guards tubes from high-temperature scaling and corrosion in superheater and reheater sections exposed to combustion gases. • Heat Exchanger Tubing – Reduces risk of thermal fatigue and corrosion in steam or process exchangers operating in elevated temperature zones. • Furnace Tube Shielding – Ideal for protecting radiant and convection zone tubes from oxidation and mechanical wear in refinery and chemical furnaces. • Petrochemical Piping – Prevents tube degradation in reformers, heaters, and gas coolers exposed to carburizing and oxidizing atmospheres. • Power Plant Steam Systems – Shields tubing in HRSGs and utility boilers operating under high-temperature and fluctuating load conditions. Features • Excellent Intergranular Corrosion Resistance – Titanium addition prevents carbide precipitation, making the shield ideal for welded and heat-cycled environments. • High-Temperature Stability – Performs effectively up to 850°C with consistent mechanical strength and oxidation resistance. • Austenitic Structure – Offers good ductility, toughness, and resistance to thermal shock and creep deformation. • Half-Round Precision Fit – Custom-formed to match tube diameters, ensuring tight coverage and easy field installation with clamps or welds. • Corrosion Protection – Withstands acidic flue gases, steam condensates, and other corrosive industrial byproducts. • Finishing Options – Supplied in bright annealed, pickled, or passivated finishes to suit operational and aesthetic needs. • Custom Dimensions – Available in various wall thicknesses, lengths, and diameters to suit different system designs and operating conditions. Applications • Thermal and Nuclear Power Plants – Protects boiler and superheater tubes from high-temperature stress and oxidation in base-load and cyclic operations. • Oil Refineries – Applied in fired heaters and reformers where tube protection from scale and corrosion is essential for system longevity. • Chemical Process Plants – Guards steam and fluid tubes in reactors and exchangers handling acidic or oxidizing media at high heat. • Fertilizer Industry – Shields ammonia converter and steam reforming tubes subjected to repeated thermal cycling. • Waste-to-Energy and Biomass Plants – Prevents erosion and degradation of tubes in flue gas zones with corrosive combustion byproducts. • Heat Recovery Steam Generators – Used in combined-cycle plants to extend the life of high-temperature steam tubing systems. Conclusion The 1Cr18Ni9Ti Half Round Tube Shield by Ladhani Metal Corporation is a superior-grade solution for tube protection in high-temperature, high-pressure, and corrosive industrial environments. Its titanium-stabilized austenitic structure offers outstanding resistance to intergranular corrosion, making it especially effective in welded applications and thermal systems exposed to fluctuating service conditions. Engineered for durability and precision, these shields help reduce maintenance costs, prevent tube failures, and ensure continuous, efficient system performance. With customizable sizes, expert fabrication, and reliable material traceability, Ladhani Metal Corporation is a trusted partner for advanced tube shielding solutions. For technical consultation, application support, or quotation requests, please contact Ladhani Metal Corporation.

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half round tube shields

What is a Half Round Tube Shield? A Half Round Tube Shield is a specially designed metal cover that fits over the external curvature of tubes or pipes. It is commonly used in boilers, heat exchangers, and various high-temperature piping systems to prevent damage caused by erosion, corrosion, high-velocity gas flow, and thermal fatigue. These shields serve as a first line of defense by absorbing mechanical and chemical wear, thereby significantly extending the life of the underlying tubes. Tube shields are essential in high-stress areas where exposure to combustion gases, ash particles, or high-velocity steam can quickly degrade unprotected surfaces. By preventing direct impact on the base metal, they help reduce operational downtime, lower maintenance costs, and prevent unexpected system failures. In boiler systems, tube shields are especially important to avoid tube thinning and ruptures, ensuring safer and more efficient operation. Product Overview At Ladhani Metal Corporation, we manufacture and supply premium-quality Half Round Tube Shields for a wide range of industrial applications. Our products are known for their dimensional accuracy, durability, and superior resistance to wear and corrosion. Designed for harsh operating environments, our tube shields can be customized in terms of thickness, radius, length, and grade to suit specific operating requirements. Whether you require protection for straight tubes, bends, or special boiler tube configurations, we have a solution tailored for you. Available Grades We manufacture Half Round Tube Shields using high-performance stainless steel and alloy steel grades that are selected based on their mechanical strength, temperature tolerance, and corrosion resistance. Stainless Steel Grades: • SS 304, SS 304L • SS 316, SS 316L • SS 310, SS 310S • SS 410, SS 420, SS 430 Heat-Resistant & Alloy Steel Grades: • 1Cr18Ni9Ti • Cr25Ni20 • 1Cr25Ni20Si2 • Cr23Ni13 • 1Cr20Ni14Si2 • 1Cr13 These materials ensure the shields can withstand aggressive media, thermal cycling, and high-velocity particulate flow without cracking or deforming over time. Types of Half Round Tube Shields We offer various forms of Half Round Tube Shields to match different tube geometries and boiler configurations: • U-Type Half Round Tube Shield Designed to cover both the top and sides of the tube, offering extended protection in U-bend areas where wear is most common. • U-Type Outer Half Round Tube Shield Specifically shaped to shield the outer curvature of U-bend tubes, ideal for areas exposed to direct flame or gas flow. • U-Type Inner Half Round Tube Shield Fits the inner curvature of U-bend tubes to protect against erosion caused by high-velocity media turning around the bend. • Half Round Tube Shield for LTSH Type Custom-made to fit tubes in Low Temperature Super Heater (LTSH) sections, providing protection from ash and flue gases. • Half Round Straight Tube Shield Standard half-round shields used for straight tube sections, offering easy installation and effective protection. • Half Round Tube Shield for R/H Tube Designed for Reheater (R/H) tubes, typically found in high-temperature zones; made from heat-resistant materials. • Half Round Shield for Tube A general-purpose shield suitable for various industrial tubes requiring surface protection. • Half Round Tube Shield for WW Screen Engineered to fit water wall screen tubes, protecting against slagging and high radiant heat. • Half Round Tube Shield for Boiler Tube Specifically designed for boiler applications, these shields reduce wear cau Each type is designed for easy integration into existing boiler or piping systems, whether for repair, reinforcement, or preventive maintenance. Key Features ✔ High Durability – Effectively resists erosion, mechanical abrasion, scaling, and chemical attack ✔ Accurate Half-Round Fit – Custom-formed to ensure close contact and full protection of tube surface ✔ Weld-On or Clip-On Installation – Offers flexibility based on site requirements and installation methods ✔ Custom Sizes Available – Tailored to meet specific pipe diameters, wall thicknesses, and operating conditions ✔ Corrosion & Heat Resistance – Performs reliably under prolonged exposure to high temperatures and corrosive flue gases Conclusion Half Round Tube Shields by Ladhani Metal Corporation provide robust protection for critical tubing in boilers, heat exchangers, and high-temperature piping systems. Manufactured with a focus on performance, longevity, and ease of installation, these shields are a dependable solution for industrial operators aiming to enhance system reliability and reduce unplanned maintenance. 📩 Get in touch with us today for customized solutions, bulk order pricing, or technical consultations tailored to your specific industry requirements.

