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'outstanding mechanical strength'

Items tagged with 'outstanding mechanical strength'

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COLD ROLLED SHEET

QUALITU STANDARD MATERIAL NO. DC07 DIN EN 10130 1.0873 The super deep drawing grade DC07 is specified according to the standard DIN EN 10130, which focuses on cold-rolled flat products made of soft steels for cold forming. This standard ensures that the technical requirements and test methods for cold-rolled products are met, which are of great importance in various industrial applications, especially where the highest demands are placed on formability and surface quality. DC07 is a particularly low-carbon steel characterized by exceptional cold formability. The chemical composition of DC07 is strictly controlled to ensure its excellent mechanical properties. The carbon content in DC07 is typically a maximum of 0.01 %, while the manganese content is a maximum of 0.20 %. The addition of micro-alloyed elements such as titanium and niobium can further improve formability and strength. The mechanical properties of DC07 are characterized by a very low maximum yield strength of 120 MPa and a tensile strength of between 270 and 350 MPa. A particularly outstanding property of DC07 is its high elongation at break of at least 40 %, which underlines the excellent formability of the material. These properties make DC07 ideal for the production of complex components that require extremely high precision and surface quality, such as deep-drawn body parts in the automotive industry or highly complex components in the electronics industry. The DIN EN 10130 standard also specifies precise tolerances for dimensions, shape and surface finish. These tolerances are crucial to ensuring consistently high product quality and meeting the requirements of end users. The surface of the cold-rolled flat products can be supplied in various qualities, from matt to high-gloss, to meet the specific requirements of different applications. The DIN EN 10152 standard specifies electrolytically galvanized, cold-rolled steel flat products for cold forming, including the super deep-drawing grade DC07. This standard defines the requirements for the zinc coating and the basic mechanical properties of the base material. DC07, when electrolytically galvanized in accordance with DIN EN 10152, is given an additional corrosion protection layer of zinc. This layer protects the material from oxidative influences and significantly increases the service life of the components made from it. The zinc coating can be applied in various thicknesses, depending on the specific requirements of the application. Typical coating thicknesses range from 5 to 20 µm. The chemical composition and mechanical properties of the base material DC07 remain unchanged after galvanizing and meet the requirements of DIN EN 10130. DC07 therefore retains its exceptional cold formability and mechanical performance. The yield strength, tensile strength and elongation at break also remain in the same range as for non-galvanized DC07. In addition to mechanical performance, the quality of the zinc coating is of central importance. The DIN EN 10152 standard specifies the requirements for the uniformity of the coating, the adhesive strength of the zinc and the surface quality. These requirements ensure that the galvanized products offer high corrosion resistance and an aesthetically pleasing surface. The use of DC07 in accordance with DIN EN 10152 is widespread in the automotive industry, the construction industry and in the manufacture of household appliances, where improved corrosion resistance is required in addition to high formability. Electrolytic galvanizing offers optimum protection here without impairing the excellent mechanical properties of the base material. In summary, it can be said that the DC07 super deep-drawing grade offers a wide range of applications in accordance with both DIN EN 10130 and DIN EN 10152. While DIN EN 10130 focuses on excellent formability and surface quality, DIN EN 10152 supplements these properties with improved corrosion resistance thanks to the zinc coating. Both standards ensure that DC07 is a reliable and high-quality material for numerous industrial applications.

