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Boiler Tube Protection Shield / Bend

Ladhani Metal Corporation manufactures, supplies, and exports Boiler Tube Protection Shields and Bends in Stainless Steel and Special Alloy grades. These shields are engineered to protect boiler tubes, especially at bends and high-impact zones, from erosion, corrosion, oxidation, and soot blower damage. Designed as a sacrificial barrier, they extend tube life, minimize maintenance downtime, and ensure reliable performance in power plants, industrial boilers, WHRBs, and HRSGs. Function of Boiler Tube Protection Shield / Bend • Shields boiler tubes at bends and exposed areas against high-velocity flue gas erosion • Reduces damage from abrasive fly ash and soot blower jets • Provides resistance to high-temperature oxidation and corrosion • Extends service life of boiler components under extreme thermal and mechanical stress Available Grades Stainless Steel Grades: • SS 304 / SS 304L • SS 310 / SS 310S • SS 316 / SS 316L • SS 410 / SS 420 / SS 430 Special Alloy Grades: • 1Cr18Ni9Ti • Cr25Ni20 • 1Cr25Ni20Si2 • Cr23Ni13 • 1Cr20Ni14Si2 • 1Cr13 Applications • Power generation boilers – reheater, superheater, and economizer tube protection • Waste Heat Recovery Boilers (WHRBs) – erosion and oxidation resistance in flue gas zones • Heat Recovery Steam Generators (HRSGs) – shielding of critical bends and exposed sections • Petrochemical and process heaters – protection under aggressive thermal cycling • Industrial steam plants – durability in corrosive and erosive service Features • High corrosion and oxidation resistance at elevated temperatures • Effective barrier against erosive flue gas streams and ash particles • Precision-engineered design ensures accurate fit on tube bends • Manufactured in stainless steels and special alloys for diverse service conditions • Export-ready in a wide range of sizes, thicknesses, and bend profiles Conclusion Boiler Tube Protection Shields and Bends from Ladhani Metal Corporation are available in a comprehensive range of stainless steel and special alloy grades to suit demanding operating environments. Offering superior erosion and corrosion resistance, these shields ensure long-term boiler efficiency, reduced downtime, and extended tube life in both domestic and international markets. #Mumbai #Pune #Ahmedabad #Vadodara #Surat #Rajkot #Jamnagar #Bharuch #Ankleshwar #Vapi #Delhi #Faridabad #Ghaziabad #Noida #Gurugram #Chennai #Coimbatore #Tiruchirappalli #Hyderabad #Visakhapatnam #Vijayawada #Bangalore #Mangalore #Mysore #Kolkata #Durgapur #Asansol #Bhubaneswar #Rourkela #Raipur #Bhilai #Bilaspur #Nagpur #Nashik #Aurangabad #Indore #Bhopal #Jabalpur #Kanpur #Lucknow #Varanasi #Jaipur #Kota #Udaipur #Jodhpur #Chandigarh #Ludhiana #Jalandhar #Haridwar #Dehradun #Agra #Meerut #Aligarh #Moradabad #Bareilly #Mathura #Gwalior #Rewa #Satna #Sagar #Ujjain #Ratlam #Solapur #Kolhapur #Amravati #Akola #Jalgaon #Latur #Sangli #Nanded #Gandhinagar #Bhavnagar #Mehsana #Surendranagar #Junagadh #Nadiad #Nizamabad #Karimnagar #Warangal #Kurnool #Nellore #Tirupati #Madurai #Tirunelveli #Thoothukudi #Belgaum #Hubli #Tumkur #Sambalpur #Jamshedpur #Ranchi #Dhanbad #Patna #Muzaffarpur#halftubeshield #utypehalftubeshield #tubeshieldexporter #TubeShield #HalfTubeShield #SSHalfRoundShield #BoilerTubeShield #BoilerShield #TubeProtection #Tubeshieldmanufacturer #BoilerTubeProtection #SSTubeShield #MetalIndustry #SteelFabrication #IndustrialShielding #SS304Shield #SS316Shield #StainlessSteelShield #WeldOnShield #WeldedTubeShield #TubeCladding #BoilerTubeSleeve #TubeSleeve #MetalFabrication #PowerPlantSupplies #RefineryEquipment #ProcessIndustry #MetalComponent #TubeShieldForBoilers #BoilerParts #SteelSolutions #TubeShieldManufacturer #TubeShieldSupplier #SSShielding #IndustrialTubeShield #BoilerTubeGuard #CustomMetalParts #SteelIndustryIndia #MetalEngineering #HeavyIndustrySupply #StainlessSteelIndia #SteelExporters #MetalComponentExport #FabricatedProducts #SteelDealer #IndustrialSupplyIndia #BoilerTubeFittings #TubeShieldingSolutions #HalfTubeCover #HeatExchangerShield #HalfRoundReheaterShield #ReheaterTubeShield #BoilerReheaterProtection #PowerPlantTubeShield #BoilerErosionShield #SteamBoilerTubeShield #HighTempTubeShield #BoilerWearProtection#BoilerTubeProtection #BoilerTubeShield #BoilerBendShield #HalfRoundTubeShield #BoilerTubeWearProtection #PowerPlantTubeShield #BoilerTubeErosionShield #BoilerTubeProtectionShield #BoilerTubeSafety #BoilerTubeBendShield #IndustrialBoilerShield #SteamBoilerTubeProtection #HeatExchangerTubeShield #BoilerTubeGuard #BoilerTubeShielding

