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COLD ROLLED SHEET

QUALITU STANDARD MATERIAL NO. OLD DESIGNATION DC03 DIN EN 10130 1.0347 St 13-03 The deep drawing grade DC03 is specified according to the standard DIN EN 10130, which focuses on cold-rolled flat products made of soft steels for cold forming. This standard defines the technical requirements and test methods for cold-rolled products used in various industrial applications, particularly where high demands are placed on surface quality and mechanical properties. DC03 is a low-carbon steel characterized by excellent cold formability. The chemical composition of DC03 is precisely defined to ensure that the material has the required mechanical properties. Typically, DC03 contains a maximum of 0.10% carbon, a maximum of 0.45% manganese and traces of phosphorus and sulphur. This small amount of alloying elements contributes to the good formability and weldability of the steel. The mechanical properties of DC03 are also clearly defined. The material has a yield strength of at least 140 MPa and a tensile strength of between 270 and 370 MPa. In addition, DC03 has an elongation at break of at least 34%, which underlines its excellent formability. These properties make DC03 particularly suitable for the production of complex components that require high precision and surface quality, such as body parts in the automotive industry or household appliances. The DIN EN 10130 standard also specifies the tolerances for dimensions, shape and surface finish. These tolerances are crucial to ensure consistently high product quality and to meet the requirements of end users. The surface of the cold-rolled flat products can be supplied in various qualities, from matt to glossy, to meet the specific requirements of different applications. The DIN EN 10152 standard specifies electrolytically galvanized, cold-rolled flat steel products for cold forming, including the deep-drawing grade DC03. This standard defines the requirements for the zinc coating and the basic mechanical properties of the base material. DC03, when electrolytically galvanized in accordance with DIN EN 10152, is given an additional corrosion protection layer of zinc. This layer protects the material from oxidative influences and significantly increases the service life of the components made from it. The zinc coating can be applied in various thicknesses, depending on the specific requirements of the application. Typical coating thicknesses range from 5 to 20 µm. The chemical composition and mechanical properties of the base material DC03 remain unchanged after galvanizing and meet the requirements of DIN EN 10130. DC03 therefore retains its excellent cold formability and mechanical performance. The yield strength, tensile strength and elongation at break also remain in the same range as for ungalvanized DC03. In addition to mechanical performance, the quality of the zinc coating is of central importance. The DIN EN 10152 standard specifies the requirements for the uniformity of the coating, the adhesive strength of the zinc and the surface quality. These requirements ensure that the galvanized products offer high corrosion resistance and an aesthetically pleasing surface. The use of DC03 in accordance with DIN EN 10152 is widespread in the automotive industry, in the construction industry and in the manufacture of household appliances, where improved corrosion resistance is required in addition to high formability. Electrolytic galvanizing offers optimum protection here without impairing the excellent mechanical properties of the base material. In summary, it can be said that the deep-drawing grade DC03 offers a wide range of applications in accordance with both DIN EN 10130 and DIN EN 10152. While DIN EN 10130 focuses on high formability and surface quality, DIN EN 10152 supplements these properties with improved corrosion resistance thanks to the zinc coating. Both standards ensure that DC03 is a reliable and high-quality material for numerous industrial applications. Cold-rolled flat steel DC03, produced in accordance with the DIN EN 10130 and DIN EN 10152 standards, offers a number of advantages for applications in the cold forming process. While DIN EN 10130 defines the basic requirements for chemical composition, mechanical properties and surface quality, DIN EN 10152 extends these specifications to include specific conditions for electrolytically galvanized products that offer additional corrosion protection. Both standards together ensure that DC03 is a versatile material with high quality and durability.