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COLD ROLLED SHEET

QUALITU STANDARD MATERIAL NO. DC06 DIN EN 10130 1.0873 The special deep-drawing grade DC06 is specified in accordance with the standard DIN EN 10130, which focuses on cold-rolled flat products made of soft steels for cold forming. This standard defines the requirements and test methods for cold-rolled products used in various industrial applications, especially where high demands are placed on formability and surface quality. DC06 is an ultra-low carbon steel characterized by outstanding cold formability. The chemical composition of DC06 is precisely defined to ensure that the material has the required mechanical properties. Typically, DC06 contains a maximum of 0.01% carbon, a maximum of 0.20% manganese and only minimal traces of phosphorus and sulphur. This small amount of alloying elements contributes to the steel’s exceptional formability and weldability. The mechanical properties of DC06 are also clearly defined. The material has a maximum yield strength of 120 MPa and a tensile strength of between 270 and 350 MPa. In addition, DC06 has an elongation at break of at least 40%, which underlines its excellent formability. These properties make DC06 particularly suitable for the production of complex and precise components that require high formability, such as deep-drawn body parts in the automotive industry or sophisticated components in the household appliance industry. The DIN EN 10130 standard also specifies the tolerances for dimensions, shape and surface finish. These tolerances are crucial to ensure consistently high product quality and to meet the requirements of the end user. The surface of the cold-rolled flat products can be supplied in various qualities, from matt to glossy, to meet the specific requirements of different applications. The DIN EN 10152 standard specifies electrolytically galvanized, cold-rolled flat steel products for cold forming, including the special deep-drawing grade DC06. This standard defines the requirements for the zinc coating and the basic mechanical properties of the base material. DC06, when electrolytically galvanized in accordance with DIN EN 10152, is given an additional corrosion protection layer of zinc. This layer protects the material from oxidative influences and significantly increases the service life of the components made from it. The zinc coating can be applied in various thicknesses, depending on the specific requirements of the application. Typical coating thicknesses range from 5 to 20 µm. The chemical composition and mechanical properties of the base material DC06 remain unchanged even after galvanizing and meet the requirements of DIN EN 10130. DC06 therefore retains its outstanding cold formability and mechanical performance. The yield strength, tensile strength and elongation at break also remain in the same range as for ungalvanized DC06. In addition to mechanical performance, the quality of the zinc coating is of central importance. The DIN EN 10152 standard specifies the requirements for the uniformity of the coating, the adhesive strength of the zinc and the surface quality. These requirements ensure that the galvanized products offer high corrosion resistance and an aesthetically pleasing surface. The use of DC06 in accordance with DIN EN 10152 is widespread in the automotive industry, in the construction industry and in the manufacture of household appliances, where improved corrosion resistance is required in addition to high formability. Electrolytic galvanizing offers optimum protection here without impairing the excellent mechanical properties of the base material. In summary, it can be said that the special deep-drawing grade DC06 offers a wide range of applications in accordance with both DIN EN 10130 and DIN EN 10152. While DIN EN 10130 focuses on outstanding formability and surface quality, DIN EN 10152 supplements these properties with improved corrosion resistance thanks to the zinc coating. Both standards ensure that DC06 is a reliable and high-quality material for numerous industrial applications.

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COLD ROLLED SHEET

QUALITU STANDARD MATERIAL NO. OLD DESIGNATION DC05 DIN EN 10130 1.0312 St 15-03 The special deep-drawing grade DC05 is specified in accordance with the DIN EN 10130 standard, which focuses on cold-rolled flat products made of soft steels for cold forming. This standard specifies the technical requirements and test methods for cold-rolled products used in numerous industrial applications, particularly where exceptional formability and excellent surface quality are required. DC05 is a low-carbon steel that is characterized by its excellent cold formability. The chemical composition of DC05 is strictly controlled to ensure that the material has the desired mechanical properties. The carbon content in DC05 is typically a maximum of 0.02 %, while the manganese content is a maximum of 0.25 %. This composition promotes the high formability and weldability of the steel. The mechanical properties of DC05 are characterized by a low yield strength of maximum 150 MPa and a tensile strength between 270 and 350 MPa. An outstanding feature of DC05 is its high elongation at break of at least 38 %, which illustrates its excellent formability. These properties make DC05 ideal for the production of complex components that require high precision and surface quality, such as body parts in the automotive industry or sophisticated components in the electrical industry. The DIN EN 10130 standard also specifies the tolerances for dimensions, shape and surface finish. These tolerances are crucial to ensure consistently high product quality and to meet the requirements of end users. The surface of the cold-rolled flat products can be supplied in various qualities, from matt to glossy, to meet the specific requirements of different applications. The DIN EN 10152 standard specifies electrolytically galvanized, cold-rolled flat steel products for cold forming, including the special deep-drawing grade DC05. This standard defines the requirements for the zinc coating and the basic mechanical properties of the base material. DC05, when electrolytically galvanized in accordance with DIN EN 10152, is given an additional corrosion protection layer of zinc. This layer protects the material from oxidative influences and significantly increases the service life of the components made from it. The zinc coating can be applied in various thicknesses, depending on the specific requirements of the application. Typical coating thicknesses range from 5 to 20 µm. The chemical composition and mechanical properties of the base material DC05 remain unchanged after galvanizing and meet the requirements of DIN EN 10130. DC05 therefore retains its excellent cold formability and mechanical performance. The yield strength, tensile strength and elongation at break also remain in the same range as for ungalvanized DC05. In addition to mechanical performance, the quality of the zinc coating is of central importance. The DIN EN 10152 standard specifies the requirements for the uniformity of the coating, the adhesive strength of the zinc and the surface quality. These requirements ensure that the galvanized products offer high corrosion resistance and an aesthetically pleasing surface. The use of DC05 in accordance with DIN EN 10152 is widespread in the automotive industry, in the construction industry and in the manufacture of household appliances, where improved corrosion resistance is required in addition to high formability. Electrolytic galvanizing offers optimum protection here without impairing the excellent mechanical properties of the base material. In summary, it can be said that the special deep-drawing grade DC05 offers a wide range of applications in accordance with both DIN EN 10130 and DIN EN 10152. While DIN EN 10130 focuses on high formability and surface quality, DIN EN 10152 supplements these properties with improved corrosion resistance thanks to the zinc coating. Both standards ensure that DC05 is a reliable and high-quality material for numerous industrial applications.