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90 Degree Bend Tube Shield

The Outer Half Round 90 Degree Bend Tube Shield is fabricated to precisely match the outer arc of 90° tube bends. Its semi-cylindrical form conforms tightly to the external curve, forming a protective barrier that resists abrasive flow and corrosive attack. These shields are typically used in superheaters, reheaters, waste heat recovery boilers (WHRBs), and HRSGs where return bends are most vulnerable. The shields are manufactured from corrosion-resistant stainless steels and heat-resistant alloys, selected based on temperature ratings and media conditions. Ladhani Metal Corporation is a trusted manufacturer, supplier, and exporter of Outer Half Round 90 Degree Bend Tube Shields, offering standard and custom-engineered designs for a wide variety of boiler and heat recovery applications. Available Material Grades • Stainless Steels: SS 304, 304L, 310, 310S, 316, 316L, 410, 420, 430 • Heat-Resistant Alloys: 1Cr13, 1Cr18Ni9Ti, Cr25Ni20, 1Cr25Ni20Si2, Cr23Ni13, 1Cr20Ni14Si2, Inconel 600, and more Typical Chemical Composition (example – SS 316) • Carbon (C): ≤ 0.08% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 16.0 – 18.0% • Nickel (Ni): 10.0 – 14.0% • Molybdenum (Mo): 2.0 – 3.0% • Iron (Fe): Balance Applications: Used in curved tube regions where the external surface is subjected to thermal wear, ash abrasion, and corrosive gases. Uses • Protection of 90-degree U-bends in boiler and superheater tube banks • Return bend shielding in heat exchangers and WHRBs • Safeguarding curved tubes in process heaters, HRSGs, and refinery systems • Applied in thermal, petrochemical, and chemical plant steam systems • Suitable for power generation and heavy industrial boilers Features • Form-fitting design – Precisely matches outer curvature of U-bends for tight, secure installation • Heat and corrosion resistance – Manufactured from materials designed to withstand extreme thermal and chemical environments • Durable protection – Shields critical bend zones from fly ash erosion, soot-blowing wear, and gas impingement • Reduced maintenance – Prolongs tube life and minimizes unplanned outages due to bend failure • Custom-engineered – Fabricated based on user drawings, coil geometry, and tube specifications • Flexible installation – Can be clamped, welded, or banded with minimal disassembly Applications • steam power boilers – Protects outer bend regions from accelerated erosion and high-velocity flue gases • oil and gas refineries – Used in convection section return bends to enhance tube longevity • WHRB and HRSG installations – Shields bend areas exposed to intense ash loading • fertilizer and chemical processing – Ideal for curved coils in high-temperature, corrosive environments • industrial heaters – Ensures safety and long-term performance of curved tube bundles Conclusion The Outer Half Round 90 Degree Bend Tube Shield by Ladhani Metal Corporation – manufacturer, supplier, and exporter – delivers critical protection to return bends in thermal process systems. Designed for curved tube geometry, these shields reduce erosion risk, extend tube service life, and support the reliability of high-performance boilers, reformers, and heat recovery units. For custom sizing, material selection, or technical specifications, contact Ladhani Metal Corporation. #Mumbai #Pune #Ahmedabad #Vadodara #Surat #Rajkot #Jamnagar #Bharuch #Ankleshwar #Vapi #Delhi #Faridabad #Ghaziabad #Noida #Gurugram #Chennai #Coimbatore #Tiruchirappalli #Hyderabad #Visakhapatnam #Vijayawada #Bangalore #Mangalore #Mysore #Kolkata #Durgapur #Asansol #Bhubaneswar #Rourkela #Raipur #Bhilai #Bilaspur #Nagpur #Nashik #Aurangabad #Indore #Bhopal #Jabalpur #Kanpur #Lucknow #Varanasi #Jaipur #Kota #Udaipur #Jodhpur #Chandigarh #Ludhiana #Jalandhar #Haridwar #Dehradun #Agra #Meerut #Aligarh #Moradabad #Bareilly #Mathura #Gwalior #Rewa #Satna #Sagar #Ujjain #Ratlam #Solapur #Kolhapur #Amravati #Akola #Jalgaon #Latur #Sangli #Nanded #Gandhinagar #Bhavnagar #Mehsana #Surendranagar #Junagadh #Nadiad #Nizamabad #Karimnagar #Warangal #Kurnool #Nellore #Tirupati #Salem #Erode #Madurai #Tirunelveli #Thoothukudi #Belgaum #Hubli #Tumkur #Hassan #Cuttack #Sambalpur #Jamshedpur #Ranchi #Dhanbad #Patna #Gaya #Muzaffarpur #TubeShield #HalfTubeShield #SSHalfRoundShield #BoilerTubeShield #BoilerShield #TubeProtection #Tubeshieldmanufacturer #BoilerTubeProtection #SSTubeShield #MetalIndustry #SteelFabrication #IndustrialShielding #SS304Shield #SS316Shield #StainlessSteelShield #WeldOnShield #WeldedTubeShield #TubeCladding #BoilerTubeSleeve #TubeSleeve #MetalFabrication #PowerPlantSupplies #RefineryEquipment #ProcessIndustry #MetalComponent #TubeShieldForBoilers #BoilerParts #SteelSolutions #TubeShieldManufacturer #TubeShieldSupplier #SSShielding #IndustrialTubeShield #BoilerTubeGuard #CustomMetalParts #SteelIndustryIndia #MetalEngineering #HeavyIndustrySupply #StainlessSteelIndia #SteelExporters #MetalComponent