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Titanium Flanges

DIN 2627 Titanium Flanges PN 400 are high-integrity blind flanges manufactured from corrosion-resistant titanium alloys, engineered for extreme pressure applications. These flanges conform to the DIN 2627 standard and are specifically designed to close the end of a piping system, providing a reliable, leak-tight seal. With a pressure rating of PN 400 (400 bar / 5800 psi), these titanium blind flanges are ideal for high-pressure systems operating in chemically aggressive or high-temperature environments. Ladhani Metal Corporation is a globally recognized manufacturer and exporter of titanium flanges, offering top-quality components that comply with stringent international specifications. The DIN 2627 PN 400 titanium flanges are especially suited for high-demand sectors where superior material performance is essential under extreme mechanical and corrosive conditions. Pressure Rating: • PN 400 (400 bar / 5800 psi): Designed for ultra-high-pressure systems requiring secure isolation and sealing. These flanges ensure operational safety and long-term durability in critical gas, fluid, or chemical applications. Flange Type: • Blind Flanges These solid disk flanges are used to terminate the flow in a pipeline or vessel and can be easily removed for inspection or system modification. They are essential in high-pressure systems for ensuring tight sealing without any flow path. • Flat Face (FF) Flanges Utilized with full-face gaskets and flat mating surfaces, flat face blind flanges distribute bolt load evenly to prevent flange deformation, particularly when paired with brittle or non-metallic components. Titanium Grades and Composition: Titanium Grade 2 (UNS R50400) Composition: • Titanium (Ti): ≥ 98.5% • Trace Elements: Iron (Fe), Oxygen (O), Carbon (C), Nitrogen (N), Hydrogen (H) Applications: Grade 2 titanium offers excellent corrosion resistance, good ductility, and weldability, making it suitable for high-pressure chemical processing, marine systems, and water treatment environments. Titanium Grade 5 (Ti-6Al-4V, UNS R56400) Composition: • Titanium (Ti): Balance • Aluminum (Al): 5.5 – 6.75% • Vanadium (V): 3.5 – 4.5% Applications: Grade 5 titanium delivers superior tensile strength and resistance to fatigue, high temperatures, and corrosion. It is the preferred material for aerospace, defense, offshore drilling, and pressurized chemical applications requiring durability under extreme conditions. Applications of DIN 2627 Titanium Flanges PN 400: • High-Pressure Chemical and Petrochemical Systems Used to terminate pipelines in systems transporting reactive or corrosive chemicals under high pressure. • Offshore Oil and Gas Platforms Ideal for sealing high-pressure flowlines and isolation points exposed to seawater and mechanical stress. • Aerospace Hydraulic and Fuel Systems Applied in high-performance systems requiring lightweight, pressure-resistant sealing. • Marine Engineering and Subsea Installations Deployed in subsea structures and marine piping where both high pressure and chloride-induced corrosion are concerns. • Nuclear and Power Generation Suited for extreme environments involving radioactive, corrosive, or high-temperature media. • Industrial Process Systems Used in closed-loop systems, autoclaves, reactors, and high-pressure vessels. Key Features: • Manufactured according to DIN 2627 specifications • PN 400 pressure rating for ultra-high-pressure environments • Exceptional corrosion resistance in seawater and chemical exposure • Titanium Grade 2 and Grade 5 options for specific strength and application needs • Blind flange design for secure system termination • Flat face flanges ensure optimal gasket compatibility and load balance • High strength-to-weight ratio and long service life • Suitable for offshore, aerospace, chemical, and power industries • Custom configurations, sizes, and finishes available upon request Conclusion: DIN 2627 Titanium Flanges PN 400 by Ladhani Metal Corporation are engineered to meet the highest standards of performance in ultra-high-pressure systems. Whether in offshore drilling, aerospace, or advanced chemical processes, these flanges offer unmatched reliability, corrosion resistance, and structural integrity. Contact Ladhani Metal Corporation for technical guidance, material selection, or customized solutions for your specific project needs.