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Half Round Tube Shield for Reheater (R/H) Tube

Ladhani Metal Corporation offers Cr25Ni20 Half Round Tube Shields specially designed to protect reheater (R/H) tubes in boilers, power plants, and industrial steam systems. Reheater tubes carry steam through the reheater section of the boiler, where it is reheated after partial expansion in the high-pressure turbine to enhance efficiency and prevent moisture formation. Manufactured from high-alloy austenitic stainless steel grade Cr25Ni20, these shields provide exceptional resistance to high-temperature oxidation, carburization, and flue gas corrosion, making them suitable for extreme thermal and erosive environments. Function of R/H Tubes • Carry steam through the reheater section of the boiler • Exposed to very high temperatures (often > 540°C) and erosion from flue gases • Often protected with Half Round Tube Shields in high-velocity and ash-laden zones Ladhani Metal Corporation manufactures, supplies, and exports Cr25Ni20 Half Round Tube Shields in a variety of lengths, diameters, and thicknesses to meet the requirements of both domestic and international clients. Cr25Ni20 Grade Chemical Composition – Austenitic Stainless Steel • Carbon (C): ≤ 0.20% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.030% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.50% • Chromium (Cr): 24.00 – 26.00% • Nickel (Ni): 19.00 – 22.00% • Iron (Fe): Balance Uses • Protects reheater tubes against oxidation, scaling, and high-velocity erosion • Shields R/H tubes from soot blower damage and ash particle impact • Extends service life of boiler tubes in extreme thermal environments • Applicable in WHRBs, HRSGs, utility boilers, and high-temperature industrial furnaces Features • Excellent resistance to oxidation and scaling at elevated temperatures • High structural stability and mechanical strength under thermal stress • Precision-engineered design for accurate fit and reliable protection • Long service life in corrosive and high-temperature boiler conditions Applications • Power generation boilers – Protection for reheater tubes under extreme thermal loads • Waste heat recovery systems – Shields R/H tubes from flue gas erosion • Industrial steam plants – Reliable under fluctuating temperature operations • Petrochemical furnaces and process heaters – Effective in high-temperature corrosive atmospheres Conclusion The Cr25Ni20 Half Round Tube Shield for Reheater (R/H) Tubes by Ladhani Metal Corporation offers outstanding high-temperature strength, oxidation resistance, and durability for demanding boiler environments. With custom manufacturing, export-ready specifications, and precision engineering, these shields significantly extend tube life and reduce maintenance downtime. For supply details and technical assistance, contact Ladhani Metal Corporation.

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Half Round Tube Shield for Reheater (R/H) Tube