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Half Round Straight Tube Shield

Half Round Tube Shield Ladhani Metal Corporation manufactures precision-engineered Half Round Tube Shields designed to protect straight sections of boiler and heat exchanger tubes from wear, erosion, scaling, and thermal degradation. These shields are essential in areas where tubes are exposed to high-velocity gas flow, ash impact, or corrosive atmospheres. Their half-round, semi-cylindrical structure allows secure and quick installation on straight tube surfaces without the need for disassembly or major downtime. Half Round Straight Tube Shield The Half Round Straight Tube Shield is designed specifically to protect straight runs of boiler or exchanger tubes in high-temperature, corrosive, and abrasive service environments. These shields act as a barrier between the process medium and the tube surface, reducing the risk of tube thinning, cracking, and premature failure. Fabricated from a variety of stainless steels and heat-resistant alloys, the shields are available in multiple grades to suit varying application demands . Ladhani Metal Corporation is a trusted manufacturer, supplier, and exporter of Half Round Straight Tube Shields, offering customizable shielding solutions for a wide range of thermal process equipment and conditions. Available Material Grades • Stainless Steels: SS 304, 304L, 310, 310S, 316, 316L, 410, 420, 430 • Heat-Resistant Alloys: 1Cr13, 1Cr18Ni9Ti, Cr25Ni20, 1Cr25Ni20Si2, Cr23Ni13, 1Cr20Ni14Si2, Inconel 600, and others Typical Chemical Composition (example – SS 304) • Carbon (C): ≤ 0.08% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 18.0 – 20.0% • Nickel (Ni): 8.0 – 10.5% • Iron (Fe): Balance Applications: Designed for use in systems where straight tube lengths are exposed to hot, corrosive gases, ash particles, or scaling environments. Uses • Protection of straight boiler tubes in high-temperature zones • Shielding of exchanger tubes in oil refineries and chemical plants • Surface protection in economizers, superheaters, and reheaters • Applied in Waste Heat Recovery Boilers (WHRBs) and HRSGs • Suitable for utility boilers in thermal and captive power plants Features • Corrosion-resistant – Manufactured from stainless steels and alloys suited for chemical and high-heat environments • Thermal stability – Capable of withstanding prolonged exposure to high temperatures without deformation • Wear protection – Prevents tube erosion from fly ash, flue gas, and thermal cycling • Precise fitment – Custom-bent and sized to match tube diameter and length requirements • Easy installation – Can be clamped, welded, or banded with minimal downtime • Custom options – Available in various lengths, wall thicknesses, and alloy choices Applications • thermal power plants – Protects straight tubes from scale buildup and gas impingement • petrochemical refineries – Used in process heaters and tube exchangers to combat high-temperature corrosion • WHRB systems – Applied in exhaust zones to preserve tube integrity • chemical processing units – Offers reliable protection in corrosive steam and flue environments • pulp and paper industry – Shields recovery boiler tubes from ash erosion and chemical attack Conclusion The Half Round Straight Tube Shield by Ladhani Metal Corporation – manufacturer, supplier, and exporter – provides robust protection for straight tube sections in boilers, heat exchangers, and process heaters. With a range of alloy options and custom-fit configurations, these shields enhance the durability and efficiency of heat transfer systems operating in corrosive, abrasive, or high-thermal-stress environments. For technical guidance, size customization, or pricing, contact Ladhani Metal Corporation.