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Stainless Steel Flat Flange

DIN 2576 Stainless Steel Flanges PN 10 are high-quality, slip-on flanges manufactured from corrosion-resistant stainless steel, designed for use in low to medium-pressure piping systems. Produced according to the DIN 2576 standard, these flanges offer reliable sealing, ease of installation, and long-term durability in environments involving water, steam, air, oil, and chemical fluids. The slip-on design allows the flange to slide over the pipe and be welded into place, ensuring accurate alignment and structural integrity in a wide range of industrial applications. Ladhani Metal Corporation is a recognized manufacturer and global exporter of stainless steel flanges, delivering products that meet international quality, dimensional, and performance standards. DIN 2576 flanges provide excellent mechanical strength and corrosion resistance, making them ideal for use in chemical plants, water treatment systems, and general process industries. Pressure Rating: • PN 10 (10 bar / 145 psi): Designed for systems operating under low to moderate pressure, offering dependable performance in industrial fluid and gas transport. Flange Types: • Slip-On Flanges Designed to slip over the pipe and be welded on both the inside and outside, these flanges provide easy installation and solid structural support. • Flat Face (FF) Flanges Used with flat gaskets and flat mating surfaces to ensure even gasket compression and proper load distribution, especially when joining with non-metallic components or cast iron. Stainless Steel Grades and Composition: Stainless Steel 304 (UNS S30400) Composition: • Chromium (Cr): 18.0 – 20.0% • Nickel (Ni): 8.0 – 10.5% • Carbon (C): ≤ 0.08% • Manganese (Mn), Silicon (Si), Phosphorus (P), Sulfur (S): Trace amounts • Iron (Fe): Balance Applications: 304 stainless steel offers good corrosion resistance, formability, and weldability, making it suitable for applications in food processing, water piping, and light chemical handling. Stainless Steel 316 (UNS S31600) Composition: • Chromium (Cr): 16.0 – 18.0% • Nickel (Ni): 10.0 – 14.0% • Molybdenum (Mo): 2.0 – 3.0% • Carbon (C): ≤ 0.08% • Iron (Fe): Balance Applications: 316 stainless steel is ideal for more aggressive environments, offering superior resistance to chlorides, acids, and marine exposure. Common applications include chemical plants, pharmaceutical systems, and marine piping. Stainless Steel 321 (UNS S32100) Composition: • Chromium (Cr): 17.0 – 19.0% • Nickel (Ni): 9.0 – 12.0% • Titanium (Ti): ≥ 5x(C) minimum • Carbon (C): ≤ 0.08% • Iron (Fe): Balance Applications: 321 stainless steel is stabilized with titanium to resist intergranular corrosion after welding. It is commonly used in high-temperature applications such as exhaust systems, heat exchangers, furnace parts, and thermal fluid piping in the chemical and petrochemical industries. Applications of DIN 2576 Stainless Steel Flanges: • Chemical and Petrochemical Industries Used in piping systems that handle corrosive chemicals, acids, and solvents, ensuring safe and long-lasting operation. • Water Treatment and Distribution Widely used in pipelines for potable water, wastewater, and desalination plants due to their corrosion resistance and hygienic properties. • Food and Beverage Processing Ideal for sanitary fluid handling systems, where stainless steel ensures contamination-free and easy-to-clean connections. • Marine and Offshore Applications Suitable for piping exposed to seawater and atmospheric corrosion, especially in deck and ballast systems. • General Industrial Use Used in heating systems, compressed air lines, fire protection networks, and process piping. • High-Temperature Services Grade 321 stainless steel is preferred in applications involving thermal cycling and continuous elevated temperatures, such as refinery piping and power plant components. Key Features: • Manufactured according to DIN 2576 standard • PN 10 pressure rating for low to medium-pressure systems • Excellent corrosion resistance and mechanical strength • Available in stainless steel 304, 316, 321, and other grades • Slip-on design ensures easy welding and alignment • Flat face options available for specific gasket and joint requirements • Suitable for chemical, marine, thermal, and general industrial applications • Available in customized sizes, face types, and surface finishes Conclusion: DIN 2576 Stainless Steel Flanges PN 10 from Ladhani Metal Corporation provide reliable, corrosion-resistant performance for a wide range of industrial systems operating under moderate pressure. For technical support, material selection, or custom orders, contact Ladhani Metal Corporation today. 📞 Contact Ladhani Metal Corporation Website: https://www.ladhanimetal.in/ https://www.ladhanimetal.com/ Email: info@ladhanimetals.com Request a Quote: Custom dimensions, materials, and finishes available upon request.