Ladhani Metal Corporation offers SS 316L Half Round Tube Shields designed to protect reheater (R/H) tubes in boilers, power plants, and industrial steam systems. Reheater tubes carry steam through the reheater section of the boiler, where the steam is reheated after partial expansion in the high-pressure turbine to increase efficiency and prevent moisture formation. Manufactured from low-carbon molybdenum-bearing austenitic stainless steel grade SS 316L, these shields provide outstanding resistance to pitting, crevice corrosion, and high-temperature oxidation while minimizing the risk of sensitization during welding. Function of R/H Tubes • Carry steam through the reheater section of the boiler • Exposed to very high temperatures (often > 540°C) and erosion from flue gases • Often protected with Half Round Tube Shields in high-velocity and abrasive gas flow zones Ladhani Metal Corporation manufactures, supplies, and exports SS 316L Half Round Tube Shields in a wide range of lengths, diameters, and thicknesses, meeting domestic and international industry requirements. SS 316L Grade Chemical Composition – Austenitic Stainless Steel • Carbon (C): ≤ 0.03% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 16.00 – 18.00% • Nickel (Ni): 10.00 – 14.00% • Molybdenum (Mo): 2.00 – 3.00% • Iron (Fe): Balance Uses • Protects reheater tubes from erosion, oxidation, and soot blower impact • Shields R/H tubes in high-velocity and particle-laden flue gas zones • Extends service life of reheater components under harsh operating conditions • Suitable for utility boilers, WHRBs, HRSGs, and marine-based boilers Features • Superior corrosion resistance – Excellent for chloride-rich and oxidizing environments • High thermal stability – Retains mechanical strength at elevated temperatures • Low-carbon grade – Minimizes carbide precipitation during welding • Precision fit – Engineered to match tube curvature for secure protection Applications • Power generation boilers – Long-term reheater tube protection in extreme thermal conditions • Waste heat recovery systems – Guards against erosion from high-velocity ash particles • Industrial steam plants – Reliable under fluctuating temperature and load cycles • Petrochemical and marine steam systems – Suitable for saline and chloride-laden atmospheres Conclusion The SS 316L Half Round Tube Shield for Reheater (R/H) Tubes by Ladhani Metal Corporation provides long-lasting resistance against erosion, oxidation, and corrosion in severe operating conditions. With its low-carbon composition, excellent weldability, and precise engineering, it ensures reliable protection, reduced downtime, and extended tube service life. Available in export-ready specifications for global supply. For technical support and inquiries, contact Ladhani Metal Corporation. #Mumbai #Pune #Ahmedabad #Vadodara #Surat #Rajkot #Jamnagar #Bharuch #Ankleshwar #Vapi #Delhi #Faridabad #Ghaziabad #Noida #Gurugram #Chennai #Coimbatore #Tiruchirappalli #Hyderabad #Visakhapatnam #Vijayawada #Bangalore #Mangalore #Mysore #Kolkata #Durgapur #Asansol #Bhubaneswar #Rourkela #Raipur #Bhilai #Bilaspur #Nagpur #Nashik #Aurangabad #Indore #Bhopal #Jabalpur #Kanpur #Lucknow #Varanasi #Jaipur #Kota #Udaipur #Jodhpur #Chandigarh #Ludhiana #Jalandhar #Haridwar #Dehradun #Agra #Meerut #Aligarh #Moradabad #Bareilly #Mathura #Gwalior #Rewa #Satna #Sagar #Ujjain #Ratlam #Solapur #Kolhapur #Amravati #Akola #Jalgaon #Latur #Sangli #Nanded #Gandhinagar #Bhavnagar #Mehsana #Surendranagar #Junagadh #Nadiad #Nizamabad #Karimnagar #Warangal #Kurnool #Nellore #Tirupati #Salem #Erode #Madurai #Tirunelveli #Thoothukudi #Belgaum #Hubli #Tumkur #Hassan #Cuttack #Sambalpur #Jamshedpur #Ranchi #Dhanbad #Patna #Gaya #Muzaffarpur#halftubeshield #utypehalftubeshield #tubeshieldexporter #TubeShield #HalfTubeShield #SSHalfRoundShield #BoilerTubeShield #BoilerShield #TubeProtection #Tubeshieldmanufacturer #BoilerTubeProtection #SSTubeShield #MetalIndustry #SteelFabrication #IndustrialShielding #SS304Shield #SS316Shield #StainlessSteelShield #WeldOnShield #WeldedTubeShield #TubeCladding #BoilerTubeSleeve #TubeSleeve #MetalFabrication #PowerPlantSupplies #RefineryEquipment #ProcessIndustry #MetalComponent #TubeShieldForBoilers #BoilerParts #SteelSolutions #TubeShieldManufacturer #TubeShieldSupplier #SSShielding #IndustrialTubeShield #BoilerTubeGuard #CustomMetalParts #SteelIndustryIndia #MetalEngineering #HeavyIndustrySupply #StainlessSteelIndia #SteelExporters #MetalComponentExport #FabricatedProducts #SteelDealer #IndustrialSupplyIndia #BoilerTubeFittings #TubeShieldingSolutions #HalfTubeCover #HeatExchangerShield #HalfRoundReheaterShield #ReheaterTubeShield #BoilerReheaterProtection #PowerPlantTubeShield #BoilerErosionShield #SteamBoilerTubeShield #HighTempTubeShield #BoilerWearProtection

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Boiler Half Round Tube Shield