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Half Round Tube Shield for LTSH Tube

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are engineered to protect boiler tubes, heat exchanger coils, and superheaters from flue gas erosion, fly ash impact, scaling, and corrosion. These shields are widely used in power plants, industrial boilers, and waste heat recovery units to reduce tube wear, extend service life, and improve operational efficiency. Their half-round, semi-cylindrical design ensures easy installation and a secure fit over curved or straight tubes exposed to abrasive gas flow and thermal cycling. SS 430 Half Round Tube Shield for LTSH Tube The SS 430 Half Round Tube Shield is made from ferritic stainless steel grade 430, which provides good oxidation resistance, moderate corrosion protection, and excellent thermal stability. It is particularly suitable for Low Temperature Superheater (LTSH) applications where boiler tubes operate in moderately corrosive environments and are subject to ash deposition and dry gas erosion. With its high chromium content and low carbon levels, SS 430 offers a cost-effective shielding solution for boiler systems requiring dependable surface protection without the need for high nickel alloys. The Low Temperature Superheater (LTSH) is a section in a boiler where saturated steam from the steam drum is superheated to a moderately higher temperature before entering the high-temperature superheater stages. Positioned in areas with relatively lower flue gas temperatures, the LTSH helps improve thermal efficiency and reduces moisture content in steam. Due to constant exposure to abrasive flue gases and ash, LTSH tubes are prone to wear and require protective shielding, such as half round tube shields, to extend service life. Ladhani Metal Corporation is a leading manufacturer, supplier, and exporter of SS 430 Half Round Tube Shields for LTSH applications, providing durable and economical protection in moderately corrosive and thermally demanding environments. Chemical Composition of SS 430 – Ferritic Stainless Steel • Carbon (C): ≤ 0.12% • Manganese (Mn): ≤ 1.00% • Phosphorus (P): ≤ 0.040% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 16.0 – 18.0% • Iron (Fe): Balance Applications: Best suited for low-temperature superheater zones and convection areas where oxidation, thermal exposure, and ash erosion are concerns in boiler and steam systems. Uses • Installed on LTSH tubes to prevent scaling, ash abrasion, and flue gas corrosion • Shields tube surfaces in HRSGs, economizers, and convection zones of WHRBs • Used in industrial and utility boilers operating in dry, oxidizing flue gas environments • Suitable for coal, biomass, or oil-fired systems with moderate corrosion potential • Applied where cost-effective surface protection is required without compromising durability Features • Good oxidation resistance – Maintains integrity under sustained thermal exposure • Cost-effective – Offers a lower-cost alternative to austenitic and molybdenum-bearing steels • Custom-fit design – Precision-fabricated to match tube radius, bend geometry, and length • Easy installation – Can be installed using clamp-on, weld-on, or banding techniques • Reduces tube wear – Protects surfaces from erosion, scaling, and soot buildup • Available in multiple dimensions and thicknesses to match application specifications Applications • thermal power plants – Installed on LTSH tube banks for long-term surface protection • waste heat recovery units – Protects return bends and convection tubes from particulate erosion • steam generation systems – Applied to shield tubes in low-temperature flue zones • industrial boilers – Guards against ash impact in biomass or coal-fired heating systems • process boilers – Enhances durability of heat exchange surfaces in oxidizing environments Conclusion The SS 430 Half Round Tube Shield for LTSH Tube by Ladhani Metal Corporation – manufacturer, supplier, and exporter – offers reliable and cost-efficient protection for superheater and boiler tubes in low-temperature, oxidizing environments. Its thermal stability and erosion resistance make it ideal for power and industrial systems where long-term durability and low maintenance are essential. For detailed specifications, sizing options, or technical consultation, please contact Ladhani Metal Corporation.