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Carbon Steel Flanges

DIN 2566 carbon steel flanges PN 16 are durable and cost-effective threaded flanges designed for medium-pressure piping systems. Manufactured according to DIN 2566 standards, these flanges offer reliable, weld-free connections suitable for a wide range of industrial applications. Their threaded design ensures easy installation and removal, especially in setups requiring frequent maintenance or modifications. Ladhani Metal Corporation is a leading manufacturer and exporter of carbon steel flanges, delivering precision-engineered components with high mechanical strength, toughness, and machinability. DIN 2566 carbon steel flanges are widely used across industries such as oil & gas, power generation, construction, and water treatment. Flange Types: • Threaded (Screwed) Flanges: Enable fast, non-welded assembly—ideal for maintenance-driven or temporary systems. • Raised Face (RF) Flanges: Improve gasket sealing by focusing pressure on a smaller contact area. • Flat Face (FF) Flanges: Commonly used with cast iron or non-metallic equipment in low-to-medium pressure systems. • Forged Threaded Flanges: Provide enhanced strength, impact resistance, and dimensional accuracy. • Custom-Machined Flanges: Made to customer specifications including pressure class, size, or material variant. Available Carbon Steel Grades and Composition: 1. ASTM A105 (Forged Carbon Steel) • Carbon (C): ≤ 0.35% • Manganese (Mn): 0.60 – 1.05% • Phosphorus (P): ≤ 0.035% • Sulfur (S): ≤ 0.040% • Silicon (Si): 0.10 – 0.35% Applications: Used in ambient and high-temperature pressure systems, including pipelines, valves, and pressure vessels. 2. ASTM A350 LF2 (Low-Temperature Carbon Steel) • Designed for increased impact resistance at low temperatures. • Offers good weldability and strength retention in cryogenic or sub-zero conditions. Applications: Ideal for cold weather installations such as gas processing, refrigeration lines, and cryogenic piping systems. Applications of DIN 2566 Carbon Steel Flanges: • Oil & Gas Industry: Used in pipelines, compressor units, and flow control systems • Petrochemical Plants: Handles hydrocarbons and other industrial fluids • Power Plants: Suitable for steam, gas, and cooling water pipelines • Water & Wastewater Treatment: Cost-effective for fluid handling and filtration lines • Structural & Mechanical Systems: Common in HVAC, infrastructure, and general engineering Key Features: • Manufactured to DIN 2566 standard with PN 16 pressure rating • High tensile strength, ductility, and resistance to wear • Economical and versatile for general-purpose applications • Threaded design for quick, weld-free installation • Compatible with coatings and protective treatments • Supplied with test certificates, inspection reports, and full material traceability Conclusion: DIN 2566 carbon steel flanges PN 16 from Ladhani Metal Corporation are a dependable and budget-friendly solution for medium-pressure piping systems. Known for their mechanical strength, reliability, and ease of installation, these flanges are engineered to perform in a wide variety of industrial environments. For detailed specifications, customization, or large-volume orders, contact Ladhani Metal Corporation today.