Ladhani Metal Corporation offers 1Cr20Ni14Si2 Boiler Half Round Tube Shields engineered for superior tube protection in high-temperature and corrosive boiler environments. Manufactured from a heat-resistant austenitic stainless steel alloy with high chromium, nickel, and silicon content, 1Cr20Ni14Si2 provides exceptional resistance to oxidation, carburization, and scaling. These shields are accurately formed into a half-round profile to fit securely over straight sections of boiler tubes. They act as a durable protective barrier against high-velocity flue gases, soot blower impact, and particulate erosion, significantly increasing tube service life and reducing unscheduled maintenance. Ladhani Metal Corporation manufactures, supplies, and exports 1Cr20Ni14Si2 Boiler Half Round Tube Shields in various sizes, lengths, and thicknesses to meet the exact specifications of clients across domestic and international markets. 1Cr20Ni14Si2 Grade Chemical Composition – Heat Resistant Austenitic Stainless Steel • Carbon (C): ≤ 0.15% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.030% • Silicon (Si): 1.00 – 2.00% • Chromium (Cr): 19.00 – 21.00% • Nickel (Ni): 13.00 – 15.00% • Iron (Fe): Balance Uses • Shields straight boiler tubes in superheater and reheater sections • Protects against oxidation, scaling, and abrasive flue gas erosion • Suitable for applications requiring excellent high-temperature stability • Extends operational life of boiler tubes in severe service conditions Features • High chromium-nickel-silicon alloy – Ensures outstanding oxidation and scaling resistance • Excellent thermal stability – Maintains mechanical strength at elevated temperatures • Precision half-round profile – Guarantees accurate and secure tube coverage • Long-lasting protection – Withstands high-temperature flue gas environments • Flexible installation – Compatible with welding, clamping, or banding methods • Export quality – Manufactured to meet global standards for durability and performance Applications • Power generation plants – Protects tubes in superheater and reheater assemblies • Petrochemical refineries – Resists carburization and oxidation in furnace atmospheres • Waste heat recovery boilers – Guards tubes in high-temperature gas flow zones • Cement and metallurgy industries – Provides protection in abrasive and thermal cycling environments Conclusion The 1Cr20Ni14Si2 Boiler Half Round Tube Shield from Ladhani Metal Corporation is specifically designed for extreme temperature and corrosive boiler environments. Its high chromium, nickel, and silicon composition delivers unmatched oxidation resistance and mechanical stability, ensuring long-lasting protection for critical boiler components. Available in customized sizes for both domestic and international supply, these shields provide dependable and efficient boiler tube safeguarding. For detailed specifications and global export services, contact Ladhani Metal Corporation. #Mumbai #Pune #Ahmedabad #Vadodara #Surat #Rajkot #Jamnagar #Bharuch #Ankleshwar #Vapi #Delhi #Faridabad #Ghaziabad #Noida #Gurugram #Chennai #Coimbatore #Tiruchirappalli #Hyderabad #Visakhapatnam #Vijayawada #Bangalore #Mangalore #Mysore #Kolkata #Durgapur #Asansol #Bhubaneswar #Rourkela #Raipur #Bhilai #Bilaspur #Nagpur #Nashik #Aurangabad #Indore #Bhopal #Jabalpur #Kanpur #Lucknow #Varanasi #Jaipur #Kota #Udaipur #Jodhpur #Chandigarh #Ludhiana #Jalandhar #Haridwar #Dehradun #Agra #Meerut #Aligarh #Moradabad #Bareilly #Mathura #Gwalior #Rewa #Satna #Sagar #Ujjain #Ratlam #Solapur #Kolhapur #Amravati #Akola #Jalgaon #Latur #Sangli #Nanded #Gandhinagar #Bhavnagar #Mehsana #Surendranagar #Junagadh #Nadiad #Nizamabad #Karimnagar #Warangal #Kurnool #Nellore #Tirupati #Salem #Erode #Madurai #Tirunelveli #Thoothukudi #Belgaum #Hubli #Tumkur #Hassan #Cuttack #Sambalpur #Jamshedpur #Ranchi #Dhanbad #Patna #Gaya #Muzaffarpur#halftubeshield #utypehalftubeshield #tubeshieldexporter #TubeShield #HalfTubeShield #SSHalfRoundShield #BoilerTubeShield #BoilerShield #TubeProtection #Tubeshieldmanufacturer #BoilerTubeProtection #SSTubeShield #MetalIndustry #SteelFabrication #IndustrialShielding #SS304Shield #SS316Shield #StainlessSteelShield #WeldOnShield #WeldedTubeShield #TubeCladding #BoilerTubeSleeve #TubeSleeve #MetalFabrication #PowerPlantSupplies #RefineryEquipment #ProcessIndustry #MetalComponent #TubeShieldForBoilers #BoilerParts #SteelSolutions #TubeShieldManufacturer #TubeShieldSupplier #SSShielding #IndustrialTubeShield #BoilerTubeGuard #CustomMetalParts #SteelIndustryIndia #MetalEngineering #HeavyIndustrySupply #StainlessSteelIndia #SteelExporters #MetalComponentExport #FabricatedProducts #SteelDealer #IndustrialSupplyIndia #BoilerTubeFittings #TubeShieldingSolutions #HalfTubeCover #HeatExchangerShield