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U Type Inner Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are engineered to provide robust protection for boiler, superheater, and heat exchanger tubes against high-temperature erosion, slag deposition, scaling, and corrosive gas exposure. These shields are essential in power plants, petrochemical systems, and high-heat industrial environments where tubes are vulnerable to rapid degradation due to thermal cycling and particulate flow. The half-round design ensures quick installation over curved or straight tube sections without system disassembly. U Type Inner Half Round Tube Shield The U Type Inner Half Round Tube Shield is specially designed to protect the inner curvature of U-bend tubes, which often experiences high levels of turbulence, localized corrosion, and scaling due to gas redirection and mechanical stress. Inner shields are commonly paired with outer shields for full bend protection and are manufactured in a wide range of stainless steel and high-temperature alloy grades, customized to specific environmental and system requirements. Ladhani Metal Corporation is a trusted manufacturer, supplier, and exporter of U Type Inner Half Round Tube Shields in various material grades, offering tailored protection solutions for high-temperature and corrosive conditions across multiple industries. Available Grades • SS 304 – General-use stainless steel with good corrosion and heat resistance • SS 304L – Low-carbon version for improved weldability and reduced carbide precipitation • SS 316 – Molybdenum-added alloy with excellent resistance to pitting and chlorides • SS 316L – Low-carbon alternative for superior corrosion resistance in welded environments • SS 310 – Austenitic high-temperature steel with excellent oxidation resistance • SS 310S – Low-carbon SS 310 for better thermal fatigue performance • SS 410 – Martensitic stainless steel with good strength and abrasion resistance • SS 420 – High-hardness martensitic grade ideal for erosion-prone zones • SS 430 – Ferritic grade for moderate corrosion and oxidation resistance • 1Cr13 – Martensitic stainless steel offering mechanical protection and heat resistance • 1Cr18Ni9Ti – Titanium-stabilized grade offering resistance to intergranular corrosion • Cr23Ni13 – High-temperature alloy with excellent oxidation and scaling resistance • Cr25Ni20 – High-performance grade for extreme thermal and oxidizing conditions • 1Cr25Ni20Si2 – Heat-resistant alloy with silicon for improved scale resistance • 1Cr20Ni14Si2 – Alloy for thermal fatigue protection and oxidizing environments Applications • Inner arc protection in U-bend tubes of boilers, superheaters, and reheaters • Shielding internal curves of tubes in waste heat recovery boilers (WHRBs) and HRSGs • Corrosion and scale defense for inner tube arcs in petrochemical and steam reforming units • Inner surface protection in furnace coils, reformers, and incinerators • Installed in chemical plants and thermal systems prone to turbulent flue gas exposure Features • Focused inner arc protection – Guards the most corrosion- and scale-prone surface of U-bend tubes • Material flexibility – Available in multiple grades for varied thermal, mechanical, and chemical requirements • Excellent thermal resistance – Withstands extreme temperatures depending on material (up to 1150°C+) • Precise fit – Custom-fabricated to match exact tube dimensions and bend radii • Simple installation – Mounted using clamps, stainless bands, or welding techniques • Dual-shield pairing – Can be combined with outer shields for complete U-bend coverage • Long-lasting performance – Enhances tube reliability and reduces maintenance in high-wear zones Applications • power generation – Protects U-bend inner surfaces in superheaters and economizers from flue gas turbulence • petrochemical plants – Shields inside arcs in reformers and heaters exposed to chlorides and acidic gases • waste heat systems – Installed in HRSGs and WHRBs to prevent slag and oxidation on internal bends • chemical industries – Suitable for reactors and high-temperature exchangers handling corrosive media • cement and metallurgy – Used in systems exposed to flame, dust, and oxidizing atmospheres Conclusion The U Type Inner Half Round Tube Shield by Ladhani Metal Corporation – manufacturer, supplier, and exporter – is a precision-engineered solution for protecting the inner arc of U-bend tubes against corrosion, scale formation, and thermal damage. Available in a wide range of stainless steels and high-temperature alloys, these shields provide durable, customizable, and easy-to-install protection for critical components in power, chemical, and thermal processing systems. For custom sizes, technical assistance, or quotations, please contact Ladhani Metal Corporation.

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U Type Half Round Tube Shield