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Carbon Steel Flange

The DIN 2558 Carbon Steel Flange PN 6 is a reliable, high-strength component designed for use in industrial piping systems that operate under moderate pressure conditions. Manufactured in accordance with DIN (Deutsches Institut für Normung) standards, these flanges are crafted from robust carbon steel, offering excellent mechanical performance, structural integrity, and cost-efficiency. Supplied by Ladhani Metal Corporation, these flanges are widely used in applications where strength, weldability, and durability are essential. Carbon steel flanges are suitable for a variety of industries including oil and gas, power generation, water treatment, construction, petrochemical, and HVAC systems. With a PN 6 pressure rating (6 bar or approximately 87 psi), these flanges are ideal for medium-pressure systems requiring a dependable, leak-proof connection. Types: Weld Neck Flange – Offers a strong, welded joint that ensures stability and leak resistance in high-load systems. Slip-On Flange – Slides easily over the pipe and is welded on both sides, making installation straightforward and cost-effective. Blind Flange – Used to seal the end of a pipe or pressure vessel, providing a secure barrier against flow. Threaded Flange – Designed for quick assembly in low-pressure systems without the need for welding. Socket Weld Flange – Ideal for smaller-diameter high-pressure lines, ensuring a smooth bore and strong weld. Common Grades & Chemical Composition: ASTM A105 (Forged Carbon Steel): Carbon (C): ≤ 0.35% Manganese (Mn): 0.60 – 1.05% Phosphorus (P): ≤ 0.035% Sulfur (S): ≤ 0.040% Silicon (Si): 0.10 – 0.35% Key Features: High strength and toughness; suitable for ambient- and high-temperature services; commonly used in forging pressure system components. ASTM A350 LF2 (Low-Temperature Carbon Steel): Carbon (C): ≤ 0.30% Manganese (Mn): 0.60 – 1.35% Silicon (Si): 0.15 – 0.30% Phosphorus (P): ≤ 0.035% Sulfur (S): ≤ 0.040% Key Features: Improved impact resistance at low temperatures; used in cryogenic and sub-zero applications. PN 6 Rating: The PN 6 pressure class corresponds to 6 bar (approximately 87 psi), making these flanges suitable for low- to medium-pressure pipelines and systems in water distribution, oil, gas, and industrial utility applications. Features: High Strength: Carbon steel provides excellent tensile and yield strength for structural stability and performance under pressure. Cost-Effective: Offers a strong balance between performance and affordability, especially for general-purpose piping systems. Good Weldability: Easily joined using standard welding techniques, making them suitable for custom pipeline fabrication. Versatile Application: Used across a wide range of sectors including petrochemical plants, power plants, and water distribution systems. Long Service Life: Durable and resistant to mechanical stress, especially when protected with coatings or galvanizing. Easy Fabrication: Can be machined and modified with ease to meet project-specific requirements. Ladhani Metal Corporation ensures that each DIN 2558 Carbon Steel Flange is manufactured with strict quality control, precision machining, and compliance with global standards. These flanges offer a practical and long-lasting solution for medium-pressure industrial piping systems where reliability, strength, and cost-efficiency are key.