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Half Round Straight Tube Shield

1Cr20Ni14Si2 Half Round Straight Tube Shield The 1Cr20Ni14Si2 Half Round Straight Tube Shield is formed in a semi-cylindrical shape to shield the outer surface of straight tubes from ash erosion, thermal scaling, and high-velocity gas flow. These shields are crucial for preventing tube wall thinning, cracking, and performance deterioration in systems operating under frequent temperature fluctuations or corrosive gas atmospheres. Ladhani Metal Corporation is a trusted manufacturer, supplier, and exporter of 1Cr20Ni14Si2 Half Round Straight Tube Shields, delivering dimensionally accurate and corrosion-resistant solutions for demanding industrial operations. Material Grade 1Cr20Ni14Si2 – A heat-resistant stainless steel alloy with high chromium and nickel content, enhanced with silicon for improved oxidation resistance and thermal strength. Chemical Composition of 1Cr20Ni14Si2 • Carbon (C): ≤ 0.10% • Silicon (Si): 1.50 – 2.50% • Manganese (Mn): ≤ 1.50% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.030% • Chromium (Cr): 19.0 – 21.0% • Nickel (Ni): 13.0 – 15.0% • Iron (Fe): Balance Uses • Straight tube shielding in waste heat recovery boilers and reformers • Surface protection in convection zones of fired heaters and steam boilers • Tube erosion control in thermal oxidizers and flue gas paths • High-temperature corrosion resistance in petrochemical reactors • Applied in furnace chambers, radiant coils, and syngas coolers Features • Outstanding oxidation and scaling resistance at elevated temperatures • High strength under thermal cycling and mechanical stress • Protects against ash and gas erosion in boiler and furnace systems • Custom-fit shields available in various lengths and thicknesses • Suitable for banding, welding, or clamping installation methods • Enhances tube life and reduces maintenance frequency Applications • power generation – Boilers, WHRBs, and economizers in thermal plants • chemical and fertilizer industry – Reformers, converters, and synthesis gas lines • metallurgy – Furnace tube protection in steel and heat treatment facilities • refineries – Process heater protection in crude and catalytic reformers • incineration – Combustion tube protection in waste-to-energy plants Conclusion 1Cr20Ni14Si2 Half Round Straight Tube Shields from Ladhani Metal Corporation are engineered to perform under high thermal loads and corrosive conditions. Their robust design and material strength make them ideal for protecting straight tubes in critical heat transfer systems, extending service life and maintaining operational efficiency. For detailed specifications, custom orders, or inquiries, contact Ladhani Metal Corporation. #TubeShield #HalfTubeShield #SSHalfRoundShield #BoilerTubeShield #BoilerShield #TubeProtection #Tubeshieldmanufacturer #BoilerTubeProtection #SSTubeShield #MetalIndustry #SteelFabrication #IndustrialShielding #SS304Shield #SS316Shield #StainlessSteelShield #WeldOnShield #WeldedTubeShield #TubeCladding #BoilerTubeSleeve #TubeSleeve #MetalFabrication #PowerPlantSupplies #RefineryEquipment #ProcessIndustry #MetalComponent #TubeShieldForBoilers #BoilerParts #SteelSolutions #TubeShieldManufacturer #TubeShieldSupplier #SSShielding #IndustrialTubeShield #BoilerTubeGuard #CustomMetalParts #SteelIndustryIndia #MetalEngineering #HeavyIndustrySupply #StainlessSteelIndia #SteelExporters #MetalComponentExport #FabricatedProducts #SteelDealer #IndustrialSupplyIndia #BoilerTubeFittings #TubeShieldingSolutions #HalfTubeCover #HeatExchangerShield #halftubeshield #utypehalftubeshield #tubeshieldexporter #Mumbai #Pune #Ahmedabad #Vadodara #Surat #Rajkot #Jamnagar #Bharuch #Ankleshwar #Vapi #Delhi #Faridabad #Ghaziabad #Noida #Gurugram #Chennai #Coimbatore #Tiruchirappalli #Hyderabad #Visakhapatnam #Vijayawada #Bangalore #Mangalore #Mysore #Kolkata #Durgapur #Asansol #Bhubaneswar #Rourkela #Raipur #Bhilai #Bilaspur #Nagpur #Nashik #Aurangabad #Indore #Bhopal #Jabalpur #Kanpur #Lucknow #Varanasi #Jaipur #Kota #Udaipur #Jodhpur #Chandigarh #Ludhiana #Jalandhar #Haridwar #Dehradun #Agra #Meerut #Aligarh #Moradabad #Bareilly #Mathura #Gwalior #Rewa #Satna #Sagar #Ujjain #Ratlam #Solapur #Kolhapur #Amravati #Akola #Jalgaon #Latur #Sangli #Nanded #Gandhinagar #Bhavnagar #Mehsana #Surendranagar #Junagadh #Nadiad #Nizamabad #Karimnagar #Warangal #Kurnool #Nellore #Tirupati #Salem #Erode #Madurai #Tirunelveli #Thoothukudi #Belgaum #Hubli #Tumkur #Hassan #Cuttack #Sambalpur #Jamshedpur #Ranchi #Dhanbad #Patna #Gaya #Muzaffarpur