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are precision-engineered components used to protect boiler and heat exchanger tubes from erosion, scaling, and high-temperature corrosion. These shields are widely applied in industrial systems exposed to thermal cycling, aggressive gases, and particulate flow. Their half-round shape allows for simple and secure installation over straight or curved tube surfaces, extending tube life and reducing maintenance needs. SS 430 U Type Half Round Tube Shield The SS 430 U Type Half Round Tube Shield is designed to safeguard U-bend sections in boilers, heat exchangers, and steam systems operating under moderate temperature and corrosion conditions. Made from SS 430, a ferritic stainless steel with high chromium content, it provides excellent resistance to oxidation and thermal scaling while offering good structural stability. The U-type configuration ensures comprehensive protection of both the inner and outer arcs of curved tubes, which are often the most vulnerable to wear, gas impact, and thermal fatigue. • Outer U Type Half Round Tube Shield – Protects the outer radius of the U-bend from flue gas impingement, thermal degradation, and mechanical erosion. • Inner U Type Half Round Tube Shield – Shields the inner curve of the bend from turbulence-induced wear, slag buildup, and scaling caused by repeated thermal cycling. Ladhani Metal Corporation manufactures and supplies SS 430 U Type Half Round Tube Shields for industrial systems requiring reliable heat resistance, cost-effectiveness, and mechanical protection in dry or mildly corrosive environments. Chemical Composition of SS 430 – Ferritic Stainless Steel • Carbon (C): ≤ 0.12% • Manganese (Mn): ≤ 1.00% • Phosphorus (P): ≤ 0.040% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.00% • Chromium (Cr): 16.0 – 18.0% • Nickel (Ni): ≤ 0.75% • Iron (Fe): Balance Applications: Suitable for systems exposed to dry heat, oxidation, and light chemical environments where resistance to scaling and thermal distortion is required. Uses • Protection of U-bend tube sections in superheaters, reheaters, and heat exchangers • Shielding tube bends in economizers, condensers, and air preheaters • Coverage for curved tubes in HRSGs and WHRBs operating under mild corrosive and high-temperature service • Erosion and scale resistance in return bends of process heaters and utility boilers • Ideal for food processing, petrochemical, and utility sectors where performance and economy are balanced Features • Excellent oxidation resistance – SS 430 performs well in dry air and moderately hot environments, resisting thermal scale formation. • Good dimensional stability – Maintains shape and strength under cyclic heating without excessive warping or fatigue. • Inner and outer protection – Offered in both U-type configurations to provide full coverage for return bends and critical curvature zones. • Precision engineered – Designed to fit tube radius and diameter for a secure, vibration-resistant fit that maintains consistent coverage. • Easy to install – Mounted using banding, tack welds, or clamping without the need to disassemble tube systems. • Economical and reliable – Combines good heat resistance and mechanical protection with cost-effectiveness for general industrial use. Applications • thermal power plants – Installed on U-bend tubes in superheaters and reheaters to protect against thermal fatigue and surface scaling. Improves tube longevity and efficiency. • petrochemical units – Used in systems where moderate corrosion resistance and high-temperature stability are required without the need for molybdenum or nickel alloys. • waste heat recovery systems – Shields curved tubes in WHRBs from slag buildup and gas erosion under high but controlled temperature conditions. • food and beverage processing – Suitable for heat exchangers and boilers where hygiene and thermal stability are essential with minimal corrosion risk. • utility and industrial boilers – Provides reliable protection for U-bend tubes exposed to hot combustion gases in moderate-duty systems. Conclusion The SS 430 U Type Half Round Tube Shield from Ladhani Metal Corporation is a dependable and cost-effective solution for protecting U-bend tube sections in systems operating under dry heat and light chemical exposure. With strong oxidation resistance, good structural stability, and precision-fit configurations, these shields are ideal for various industrial applications, including power generation, heat recovery, and process heating systems. For technical consultation, custom orders, or quotations, please contact Ladhani Metal Corporation.

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half round tube shields

Half Round Tube Shield Half Round Tube Shields by Ladhani Metal Corporation are high-precision protective components designed to shield boiler and heat exchanger tubes from erosion, high-temperature scaling, and aggressive gas flows. Crafted from superior stainless steel alloys, these shields enhance equipment reliability and performance in demanding industrial conditions. SS 310 Half Round Tube Shield The SS 310 Half Round Tube Shield is a semi-circular metallic shield fabricated using premium stainless steel grade 310, known for its outstanding resistance to oxidation, scaling, and corrosion at elevated temperatures. This shield is specifically designed for use in environments involving extreme thermal cycling, aggressive combustion gases, and high mechanical stress. The half-round configuration ensures easy, secure installation over exposed tubes, forming a protective barrier that extends component life and reduces maintenance costs. Chemical Composition of SS 310 – Austenitic Stainless Steel • Carbon (C): ≤ 0.25% • Manganese (Mn): ≤ 2.00% • Phosphorus (P): ≤ 0.045% • Sulfur (S): ≤ 0.030% • Silicon (Si): ≤ 1.50% • Chromium (Cr): 24.0 – 26.0% • Nickel (Ni): 19.0 – 22.0% • Iron (Fe): Balance Uses : • Boiler Tube Protection – Shields boiler tubes from direct exposure to high-temperature flue gases, reducing metal loss due to oxidation and abrasive ash erosion in thermal power plants. • Heat Exchanger Tube Shielding – Provides a protective layer against high-temperature corrosion and flow-induced wear, preserving efficiency and reducing failure risks. • Furnace Tube Safeguarding – Resists flame impingement and scale buildup in industrial furnaces, extending the life of radiant and convection section tubes. • Petrochemical Process Protection – Used in reactors and reformers where exposure to hot process gases and thermal cycling can severely damage unprotected tubes. • Steam Superheater and Reheater Systems – Guards tubes from surface deterioration in high-pressure steam circuits, improving operational longevity and safety. Features : • High-Temperature Resistance – SS 310 maintains structural integrity at temperatures up to 1100°C, ideal for high-heat zones in boilers and furnaces. • Corrosion and Oxidation Resistance – Superior chromium and nickel content ensures excellent resistance to oxidation, scaling, and carburization even under continuous thermal exposure. • Precision Half-Round Design – Ensures a tight, secure fit on existing tube surfaces, enabling quick installation and easy replacement without interrupting system performance. • Custom Fabrication – Available in various thicknesses, lengths, and diameters to suit different tube sizes and geometries, with optional welding or clamping attachments. • Surface Finishing Options – Offered in bright annealed, pickled, or passivated finishes for enhanced appearance and additional surface protection. Applications : • Thermal Power Plants – Protects superheater and economizer tubes from soot erosion, slagging, and thermal stress caused by high-velocity flue gases. • Oil Refineries and Petrochemical Plants – Installed on high-temperature piping and reformer tubes exposed to corrosive gases, thermal cycling, and process variability. • Heat Recovery Steam Generators (HRSGs) – Enhances tube durability in combined-cycle plants where steam tubes face aggressive exhaust gas flow. • Chemical Processing Equipment – Applied in heat exchanger and reactor tubes that handle chemically reactive or acidic compounds at elevated temperatures. • Industrial Steam Boilers – Used in high-pressure steam systems across food, textile, pulp & paper, and marine industries to extend tube life and ensure safe operation. Conclusion The SS 310 Half Round Tube Shield by Ladhani Metal Corporation is a premium solution engineered for the most demanding high-temperature and corrosive environments. Its exceptional resistance to oxidation, scaling, and thermal fatigue makes it ideal for use in power plants, refineries, and process industries where tube protection is critical for safety and efficiency. By extending the life of boiler and heat exchanger tubes, reducing downtime, and minimizing repair costs, these shields offer long-term value and dependable performance. With custom sizing, precision fabrication, and strict quality control, Ladhani Metal Corporation delivers reliable shielding solutions tailored to meet the toughest industrial challenges. For technical inquiries, customization options, or to request a quote, please contact Ladhani Metal Corporation.