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Titanium Flanges

The DIN 2558 Titanium Flange PN 6 is a precision-engineered component designed to meet the demanding requirements of modern industrial piping systems. Manufactured in compliance with DIN (Deutsches Institut für Normung) standards, these flanges are crafted from high-grade titanium alloys that offer exceptional resistance to corrosion, extreme temperatures, and chemically aggressive environments. Ladhani Metal Corporation is a reliable supplier of these titanium flanges, delivering products that are valued for their durability, lightweight properties, and long-term performance in critical applications. Types: Weld Neck Flange – Provides a strong, leak-proof joint suitable for high-temperature and high-pressure environments. Slip-On Flange – Easy to install, this flange type is welded on both sides and offers a cost-effective solution. Blind Flange – Used to block off the end of a piping system or pressure vessel, ensuring no flow passes through. Threaded Flange – Ideal for systems where welding is not suitable, this flange screws directly onto the pipe. Socket Weld Flange – Designed for small-diameter piping systems, offering a smooth bore and strong welded joint. Titanium Grades & Chemical Composition: Grade 2 Titanium (Commercially Pure): Titanium (Ti): ≥ 98.9% Iron (Fe): ≤ 0.30% Oxygen (O): ≤ 0.25% Carbon (C): ≤ 0.08% Nitrogen (N): ≤ 0.03% Hydrogen (H): ≤ 0.015% Features: Excellent corrosion resistance, good formability, and weldability. Commonly used in marine and chemical environments. Grade 5 Titanium (Ti-6Al-4V): Titanium (Ti): Balance Aluminum (Al): 5.5 – 6.75% Vanadium (V): 3.5 – 4.5% Iron (Fe): ≤ 0.40% Oxygen (O): ≤ 0.20% Carbon (C): ≤ 0.08% Nitrogen (N): ≤ 0.05% Hydrogen (H): ≤ 0.015% Features: High strength, excellent corrosion resistance, and good fatigue resistance. Commonly used in aerospace, marine, and industrial applications. PN 6 Rating: The PN 6 designation refers to a nominal pressure rating of 6 bar (87 psi), making these flanges suitable for medium-pressure applications in both industrial and marine settings. It ensures safe and reliable connections where corrosion and mechanical integrity are of critical importance. Features: Corrosion Resistance: Titanium provides outstanding resistance to saltwater, chlorides, and many acidic environments. High Strength-to-Weight Ratio: Offers strong performance while being significantly lighter than steel-based alternatives. Temperature Resistance: Suitable for use in high-temperature and cryogenic environments. Versatile Applications: Ideal for use in chemical processing, offshore systems, desalination plants, medical and aerospace applications. Easy Fabrication: Good weldability and formability allow for efficient installation and system integration. Longevity: Titanium flanges from Ladhani Metal Corporation are engineered for long service life, reducing maintenance costs and operational downtime. Ladhani Metal Corporation ensures each DIN 2558 titanium flange is manufactured with precision and tested thoroughly to meet the highest international quality standards, delivering performance and value across a wide range of industrial systems. #din2558 #din2558flanges #din2558titaniumflanges #titaniumflanges #flanges