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Half Round Tube Shield for LTSH Tube

Half Round Tube Shield Ladhani Metal Corporation manufactures precision-engineered Half Round Tube Shields to protect boiler and heat exchanger tubes from corrosion, erosion, and surface degradation. Designed for durability in aggressive environments, these shields are especially suited for thermal equipment where tubes are subjected to high flow velocities, abrasive particles, and flue gas turbulence. Their half-round shape allows easy installation while offering long-term protection and reduced maintenance. 1Cr20Ni14Si2 Half Round Tube Shield for LTSH Tube The 1Cr20Ni14Si2 Half Round Tube Shield is manufactured from a high-temperature-resistant chromium-nickel-silicon alloy. With approximately 20% chromium, 14% nickel, and added silicon, this material offers outstanding oxidation resistance, excellent strength at elevated temperatures, and superior resistance to high-temperature corrosion. It is an ideal choice for shielding Low Temperature Superheater (LTSH) tubes, which are frequently exposed to flue gases carrying ash and particulate matter that can cause rapid wear. The Low Temperature Superheater (LTSH) is a section in a boiler where saturated steam from the steam drum is superheated to a moderately higher temperature before entering the high-temperature superheater stages. Positioned in areas with relatively lower flue gas temperatures, the LTSH helps improve thermal efficiency and reduces moisture content in steam. Due to constant exposure to abrasive flue gases and ash, LTSH tubes are prone to wear and require protective shielding, such as half round tube shields, to extend service life. Ladhani Metal Corporation is a trusted manufacturer, supplier, and exporter of 1Cr20Ni14Si2 Half Round Tube Shields, providing high-performance shielding solutions for challenging industrial heat transfer applications. Chemical Composition of 1Cr20Ni14Si2 – Heat-Resistant Alloy Steel • Carbon (C): ≤ 0.15% • Manganese (Mn): ≤ 1.50% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.030% • Silicon (Si): 1.00 – 2.50% • Chromium (Cr): 19.0 – 22.0% • Nickel (Ni): 13.0 – 15.0% • Iron (Fe): Balance Applications: Best suited for components exposed to oxidizing environments, fluctuating temperatures, and particulate flow where metal surface protection is critical. Uses • Protection of LTSH tubes in thermal power plant boilers • Coverage of heat exchanger tubes in waste heat recovery boilers • Shielding superheater coils from ash erosion and thermal stress • Ideal for utility boilers, steam generators, and flue gas-exposed piping • Applied in industrial boilers within cement, pulp & paper, and refining sectors Features • High-temperature resistance – Performs well in continuous service at elevated temperatures • Oxidation protection – Excellent resistance to flue gas scaling and surface degradation • Precise fitment – Custom curved for exact tube geometry for secure and uniform coverage • Enhanced durability – Reduces erosion, thermal fatigue, and mechanical damage • Versatile installation – Compatible with clamp-on, weld-on, or banding attachment methods • Custom dimensions – Available in multiple sizes and thicknesses per system requirement Applications • thermal power stations – Protects superheater coils and economizer tube bends from low-temperature gas wear • WHRBs – Shields curved tubes in exhaust heat recovery systems • chemical and petrochemical plants – Ensures protection for process steam lines exposed to flue gases • HRSGs – Increases the durability of LTSH coil tubes in combined-cycle systems • boiler and furnace systems – Ideal for superheater areas prone to wear from ash and soot deposition Conclusion The 1Cr20Ni14Si2 Half Round Tube Shield for LTSH Tube by Ladhani Metal Corporation – manufacturer, supplier, and exporter – offers excellent resistance to oxidation, scaling, and thermal damage in low-temperature superheater zones. Its heat-resistant composition and long service life make it a dependable choice for demanding boiler and heat exchanger applications across multiple industries. For custom requirements or technical inquiries, contact Ladhani Metal Corporation.