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Monel flanges

DIN 2634 monel flanges PN 25 are high-performance weld neck flanges manufactured in accordance with the DIN 2634 standard. Specifically engineered for high-pressure applications up to 25 bar (362 psi), these flanges are made from premium Monel alloys, offering excellent corrosion resistance, high strength, and durability in harsh environments. Their robust construction makes them ideal for applications involving aggressive chemical media and seawater where conventional metal flanges may degrade. Ladhani Metal Corporation is a trusted global manufacturer and supplier of Monel flanges, known for advanced manufacturing capabilities, precision machining, and strict adherence to international quality standards. Each flange undergoes thorough inspection and testing to ensure long-term reliability, safety, and resistance to extreme operating conditions. Pressure Rating: • PN 25 (25 bar / 362 psi): Designed for high-pressure systems requiring corrosion-resistant and mechanically robust flange connections. Flange Type: • Weld Neck Flanges Featuring an extended tapered hub, weld neck flanges provide excellent stress distribution at the base, ensuring strong and leak-proof joints in systems exposed to high pressure and thermal cycling. • Flat Face (FF) Flanges Ideal for use with softer gasket materials or in systems connecting to cast components, flat face flanges offer consistent and uniform gasket compression. Monel Grades and Typical Composition: Monel 400 (UNS N04400) – Nickel-Copper Alloy • Nickel (Ni): 63% minimum • Copper (Cu): 28-34% • Iron (Fe): 2.5% maximum • Manganese (Mn): 2.0% maximum • Carbon (C): 0.30% maximum Applications: Preferred in seawater and saltwater service, chemical processing, and marine equipment where excellent corrosion resistance in oxidizing and reducing environments is required. Monel K500 (UNS N05500) – Nickel-Copper Alloy with Additional Strengthening Elements • Nickel (Ni): 63% minimum • Copper (Cu): 28-34% • Iron (Fe): 2.5% maximum • Manganese (Mn): 2.0% maximum • Aluminum (Al) and Titanium (Ti): Added for age hardening Applications: Used in high-strength marine and chemical environments requiring enhanced mechanical properties and corrosion resistance. Applications of DIN 2634 Monel Flanges PN 25: • Offshore and Marine Systems Resists corrosion from seawater, brine, and marine atmospheres while maintaining strength under pressure. • Chemical and Petrochemical Processing Ideal for transporting corrosive media such as acids, alkalis, and chloride solutions at elevated pressures. • Desalination Plants Performs reliably in saltwater treatment and high-pressure water processing systems. • Power Generation Used in systems requiring resistance to erosion and corrosion in high-temperature steam and cooling circuits. • Pharmaceutical and Food Processing Applied in hygienic environments requiring corrosion resistance and chemical inertness. Key Features: • Manufactured in accordance with DIN 2634 dimensional and pressure requirements • PN 25 pressure rating supports high-pressure applications • Excellent resistance to corrosion, erosion, and stress corrosion cracking • Weld neck configuration ensures strong, vibration-resistant joints • Available in Monel 400 and Monel K500 alloys • Custom sizes, pressure classes, and surface finishes available upon request Conclusion: DIN 2634 monel flanges PN 25 from Ladhani Metal Corporation are engineered for demanding conditions where corrosion resistance, mechanical strength, and pressure integrity are essential. These Monel flanges provide long-term durability and reliable performance for advanced applications in marine, chemical, power generation, and industrial systems. For technical consultations, specialized requirements, or pricing information, contact Ladhani Metal Corporation today.