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Carbon Steel Flanges

DIN 2545 carbon steel flanges supplied by Ladhani Metal Corporation are designed for use in a variety of industrial applications requiring strength, durability, and resistance to corrosion under moderate temperatures and pressures. These flanges are made from high-quality carbon steel, offering excellent mechanical properties and weldability, making them suitable for both low- and high-pressure systems. With a pressure rating of PN 40, these flanges are built to withstand pressures up to 40 bar, ensuring secure and leak-free connections in demanding applications across different industries, including chemical processing, power generation, and construction. Types of DIN 2545 Carbon Steel Flanges: Flat Face Flanges (FF) – These flanges have a flat sealing surface and are primarily used in low-pressure applications where uniform distribution of sealing force is required. Raised Face Flanges (RF) – These flanges feature a raised surface around the bolt holes, providing enhanced sealing pressure, making them ideal for high-pressure applications. Ring-Type Joint (RTJ) Flanges – These flanges are designed with a groove to accommodate a metal sealing ring, providing a more secure seal for high-pressure systems or environments involving high temperatures. Grades and Chemical Composition: Carbon Steel A105 Chemical Composition: C: 0.35%, Mn: 0.60-0.90%, P: 0.035% max, S: 0.035% max, Si: 0.10-0.35%, Fe: balance A105 is the most commonly used grade of carbon steel for flanges, offering good strength and impact resistance. It is suitable for low to medium-pressure applications and is widely used in the manufacturing of flanges for piping systems, valves, and fittings. This grade is known for its versatility and ease of welding. Carbon Steel A350 LF2 Chemical Composition: C: 0.30%, Mn: 1.00-1.50%, P: 0.035% max, S: 0.035% max, Si: 0.10-0.35%, Fe: balance A350 LF2 is a low-temperature carbon steel grade designed for use in cryogenic and low-temperature applications. It offers good toughness and is resistant to brittle fracture in environments where temperatures are lower than standard carbon steel materials can withstand. A350 LF2 is commonly used in the oil, gas, and power generation industries. PN 40 Pressure Rating: The "PN" rating defines the flange's pressure capacity. PN 40 indicates that the flange is capable of handling pressures up to 40 bar, making it suitable for high-pressure systems in various industrial applications that require secure and durable connections. Applications: 1. Oil and Gas Industry: Pipelines and Transport Systems: Carbon steel flanges are commonly used in oil and gas pipelines to connect sections of pipe, valves, and other components. They provide a reliable seal and are capable of handling high pressures and extreme temperatures. Refineries and Petrochemical Plants: Carbon steel flanges are used in refining processes and in the transportation of crude oil and natural gas. They withstand the mechanical stresses and corrosion from various chemicals. Offshore Platforms: These flanges are used in offshore oil platforms where they handle high-pressure conditions in subsea pipelines and other critical infrastructure. 2. Chemical and Petrochemical Industry: Chemical Processing Equipment: Carbon steel flanges are used in reactors, heat exchangers, and distillation columns where the materials are exposed to high-pressure chemicals. They are preferred in systems that handle neutral or moderately corrosive chemicals. Pipelines for Chemical Transport: Used in chemical plants to transport fluids that are not highly corrosive, carbon steel flanges are durable and reliable in these settings. 3. Power Generation: Steam and Gas Turbines: Carbon steel flanges are widely used in power plants, especially in steam and gas turbines, where high pressure and temperatures are present. Cooling Systems: These flanges are found in cooling water systems, heat exchangers, and other systems where water or air is circulated to cool equipment. 4. Water Treatment Plants: Water Distribution Systems: Carbon steel flanges are commonly used to connect pipes in water distribution systems, especially in municipal water treatment and sewage treatment plants. Desalination Plants: These flanges are also employed in desalination plants, where seawater is converted into fresh water, due to their strength and ability to handle high-pressure environment. Conclusion: Ladhani Metal Corporation ensures the production of these carbon steel flanges meets the highest standards of quality and precision, ensuring long-term durability and reliable performance in even the most demanding applications. Each flange is manufactured according to strict specifications and undergoes thorough testing to guarantee safe and reliable operation in high-pressure environments. #din2545 #din2545flanges #din2545carbonsteelflanges #flanges #flangessupplier

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Super Duplex Flanges

DIN 2544 Super Duplex Flanges are flanges manufactured according to the DIN 2544 standard in Germany. These flanges are designed for use with super duplex stainless steel, a higher alloyed version of duplex stainless steel that combines the properties of ferritic and austenitic steels. Super duplex steel provides excellent strength, exceptional resistance to corrosion, particularly in aggressive environments, and is ideal for industries like chemical, oil and gas, petrochemical, and marine. Key Features: Material: Super duplex stainless steel (typically Grade 2507). Pressure Rating (PN 25): These flanges are rated for pressure class PN 25, designed to handle a pressure of 25 bar (2500 kPa). Corrosion Resistance: Super duplex steel offers superior resistance to pitting, crevice, and stress corrosion cracking, especially in chloride-rich environments. Strength: It has higher tensile strength and resistance to corrosion compared to standard duplex or austenitic stainless steels. Types of DIN 2544 Super Duplex Flanges: Weld Neck Flange (WN): Commonly used for high-pressure applications where strength and a leak-proof seal are critical. Slip-On Flange (SO): Easier to install, sliding over the pipe and welded both inside and outside. Blind Flange (BL): Used to close the ends of a pipeline or vessel. Threaded Flange (TH): Screwed onto the pipe without welding, allowing for easy removal. Socket Weld Flange (SW): For smaller pipe sizes, where the pipe is inserted into the socket and welded in place. Grades of Super Duplex Stainless Steel: Grade 2507 (Super Duplex): This grade provides exceptional resistance to pitting, crevice corrosion, and stress corrosion cracking. It also offers high strength and good weldability. Chemical Composition of Grade 2507: Carbon (C): ≤ 0.03% Chromium (Cr): 24.0% - 26.0% Nickel (Ni): 6.0% - 8.0% Molybdenum (Mo): 3.0% - 5.0% Manganese (Mn): ≤ 1.2% Silicon (Si): ≤ 1.0% Phosphorus (P): ≤ 0.03% Sulfur (S): ≤ 0.02% Nitrogen (N): 0.20% - 0.30% Iron (Fe): Balance Pressure Rating (PN 25): PN 25 indicates the flange can withstand pressures up to 25 bar (or 2500 kPa). This rating is ideal for systems where moderate to high pressures are involved. Summary: DIN 2544 super duplex flanges are robust, corrosion-resistant components made from super duplex stainless steel, typically used in high-pressure, high-strength, and corrosive environments. They come in various types, including weld neck, slip-on, blind, threaded, and socket weld. The most common material is Grade 2507 super duplex stainless steel, known for its high strength and excellent corrosion resistance. PN 25 flanges are rated for pressures up to 25 bar. #flanges #din2544flanges #din2544superduplexflanges #superduplexflanges