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Super Duplex Flanges

DIN 2634 super duplex steel flanges PN 25 are high-performance weld neck flanges designed in accordance with the DIN 2634 standard. These flanges are engineered for high-pressure systems operating up to 25 bar (362 psi) and are manufactured from premium super duplex stainless steel grades. Known for their superior strength, excellent corrosion resistance, and enhanced resistance to stress corrosion cracking and pitting, super duplex flanges are ideally suited for demanding industrial environments. Their robust mechanical properties make them a reliable choice for aggressive service conditions and high-pressure applications. Ladhani Metal Corporation is a global leader in the manufacturing and supply of super duplex steel flanges. With advanced production facilities, precision engineering capabilities, and rigorous quality assurance practices, the company ensures that each flange meets the highest standards of safety, durability, and performance under extreme conditions. Pressure Rating: • PN 25 (25 bar / 362 psi): Designed for systems requiring high strength and exceptional corrosion resistance under elevated pressure conditions. Flange Type: • Weld Neck Flanges Featuring a tapered hub design, weld neck flanges deliver optimal stress distribution and secure, leak-free connections in systems exposed to thermal and mechanical loading. • Flat Face (FF) Flanges Recommended for use with softer gasket materials or systems incorporating cast iron components, flat face flanges provide uniform gasket compression and reliable sealing. Super Duplex Steel Grades and Typical Composition: Super Duplex Steel (UNS S32750 / S32760) – Ferritic-Austenitic Stainless Steel • Chromium (Cr): 24.0 – 26.0% • Nickel (Ni): 6.0 – 8.0% • Molybdenum (Mo): 3.0 – 5.0% • Nitrogen (N): 0.2 – 0.3% • Iron (Fe): Balance Applications: Widely used in environments where high strength, corrosion resistance, and resistance to chloride-induced stress corrosion cracking are essential, such as offshore platforms, chemical plants, and desalination facilities. Applications of DIN 2634 Super Duplex Steel Flanges PN 25: • Offshore and Subsea Installations Withstand chloride-rich marine environments, offering long-term durability and resistance to seawater corrosion. • Chemical and Petrochemical Processing Suitable for handling aggressive chemicals, acids, and solvents under high pressure and temperature conditions. • Desalination and Water Treatment Plants Perform reliably in saline and brine-rich environments with superior resistance to pitting and crevice corrosion. • Power Generation and Heat Exchangers Offer excellent performance in high-temperature, high-pressure applications requiring strength and corrosion protection. • Pulp and Paper Industry Operate effectively in harsh chemical environments including bleach and acidic processing streams. Key Features: • Manufactured to DIN 2634 specifications for dimensional accuracy and pressure handling • PN 25 pressure class supports high-performance applications • Superior resistance to localized corrosion including pitting and stress corrosion cracking • High strength-to-weight ratio and excellent mechanical properties • Weld neck design ensures structural integrity and resistance to fatigue • Available in both UNS S32750 and S32760 super duplex grades • Customizable in size, pressure class, and surface finish upon request Conclusion: DIN 2634 super duplex steel flanges PN 25 from Ladhani Metal Corporation are engineered to deliver top-tier performance in environments where mechanical strength and corrosion resistance are non-negotiable. Their robust construction and excellent durability make them ideal for marine, chemical, and industrial applications operating under high pressure. For detailed specifications, project consultations, or a custom quote, contact Ladhani Metal Corporation today.

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