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Inconel Flange

DIN 2634 Inconel flanges PN 25 are high-performance weld neck flanges manufactured in accordance with the DIN 2634 standard. Specifically designed for high-pressure applications up to 25 bar (362 psi), these flanges are produced using premium Inconel alloys. Inconel is known for its exceptional resistance to oxidation, high-temperature strength, and ability to withstand corrosive and extreme environments, making these flanges suitable for the most demanding operational conditions. Their high performance and reliability make them ideal in environments where other materials may degrade or fail under stress. Ladhani Metal Corporation is a trusted global manufacturer and supplier of Inconel flanges, recognized for advanced manufacturing expertise, precision machining, and commitment to international quality standards. Every flange undergoes rigorous inspection and testing to guarantee safety, longevity, and consistent performance under extreme operating environments. Pressure Rating: • PN 25 (25 bar / 362 psi): Suitable for high-pressure systems that require superior corrosion resistance and mechanical strength. Flange Type: • Weld Neck Flanges Featuring a tapered neck for gradual stress transition, weld neck flanges are ideal for high-pressure and high-temperature systems, ensuring a strong and leak-resistant weld connection. • Flat Face (FF) Flanges Designed to be used with softer gasket materials or cast equipment, flat face flanges ensure even compression and secure sealing in moderate to high-pressure systems. Inconel Grades and Typical Composition: Inconel 600 (UNS N06600) – Nickel-Chromium Alloy • Nickel (Ni): 72.0 min • Chromium (Cr): 14.0 – 17.0% • Iron (Fe): 6.0 – 10.0% • Carbon (C): ≤ 0.15% • Manganese (Mn): ≤ 1.0% • Silicon (Si): ≤ 0.5% Applications: Commonly used in heat exchangers, furnace components, and chemical processing equipment due to excellent resistance to high-temperature oxidation and corrosion. Inconel 625 (UNS N06625) – Nickel-Chromium-Molybdenum Alloy • Nickel (Ni): 58.0 min • Chromium (Cr): 20.0 – 23.0% • Molybdenum (Mo): 8.0 – 10.0% • Niobium (Nb): 3.15 – 4.15% • Iron (Fe): ≤ 5.0% Applications: Widely used in offshore and marine engineering, aerospace, chemical processing, and power generation due to excellent fatigue strength and resistance to chloride pitting and crevice corrosion. Inconel 718 (UNS N07718) – Nickel-Chromium Alloy with Niobium and Molybdenum • Nickel (Ni): 50.0 – 55.0% • Chromium (Cr): 17.0 – 21.0% • Iron (Fe): Balance • Niobium + Tantalum (Nb + Ta): 4.75 – 5.50% • Molybdenum (Mo): 2.80 – 3.30% • Titanium (Ti): 0.65 – 1.15% • Aluminum (Al): 0.20 – 0.80% Applications: Preferred in aerospace, turbine engines, nuclear reactors, and cryogenic tanks due to its excellent creep resistance, high strength, and ability to retain properties across a wide temperature range from cryogenic to 700°C. Applications of DIN 2634 Inconel Flanges PN 25: • Offshore Oil and Gas Platforms Resistant to seawater, sour gas, and harsh chemicals, ensuring reliability in corrosive and high-pressure marine environments. • Chemical Processing and Heat Treatment Plants Offers resistance to aggressive acids, alkalis, and oxidizing agents, even at elevated temperatures. • Power Generation Facilities Used in turbine systems, heat recovery steam generators, and reactors due to its high-temperature strength and oxidation resistance. • Aerospace and Defense Components Performs reliably in aircraft and defense systems exposed to extreme pressure and temperature variations. • Waste Treatment and Pollution Control Ideal for systems handling incineration gases, flue gases, and chemical waste due to high corrosion resistance. Key Features: • Manufactured as per DIN 2634 standards for dimensional accuracy and pressure compliance • PN 25 pressure rating for robust and high-pressure service conditions • High resistance to heat, corrosion, and oxidation in challenging environments • Suitable for both high-temperature and cryogenic applications • Weld neck configuration offers optimal stress distribution and structural integrity • Available in Inconel 600, 625, and other grades upon request • Custom sizes, pressure ratings, and special surface finishes available Conclusion: DIN 2634 Inconel flanges PN 25 from Ladhani Metal Corporation are engineered to provide uncompromising performance in corrosive and high-temperature environments. With superior material properties and strict quality control, these Inconel flanges deliver long-term reliability for demanding industrial applications. Contact Ladhani Metal Corporation for detailed technical support, material selection guidance, or competitive pricing for your specific requirements.

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