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Super Duplex Flanges

DIN 2543 Super Duplex Flanges refer to flanges made from Super Duplex Stainless Steel, which combines both austenitic and ferritic microstructures. Super duplex stainless steel grades, such as Grade 2507, offer superior strength and exceptional corrosion resistance compared to standard duplex or austenitic stainless steels. These flanges are used in environments where high strength and resistance to aggressive corrosion are required. Key Features of DIN 2543 Super Duplex Flanges: Corrosion Resistance: Super Duplex Stainless Steel (Grade 2507) offers outstanding resistance to pitting, crevice corrosion, and stress corrosion cracking. Strength: Super duplex steels have higher strength than both standard duplex and austenitic steels. This makes them suitable for high-pressure systems where both strength and resistance to corrosion are critical. Durability: These flanges are designed to withstand harsh environments and extreme conditions, ensuring long-term durability and reliability. Weldability: While super duplex materials are highly weldable, the welding process must be carefully controlled to avoid issues like sensitization and the formation of brittle phases. Types of Super Duplex Flanges (DIN 2543): Weld Neck Flanges (WN): These have a tapered neck and are welded to the pipe. They provide strength and are ideal for high-pressure applications. Slip-On Flanges (SO): These flanges slip over the pipe and are welded both inside and outside. They are easy to install and are used for general-purpose applications. Blind Flanges (BL): Used to close off the end of a pipeline or system, preventing fluid flow. They do not have a central hole. Socket Weld Flanges (SW): These flanges feature a socket into which the pipe is inserted and then welded. Used for smaller bore systems where high pressure is involved. Lap Joint Flanges (LJ): These flanges are used with a lap joint stub end. They allow for easy alignment and disassembly, often used in systems that need frequent maintenance. Common Super Duplex Stainless Steel Grades for DIN 2543 Flanges: Grade 2507 (Super Duplex Stainless Steel): Composition: Contains 25% chromium, 7% nickel, and 4% molybdenum. Properties: Superior corrosion resistance, particularly in highly aggressive environments like seawater, sulfuric acid, and other chloride-rich conditions. Also offers high strength and excellent resistance to pitting and stress corrosion cracking. Grade 2906 (Super Duplex Stainless Steel): Composition: Contains 29% chromium, 6% nickel, and 3% molybdenum. Properties: Offers even higher resistance to corrosion and better strength compared to Grade 2507, making it suitable for more extreme environments. Pressure Rating (PN16): PN16 refers to the flange's pressure rating of 16 bar (approximately 232 psi) at 20°C (68°F). Applications: Super duplex flanges rated PN16 are suitable for medium-pressure systems in environments like offshore oil rigs, chemical refineries, seawater systems, and other industries that require both high strength and exceptional corrosion resistance. Conclusion: DIN 2543 Super Duplex flanges are designed for high-performance applications where both corrosion resistance and strength are essential. #flanges #din2543

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