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U Type Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-engineered components used to protect boiler and heat exchanger tubes from erosion, scaling, and high-temperature corrosion. These shields are widely applied in industrial systems exposed to thermal cycling, aggressive gases, and particulate flow. Their half-round shape allows for simple and secure installation over straight or curved tube surfaces, extending tube life and reducing maintenance needs. 1Cr20Ni14Si2 U Type Half Round Tube Shield The 1Cr20Ni14Si2 U Type Half Round Tube Shield is manufactured from a high-temperature austenitic stainless steel alloy designed for demanding thermal environments. Composed primarily of chromium and nickel with enhanced silicon content, this alloy provides outstanding resistance to oxidation, scaling, carburization, and thermal fatigue. It is particularly effective in shielding U-bend tube sections within boilers, reformers, and heat recovery systems where prolonged exposure to high heat and reactive gases can degrade performance. The U-type configuration ensures full coverage of the inner and outer arcs of curved tubes, delivering comprehensive protection against mechanical and thermal damage. • Outer U Type Half Round Tube Shield – Protects the outer curvature of U-bends from high-temperature flue gas erosion, slag deposits, and oxidizing environments. • Inner U Type Half Round Tube Shield – Shields the inner bend arc from thermal stress cracking, scale formation, and turbulence-induced wear. Ladhani Metal Corporation provides 1Cr20Ni14Si2 U Type Half Round Tube Shields for industries requiring reliable, long-term protection in aggressive high-temperature service conditions. Chemical Composition of 1Cr20Ni14Si2 – Heat-Resistant Austenitic Stainless Steel • Carbon (C): ≤ 0.15% • Manganese (Mn): ≤ 1.50% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.030% • Silicon (Si): 1.50 – 2.50% • Chromium (Cr): 19.0 – 21.0% • Nickel (Ni): 13.0 – 15.0% • Iron (Fe): Balance Applications: Ideal for continuous and cyclic high-temperature systems where resistance to oxidation, thermal fatigue, and carburization is critical. Uses • Protection of U-bend tubes in superheaters and reheaters in power generation systems • Shielding of return bends in waste heat recovery boilers and HRSGs operating under high flue gas flow • Coverage for curved tube sections in reformers, cracking furnaces, and thermal oxidizers • Safeguarding tube bends in heat exchangers, condensers, and process gas heating systems • Applicable in chemical, metallurgical, and energy industries where extreme thermal cycling and gas exposure occur Features • Excellent oxidation resistance – Chromium and silicon-rich composition provides strong protection against scaling in high-temperature, oxidizing atmospheres. • Superior thermal fatigue performance – Maintains mechanical strength and dimensional stability under rapid temperature fluctuations. • Dual-arc shielding – Available in inner and outer U-type configurations for total protection of return bends in heat exchanger systems. • Precision engineered – Manufactured to match tube diameter and bend radius, ensuring tight, secure installation without vibration or misalignment. • Easy to install – Can be quickly mounted using banding, clamps, or tack welds without the need to disassemble tube bundles. • Long service life – Designed for demanding environments, reducing maintenance frequency and enhancing overall system efficiency. Applications • thermal power plants – Installed in U-bends of superheaters and reheaters to prevent heat-induced scaling, erosion, and fatigue cracking. Improves reliability and heat transfer efficiency. • petrochemical and refinery units – Used in process heaters, reformers, and thermal units where high-temperature gas exposure is constant. Provides stable, long-term protection. • waste heat recovery units – Shields U-shaped tubes in WHRBs and HRSGs from slag deposits, oxidizing gases, and temperature cycling stress. • chemical industries – Ideal for ammonia synthesis, methanol production, and gas reforming systems exposed to thermal shock and oxidizing media. • metal and glass manufacturing – Protects curved tubes in furnaces and preheaters exposed to abrasive and high-heat environments. Conclusion The 1Cr20Ni14Si2 U Type Half Round Tube Shield by Ladhani Metal Corporation is a high-performance solution for protecting U-bend tube sections in the most demanding thermal and chemical environments. With excellent resistance to oxidation, carburization, and thermal fatigue, this shield is ideal for use in power plants, refineries, chemical processing units, and high-temperature industrial systems. Designed for precision fit and easy installation, it provides dependable, long-lasting protection that reduces maintenance and extends equipment service life. For technical consultation, custom orders, or quotations, please contact Ladhani Metal Corporation.

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